COMMERCIAL WATER FILTER INSTALLATION
Contents
1. PINS PINS IN Fast Rinse 11 min 2 pins outward OUT 1 8min 2 1 5 min 2 11 min 3 4 5 min Rotatior 3 14 min 4 7 5 min 4 17 min 5 10 5 5 20 6 13 5 min 6 23 7 16 5 min 7 26 8 19 5 min 8 29 min 9 22 5 min 9 32 min 10 25 5 min 10 35 min 11 28 5 min 11 38 min 12 31 5 min 12 41 min 13 34 5 min 13 44 min 14 37 5 min 14 47 min 15 40 5 min W Pins Outward 15 50 min 16 43 5 min Pins Inward Each additional pin either pulled out or pushed in equals 3 minutes SET BACKWASH TIMING Pull pins as shown for backwash time desired see chart SET PAUSE TIMING Depress pins as shown for desired brine rinse time see chart Minimum of two pins down SET FAST RINSE TIMING Pull pins as shown for desired fast rinse time see chart TIMER REAR VIEW Adjustable Cycle Pin e Switca Topi Service Switch Bottorn Regenesation Cycle Cam Page 9 0 oc lt o LU LU O lt 1 o LU oc yg ATBWASSY HAMIL A quiassy JAPA Page 10 VALVE ASSEMBLY PARTS LIST Item Description No Item Description No Required Required 12G Valve Body NPT 1 49G Screw 2 13G Valve Body BSPP 1 50G Nut 2 14G Injector Assy small 1 51G Limit Switch 3 15G Injector Assy Med 1 522. and adjust the automatic timer as follows 1 Pull all SKIPPER PINS out away from control 2 Rotate SKIPPER WHEEL until DAY ARROW points to day of week or number 1 3 Depress SKIPPER PIN S for day s regeneration is required 4 Pull TIMER KNOB out away from timer face and rotate until BLACK ARROW on tripper arm points to correct time of day on Face Plate 5 Timer will automatically initiate regeneration on preset days at 2 30AM To alter time simply reset TIMER KNOB to an earlier or later time which will change the time of regeneration by the same number of hours Time indicated as BLACK ARROW will no longer be correct MANUAL OPERATION Step 1 START UP OR INSPECTION REGENERATION a Pushin RED KNOB and turn counterclockwise past START to BACKWASH Disconnect electrical power and leave in position for desired time Reconnect electrical power b Pushin RED KNOB and repeat for all desired cycles Step 2 MANUAL INITIATION OF REGENERATION a Reconnect electrical power Page 8 b Push in RED KNOB and turn counterclockwise to the START position Release Unit will then go through a complete regeneration as programmed BACKWASH CYCLE TIME INSTRUCTIONS PIN TIME CHART TYPICAL FILTER APPLICATION CYCLE BACKWASH OR PAUSE FAST RINSE Backwash 20 min 5 pins outward NO OF TIME NO OF TIME Pause 1 5 min 2 pins inward
3. the backwash frequency to Tuesday and Saturday for Carbon Filter if frequency of backwash has not already been calculated To set PUSH the skipper pins IN on the skipper wheel on days Backwashing is required Note This is only a guide for initial setting and should be altered to suit each individual installation in accordance with load conditions Turn the dial to the correct day of the week on which you are setting the dial Now depress the pins for the desired day s for backwash required Page 6 Step 9 Step 10 Step 11 Set time of day pull timer knob Fig 14 and set arrow to the time of day time of your watch release make sure that the knob has re engaged gear knob right in Backwash will take place at approximately 2 am If this time is not convenient it will be necessary to offset the time of day setting to make allowance for the desired time of backwashing eg if 4 am is desired it will be necessary to set the time of day two hours earlier than actual time Replace the timer cover depress the lock pins wipe over unit Do final check for leaks etc Ensure instruction book is kept with relevant personnel Page 7 DRIVE PISTON POSITIONING Fi IZH Zo wn far e mM 2 1 SERVICE POSITION 2 n e 2 ie Jis gu a 2 BACKWASH POSITION 4 FAST RINSE POSITION SKIPPER SKIPPER SET TIMER WHEEL PINS Determine a regeneration schedule for the conditioner
