Owner's Manual RPRMSR Series Controller
Contents
1. STAGEMAKER CONTROLLERS INSTALLATION MAINTENANCE STAGEMAKER CONTROLLER SERIES R FL PRMSR VERLINDE LIFTING EQUIPMENT VERLINDE se r serve le droit de modifier sans pr avis les caract ristiques de son mat riel 06 2004 VESEGBSM CONTROL R PR VERLINDE reserves the right to alter or amend the above information without notice 4 VERLINDE STAGEMAKER CONTROLLER LIFTING EQUIPMENT Herewith we VERUNDE S A 2 bd de l Industrie BP 59 F 28501 VERNOUILLET Cedex Frankrijk Declare that the product SIAGEMAKER CONTROLLER This equipment is to be used in corporation with other machines It cannot be put into operation until the systems of which it is a part has been declared as conforming to the provisions of the directive Machines 89 392 EEG 91 368 EEG 93 44 EEG 93 68 EEG Electric machines 73 23 EEG Electromagnetic compatibility 89 336 EEG 91 263 EEG 92 31EEG 93 68 EEG As well as harmonised norms in particular EN292 chapter 1 and 2 safety of machines Applied technical standards and specifications in particular IEC 34 1 Rotating electrical machines IEC 34 5 Rotating electrical machines IEC 947 5 1 Lowvoltage switchgear and control gear IEC 364 Electrical installations of buildings EN 60204 Safety of Machines The party carrying out the integration will state these passages in declaration of conformity of the machines the party will add the regulations and standards2. FL8PRM LV SR 19 Lowvoltage control remote 19 12U in flight case CEE plugs rear side Location of controls and connections Subscription On rack On remote Main switch yes Power indicators yes Emergence stop with mechanical interlock yes yes Up Down selector switches yes yes Channel selection switch yes yes Reset yes Green RUN button yes yes Main amp secondary fuses yes Thermal protection per hoist yes Frequency mode selector switch yes yes Main power entry 16 amp CE 5p amp 0 5 m cable rear R4 Main power entry 32 amp CE 5p amp 0 5 m cable rear R8 R19 Multi connectors for hoists output 16 pin 16Amp Rear R models CEE connector for hoists output power 4 16Amp red male Rear FL models CEE connector for hoists output control 4pin 16Amp yellow female Rear FL models Local remote switch yes Default indicator with reset yes Phase reverse switch Yes 2004 07 RPRMSR GB ta VERUIND Y STAGEMAKER CONTROLLER 5 FUNCTIONAL DESCRIPTION Cable connections e Connect an external power source with the main CE power plug Be sure that the nature of this source corresponds to the supplied equipment such as mentioned aside of the plug e Connect the chain hoists through fan out or multi cables with the controller series R PRM SR s outlets Controller series FL PRM SR do have separate single cables for power and control Warning Use only cables and connectors who are in good condition i
3. damaged following examination by a qualified and authorised technical service The guarantee excludes any other services or indemnities The repairs covered by the guarantee are carried out asa rule in the workshops of the vendor or authorised agent When servicing of the equipment is done outside these workshops the labour costs for disassembly or assembly o these parts are borne by the vendor when these are done exclusively by his staff or by an authorised agent The replaced parts become the property o the vendor and must be returned to the vendor at his expense For components relative particular importance that are not manufactured by the vendor and which carry the brand name of specialised manufacturers the manufacturer s guarantee which can vary according to the manufacturer is applicable The guarantee does not apply for expendable parts defined by the manufacturer Fuses Contactor contacts Batteries 2004 07 RPRMSR GB Y td VERLINDC srAGEMAKER CONTROLLER 4 IDENTIFICATION Type codes Type No of Subscription Housing Hoist channels connection RAPRM SR 4 Direct control remote 19 rack in flight case multi plug rear side R8PRM SR 8 Direct control remote 19 rack in flight case multi plug rear side R19PRM SR 19 Direct control remote 19 6U rack in flight case multi plug rear side FL8PRM LV SR 8 Lowvoltage control remote 19 12U in flight case CEE plugs rear side
