Staticline Installation Manual
Contents
1. 0 ence T oono baoodaoaononadodnnoodooon AEAT 11 CONCRETELINK SINGLE CORNER UNIT 11 12 Product Code STAT CONGHOD EA AE aea i MTR eM HERETO lt tvescscvosesesnsssoreasnonesedossseveren 12 nth ssa ea EE EE nbn cesecectcccussedeaeeeeetcouteuseeeeess 12 INSTALLATION siint i E E rade Penn 13 5 22222222 e E TEE E nea Ee Eae 14 CONCRETE SYSTEM SETTING OUT scssseeseccccccscsssseeeeeeccecccccsssceeessecescccceseeeessseessccecsseeeessesoosoes 15 CONCRETELINK LINE 5 16 INSTALLATION I 16 TIGHTENING TORQUE FOR SWAGELESS TERMINALS cesses 16 SWAGELESS 5 1 0 17 IN CASE OF 1 4 sette setas sss sense teen nana 18 Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 2 of 18 EV waRNING2. safetylink INSTALLATION HANDBOOK WALL CEILING MOUNTED ConcreteLink READ ENTIRE HANDBOOK BEFORE INSTALLING ANY SAFETYLINK PRODUCT ALL PRODUCTS MUST BE INSTALLED IN ACCORDANCE WITH SAFETYLINK S INSTALLATION HANDBOOK USING ONLY PRODUCTS SUPPLIED BY SAFETYLINK PTY LTD FAILURE TO FOLLOW ALL WARNINGS AND INSTRUCTIONS MAY RESULT IN A SERIOUS INJURY OR DEATH If you are uncertain and need help please email safetylink heightsafety com au Phone 61 249 972272 or 1300 789 545 Fax 61 249 971104 or visit our website www heightsafe Al Table of Contents INSTALLATION OF A SAFETYLINK STATICLINE SYSTEM USING CONCRETELINK UNITS WARNINGS 3 MAINTENANCE PERIODIC INSPECTIONS eene 4 CONCRETELINK SINGLE END 1 1 1 6 Proguct Code STAT CONELUUE tirana te ea AEA ren enr UP herren 6 6 INSTALLATION oi i a aa a a is 7 ASSEMBLY 9 eene rase rne aa ree eaa Ene naa 8 CONCRETELINK SINGLE INTERMEDIATE UNIT 9 Product Code STAT rr re etnia 9 COMPO NE N S 222222 440 4 4 9 INSTALLATION E aooo AA 52 nano EATE 10 ASSEMBLY
3. 16mm Washer and Intermediate Bracket then screw into concrete insert Ensure Intermediate Bracket lines up with the run of the staticline Note Use Loctite on all threads IMPORTANT NOTE Before applying Loctite 243 use Loctite 7471 primer to activate the surface according to manufacturer s instructions Note Threads need to have a minimum of six full 360 turns into the ultimate thread Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 11 of 18 EM CONCRETELINK SINGLE CORNER UNIT Product Code STAT CONCL007 INSTALLATION OF A SAFETYLINK STATICLINE SYSTEM USING CONCRETELINK SINGLE CORNER UNIT 5 1 x Corner Tube 2 x Wall Mount Intermediates 2 x Concrete Inserts 2 x Washer 16mm 316 Stainless 2 x Bolt 16mm x 25mm 316 Stainless Steel B Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 12 of 18 EM CONCRETELINK SINGLE CORNER UNIT Product Code STAT CONCLO007 INSTALLATION INSPECT THE CONCRETE FOR STRENGTH ConcreteLink should not be positioned close to an edge Positioning of ConcreteLink must comply with Australian Standards A If any doubt exists as to the strength of the structure an engineer should make the assessment A During installation you must be safe at all times Note Maximum distance between Intermediate Wall Brackets is ten 10 metr
4. 28 5 o7 9 32 48 35 5 08 5 16 58 43 0 3 8 75 55 5 10 75 55 5 12 1 2 14 16 SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Back to Table of Contents Page 16 of 18 GW SWAGELESS TERMINALS Swageless Terminals um O Jaw housing Jaws Pressure ring brass Caja Mordazas Anillo de lat n Coprimorsetto Morsetto Anello di ottone Head Cabeza Testa TET rs GB F D First slide the jaw housing in place on the cable t E Then slide the jaws onto the cable ensuring there 2 is some space between the jaw section Place the brass pressure ring on the end of the Cable Make sure that the distance from the pres i sure ring to the end of the cable is 5 Slide the jaw housing over the jaws E The terminal can now be assembled Screw the head firmly to the jaw housing with a spanner 5 Then tighten the tock nut firmly with a spanner 8 Blue Wave recommends sealing with non acidic sealing compound when assembling 221 for example Disassemble the terminal and fit th g and the cavity with sealing compound then assemble the terminal Repeat this unti the sealing compound emerges from the hole through which the cable is inserted Clean the terminal Do not reuse the jaws that the dimensions of the termina and cable match jaw o Maintenance Check the
