Installation and Operating Instructions Pressure System Controller
Contents
1. below 180 volts for gt 10 seconds The low voltage may result in a small pump performance shortfall Once the voltage has returned to normal the status indicator will return to normal NOTE a For protection Davey pump motors are fitted with an automatic over temperature cut out Constant tripping of this overload device indicates a problem e g low voltage at pump excessive ambient temperature above 50 C in pump enclosure b The Torrium control device may have to be reset after rectifying any of the above operating troubles This is done by pushing in the prime button and releasing it after 2 seconds or switching the power supply off then on serviced only by qualified persons If the electrical supply lead of this WARNING When servicing or attending pump always ensure power is switched off and lead unplugged Electrical connections should be controller is damaged the unit must be replaced to avoid possible injury from pressurised water Unplug pump relieve pressure by opening a tap on the discharge side of the Care should also be taken when servicing or disassembling pump pump and allow any hot water in the pump to cool before attempting to dismantle 12 Extra Draw off Capacity The Torrium controller has an in built accumulator which will accommodate small leaks In some applications it may be appropriate to install additional accumulator Supercell pressure tank capacity These ap2. by pushing in the Prime button and releasing it after 2 seconds During servicing use only approved non petrochemical based oring and gasket lubrication If unsure consult your Davey Dealer for advice Priming your System You can prime your system via the priming plug but you may need to 1 Remove the in built check valve see figures two and three to allow the water to enter the pump don t forget to replace it 2 Allow for specific priming instructions associated with various pump models read the Installation amp Operating Instructions for your specific pump model Power Connection In accordance with AS 3350 2 41 we are obliged to inform you that this pump is not to be used by children or infirm persons and must not be used as a toy by children The Davey Torrium controller has a status indicator light mounted on its front panel This light will be illuminated to indicate various operating conditions and system faults The light will only work when the unit is connected to the correct electrical supply Connect lead to power supply designated on pump controller label do not use long extension leads as they cause substantial voltage drop poor pump performance and may cause motor overload The electrical connections and checks must be made by a qualified electrician and comply with applicable local standards The Torrium controller has three terminations for connection to the pump motor an Acti
3. 061 M6051 replace with Davey Adaptor kit M6061 P No 31612 Remove the outlet tee Fit a P No 13551 to XJ models or a nipple to provide a 1 BSPM thread on the outlet XJUltra X50 XJ70 X70 XJ90 X90 M8031 M8041 Fit Davey adaptor kit 95S 125S 165S 95D 125D 165D amp 6210 P No 31492 to nipple Block off any other pump outlet Fit Torrium controller to adaptor flange Fit top mounted tank where applicable to top of Torrium controller if you wish not compulsory Fitting the 32320 Rotary coupiing This coupling allows the pump controller to be fitted simply and easily to the pump discharge on models with 1 female outlets During servicing use only approved non petrochemical based oring and gasket lubrication If unsure consult your Davey Dealer for advice For Davey models the coupling has an oring seal If used on other brands thread tape will be required The controller adaptor nut is able to rotate independent of the pump adaptor nipple and thus the complete pump this allows it to be tightened onto the pump controller inlet see illustration below Hand tighten only the controller adaptor nut to ensure a firm connection to your controller The oring on the base WARNING Do not use hydrocarbon based or hydrocarbon propelled sprays around the electrical components of this controller of the controller will ensure a leak proof seal between the rotary coupling and the i Satie After Sales Servic