4. light makes reset 2004 07 RPRMSR GB 4 VERLINDE STAGEMAKER CONTROLLER LIFTING EQUIPMENT REMOTE OPERATING INSTRUCTION R reset A motion Up S select C confirm D deselect Y motion Down Starting procedure The controller has to be in the standby mode with selector switch set to auto Pull out the red emergency stop button on the remote Push simultaneous on S and C Communication is valid if the channel indicator shows the same channel number as selected on the controller For valid confirmation there is a short bib sound If there is no communication the bib sound remains Frequency selection Under certain circumstances radio interferences might disturb normal operation as a consequence of which the radio remote will be switched off It therefore has been equipped with 8 different frequencies Select an other frequency if communication is disturbed regular in the following manner Push the three vertical buttons C Wat the same time to open the frequency selection menu The value in the display starts to blink on off Press to increase the number V to 0606 decrease the number while it is blinking gt di hos Press C to confirm the new selection The display N OW Nc remains at the new setting p Set the channel indicator on the controller in the same mode by pressing on the button next to it CHANNEL SELECTION MODE Note The remote box has 4 penlight batteries type 1 9 vol
5. the hoists under voltage or over voltage 5 absence of phase etc 2004 07 RPRMSR GB 5 ta VERLINDE LIFTING EQUIPMENT STAGEMAKER CONTROLLER 3 GUARANTEE Our STAGEMAKER controller series R PRM SR and FL PRMLV SR are guaranteed for one year from the date of delivery If for a reason outside the control of the vendor the delivery 15 delayed the time lag cannot exceed three months If the use installation of the controller is delayed the corresponding extension of the guarantee a single extension limited to three months must be requested and written confirmation obtained The vendor undertakes to eliminate all operating errors originating from the concept the execution the components or the materials themselves The guarantee does not cover normal wear or the failures resulting from abnormal use It does not cover damage due to a lack of supervision to false operation or to a bad utilisation of the controller particularly due to overload inching under voltage or over voltage or connecting errors The guarantee does not apply when there is disassembly modification or replacement of parts mechanical or electrical by an unauthorised party or without our prior agreement The guarantee only applies for original factory installed spare parts For the duration of the guarantee the vendor undertakes to replace or repair free of charge the parts in his workshop that are acknowledged to be
6. 07 RPRMSR GB 14 VERLIND Accessories R PRM SR controllers EQUIPMENT STAGEMAKER CONTROLLER Code Function drawing elec dwg Length Section Plugs 59909663 Motor extension cable 10 4G9 5 CEE 3P T itil SMCA 04P 04P 100 Male Female 59999664 Motor extension cable 90 B SMCA 04P 04P 200 59999667 Splitter fan out 0 5 4x1 5 16P T CEE SMCA 16P 04P 005 3P T M a 9 male female 59999669 Control box pickle with 0 5 4x1 5 CEE 3P T CEE E Stop 3P T SMBA 04P 04P 005 Male female G P 73015101 59999661 Extension 4 motors 10 16 1 5 16P T 16P T SMCA 1 6P 16P 100 male female 59999669 Extension 4 motors 90 d 1 6 1 6 900 Accessories for FL PRMLV SR controllers 52293740 52992663 52292664 59909853 52999864 Control box pickle with E stop SMBA 04P HOI 005 Z3015103 Motor extension cable SMCA 04P 04P 100 Motor extension cable SMCA 04P 04P 200 Control extension cable SMCA 04P 04P A1 Motor extension cable SMCA 04P 04P A1 0 5 4x15 CEE 3P T Femelle H 4G9 5 CEE 3P T TR Male Female 1 9 5 CEE 3P T Male Female 9 5 2004 07 RPRMSR GB 15 Y td VERUINDE srAGEMAKERCONTROLLER 10 CABLE CONNECTION DATA Controllers R and FL single motor Controllers R multi cable extension cable with CEE plugs for power cable for 4 mo
7. 9999663 or 59999664 9 Control cables 10 or 20 M code No 5229853 or 5299854 Controller FLEPRMLV SR Rear side with CE connecotors Optional Harting 6 pin available for combined power and control FL8PRMLVH SR Power input 2004 07 RPRMSR GB 13 Y td VERLINDC srAGEMAKER CONTROLLER 8 CABLE SELECTION TABLE The table hereunder gives an indication of the maximum length o cables between controller and hoist motor They are calculated in accordance to NE 60 904 and worse case consideration O 1 5mm or 1 52 1 2 5mm sections 400V 50Hz 230V 50Hz L max m In Max L max m In Max A A i i i i l l SM1 230 115 1 4 75 35 2 5 SM5 100 50 3 2 40 20 4 5 SM10 65 1 75 25 7 Q 2 5mm sections 400V 50Hz 230V 50Hz L max m In Max L max m In Max A A i i i i i i SM1 255 125 1 4 80 40 2 5 SM5 110 55 3 2 45 20 4 5 SM10 75 35 1 75 25 7 Limitations Cable with different section i e 1 5mm and 9 5mm can be connected together But maximum length of cable depends of the smallest section That is why if a cable assembling contains both 1 5mm and 2 5mm cable section you should refer to chart CD If the cable assembling contains only 9 5mm section you should refer to chart Those charts have been calculated according to EN 60 204 with a maximum voltage drop of 596 9 OPTIONAL EXTRA S 9004
