HareonSolar PV module Installation Manual
Contents
1. Nut M8 s TT hh Spring washer A Flat washer dani f Mounting structure 4 SS Bolt M8 del figure2 figure3 Select the proper installation method depending on the load please refer to figure4 for details 2400Pa oad 3800Pa oad 5400Pa oad Inserti on syst em NI ZA 100nm Inserti on system 1 1 1 2 V3 lt gt gp gt gt gt gt l 3 o 8 lt lt gt lt Use four nounti ng hol es Ue ei ght nounting hol es 2 1 Pernassi ble cl anp 2 2 Pernissi ble cl anp 2 3 Pernissi bl e cl anp 2 4 Pernissi ble cl anp Da o T E 3 N xi 8 E E SI N si 5 N fi E E 2 P E E 6 8 QT s E c o H S 4 i 4 4G Ne B E 3J E Soup E 8 o 3 H gi Zi NI a 7 al 7 SI E amp 5 E 4 E a 8 5 3 5 x L BN We four nounti ng cli ps We four nounti ng cl i ps Ue four nounti ng cli ps We six nounting cli ps 3 1 Pernissi ble cl anp 3 2 3 3 Pernissi ble cl anp n 1 4 B 1 4 B 1 4 B 1 4 B E Trai Ei razzi E E o 3 amp o Dee a 22. holes figure4 gt Module Specification show in figure5 and table2 Munti ng hol es Ap 3A Tr Bo d degl Gound hol es a S o L A dd D Front View Si de View Back M ew figure5 Frane Section table2 unit mm Maximum weight Application i No Module Type A B C D E F G H Series kg class Fuse A HR XXX 24 Aa 1 HR XXX 24 Aa 1 808 1580 40 758 800 1300 10 35 15 8 Class A 15 HR XXX 24 Aap HR XXX 24 Aab 808 1580 40 758 800 1300 10 35 15 8 Class A 15 HR XXX 32 Az 1068 1580 50 1018 800 1300 11 35 20 Class A 15 HR XXXP 18 Bb 992 1636 40 942 856 1356 10 35 19 3 Class A 15 4 HR XXXP 18 Bb 1 1000 1662 45 950 856 1356 10 35 20 Class A 15 HR XXXP 18 Bbp 992 1636 40 942 856 1356 10 35 19 3 Class A 15 5 HR XXXP 18 Bbb 1000 1662 45 950 856 1356 10 35 20 Class A 15 HR XXX 18 Cb 992 1636 40 942 856 1356 10 35 19 3 Class A 15 6 HR XXX 18 Cb 1 1000 1662 45 950 856 1356 10 35 20 Class A 15 HR XXX 18 Cbp 992 1636 40 942 856 1356 10 35 19 3 Class A 15 7 HR XXX 18 Cbb 1000 1662 45 950 856 1356 10 35 20 Class A 15 DRODETA BS 992 1952 40 942 856 1356 10
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4. 35 218 ClassA 15 8 HR XXXP 24 Ba 1 992 1952 40 942 856 1356 10 35 21 8 Class A 15 9 HR XXXP 24 Bab 1000 1982 50 942 856 1356 11 35 23 5 Class A 15 HR XXX 24 Ca 992 1952 40 942 856 1356 10 35 21 8 Class A 15 10 HR XXX 24 Ca 1 1000 1982 50 942 856 1356 11 35 23 5 Class A 15 HR XXX 24 Cap 992 1952 40 942 856 1356 10 35 21 8 Class A 15 11 HR XXX 24 Cab 1000 1982 50 942 856 1356 11 35 23 5 Class A 15 12 HR XXXP 18 Ebb 992 1636 45 942 856 1356 10 35 19 5 Class A 15 13 HR XXXP 24 Eab 992 1952 50 942 856 1356 11 35 23 Class A 15 HR XXXP 18 Db 14 992 1636 45 942 856 1356 10 35 19 5 Class A 15 HR XXXP 18 Dbp HR XXXP 24 Da 15 992 1952 45 942 856 1356 11 35 23 Class A 15 HR XXXP 24 Dap 16 HR XXXP 18 Dbb 992 1636 45 942 856 1356 11 35 19 5 Class A 15 17 HR XXXP 24 Dab 992 1952 45 942 856 1356 11 35 23 Class A 15 18 HR XXXP 36 HBb 1016 1625 45 966 856 1356 10 35 19 8 Class A 15 SCHOTT PERFORM POLY xxx 19 SCHOTT POWER POLY xxx 990 1652 35 NA NA NA 11 8 16 4 20 Class A 20 SCHOTT PERFORM MONO xxx Note XXX refer to power index 10 ELECTRICAL INSTALLATION DC power generated by PV system can be converted to AC power connected to the Grid Policies to the Grid connected renewable energy system vary from region to region Please turn to senior sys
5. 7 2 g E oO o T o E E o a B n Ue f 1 Short frane use four nounting cl i ps ie four neunti ng cl i ps Long frane use tvo nounti ng clips 4 1 4 2 4 3 Pernissi ble cl anp nserti on m nserti on n E 5 2400Pa oad 3800Pa oad 5400Pa oad 5 1 5 2 5 3 o c z f t 4 d z Use four nounti ng hol es We ei ght nounti ng hol es g 6 1 Pernissi bl e cl anp 6 2 Pernissi ble cl anp 6 3 Pernissi ble cl anp 6 4 Pernissi bl e cl anp D EE 1 4 L 50 1 4 L 50 1 4 L 50 MA L 50 50nm 50nm 100nm 100nm 100nm E TT MI T Tal o E ISSSSY IZZZZ N ZZ Bp a 6 Z o E o o E 5 z T Lx so ya Lido SS 9 sal 50 S WZ 7 S SS a Ue four nounti ng cli ps Ue four nounti ng cl i ps Ue four nounti ng cli ps Ue six nounti ng cl i ps 7A Pernissi ble cl anp 7 2 7 3 Pernissi ble cl anp o d me E o 100nm 3 ZZ ial al E N J p 5 L Do a 2 Po ii o E 2 S o jaf a o i lt E A SS m s amp Short frane use four nounti ng cl ips ide ou nun Ung DS Long frane use tvo munting clips 8 1 8 2 8 3 2 3 Note The module has passed the IEC61215 mechanical 2400Pa and 5400Pa on existing 8 installing