4. DAVEY WATER PRODUCTS GUARANTEE FOR AUSTRALIA amp NEW ZEALAND Davey Torrium control are guaranteed for a period of two years from the date of original purchase to be free of material or manufacturing defects Should any part fail as a result of such defects within this period the controller will be repaired free of charge TERMS AND CONDITIONS 1 This guarantee applies to all states and territories of Australia and New Zealand only and is subject to the provisions of the Trade Practices Act Aust the Goods and Consumer Protection Legislation of the various Australian states and the Consumers Guarantee Act 1993 NZ as applicable 2 The guarantee period commences on the date of original purchase of the equipment Evidence of this date of original purchase must be provided when claiming repairs under guarantee It is recommended you retain all receipts in a safe place 3 This guarantee covers parts and workshop labour only Goods should be forwarded with proof of date of original purchase to an Authorised Davey Service Centre freight paid 4 This guarantee is subject to due compliance by the original purchaser with all directions and conditions set out in the Installation and Operating Instructions Failure to comply with these instructions damage or breakdown caused by fair wear and tear negligence misuse incorrect installation chemical or additives in the water inadequate protection against freezing rain or other adverse weather co
5. Davey Model to Suit HS50 06 HS60 08 XJ70 X70 M2051 M2061 M4051 M4061 M8041 95S1 12551 165S1 95D1 125D1 amp 165D1 XP350H XP500H XP700H XP900H HS50 05 HS60 06 Aquamate T45 XF92 XF192 XJUltra X50 XJ90 X90 M2031 M2041 M4031 M4041 M8031 amp 6210 Note Higher pressure supercell tank may be required for 22695 and 22699 injector options NOTE The above table assumes the pump is installed with a small flooded suction or a normal suction lift High incoming pressures may require a different installation procedure consult your Davey dealer for assistance Fitment of the Torrium controller The Torrium controller fits onto the outlet of the pump The Torrium controller is designed to fit in place of a Davey Hydrascan or can be installed to replace another form of controller eg pressure switch Davey Pump Model Connection Method Recommended XP350H XP500H XP700H XP900H plus these models where they are already fitted with a Davey Hydrascan Fits straight onto the Davey controller HS50 05 HS60 06 HS50 06 HS60 08 M3031 connection flange fitted to these M3041 M6031 M6041 M8031 M8041 M3051 M3061 models M6051 M6061 M8041 XP350P XP350P3C XP350P8C Aquamate amp Jet Plus Remove any outlet tees and models replace with Davey Adaptor kit P No 31492 or P N 32320 HS50 05 HS60 06 HS50 06 HS60 08 XF92 XF192 Remove any outlet tees and M3031 M3041 M6031 M6041 M3051 M3
6. STATUS INDICATOR LIGHT IS ILLUMINATED RED FLASHING TWICE PER SEQUENCE 1 Motor over temperature cut out tripped Consult Davey dealer 2 Motor not free to turn e g a jammed impeller Consult Davey dealer 3 Prime button has been held in for too long Release prime button and switch off power for 1 minute to allow unit to reset w PUMP WILL NOT STOP 1 Water leaks on discharge side of pump e w f PUMP WILL OPERATE NORMALLY INITIALLY BUT WILL NOT RESTART ON WATER DEMAND STATUS INDICATOR LIGHT NOT ILLUMINATED 1 Power supply problem see c 1 PUMP WILL OPERATE NORMALLY INITIALLY BUT WILL NOT RESTART ON WATER DEMAND STATUS INDICATOR LIGHT IS ILLUMINATED RED CONSTANT 1 Suction air leak pump has partially lost prime 2 Blocked impellers or suction 3 Discharge valve closed open valve w g 11 WARNING Automatic reset thermal overloads may allow the pump to restart without warning Always disconnect the pump motor from the electrical supply before maintenance or repairs WARNING When servicing or attending pump and or controllers always ensure power is switched off and lead unplugged Electrical connections should be serviced only by qualified persons Care should also be taken when servicing or disassembling pump to avoid possible injury from hot pressurised water Unplug pump relieve pressure by opening a tap on the discharge side of the pump and allow any hot water in the pum