8. cted and confirmed hold pressure on the left or right RUN button to activate the hoist s The corresponding LED will light Release the RUN button to stop the motion If this button is released for more than 20 seconds the function is discharged and C has to be pressed once again to re confirm the latest selection before the Run button will be active again Change of Up Down motion To change the motion once hoists and output have been selected press the for up or V for the lowering motion The motion of all selected hoists will be altered consequently without confirmation provided that the RUN mode is active If the RUN mode is de activated meanwhile press C for re confirmation of the new selection Press the RUN button to continue the operation Reset Press reset to clear all settings Emergency stop In case of emergency press down the red E stop button all motions will stop immediately and all settings will be cleared 2004 07 RPRMSR GB 11 Y td VERLINDC _ CONTROLLER R model CONTROLLERS 1 Motor cables 10 or 90 code No 5999963 or 5999964 2 Splitter fan out y code No 59999667 3 Multy cables 10 or 20 M code No 5999961 or 5999969 R8PRM SR rear side PoPawepitput 9004 07 RPRMSR GB 12 Y td VERLINDC sracemaker CONTROLLER FL model CONTROLLERS 1 Motor cables 10 or 90 M pe code No 5
9. ected to serve a system up to 16 motors from one single remote box STAGEMAKER controllers series R PRM SR and FL PRMLV SR fully meet the latest European electrical standards IEC EMC and have been approved by the official APAVE institute They offer a maximum flexibility durability and safety Version A controller series R PRM SR for direct controlled hoist e Combination of power switching through a unique solid state PC board e Main contactor e Mushroom emergency button with mechanical interlock e Individual up down selectors per motor e Short circuit protection in main circuit by means of automatic fuses e Phase reverse facility on incoming CE plug e Automatic thermal control on each channel Phase reverse facility for each channel e LED indicators for incoming phases e Mutly connectors each to serve 4 hoists e Single cable connections between controller series R PRM SR and hoists e Channel selection mode e Frequency selection mode Version B controller series FL PRM LV SR for contactor controlled hoist e All features as mentiond above e n dividual CEE connectors for power red and control yellow e Twin cable connections between controller series FL PRMLV SR and hoists 2004 07GB d 4 VERLINDE STAGEMAKER CONTROLLER LIFTING EQUIPMENT 2 WHAT TO DO e Mount the controller in a protective casing if standard casing is not supplied e Handle the controller by its grips at the front or at side e Store the control
10. els Maximum switching capacity 9004 07 RPRMSR GB check all three lamps should blink switch bar in upper mode red default lights turn anticlockwise and pull up or down mode connected in correct mode in correct position charged Before going in the panel it self or removing the top plate first disconnect the main 400Vac 3f 50 Hz or 230Vac 3f 50Hz solid state with contactor output radio 1 75 kW channel at 400 V 0 9 kW per channel at 230 V 17
11. ler in its normal operating position away from aggressive atmospheres dust humidity e Make sure that the controller is always clean and protected from corrosion e A technician should install the controller with the necessary competence e Make sure that connecting cables are in good condition and connectors are fitted properly e Make sure that connecting cables are always symmetrical fitted e f one hoist direction doesn t match with the Up Down indicators on the controller check intermediary cabling and change two phases f all hoists do not match with the indicators change phases by means of phase reverse facility in the CE plug or with the reverse switch e Use only original parts in case of replacements e Always be ready during the operation to press the emergency stop button This makes all functions inactive Before operation check that the load is correctly fastened and installed on the hook The hook safety catches should be closed correctly e Make sure that the load is correctly balanced before moving it e Make sure that each hoist is vertical to the load and hanging free on its load chain before starting a simultaneous operation e f used out door use sufficient protection against bad weather conditions e Switch to another frequency of normal operation is disturbed frequently e Use the material under normal working conditions ambient temperature atmosphere e Moving a single load or truss sys