5. 5 KN 5 16 10 0 81 0 KN 3s 12 0 117 5 SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 21 Inserire prima nel cavo il coprimorsetto Inserire in seguito il morsetto facendo in modo che l aria tra le parti del morsetto sia uniforme Collocare di ottone all estremit del cavo La istanza dall anello di ottone all estremit del cavo deve essere 5 mm Spingere coprimorsetto sopra al morsetto Ora il terminale pu essere montato Avvitare energicamente ic resta 21 coprimorsetio con una Chiave e stringere bene controdado con una chiave Durante i montaggio Blue Wave raccomanda d sigillare con una pasta di tenuta priva di acidi ad esempio Sikaflex 221 Separare il terminale nem il Coprimorsetto ed foro Nero sulla testa con pasta di tenuta poi montare il terminale Ripetere l operazione fino a che la pasta di tenuta esca dal foro sul cavo Pulire il terminale Non riutilizzate morsetti Fare attenzione che la dimensione del terminale quella del cavo sia la stessa Manutenzione In caso di lunga permanenza in ambiente estrema mente salino o inquinato controllare regolarmente il terminale per verificare eventuali danni subiti Controtare la sigillatura e se non pi tenuta togliere tutta ta pasta di tenuta Risciacquare quindi il terminale in acqua dolce e trattario WD40 Sigillare poi nuovamente il terminale con pasta
6. Anchorages ALL ANCHORAGES MUST BE INSPECTED EVERY TWELVE MONTHS INSPECTIONS NEED TO BE CARRIED OUT BY A COMPETENT PERSON Procedures to be followed at inspection time Visually inspect anchors for signs of deterioration The Single End Anchor and Intermediate Wall Bracket should remain straight a bent Single End Anchor or Intermediate Wall Bracket will indicate that the StaticLine has arrested a fall Visually inspect the components of the anchor for corrosion superficial surface marking is permitted while deeper corrosion or pitting would require attention Manually by hand check the Single End Anchor and Intermediate Wall Bracket for rigidity and tightness if the Single End Anchor and Intermediate Wall Bracket can turn in the anticlockwise or clockwise direction it will require attention Visually inspect the attachment component of the anchorage where practically possible Visually inspect the parent structure for modifications or deterioration which might lead to loss of anchorage strength Check the condition of line Tensioners and Energy Absorbers Check for any evidence of wear cuts looseness extension interstrand wear corrosion stiffness brittleness or fraying of the steel cable Check the integrity of cable terminations Check for the presence of contaminants or exposure to a corrosive or extreme environment which could significantly reduce the working load of the StaticLine Run the Saf
7. CONCRETE INSERT 5 Recommended chemical anchor is Power Fast epoxy injection adhesive gel Read instructions on product carefully The entire surface of the ConcreteLink unit that is in contact with the concrete must have sufficient adhesive gel as specified on the product It is recommended that the M16 bolt be screwed into the concrete insert temporarily to assist with holding the concrete insert during installation This will also prevent contaminants from entering the concrete insert prior to final assembly A Concrete anchor has to be proof loaded to a pull out force of half their working load To comply with Australian Standards each ConcreteLink unit must be tested after installation Allow sufficient time at least 48 hours for curing before testing Test consists of ultimate pull out force proof loading to 5096 of design purpose of anchorage Note Drilled in anchorages such as friction and glued in anchorages shall be placed so that the shear load is at least twice the tension load For collared eyebolts this translates to a pull at an angle not exceeding 20 degrees to the surface in which the bolt is installed Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 10 of 18 EM CONCRETELINK SINGLE INTERMEDIATE UNIT Product Code STAT CONCLO01 ASSEMBLY FITTING THE SINGLE INTERMEDIATE UNIT 6 Locktite must be applied to the Bolt s threads Insert Bolt through
8. I I I I Y I I I I I Y Maximum space between Intermediate Assembly is ten 10 metres Intermediate Wall Bracket Wall Mounted End Unit and Termination Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 15 of 18 4 CONCRETELINK LINE COMPONENTS Multidirectional Single corner assembly can be rotated to line up in any direction INSTALLATION 1 Attach cable to termination at one end only with Swaged Swageless Termination Connect Termination to S Cable End Support at opposite end to Tensioner Run cable through Intermediate wall brackets to opposite end of StaticLine Intermediate wall brackets must be installed as per installation manual maximum distance between Intermediate wall brackets 10 metres Open out Tensioner Cut cable to length Swage cable to Tensioner ODN DO R Complete layout diagram on previous pages Connect Swaged Swageless Tensioner to Tension Indicator Match up cable so it reaches into Tensioner and mark cable 0 Tension cable till disc on Tension Indicator can be spun freely Connect Tension Indicator to S Cable End Support at tensioner end of line TIGHTENING TORQUE FOR SWAGELESS TERMINALS Wire size Nm Lbf ft 03 11 8 25 1 8 11 8 25 o4 5 32 17 12 75 3 16 22 16 5 o5 22 16 5 7 32 38 28 5 6 38 28 5 1 4 38