7. ckage in the pump 3 Provides warning indications for critical and noncritical system faults 4 Has adaptive pressure cut in which allows the pump to start at approximately 80 of the maximum pressure at last shut down This allows the controller to accommodate varying inlet pressures and pump performance 5 Automatic retry functions in the event of a critical system fault Motor overload overheat protection not included Motor must have its own overload overheat protection Before installing your Torrium controller please read all instructions carefully as failures caused by incorrect installation or operation are not covered by the guarantee Your Torrium controller is designed to handle clean water The system should not be used for any other purpose without specific referral to Davey The use of the system to pump flammable corrosive and other materials of a hazardous nature is specifically excluded WARNING Some insects such as small ants find electrical devices attractive for various reasons If your pump enclosure is susceptible to insect infestation you should implement a suitable pest control plan PRIMING PL Figure 1 STATUS INDICATOR OUTLET PRIME INLET BUTTON 2 14 Selection The Torrium controller is available in different versions to suit different Davey single phase pump models Please ensure you have the right unit for the Davey Pump model see table below Torrium Model
8. d indicates a problem e g low voltage at pump excessive temperature above 50 C in pump enclosure
9. dney Brisbane Adelaide Website daveyusa com E mail service spa quip co nz Perth Townsville E mail sales daveyusa com P N 49253 10 Supersedes P N 49253 8 DEPEND ON DAVEY WATER PRODUCTS Installation and Operating Instructions DAVEY orriumn Pressure System Controller WARNING The Torrium controller pump and associated pipework operate under pressure Under no circumstances should the Torrium controller pump or associated pipework be disassembled unless the internal pressure of the unit has been relieved Failure to observe this warning will expose persons to the possibility of personal injury and may also result in damage to the pump pipework or other property Please pass these instructions on to the operator of this equipment Congratulations on your purchase of a high quality Australian built Davey Torrium controller All components have been designed and manufactured to give trouble free reliable operation Your Torrium controller is an electronic flow control device a Davey designed product that enables the use of a highly efficient pump design and offers the following benefits 1 Enables the pump to deliver a constant flow of water particularly at low flow rates reducing the inconvenience of pressure variation in showers etc 2 Provides automatic cut out protection should the pump run out of water or overheat should the pump fail to start due to low voltage or a blo
10. e o power off on Loss of Prime Red light single flash Stops auto retry amp n Prime button or cycle water return activated power off on Locked rotor or Prime Red light double flash Stops See Trouble shooting guide button held in too long Undervoltage Red light double flash Normal operation Wait till voltage gt 180 volts or push Prime button or cycle OOE off on Slow leak Red light triple flash a operation with Auto reset or EE Prime reduced cut in pressure button or cycle power off on Both the Red amp Green Indicators are shown in the same window It is possible for the pump to be running ie Green indicator and for a Red flash sequence to happen at the same time In that case the Red flash will show as a Yellow or Amber flash Only one fault condition will be indicated at once Cistern Fill Mode When your new Torrium is used on a pressure system which is used to fill toilet cisterns or troughs a special feature of the Torrium controller may be activated This special feature is activated when the controller detects three quick stop start sequences in a short period When activated the status indicator will glow Amber and the pump will run on for two minutes This allows the cistern to be filled with the minimum of pump cycles Auto retry and Water Return Modes Should your Torrium detect a loss of prime after stopping the pump it will wait five minutes before activa