12. nferior connections might cause severe damage of the equipment and electric motors Connecting more than one SM10 or two SM5 hoists per channel might cause severe damage of the equipment UP DOWN SELECTION Operation e Release the emergency switch by turning anti clockwise e Set the local remote switch in the required 00027 position Local in case of control by means of the up down selector switches on the controller and remote i the radio remote handheld is being used e f handheld is used set the channel selector in the same mode as indicated on the display of handheld PHASE REVERSE SELECTOR RUN BUTTON set the group mode selector in the correct mode see group mode selection table See REMOTE OPERATING INSTRUCTIONS for details e Use the selector switches to set the hoists in the MANUAL REMOTE SELECTION upper or lower mode e Push the RUN button to activate the pre selected ds oists e Check if the hoist direction matches the selected mode If not reverse phases by means of the phase e reverse switch CHANNEL SELECTION and GROUP MODE 2004 07 RPRMSR GB 8 Y ta VERUIND T STAGEMAKER CONTROLLER Group mode selection Since the radio remote handheld has 16 channels as a standard it is possible to use different configurations of controllers For that purpose the controllers have a mode selector The setting of this
13. r channel Avoid shocks or accidental collision with other objects Never open the controller as long as the system is under power Never block or lock the RUIN button in order to continue a movement without manual interference Do not operate the controller if your physical condition does not allow it Never use the controller series if it is in bad condition Never use suspected spare parts or parts whose origin is not known Do not subject the controller to brutal shocks Never distract the operator s attention while he is being operating the system Do not use the controller for purpose or in an area for which it is not intended Do not expose the controller to an aggressive atmosphere temperature acidity Do not use the safety components as operation components emergency button main tuse switch etc Do not use the controls needlessly avoid inching stop start operation of the buttons This can cause overheating and even damage to the hoist Do not change the hoisting direction whilst the RUN button is pressed hoist under power If hoist direction doesn t match with the indications on the controller don t change phases inside the controller but exchange two phases on the hoist motor or the interconnecting cables Never use hoists who are running in the opposite direction of the selected motion Do not connect the controller to an unknown power supply check if power source matches the specification of the controller and
14. selector should be in accordance to under QORA mentioned table GROUP MODE SELECTION Group mode selection table Number of Number of channels Mode selection Mode selection Mode selection Mode selection controllers on each controller no controller 1 Ino controller 9 no controller 3 controller 4 1 4 il 8 3 er 4l 1 8 5 or 6 1 19 7 1 16 8 9 4 4 1 2 9 4 and 4 3 4 2 4 8 3 5 9 4 and 19 4 7 2 8 and 8 5 6 3 4 4 and 4 1 9 3 4 4 4 4 and 4 1 9 3 4 not yet available Notes Phase sequence could also be reversed by means of changing two phase pins fitted on satellite inside the 32Amp CE connector Push and turn the satellite with screwdriver 180 degrees There are three pre selection modes upper lower or zero modes Only pre selected hoists in upper or lower mode will come in to the corresponding operation f circumstances require doing so push the RED button in order to stop all hoists immediately Release this button by turning it anti clockwise Don t change the hoist direction whilst motors are under power Release first the RUN button make your changes and push the RUN button again f a hoist output has been thermal overloaded or there are interfering signals the controller will stop all motions and go to the standby mode A red warning indicator in the front will light Pushing the red indicator
15. t A bib signal alarms in case of low batteries In case of replacement open the grip with a screwdriver 9004 07 RPRMSR GB Y ta VERUIND T STAGEMAKER CONTROLLER Hoist selection add Select hoist by pressing on S once both LED s up down lit and press or V once for selection of motion The corresponding LED remains lit Press C for confirmation the corresponding LED will light Repeat this for all hoists that are to be added Use S D to scroll through the available channels and press C for confirmation Hoist selection remove Select hoist by pressing on D once both LED s up down lit and press or Y once for selection of motion The corresponding LED remains lit Press D for confirmation the corresponding LED will light Repeat this for all hoists that are to be added Use D and S to scroll through the available channels and press C for confirmation Output selection normal or inverted Select hoist by pressing on S once for hoist No 1 twice for No 9 etc press C and D at the same time once the pre selected hoist motion LED starts flashing Press the LED will indicate n normal or Y the LED will indicate i inverted Press C once for confirmation the corresponding LED remains flashing as long as the output is inverted Repeat this for all hoists that are to be selected Note change of output selection should be done alter hoist selection RUN mode Once hoists have been sele