9. di tenuta priva G acidi Attenzione il terminale DOVRA essere stretto di nuovo primo carico dinamico terminale stato p per seguenti tipi di cavo 1x19 7x19 7x7 ll terminale pu essere usato per Dyform Montando i Terminali Swageless il carico di rottura del cavo usato viene ridotto del 0 carichi di 15 Shute de terminal sono indicat nello schema che segue Wire Dim oem ag o Breaking strength Section du c ble Charge de rupture Section du c ble Charge de rupture Diemens cavo Carico di rottura Diemens cavo Carico di rottura 1 650 LBS 4 700 LBS 6 600 LBS 8 100 LBS 10 300 LBS 12 300 LBS 17 600 LBS 29 900 LBS Back to Table of Contents Page 17 of 18 EM INCASE OF ACCIDENT A A FALL RESCUE PLAN SHOULD BE DEVELOPED PRIOR TO USING SAFETYLINK EQUIPMENT A Persons working at heights should not work alone It is critical that before using any SafetyLink Systems a fall rescue plan is in place for any persons suspended mid air following a fall Serious injury or death can occur in a matter of minutes particularly if a person s movement or breathing is restricted or loss of consciousness has occurred In accordance with your fall rescue plan and appropriate first aid procedures it is essential to remove the person from the suspended position as quickly as possible In accordance with AS NZS 1891 4 2009 clause 9 5 EQUIPMENT WHICH HAS ARRESTED A FALL OR SHOWS
10. have been installed in accordance with the Company s Installation Handbooks using only products supplied by the Company d accessories used with the Products are manufactured by or approved by the Company wea the Products are maintained in accordance with Australian Standard 1891 4 section 9 you notify any claim under this warranty to SafetyLink in writing to the address below no later than 14 days after the event or occurrence concerning the produce giving rise to the claim and you pay all costs related to your claim 2 This warranty does not apply any defects or other malfunctions caused to the Goods by accident neglect vandalism misuse alteration modification or unusual physical environment or electrical stress Please note that the benefits to the purchaser as a consumer given by this warranty are in addition to your other rights and remedies under the Australian Consumer Law Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure 11 6 If any goods not manufactured by the Company the guarantee of the manufacturer thereof shall be accepted by the Purchaser as the only express warra
11. terminal regularly for damage connecti on with longer exposure to concentrated saline soluti ted surroundings Check the seal it is sealing compound Then rinse the termina with fresh water and treat it with 040 Reseal the terminal with non acidic sealing compound Note After the fest dynamic load the terminal MUST be tighte ned again The terminal was developed for use wah the following types of cable 1x19 7x19 7x7 The terminal can also be used wath Dylorrr When assembling swageless terminals the brea strength of the cadie used will be reduced Refer to the table for the breaking strength of the terminal extr mement salin valles Contr lez scellement si celui ci est endommag retire Rincez ensuite la terminaison l eau douce traitez a ensuite avec du WD4O Refaites ie scebement de la terminaison avec un produit d tanch it neutre Enfitez le boitier dans cable Enfiez ensuite les m choires sur c amp ble r parli es de mani re qu il y alt un espace undorme entre elles Montez la bague en laiton sur l extr mit du cable En veillant laisser au moins 5 mm entre la bague et l extr mit Gu cable Ramenez l boitier sur les m chores Vous pouvez maintenant monter terminaison manuelle Vissez sur le boitier en serrant fort au moyen d une cl Serrez ensuite le contre ctou tr s fort avec une cl Biue Wave recommande de sceler
