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Operating instructions EU 100
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1. OSILING Systeme f r Produktmarkierungen Operating instructions EU 100 Trend Marking Systems PO Box 1311 Castle Hill NSW 2154 AUSTRALIA Tel 61 2 96299535 Fax 61 2 96297535 E mail trend trendmarking com au Internet http www trendmarking com au eul00 manual v104 Operating instructions EU 100 Safety instructions e The unit should be opened only by qualified personnel Pull the main plug before opening the unit e The used electrolytes are an inorganic and organic oxidizing appearing substance in mineral watery matrix e The substances are poisonous when swallowed R25 and dangerous when in bad health Xn Please read and follow electrolyte safety data sheets in accordance with 91 155 EWG General Information The described machine is designed to mark products made of steel and other electrically conductive surfaces with electric current and electrolyte Proper functioning and lifetime use of this product depends on the correct treatment and maintainence of the system The operation manual and maintainence instructions must be carefully studied by all operating personnel before the system is used Copyrights All parts of this technical document including any patents described or trademarks contained therein are sole property of Ostling Markiersysteme GmbH Solingen Germany Without our prior approval no part of this document may be duplicated or made available to a third party Any misuse of
2. Wallich Street Industrivagen 10 B 01 64 Wallich Building S 17121 Solna SGP Singapore 078880 Tel 46 8 51490510 Tel 65 323 6901 Fax 46 8 51490529 Fax 65 323 6903 USA Australia STLING Trend Marking Systems Marking System Inc PO Box 1311 9851 Thomas Drive Suite 109 112 Castle Hill NSW 2154 Panama City Beach 32407 Florida Tel 61 2 96299535 Tel 1 850 23 47 271 FAX 61 2 96297535 Fax 1 850 23 06 784 www trendmarking com au 8 OSTLING Markiersysteme
3. 220 550 and a 24 pin printer as well as all software 4 0 Marking process Turn on the machine Pos 1 Select AC for black white etching or DC for deep etching Pos 5 Set your desired voltage Pos 6 the voltage you choose will be lit Pos 3 Place the product to be marked on a base plate or other device Place the Stencil on the product After that push the prepared marking head lightly on the product The marking time normally takes 1 1 5 seconds for black marking Hint After marking it is a good idea to rinse the marking head and stencil with clean water Attention If you notice the etching quality begin to slip re check the felt and the conductive net Under normal use the felt will begin to collect carbon For this reason replace the felt as needed 5 0 Maintainence Regular maintainence of the marking machine is not necessary If you do experience difficulty however please turn to our service department Unauthorized Opening of the machine will void the warranty 6 0 Accessories In order to make a more efficient operation we offer a marking station for the hand operated unit This consists of a base plate with T nuts two jiggings for attaching your product and an X Y Z stencil holder With this hand marking station the product is laid on the affixed jiggings and the stencil is affixed properly with the X Y Z stencil holder For further technical help you may turn to our technicians in order that they m
4. ay answer your specific questions about different marking heads and other accessories such as customized construction or integrating the unit into your assembly line 6 OSTLING Markiersysteme Operating instructions EU 100 7 0 Troubleshooting 7 1 Problem No mark Try the following e s the power cord plugged in e Are all the cables properly installed e Has a voltage been set e s the circuit breaker Pos 8 on the back side in order e Is the marking head soaked with electrolyte Please observe e Electrolytic marking works for electrically conductive surfaces only e Laquered anodized or other protected surfaces cannot be marked electrolytically 7 22 Problem Mark is unclear e Make sure thatthe stencil is clean e Rinse the stencil with water to get rid of oxides e Make sure that the surface to the product is clean Clean off excess dirt or oil with a dry cloth before you begin marking 7 3 Problem Black marks around the mark The stencil has not been handled properly It has been nicked and has a hole or is torn in some other way In order to correct the problem the best solution is to replace the stencil In an emergency you may cover the holes with adhesive tape until another stencil arrives Please call us when e you experience technical difficulties e you would like sample materials marked e you would like more information regarding accessories such as different marking heads felt ele