6. HareonSolar PV module Installation Manual Version 2013 12 CONTENTS iige eli puEE t EE rrr LIO ER 1 bisclaimer otliabilitya RD DER 1 Quality Assurance is eer oet e eere ooo Aaron 2 Security and TranSport ri 2 Mechanical Installation eene nnenennhnnns enn nnnse enhn tenns enn nnnsenennnnens 3 Electrical Installation oer tee e eer e e e Re ter e e Ue Pero Rer ns 11 ic donth l I 13 Bypass Diode and Block Di0de ccessssccccceesessnneeneeeecccesseessuaeeeeceececeeseesueeeeceeeeeeeseessaaeeeeeeeeees 14 Maintenance silicio snai 14 Recycling xs nti bilia toes ates o alienati loda iaia 14 PURPOSE This manual is for Hareon solar PV module here in after referred to as Module introduce safety and maintenance information of module installation Please read this manual carefully before you start the installation follow the rules strictly during the installation DISCLAIMER OF LIABILITY Because the use of this manual and the conditions or methods of installation operation use and maintenance of module are beyond Hareon s control Hareon does not accept responsibility and expressly disclaims liability for loss damage or expense arising out of or in any way connected with such installation operation use or maintenance No responsibility is assumed by Hareon for any infringement of patents or other rights of third parties which may result from use of the module No license is granted by implic
7. Regulation inspection every 6 month for grounding mechanical and electrical connections Make sure all connectors clean reliable no damage or corrosion happened gt When maintenance personnel to open the connector we need to check whether the parts of the connector is OK or else the connector must be replaced the damaged connector will cause leak the nut tightening torque requirements 1 5N e m 3 N e m gt You must use an opaque material to completely cover the module during maintenance If you need electrical or mechanical inspection or maintenance it is recommended to have a licensed authorized professional carry out the job to avoid hazards of electric shock or injury Warning Before any electrical maintenance you should firstly shut down the system any improper maintenance can lead to electric shock or injury RECYCLING As amember of PV CYCLE Hareonsolar promise after module has been out of use it will be recycled by specialized organizations to ensure all over the PV process is environment friendly All service items are compliance with CE providing free terminal service also except accidents occurring during the installation To get more information please visit http www pvcycle org ASSOCIATION PV CYCLE TD 14 4 Hareonsolar Jiangyin Hareon Power Co Ltd Address Huangtang Industrial Zone Xuxiake Town Jiangyin Jiangsu P R China 214407 Tel 86 510 8653 0222 Fax 86 510 8653 0828 E mail sales
8. ation or otherwise under any patent or patent rights The information in this manual is based on Hareon s knowledge and experience and is believed to be reliable but such information including product specification without limitations and suggestions do not constitute a warranty expresses or implied Hareon reserve the right to change the manual the PV produce the specifications or product information sheets without prior notice QUALITY ASSURANCE Hareonsolar provide 10 years ensure for materials and process of module in 10 years after module sold 12 years ensure for 90 output 25 years ensure for 80 output SECURITY AND TRANSPORT S not step on the module Do not dismantle drop the module Artificially concentrated sunlight shall not be directed on the module or panel Do not hoist on the connection boxes Do not use pointed or sharp objects with the module Do not bend the module Use both hands Do not touch the surface of the coated glass with bare hand 6 CO D Q S Ensure all connectors are kept clean and dry MECHNICAL INSTALLATION Site choosing gt gt gt gt v Select a suitable location for installing the modules The modules should be facing south in northern latitudes and north in southern latitudes The module should not be shaded at any time Do not use modules near equipment or in locations where flammable gases may be generated or collected Without the written approval or