4. 48 C AFC 70 94 114 180 241 Water pH 5 5 9 0 24 180 Suspended Solids Max 10 mg l Iron No Effect Oil Free of Hydrocarbons NOTE Not recommended for colloidal sediment removal Valve 180 Operating Pressure 280 690 kPa Inlet n Temperature 5 C 48 C Electrical 240V 50Hz 3 watts maximum mm om Warning A pressure reduction valve should be installed if water hammer prevails 40 m Table at left shows recommended MINIMUM plumbing sizes el 40 FAILURE TO OBSERVE WARNING WILL VOID WARRANTY Page 2 INSTALLATION Check the equipment upon arrival for damage or shortages and report same to our Office or Agent before commencing installation Locate the unit on a clean firm level foundation preferably concrete with sufficient space for operation and maintenance Level with shims if necessary Position the tank in the correct position before loading the Media The filter should be fitted with inlet and outlet pressure gauges to monitor the pressure loss through the filter It is recommended that the filter be backwashed when the pressure differential increases by 35 kPa The control system is sometimes shipped as a sub assembly to avoid damage in transit The water filter should be assembled piped and wired according to the following recommendations The following instructions are provided as a general guide The filter requires a 10amp 240 volt GPO The filter installation must be protected from the elements FIG 4 INSTALL
5. ATION SINGLE TANK SOFTENER INSTALLATION c Pipework Layout suggestive only a 1 Unit only supplied J m cand i ackwas Pipe Valves Solenoids Water Meter supplied by others Flow Controller supplied separate must be fitted before Connecting Drain Line All pipework connections to be flanged or barrel union for ease of removal and maintenance USE PIPEWORK SIZES SHOWN IN PERFORMANCE DATA TABLE 2 Inlet Isolating Valve Manual Outlet Isolating Valve Manual Bypass Valve Manual optional Water Meter optional fit only where metering of supply is required Solenoid Valve optional fit only where raw water to service is not required during REGENERATION Valve must be 240V 50Hz operation normally open and equal to pipeline size connect to terminals 2 and 5 inside valve cover Refer Fig 17 gt I H H H I FIG S INSTALLATION MULTIPLE UNITS w ws m Sher o L Page 3 MEDIA INSTALLATION Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Remove the tank and riser tube assembly from the carton and make sure the softener tank is empty and clean Cover the distributor pipe with a clean rag or plastic so that NO gravel or media enters the distributor pipe Load the media Refer Media Placement instructions a Pour in the underbed gravel No 6 Refer Table 1 80kg b Level out the underbed gravel using a broom handle PVC pipe The u
6. COMMERCIAL WATER FILTER INSTALLATION amp OPERATING INSTRUCTIONS Model AFC24 180 Serial Manufacturer and Supplier of FILTRATION amp WATER TREATMENT PRODUCTS gt Water for commercial industrial and residential application Quality F AUS Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales Oibewater com au Website www ibcwater com au Page 1 OPERATING PRINCIPLE Activated Carbon Taste and Odour Removal This is a highly porous media designed to absorb objectionable tastes and odour in water associated with organics algae chlorine and small levels of filterable turbidity The unit will not remove flavours due to mineralisation Colour Removal The unit will not remove colour associated with tannins The unit may remove some colours due to organic matter but column or field trials may be necessary The unit normally only requires Backwashing periodically to restore the filter bed The media is exhaustible and will require replacement at some stage Operating Parameters Water Temperature Water pH Water Pressure Oil Suspended Solids Iron AF SERIES FILTERS 5 C 48 C 5 5 9 0 280 690 kPa Free of Hydrocarbons 10 mg l Maximum 0 5 mg l Maximum Table 2 TYPE MODEL CONTINUOS PEAK BACKWASH VALVE APPROX OPERATING FLOW RATE FLOW FLOW RATE WEIGHT KG PROCEDURES L P M RATE L P M L P M Water Temp 5 C