12. A DEFECT Any piece of equipment including both personal and permanently installed items which has been used to arrest a fall or which shows any defect during operator or periodic inspection shall be withdrawn from service immediately and a replacement obtained if necessary A label indicating the condition or defect should be attached to the equipment and it should be examined by a competent person who will decide whether the equipment is to be destroyed or repaired if necessary and returned to service In the latter case details of any repair shall be documented and a copy given to the operator safetylink DISTRIBUTOR www heightsafety com Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 18 of 18
13. GLE INTERMEDIATE UNIT 5 Concrete Insert Intermediate Wall Bracket Washer 16mm 316 Stainless Bolt 16mm x 25mm 316 Stainless Steel E Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 9 of 18 EM CONCRETELINK SINGLE INTERMEDIATE UNIT Product Code STAT CONCLOO 1 INSTALLATION INSPECT THE CONCRETE FOR STRENGTH ConcreteLink should not be positioned close to an edge Positioning of ConcreteLink must comply with Australian Standards A If any doubt exists as to the strength of the structure an engineer should make the assessment A During installation you must be safe at all times Note Maximum distance between Intermediate Wall Brackets is ten 10 metres DRILLING THE HOLE 1 Mark out the position of holes on concrete for StaticLine 2 Locating the steel in the concrete using a Digital metal detector BOSCH DMO 10 The detector will ensures the steel is avoided when drilling in the location of the ConcreteL ink 3 28mm hole lop a Ker of 100mm for the Insert Y y A LT unm 7 Du purius 22 SMS Y MR d a ls Concrete Insert Et Pone st gy z Lj EIRIG D Lye 4 lt d LS TS es 17 PES PRU UA S PREPARING THE HOLE 4 hole must be moisture and dust free Remove the dust using compressed air INSTALLING THE
14. S READ CAREFULLY SOMEONE S LIFE DEPENDS ON IT e The building or structure for the anchorages should be assessed by an engineer unless it is clear to a competent person that the structure is adequate e All safety procedures must be complied with in accordance with the current safety code s of practice s for working at heights Ensure safety at all times by being attached to suitable anchor points and approved safety equipment or approved scaffolding e Installation is to be carried out by or under the supervision of a competent person e To prevent galling of threads on tensioners use nickel anti seize e Recommended waterproofing for roof tiles Sika Flex Co Polymer Sealant e Recommended waterproofing for metal roof Silicone Sealant bolt threads must be coated with Loctite prior to assembly IMPORTANT NOTE Before applying Loctite 243 use Loctite 7471 primer to activate the surface according to manufacturer s instructions A Maximum user per system is Four 4 A Maximum person per span is Two 2 A See system information for site specific use Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 3 of 18 EM MAINTENANCE PERIODIC INSPECTIONS All items of equipment which are in regular use shall be subjected to periodic inspection and servicing These regular scheduled inspections and servicing must be carried out by a competent person SafetyLink
15. es DRILLING THE HOLE 1 Markout the position of holes on concrete to install the corner unit 2 Locating the steel in the concrete using a Digital metal detector BOSCH DMO 10 The detector will ensures the steel is avoided when drilling in the location of the ConcreteLink 3 Drill two 28mm hole to a depth of 100mm for the ConcreteL ink Bete pt 44 gt eats Poe ut eX MN ER CS a E ILE a AE Shs io 5479 X dk Te PREPARING THE HOLE 4 hole must be moisture and dust free Remove the dust using compressed air INSTALLING THE CONCRETE INSERT 5 Installing the concrete insert Recommended chemical anchor is Power Fast epoxy injection adhesive gel Read instructions on product carefully The entire surface of the ConcreteLink unit that is in contact with the concrete must have sufficient adhesive gel as specified on the product It is recommended that the M16 bolt be screwed into the concrete insert temporarily to assist with holding the concrete insert during installation This will also prevent contaminants from entering the concrete insert prior to final assembly A Concrete anchor has to be proof loaded to a pull out force of half their working load To comply with Australian Standards each ConcreteLink unit must be tested after installation Allow sufficient time at least 48 hours for curing before testing Test consists of ultimate pull out force proof loading to 50 of design purpose