9. g damage keep the loop as small as possible while laying cable Recommended that each string using the fuse protection device 12 GROUNDING gt Grounding Lug with Machine Screw at Mounting Hole All frame and mounting structure are required to grounding In accordance with the National Electrical Code While using mental structure please make sure its surface have been electroplating treated in order to keep a good conducting circuit Choose a proper grounding conductor connecting frame with the mounting structure effectively grounding Grounding conductor must be connected to ground via a suitable ground electrode Lugs recommended Mounting frame should also be grounding without bolts and nuts electrically connecting to module frame Striping the grounding wire to proper length do not hurt the metal core during insert it into the lug fastening the screw then Follow figure8 use bolt to connect lug to the frame Recommended M3 screw assembly is 2 3 N m Nut M3 SS j Spring washer Flat washer DDZ star washer F D Bolt M3 SS Groundinglug Grounding wire Figure 8 gt Grounding wire with Machine Screw at Mounting Hole A grounding screw assembly must be attached at a designated grounding holes location using only stainless steel hardware Insert a 6 stainless steel screw first through spring washer flat washer cup washer with a 2 1mm diameter copper wire s
10. ou must use an opaque material to completely cover the modules PV system only installed by certified professionals module can generate a current under light non professionals not familiar with safety regulations may be subject to the risk of electric shock etc Always use the same type of module in a PV system While connected in series voltage of each string should below maximum system voltage show in figure6 Recommended maximum series module configurations 1000 V 1 25 Voc While connected in parallel the output current is equal to the sum of current of each string show in figure7 Use a fuse in each string of module please refer to the application requirements locally Recommended maximum parallel module configurations Fuse rating Isc 1 figure6series figure7 Parallel 11 Please refer to local regulations to determine the system wires size type and temperature The cross section area of cable and the capacity of connector must be selected to suit the maximum system short circuit current Recommended cross section area of cable is 4mm for a single module and rated current of a connector is larger than 10A otherwise the cable and connector will be overheated under large current Please pay attention the temperature limit of cables is 85 C and the temperature limit of connector 105 C During the installation make sure the connectors inverters and other electrical components in a disconnected In order to reduce lightnin
11. tar washer and then through the grounding hole on the frame flat washer spring washer at last tighten them with the 6 nut Please pay attention the temperature limit of conductor is 85 C show in figure9 Nut 6 ss Spring washer SS Flat washer SS star washer SS cammeo Flat washer SS Cup washer SS Spring washer SS Bolt 6 SS Copper wire Figure9 13 BYPASS DIODE AND BLOCK DIODE In system with more than 2 strings of module while one module shaded and others under light overload Isc will cause overheat of cell to damage the module By pass diodes are required to protect each string of the module from the effect of shading Do not try to open the j box by yourself to change diode even if it breaks down turn to professionals for help Blocking diodes are used between battery and module to prevent damage on module while discharge MAINTENANCE Module under normal circumstances no maintenance Here we recommend the following maintenance methods to ensure the best performance of module gt In most conditions the rain can be enough to keep the glass clean gt Clean the glass surface of the module when required Always use clean water and a soft sponge or cloth for cleaning A mild non abrasive cleaning agent or alcohol may be used to remove stubborn dirt gt Donottry to clean a module with broken glass or perforated backsheet it will cause serious electrical shock gt