16. tem requires experienced operators e All the necessary precautions should be taken to ensure a correct the distribution of the load and to avoid overloading a single hoist in set of multiple uses The hoists should be carefully checked individually before such an operation e Notify the responsible and competent person after a dangerous operation or if the hoist seems problematic Abnormal noise abnormal behaviour HI i Material used outdoors should be protected as well as possible against bad weather conditions 2004 07GB 4 WHAT NOT TO Never connect STAGEMAKER controller to a power source other than specified on the unit Do not set down the controller without having an adapted support to avoid damaging the components on the rear Never modify the controller unless the constructor has studied and authorised the modification Never modify the values and adjustments of the safety components outside the limits provided for in the manual or without the approval of the constructor Never try to repair or intervene on the controller without the authorisation of the constructor or a qualified electrician Do not let an unqualified person use the controller Never connect more hoists than the available number of outlets channels or number of selector switches available Do not use additional splitters to connect more than one hoist pe
17. to the final installation machine and has to comply with the party carrying out the integration will draw up the corresponding technical file VERLINDE SA VERNOUILLET 1 11 2001 2004 07GB 1 UIPMENT tq VERLIND STAGEMAKER CONTROLLER CONTENT chapter description page 1 Introduction 3 9 What to do What not to do 5 3 Guarantee 6 4 Identification 7 5 Functional description 8 6 Trouble shooting 11 7 Specifications 11 Attachments general layout drawings e R4PRM SR e R8PRM SR e R19PRM SR Electrical diagrams e RAPRM SR R8PRM SR R19PRM SR FL8PRMLV SR FL19PRMLV SR 2004 07GB 2 tq VERLINDE STAGEMAKER CONTROLLER INTRODUCTION The STAGEMAKER controllers with radio remote series R PRM SR and FL PRMLV SR has been developed specifically for the control of VERLINDE STAGEMAKER chain hoists motors series SM5 and SM10 version A for direct control The controller series R PRM SR and FL PRMLV SR are available with 4 8 OR 12 channels and built into a compact suitcase 19 rack casing These controllers allows you to control the chain hoists individually or simultaneously with one single button Pre selection facilities for all units on the controller series R PRM SR and FL PRMLV SR front as well on the remote box that incorporate red and green LED indicators which indicate the selected hoisting direction For larger applications controllers series R PRM SR and FL PRMLV SR could be wireless interconn
18. tors Wires Colour Pin n Wires Wire n Pin n 1 01 brown 1 L1 1 1 L2 V1 blue 2 L2 2 2 L3 W1 black 3 L3 3 2 yellow green PE GND 4 4 L1 5 5 L2 6 6 Controllers R fan out L3 7 7 GND 8 8 Wires Colour Pin n L1 9 9 L1 brown 1 L2 10 10 L2 blue 2 L3 11 11 L3 black 2 GND 12 12 GND yellow green 4 L1 13 13 L1 brown b L2 14 14 L2 blue 6 L3 15 15 L3 black 7 GND 16 GND yellow green 8 16 L1 brown 9 L2 blue 10 L3 black 11 Controllers FL single cable with GND yellow green 12 Harting plugs for power amp control L1 brown 13 L2 blue 14 Wires Pin n L3 black 15 L1 1 GND yellow green 16 L2 2 L3 3 Common 4 Controllers FL single cable with CEE Motion Up 5 plugs for control Motion Down 6 PE yellow green PE Wires Colour Pin n Common brown 1 Motion Up blue 2 Motion Down black 3 Note PE yellow green PE These tables should be respected at any time to avoid damage to the hoists or controllers 9004 07 RPRMSR GB 16 ta VERLIND LV TINO EQUIPMENT STAGEMAKER CONTROLLER 11 12 TROUBLE SHOOTING If your controller doesn t e the power source e the fuses e thermal protection e if the emergency button is pressed e pre selection switch settings e output cables e channel selector e manual remote switch batteries in remote set Warning power entry plug SPECIFICATIONS Power supply Controls direct switching models Controls remote switching mod
Download Pdf Manuals
Related Search