16. etyLink Shuttle along the length of the line to verify its correct function IN ADDITION TO SAFETYLINK PTY LTD EQUIPMENT ALL ANCILLARY EQUIPMENT MUST BE INSPECTED IN ACCORDANCE WITH AUSTRALIAN AND NEW ZEALAND STANDARDS AND THE MANUFACTURER S INSTRUCTIONS FOR MAINTENANCE ADVICE AND SERVICES PLEASE CONTACT SAFETYLINK ON 0249 972272 OR 1800 972272 FOR YOUR NEAREST SAFETYLINK INSPECTION SERVICE CENTRE OR EMAIL safetylink heightsafety com au To download Installation Manuals on other SafetyLink products please visit our website at www heightsafety com Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 4 of 18 EV WARRANTIES EXTRACT SafetyLink Pty Ltd STANDARD TERMS AND CONDITIONS 11 1 To the extent permitted by law all implied conditions warranties and undertakings are expressly excluded 11 22 Except as provided in this clause the Company shall not be liable for any loss or damage whether direct or indirect including consequential losses or damage arising out of any breach of contract by the Company or any negligence of the Company its employees or agents 11 3 Should the Company be liable for a breach of a guarantee condition or warranty implied by the Australian Consumer Law not being a guarantee condition or warranty implied by sections 51 52 and 53 of that Law then its liability for a breach of any such condition or warranty express or implied shall be lim
17. ited at its option to any one or more of the following A in case of Goods the replacement of the Goods or the supply of equivalent Goods I the repair of the goods Il the payment of the cost of replacing the Goods or acquiring equivalent Goods V The payment of the cost of having the Goods repaired Provided that any such Goods are returned to the Company by the Purchaser at the Purchaser s expense B in the case of services i the supply of the services again ii the payment of the cost of having the services supplies again 11 4 Company will not liable for the costs of recovery of the Goods from the field loss of use of the Goods loss of time inconvenience incidental or consequential loss or damage nor for any other loss or damage of her than as stated above whether ordinary or exemplary caused either directly or indirectly by use of the Goods 11 5 The Company warrants that at the time of shipment Products manufactured by it will be free from defects in material and workmanship In the absence of a modified written warranty the Company agrees to making good any such defects by repairing the same or at the Company s option by replacement for a period of 1 one year from the date of shipment This limited warranty applies provided that defects have arising solely from faulty materials or workmanship the Products have not received maltreatment inattention or interference om wrest c the Products
18. l ensemble au cours du montage avec un produt neutre te que le Sketiex 221 D montez la termi naison rempiissez le boitier et le trou fibre de la t te avec le produit d tanch it remontez la terminaison R p tez cette op ration jusqu ce que le produt d tanch it sorte du trou au niveau du cable Essuyez la terminaison Ne pas r utiliser les machoires Assurez vous que la section du c amp b anc it du c amp ble correspond aux dimensions de la terminaison 5 de s jours prolong s dans un environnement ou pollus assurez vous inter r guliers que ia terminaison n est pas endom 2 ia totalit du produit d tanch it Remarque Apres la premiere PENSABLE da retendre a t mise au point pour fes types de cabies suivants terminaispn av msnaisons S ge dynamique il est INDI la terminaison La terminaison 1x19 7x19 7x7 est possible d utiliser ta En cas de montage de ler eless r ttance la rupture Gu cable utilis sera r duite da 0 15 amp La r sistance la cor Swageless Terminal Breaking strength unt upture de la terminaison est riforme au tableau ci dessous Charge de rupture des terminaisons Swageless 3 0 mm TOKN Mum Carico di rottura per i Terminali Swageless non rullati 4 0 mm 14 5 KN 816 5 0 mm 21 0 KN 732 5 0 mm 36 0 KN 1 4 7 0 mm 46 0 KN 9 32 8 0 mm 54
19. nty given in respect of the goods 11 7 Except as provided in this clause 11 all express and implied warranties guarantees and conditions under statute or general law as the merchantability description quality suitability or fitness of the Products for any purpose or as to design assembly installation materials or workmanship or otherwise are hereby expressly excluded to the extent to which they may be excluded by law PLEASE SEE SAFETYLINK PTY LTD FULL STANDARD TERMS OF CONDITIONS OF SALE FOR FURTHER REFERENCE Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 5 of 18 EM CONCRETELINK SINGLE END UNIT Product Code STAT CONCLO006 INSTALLATION OF A SAFETYLINK WALL CEILING MOUNTED STATICLINE SYSTEM USING CONCRETELINKS COMPONENTS S Cable End Support Concrete Insert Washer 16mm 316 Stainless E B Bolt 16mm x 25mm 316 Stainless Steel B Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 6 of 18 Eq CONCRETELINK SINGLE END UNIT INSTALLATION INSPECT THE CONCRETE FOR STRENGTH ConcreteLink should not be positioned close to an edge Product Code STAT CONCLOOG6 Positioning of ConcreteLink must comply with Australian Standards A If any doubt exists as to the strength of the structure an engineer should make the assessment A During installation you must be safe at all