12. tem design engineer for relevant information before you start to design the PV system Usually you should get a formal approval from local public utilities sector before you start it General Rules gt gt Installation structure should be compatible with Aluminum frame of module in order to avoid galvanic corrosion Negative grounding is recommended during installation of Module to prevent PID effect Positive and negative part of the module should use the same type of connector for electrical connection Do not allow non professionals to open the lock nut of the connector in order to avoid connector leakage Ensure the connectors keep clean dry and connected sufficiently hear a click meaning connecting sufficiently otherwise it will cause the connectors burned or fire because of the arc ignition All electrical components should have ratings equal or greater to the system rating Do not exceed the maximum allowable system voltage as listed on the module label Under normal conditions a photovoltaic module is likely to experience conditions that produce more current and or voltage than reported at standard test conditions Accordingly the values of ISC and Voc marked on this module should be multiplied by a factor of 1 25 when determining component voltage ratings conductor current ratings fuse sizes and size of controls connected to the PV output To prevent discharge in the process of dismantling conductor y
13. the two sides agreed in the contract the straight line distance from the installation place to the seaside does not allow less than 1km The module to be installed under the following conditions Operating Temp 40 85 Storage Temp 40 60 Humidity lt 85 Wind Pressure lt 2400Pa Snow Pressure lt 5400Pa Corrosion resistance except area with salt or sulfur corrosion Mounting angle gt A string of module should be mounted at the same angle radiation exposure differ from mounting angle it will cause current difference which lead to lower operating efficiency of the whole system Mounting angle please refer to table 1 table1 latitude Mounting angle 0 15 15 15 25 Latitude 25 30 Latitude 5 30 35 Latitude 10 35 40 Latitude 15 gt 40 Latitude 20 Module mounting gt General rules The module mounting structure must be made of durable corrosion resistant and UV resistant material Modules must be securely attached to the mounting structure In regions with heavy snowfall in winter select the height of the mounting system so that the lowest edge of the module is not covered by snow for any length of time In addition ensure that the lowest portion of the module is placed high enough so that it is not shaded by plants or trees or damaged by flying sand Provide adequate ventilation under the modules in conformity to
14. your local regulations A minimum distance of 10 cm between the roof plane and the frame of the module is generally recommended Observe the linear thermal expansion of the module frames the recommended minimum distance between two modules is 2 cm Always observe the instructions and safety precautions included with the module support frames Do not attempt to drill holes in the glass surface or the frames of the modules as this will void the warranty Before installing modules on a roof ensure that the roof construction is suitable In addition any roof penetration required to mount the module must be properly sealed to prevent leaks When installing a module on a pole choose a pole and module mounting structure that will withstand the anticipated winds for the area gt Installation methods Modules can be installed on the frame by the following 3 methods Mounting hole system use corrosion free M8 bolt module can be installed on the support frame through the installation holes on its own frame show in figure1 Clamping system choose the right fixture to fix the module on the support frame show in figure2 Insertion system Insert the whole module into the rail show in figure3 Module _Nut M8 SS LU Spring washer Mounting structure Pd wi Flat washer 77 AL s Bolt M8 SS figure1
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