7. E NOT FULLY OPENED ensure they are opened C PISTON OUT OF POSITION reposition refer Fig 12 MEDIA PLEACEMENT CARRON TER Table 1 Sequence in Tank AFC24 1 st 80kg 6 gravel in bottom of tank 4 x 20kg 124kg Activated Carbon 1 x 24kg amp 4 x 25kg Activated Carbon should be soaked in water for twenty four hours prior to commissioning unit Activated Carbon has a limited absorption life Replace the carbon on breakthrough of the contaminant It is recommended to replace the carbon at least every two years If this filter is utilised for potable drinking water it is important that if the filter has not been utilised for 12 hours that the water be discharged to waste for at least two minutes Page 17
8. G Machine Screw 2 16G Injector Assy Large 1 53G Cam Screw 1 17G 1 2 Brass Pipe Plug 1 54G Cam 1 18G Cap Screw 5 55G Lock Washer 2 32G Backwash Assy BSPP 1 56G Drive Motor 100v 1 33G O Ring 1 120v 50Hz 60Hz 34G Cap Screw 4 57G Drive Motor 240v 50Hz 1 Drive Motor 240v 35G Piston Assy 1 58G 50Hz 60Hz 1 36G Lower Cap Assy 1 59G Motor Screws 4 37G Cotter Pin 1 60G Wiring Harness 1 38G Manifold Gasket 1 61G Drive Link Assy 1 39G Timer Lock 1 62G Drain Shut off Valve 1 40G Motor Plate Assy 1 63G ORing 1 41G Hex Head Screw 10 64G Cover 1 42G Ground Screw 1 65G Window Cover w Fasteners 1 Cover Window Cover 43G Lock Washer 1 66G Fasteners 1 44G Nut 1 67G Top Mount Adaptor O Ring 1 453 Screw 2 Side Mount Adaptor NPT 1 46G Switch Bracket 1 69G Side Mount Adaptor BSPP 1 47G Terminal Strip 1 70G Distributor Seal 1 48G Marker Strip 1 71G ORing 1 Page 11 SEVEN DAY 440 TIMER LIST OF PARTS Item Description No Item Description No Required Required 14A Cam Screw 1 89F Day Dial Washer 1 16A Timer Mounting Screw 3 99F4 7 Day Tripper Assy 1 Limit Switch 2 1G Timer Bracket 1 14F7 Skipper Wheel 7 Day 1 2G Adjustable Cam 1 15F Friction Washer 1 3G Timing Pin 36 18F Motor Mounting Screw 2 4G O Ring 1 19F Wire Nut 2 5G Retaining Was
9. IT IS THE POWER CORD PLUGGED IN IS THERE A REMOTE SWITCH IN THE LINE ISOLATED check these possibilities and correct if necessary O m gt D IS THE TIMER MOTOR RUNNING if the timer motor is running the small driven gear on the timer motor will be turning If not replace the timer motor E BACKWASH DRIVE GEAR NOT ENGAGED check gear behind push button on timer for proper alignment and time of day lever is down and fully engaged F VALVE MOTOR MICRO SWITCH NOT OPENING OR CLOSING adjust micro switch stack Fig 19 VALVE MOTOR MICRO SWITCH BURNED OUT replace micro switch H VALVE MOTOR MICRO SWITCH NOT OPENING OR CLOSING replace micro switch l TIMER MOTOR SWITCH BURNED OUT replace micro switch 2 Unfiltered Water to Service A RUBBER SLEEVE MISALIGNED OR MISSING AT TOP OF DISTRIBUTOR PIPE remove valve head and replace rubber sleeve B UNIT INSTALLED BACKWARD check arrow markings on top of valve head for correct inlet outlet plumbing C REFER SECTION 1 FOR FURTHER INFORMATION 3 Leak to Drain Page 15 A CHECK PLUNGER POSITIONING refer Fig 12 B CHECK DRAIN SHUT OFF O RING located in upper cap refer Part No 35G 4 Insufficient Service Flow Rate A UNIT MAY BE FOULED WITH SUSPENDED SOLIDS backwash and check again B SERVICE INLET OR OUTLET VALV