20. of anchorage Note Drilled in anchorages such as friction and glued in anchorages shall be placed so that the shear load is at least twice the tension load For collared eyebolts this translates to a pull at an angle not exceeding 20 degrees to the surface in which the bolt is installed Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 13 of 18 EM CONCRETELINK SINGLE CORNER UNIT Product Code STAT CONCLO007 ASSEMBLY FITTING THE CORNER ASSEMBLY 6 Locktite must be applied to the Bolt s threads Insert Bolt through Washer then the Intermediate Bracket then into the concrete insert Ensure Intermediate Bracket lines up with the Corner Tube and the run of the staticline Note Use Loctite on all threads IMPORTANT NOTE Before applying Loctite 243 use Loctite 7471 primer to activate the surface according to manufacturer s instructions Note Threads need to have a minimum of six full 360 turns into the ultimate thread Concrete Inserts Vd du 2 La X79 T2 2 Ae Dad VA Corner Tube Wall Mount Intermediates Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 14 of 18 EM CONCRETE SYSTEM SETTING OUT Wall Mounted End Unit Tensioner amp Tension Indicator Intermediate Wall Bracket Single Corner Assembly Intermediate Wall Bracket A l I I I
21. s for curing before testing Test consists of ultimate pull out force proof loading to 50 of design purpose of anchorage Note Drilled in anchorages such as friction and glued in anchorages shall be placed so that the shear load is at least twice the tension load For collared eyebolts this translates to a pull at an angle not exceeding 20 degrees to the surface in which the bolt is installed Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 7 of 18 Eq CONCRETELINK SINGLE END UNIT Product Code 006 ASSEMBLY FITTING THE S BEND ASSEMBLY 6 Lock tite must be applied to the Bolt s threads Insert Bolt through 16mm Washer then the S Cable End Support 16mm hole not the oval hole this is for the tensioner termination anchoring then into the concrete insert Ensure S Cable End Support lines up with the run of the staticline Note Use Loctite on all threads IMPORTANT NOTE Before applying Loctite 243 use Loctite 7471 primer to activate the surface according to manufacturer s instructions Note Threads need to have a minimum of six full 360 turns into the ultimate thread Back to Table of Contents SafetyLink Pty Ltd StaticLine ConcreteLink Wall Mounted Handbook Version 06 13 Page 8 of 18 EM CONCRETELINK SINGLE INTERMEDIATE UNIT Product Code STAT CONCLOO1 INSTALLATION OF A SAFETYLINK STATICLINE SYSTEM USING CONCRETELINK SIN
22. times Note Maximum distance between Intermediate Wall Brackets is ten 10 metres DRILLING THE HOLE 1 Mark out the position of holes on concrete for StaticLine 2 Locating the steel in the concrete using a Digital metal detector BOSCH DMO 10 The detector will ensures the steel is avoided when drilling in the location of the ConcreteL ink 3 Drilla 28mm hole to a of 100mm for AEA E Insert DEG TV Te Bee T oh eR UR aot gen APER OG SN IE IP x A i 424 S qM 4 ri Lock tight the Single End DEAS eu Anchor into the CADAT ConcreteLink PREPARING THE HOLE 4 hole must be moisture and dust free Remove the dust using compressed air INSTALLING THE CONCRETE INSERT 5 Recommended chemical anchor is Power Fast epoxy injection adhesive gel Read instructions on product carefully The entire surface of the ConcreteLink unit that is in contact with the concrete must have sufficient adhesive gel as specified on the product instructions It is recommended that the 16mm Bolt be screwed into the concrete insert temporarily to assist with holding the concrete insert during installation This will also prevent contaminants from entering the concrete insert prior to final assembly A Concrete anchor must be proof loaded to a pull out force of half their working load To comply with Australian Standards each ConcreteLink unit must be tested after installation Allow sufficient time at least 48 hour
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