11. e _ For professional after sales service or repair contact your Davey Dealer The ability to rotate the adaptor nut also means that the complete controller once For assistance in locating your nearest dealer contact the Davey Customer fitted to the rotary coupling can be rotated a full 360 in the horizontal plane without Centre on 1300 367 866 causing the coupling to unscrew from the pump outlet Large lead in on thread to ensure positive fitment and __ overcome possible cross threading Controller adaptor nut rotates independent of the pump adaptor nipple and has hand tightening ribs Pump adaptor nipple can be fitted to the pump discharge and tightened independently of the controller nut Large section Oring provides positive seal on pump discharge Circlip retains controller nut and pump nipple as one assembly Fitting the 31492 adaptor flange 1 male pump outlet First fit the Torrium controller connection nut over the pump outlet with the internal thread upwards Wrap the pump outlet or nipple with thread tape Next screw the Davey controller connection flange onto the pump outlet or nipple as applicable Firmly hand tighten the connection flange DO NOT OVERTIGHTEN Position the control unit on top of the pump and tighten the connection nut The control unit is capable of 360 rotation to enable the most convenient positioning of the discharge piping Loosening the connection
12. e various Acts and this guarantee is to be modified to the extent necessary to give effect to that intention 8 Davey may be collecting personal information from you in order to provide you with a service Davey Water Products Pty Ltd promises only to use this information in accordance with the Provisions of the Privacy Act 1988 Cth and the Privacy Policy of Davey Water Products Pty Ltd which is available at davey com au Davey and Torrium are registered trademarks of Davey Water Products Pty Ltd Davey Water Products Pty Ltd 1999 Davey Water Products Pty Ltd International Davey Water Products Member of the GUD Group 6 Lakeview Drive New Zealand ABN 18 066 327 517 Scoresby Australia 3179 7 Rockridge Avenue Head Office and Manufacturing Ph 61 3 9730 9121 Penrose Auckland 1061 6 Lakeview Drive Fax 61 3 9753 4248 Ph 64 9 570 9135 Scoresby Australia 3179 E mail export davey com au Fax 64 9 527 7654 Ph 61 3 9730 9222 Germany Website daveynz co nz Fax 61 3 9753 4100 Kantstrasse 53 04275 Leipzig E mail sales daveynz co nz Website davey com au Ph 49 341 301 0412 Davey Spa New Zealand Customer Service Centre Fax 49 341 301 0413 2 Rothwell Avenue Ph 1300 367 866 E mail akrenz daveyeurope com North Harbour Auckland 0632 Fax 1300 369 119 USA Davey Pumps Inc Ph 64 9 415 8622 E mail sales davey com au Ph 1 630 898 6976 Fax 64 9 415 8621 Interstate Offices Fax 1 630 851 7744 Website spa quip co nz Sy
13. et kit 165S with 440 kPa 22698 jet kit 95D1 amp 125D1 125S with 2265 165S with 22699 M2061 amp M4061 480 kPa Fit the Supercell pressure tank up to 20 litres total capacity to the tank connection priming port with thread tape Firmly hand tighten DO NOT USE THREAD SEALING COMPOUNDS HEMP OR PIPE DOPE Suction Lines Lift The Torrium controller has an in built non return check valve fitted In flooded suction installations there is no need to have a suction non return valve Installations with flooded suction require a gate or isolating valve so water supply can be turned off for pump removal and servicing In suction lift installations a footvalve will normally be required for the pump to retain prime In some suction lift installations there may be good reason to remove the inbuilt check valve to ensure that the discharge pressure is also applied to the suction line and footvalve This could be where the suction line was very long or where there was concern regarding a leaking footvalve This may not always be applicable and it is acceptable to retain the inbuilt check valve in the Torrium on suction lifts with good suction plumbing Should the inbuilt check valve be removed though an additional accumulator should be fitted to the Torrium or discharge pipework as applicable to ensure the pump is not cycled on shut down The size of this accumulator will depend on the size length and type of pipe used on the sucti
14. nditions corrosive or abrasive water lightning or high voltage spikes or through unauthorised persons attempting repairs are not covered under guarantee The product must only be connected to the voltage shown on the nameplate 5 Without limiting the original purchaser s entitlements under the Trade Practices Act Aust the Goods amp Consumer Protection Legislation of the various Australian states or the Consumers Guarantee Act 1993 NZ Davey shall not be liable for any loss of profits or any consequential indirect or special loss damage or injury of any kind whatsoever arising directly or indirectly from the product or any defect 6 Where the Trade Practices Act Aust the Goods and Consumer Protection Legislation of the various Australian states and the Consumers Guarantee Act 1993 NZ does not apply Davey shall not be liable for any loss of profits or any consequential indirect or special loss damage or injury of any kind whatsoever suffered by the purchaser arising directly or indirectly from the product or any defect and the purchaser shall indemnify Davey against any claim by any other person whatsoever in respect of any such loss damage or injury 7 Nothing in this guarantee is intended to have the effect of contracting out of the provisions of the Trade Practices Act Aust the Goods and Consumer Protection Legislation of the various Australian states and Consumers Guarantee Act 1993 NZ except to the extent permitted by th