5. ctrolyte conductive net or you need any other assistance e you would like information about additional stling products such as pin marking pad printing lazer marking or injet printing OSTLING Markiersysteme 7 S LING Bedienungsanleitung EU 100 8 0 Electrolytes Black marking AC Black with Stainless steel 6744 70 72 SP1 conductive net Steel 676 74 67 10 3 676R74 Chrome Nickel 75 Zink coated 639 Tungsten Carbide 332 2 ae White marking Black with Black oxidized 114 Soft Neutralize with N8 concuctive net Homp steamed 119 Medium 117 Strong Deep marking DC Approx 20 Green or grey brass DE 20 DE40 DE 90 Neutralize with N8 24V aluminium DE20 DE40 DE 90 Electrolyte must be discarded after the marking process is complete OSTLING Markiersysteme Operating instructions EU 100 Pre gen STLING World wide OSTLING Markiersysteme GmbH Brosshauserstra e 27 n D 42697 Solingen OSILING Tel 49 212 2696 0 Systeme fiir Fax 49 212 2696 199 Produktmarkierungen Internet http www ostling com Email info ostling com Switzerland France OSTLING OSTLING M arkiersysteme AG Systeme de M arquage Eichenweg 16 Technop le Metz 2000 CH 4900 Langenthal 9 rue Claude Chappe Tel 41 62 92280 20 F 57070 Metz Fax 41 62 922 6617 Tel 33 387 76 83 39 Fax 33 387 76 83 29 Sweden Singapore OSTLING OSTLING M arksystem AB Marking Systems Pte Ltd Box 10 24 32
6. he red positive cable with the connector on the marking head Pos A e Plug the banana plug with the blue cable in the black plug Pos 7b e Put the other end of the blue negative cable on an electrically conductive base or directly on the product e Plug in the power cord Pos 9 with 230 V AC alternating current 3 1 Preparing the marking head Prepare a piece of black felt in the same size as the surface of the marking head Fita piece of conductive net Pos D so that the net covers the edge of the marking head Pos B approyimately 15 mm Now place the felt Pos C on the marking head and place the conductive net over the felt in order that you may fasten the cassette felt Pos E with the net Slip an o ring over the net and around the marking head so that everything is secure Pos A Connection to positive cable ae Pos B Marking head Pos C Felt B Pos D Conductive net pee Pos E Cassette 3 2 Moistening the felt with electrolyte Before you use the marking head we reccomend that you rinse it with clean water so that the felt is soaked After you have wrung out the felt to get rid of excess water you may operate with the electrolyte OSTLING Markiersysteme 5 Operating instructions EU 100 3 3 Stencils In order to make your own stencils quickly and professionally ask about our customized stencil printing systems This includes the Ostling PT
7. ing the marking head 3 2 Moistening the felt with electrolyte 3 3 stencils 4 0 Marking process 5 0 Maintainence 6 0 Accessories 7 0 Troubleshooting 7 1 Problem No mark 7 2 Problem Mark is unclear 7 3 Problem Black spots around the mark 8 0 Electrolytes OSTLING Markiersysteme 4 4 O U UU NNNN Operating instructions EU 100 1 0 Functions The EU 100 is for marking small production series of steel and other electrically conductive surfaces It does not matter whether the product is made of hardened steel steam homo black finished nickel plated chromed large or small flat or round The input voltage is 115 V or 230 V AC the output voltage can be set from 0 24 V AC or DC or installed with 100 VA power 2 0 Technical Data 15 V or 230V AC 24 V AC or DC Power OVA 55 x 200 x 150 mm N 50081 1 EN 50082 1 2 1 Controls Pos 1 Power on off switch Pos 2 On LED indicator Pos 3 Output voltage indication Pos 4 jAC DC LED indicator Pos 5 AC DC selector switch Pos 6 Etching voltage adjustment Pos 7a Connection Positive cable Pos 7b Connection Negative cable Pos 8 Circuit breaker T 2A Pos 9 Power cord 4 0000008000 5 10 15 20 V eel jee OSTLING Markiersysteme Operating instructions EU 100 3 0 Programming procedure e Plug the banana plug with the red cable in the red plug insert Pos 7a e Attach the other end of t
8. this manual is strictly prohibited No form of misrepresentation of the content of this technical document will be permitted Liability For any error in shipment or damage caused during shipping our liability is limited to those conditions outlined in the Terms of Delivery The duration of warranties are described in the Terms and Conditions specified We are not responsible for any damage caused by improper handling of equipment nor for damage coused by disregarding operating instructions as outlined in this owner s manual OSTLING Markiersysteme 1 Operating instructions EU 100 Manufacturer Address Product description Type EU Conformity explanation STLING Markiersysteme GmbH Brosshauserstra e 27 D 42697 Solingen Control unit EU 100 The above product is in compliance with the following European guidelines Number Text Manufacturer Place Date 89 336 EWG EMC Guidelines EN 50081 1 Generic Emission Standard Residential Commercial and Light Industrial Premises EN 50082 1 Generic Immunity Standard Residential Commercial and Light Industrial Premises The included Owner s manual is a portion of this explanation OSTLING Markiersysteme GmbH Solingen 30 September 1997 Legally binding signature gp Rolf Ostling OSTLING Markiersysteme Operating instructions EU 100 Contents 1 0 Function explanation 2 0 Technical data 2 1 controls 3 0 Programming procedure 3 1 Prepar
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