10. her 1 84F Cover Plate 1 6G Switch Insulator 2 85F Screw 4 7G Switch Spacer 2 87F Compression Spring 1 8G Switch Mounting Screw 2 88F Gear Retainer 1 9G Wiring Harness 1 Seven Day 440 Timer TY zl D x la is aa M wa gm WIRING DIAGRAM 440 F 4 als 2 25 SIX DAY SEVEN DAY TIMER l be FIG 17 1 NEUTE Page 12 GITUIS IR 195 a 4 B O D gt MODEL 180 VALVE CAM POSITION GENERAL MAINTENANCE For correct operation the cam should be set to stop the position at the point of each function This is done at the factory and rotation checked at this time However resetting may be necessary from time to time should the unit fail to draw brine Setting is simple index position to service position fully in switch off power loosen screw A adjust cam to position shown above Switch on power MICRO SWITCH STACK ad SCREW A Wess a sa jx SCREW Ji SHAKEPROOF WASHER FIG 19 Page 13 TROUBLE SHOOTING GUIDE AFC24 180 Carbon Filter PROBLEM REF PAGE UNIT WILL NOT BACKWASH AUTOMATICALLY Page Fifteen UNFILTERED WATER TO SERVICE Page Fifteen LEAK TO DRAIN Page Sixteen INSUFFICIENT SERVICE FLOW RATE Page Sixteen Page 14 1 Unit will not Backwash Automatically IS THERE POWER TO THE UN
11. nderbed gravel should cover the bottom distributor by about 25mm CAUTION Do not raise the distributor pipe If gravel is allowed to get under the distributor empty and start again b After loading and levelling the No 6 Gravel underbed half fill the tank with water and add the Activated Carbon Refer Table 1 124kg Slowly fill the tank Fill the tank with water to 50mm from the top Clean top of tank neck amp threads of all traces of media Remove the rag or plastic fitted in Step 2 taking care not to raise the riser pipe Unpack the valve remove the cap screws and separate the adaptor Store gasket safely Check that the tank O ring seal is in place Remove the rubber sleeve and using a little silicone O ring lubricant lubricate the inside surface only Place rubber sleeve into tank adaptor Hefer Fig 1 Fit the adaptor to the tank carefully to allow the riser pipe to locate centrally Screw down firmly by hand Do not over tighten Place the gasket on the tank adaptor fit the valve body with cap screws provided Tighten cap screws evenly Refer valve assembly Page 5 Page 4 25mm BSPF BACKWASH FLOW CON TROLLER 40mmBSPF OUTLET i TANK 40mmBSPF l INLET RUBBER SEAL SIDE VIEW TANK ADAPTER ON TANK C L REAR VIEW 180 TOP MOUNT VALVE 240 VOLT 50 Hz FIG I Page 5 COMMISSIONING Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Check
12. plug is dry first then connect lead into power outlet switch on Remove clear cover from timer face by pulling the two black lock pins outward Depress the red knob Fig 14 and rotate anti clockwise to backwash position release red knob wait for valve drive to index to backwash position if not already in this position spindle fully out Fig 1 1 Just open inlet isolating valve approximately 1 1 2 turns Allow unit to fill slowly water will issue to drain continue to run until the unit automatically indexes to Pause position which may take up to 20 minutes All air must be removed Depress the red knob and turn anti clockwise until the microswitch trips into the fast rinse position Allow the valve to move fully into this position Fig 13 Further rotate the red knob anti clockwise so that the arrow tip is pointing at about a seven o clock position Then allow the red knob to advance electrically around to the Service position This may take up to 10 minutes Depress the red knob and turn anti clockwise to start release the unit will now go through each cycle Backwash purge and back to service automatically NOTE Asmall amount of media may pass to drain during the initial backwash this is considered normal Check with site supervisor that unit can go on line If so slowly open outlet isolating valve fully check that manual bypass valve is fully closed This unit is now on line Check for and report any leaks Set
Download Pdf Manuals
Related Search