15. nut enables convenient adjustment h PUMP HAS OPERATED NORMALLY FOR SOME TIME BUT NOW WILL NOT RESTART OR THE PRESSURE DROPS TO A LOWER POINT BEFORE THE PUMP STARTS STATUS INDICATOR LIGHT IS ILLUMINATED WITH THREE FLASHES PER SEQUENCE 1 Your Torrium has detected a slow leak and has dropped the cut in pressure to a lower cut in pressure to help reduce the pump cycling Correct the leak and your Torrium will return to normal operation automatically or cycle power for immediate return to normal your system pressure not dropping below the new cut in pressure and your pump NOTE The Torrium controller is adaptive If your pump draws air or is subject to blockage the Torrium adapts to its new maximum pressure This may result in i j not starting Should this occur re prime your pump unit Should this not prove successful it is likely you have a blockage in the pump You should contact your Davey dealer for assistance PUMP HAS STOPPED OPERATING STATUS INDICATOR LIGHT IS ILLUMINATED RED FLASHING THREE TIMES PER SEQUENCE 1 Your Torrium has detected high water temperature in the pump Once the water has cooled the Torrium will automatically restart the pump PUMP IS OPERATING NORMALLY BUT THE STATUS INDICATOR LIGHT IS ILLUMINATED FLASHING TWICE PER SEQUENCES RED FLASHES WHILE IN STANDBY OR AMBER FLASHES WITH CONSTANT GREEN WHILE PUMP RUNNING 1 Your Torrium has detected low voltage
16. on Figure 2 Pipe Connections For best performance use P V C or polythene pipe at least the same diameter as the Torrium controller outlet Larger diameter pipe may be used to minimise resistance to flow when pumping longer distances Flexible pipe will help alignment during installation as well as reduce noise transfer during operation 6 Trouble Shooting Check List a PUMP HAS STOPPED OR MOTOR RUNS FOR SHORT PERIOD ONLY WHEN SWITCHED ON OR PRIME BUTTON PUSHED BUT DOES NOT PUMP STATUS INDICATOR LIGHT ILLUMINATED RED FLASHING ONCE PER SEQUENCE 1 Suction line and pump body not filled with water 2 Air leaks in suction lines or suction pipe not under water 3 Air trapped in suction lines also possible with flooded suction due to uneven rise in piping eliminate humps and hollows 4 No water at source or water level too low 5 Valve on suction lines closed Open valve amp pump will restart automatically or press Prime button b w PUMP SWITCHES ON AND OFF FREQUENTLY CYCLING 1 Cycling may occasionally be caused by float valves filling tanks see Cistern Fill Mode 2 Leaking taps float valves etc check plumbing 3 Leaking check valve foot valve 4 Discharge plumbing has been connected to the priming port MOTOR DOESN T START WHEN SWITCHED ON LOW PRESSURE INDICATOR LIGHT NOT ILLUMINATED 1 Power not connected or no power available from supply outlet c ee d MOTOR STOPS
17. p to cool before attempting to dismantle IMPORTANT DO NOT USE petroleum based fluids or solvents e g Oils Kerosene Turpentine Thinners etc on the plastic pump components or seal components WARNING Do not use hydrocarbon based or hydrocarbon propelled sprays around the electrical components of this controller WARNING Under no circumstances should Torrium controller be disassembled Failure to observe this warning will expose persons to the possibility of personal injury and may also result in damage to other property Do not dismantle no user serviceable parts spring under pressure The only regular attention your new pressure system requires is to check any supplementary pressure tank s air charge every 6 months This can be checked at the air valve with a tyre gauge Do not charge tank to a higher pressure than 70 of the maximum system pressure To check air pressure in tank Switch off pump Open outlet nearest to pump to release water pressure Charge tank to desired setting using air pump and check with tyre gauge Switch on Close outlet AARS NOTE a For protection Davey pump motors are fitted with an automatic over temperature cut out Constant tripping of this overload device indicates a problem e g low voltage at pump excessive temperature above 50 C in pump enclosure b The Torrium controller may have to be reset after rectifying any of the above operating troubles This is done
18. plications includes e Long suction lines see Suction Lines Lift e Low flow appliances connected to the pump such as evaporative air conditioners slow filling toilet cisterns Any additional accumulators can be installed either in place of the priming plug see Figure 1 for tanks up to 20 litres total capacity or for larger tanks downstream of the controller ie between the controller and the first outlet Where extra draw off capacity is utilised the additional pressure tank should have a pre charge of 70 of the maximum system shut off pressure see table below Evaporative coolers and extra draw off capacity Where a Torrium equipped pump is required to supply water to an evaporative cooler the Torrium will detect the repetitive and limited demand Thsi will result in the Torrium activating it s slow leak mode whereby the pump start pressure is set at 50 of the maximum pressure at last shut down To provide the maximum draw off from the additional pressure tank the tank s pre charge should be set at 45 of the pump shut off pressure Davey Pump Model Tank Precharge XP500H XP700H XP900H Aquamate XF92 XF192 amp 6210 210 kPa XP350H HS50 05 HS60 06 250 KPa XJUltra X5Om XJ90 X90 M3041 M6041 amp M8031 320 kPa M3051 M6051 M8051 HS50 06 HS60 08 XJ70 X70 350 kPa 9591 with 22690 jet kit 125S1 with 22693 jet kit 165S with 435 kPa 22697 jet kit 95S1 with 22691 jet kit 12581 with 22694 j
19. ting Auto retry and Water Return modes Auto retry automatically starts the pump to see if the pump is now primed It does this after 5 mins 30 mins 1 hr 2 hrs 8 hrs 16 hrs and 32 hrs Water return mode will restart the pump automatically if the Torrium detects water flow through it NOTE If multiple errors are present the highest priority error least number of flashes is indicated Any previous fault code is lost until it recurs Electrical Power Surge Protection An electrical power surge or spike can travel on the supply lines and cause serious damage to your electrical equipment The Torrium controller has a metal oxide varistor MOV fitted to help protect it s circuit The MOV is not a lightning arrestor and may not protect the Torrium controller if lightning or a very powerful surge hits the pump unit If the installation is subject to electrical power surges or lightning we strongly recommend the use of a suitable surge protection device on ALL electrical equipment In accordance with AS 3350 2 41 we are obliged to inform you that this device is not to be used by children or infirm persons and must not be used as a toy by children Abrasive Materials The pumping of abrasive materials will cause damage to the Torrium controller which will then not be covered by the guarantee NOTE For protection the Davey pump motors are fitted with an automatic reset thermal overload constant tripping of this overloa
20. ve a Neutral and an Earth connection The Earth connection must be made first The colour codes for the terminations are as below Voltage 220 240V Brown Blue Green Yellow 50 60Hz 110 115V Black White Green 60Hz Where you are replacing an existing Davey Hydrascan Davey Presscontrol or Davey pressure switch the connections should be identical for the Torrium controller See the underside of the capacitor cover for a wiring diagram The exception to this rule is where the special four wire Hydrascan fitted to the M series models is to be replaced In such a case consult your Davey Dealer for assistance 7 Where the Davey pump involved has not had a controller fitted before use the wiring details below as a guide CAPACITOR WHITE 230V AC SUPPLY LEAD oO m BROWN O GREEN amp YELLOW m TORRIUM GREEN amp VELLON XP SERIES NOTE Where Davey Plug amp Play connectors are available on the pump and the Torrium controller refer to the Installation amp Operating Instructions for the pump regarding correct connection procedure Status Indicator The Torrium has a status indicator light on the front panel This light will enable you to understand what your pump is doing Indicator readout Pump operation Restart Reset Method Standby mode Red light Standby Cistern fill Yellow Amber light Running 2 minutes Auto push Prime button or minimum run tim
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