INSTALLATION MANUAL - E
Contents
1. III ttt 10 6 INSTALLATION ssssssceccoccsecsecsesssscsecsecucsuesassaesaessessuesussussuesateaesatssessuesussatsatsatsassatesesaeeas 11 6 11 SUPPLIED MATERIAL ttt 11 6 2 OPENING THE UNIT ttc 12 6 3 CABLE INSERTION tette ttt 13 63 1 CABLE INSERTION FROM ABOVE 14 63 2 CABLE INSERTION FROM BEHIND tts 15 633 RECOMENDATIONS ttt 16 64 FIXATION PROCEDURE a 17 64 1 MATERIAL NEEDED ttt ttt 17 642 CONSIDERATIONS tte 17 IUISTAELAHON EUN PEU RUE 18 65 ELECTRICAL INSTALLATION 20 65 1 PROTECTIONS toa 20 A N e tta 21 6 6 SIMCARD FOR 3G MODELS ttt 22 6 7 ETHERNET CONNECTION aaa aaa 24 6 8 CLOSING THE UNIT cccecccccsecsecsecssessessecsececssecsucsusssesecsscssessesssssasessesutsetseessesstssseseee 25 7 CABLE HOLDER INSTALLATION enero stad 26 71 1 MATERIAL NEEDED 26 71 2 1 27 8 UNIT VERIFICATION crecen stesse spesso PDAS 29 9 ADDITIONAL SETTINGS cscescssssessesceececcucsuesasssessessecucsuesutsatsatsstsstesuesutsussassassateatesseees 30 9 4 PROGRAMMING MASTER TAG e tette 30 9 1 1 ADD DELETE A NEW MASTER TAG 30 9 12 RESET MASTER TAG i 32 CIRCONTROL 2 CIRCONTROL K Mobility amp eMobility www circontrol co2. Maximum current output If the power supply is less than maximum output current of the charge point and adjustment to a lower nominal current must be performed using the integrated keypad of the charge point Please refer to ADDITIONAL SETTINGS section in order to know how to change this value Please refer to the TECHNICAL DATA section to consult the default factory settings from maximum output current of the charge point Depending of the model this value may vary CIRCONTROL 6 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 2 3 SPACE REQUIREMENTS When installing the equipment respect minimum distances space for maintenance and safety reasons Cable holder supplied must be installed under the charge point Take into account the required space during the installation Minimum height y recommended is 1 2m Please comply accordingly to your country specifications CIRCONTROL CIRCONTROL N 7 Mobility amp eMobility WWW circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 3 PRODUCT DIMENSIONS 123 8 3184 308 190 190 18 Units specified in CIRCONTROL CIRCONTROL N 8 Mobility amp eMobility WWW circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 4 PRODUCT OVERVIEW AMD z M I 2 EOTF ES Es Se 1 Cristal Display 2 Keypad 3 Plug status beacon 4 RFID Reader 6 Cable holder 7
3. Do not use this product if the enclosure or the EV connector is broken cracked open or shows any other indication of damage Refer to TECHNICAL DATA section for more information about environment installation conditions CIRCONTROL K Mobility amp eMobility INSTALLATION MANUAL CIRCONTROL www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 2 2 ELECTRICAL WIRING CONSIDERATIONS Before start with the wiring connection of the charge point shall take in consideration this section 1 Charge point Input power suppl Charge point does not include elements of electrical protection The input power supply line must be hardwired from a distribution board to the charge point under electrical safety regulations according to your country regulations Minimum safety required protections RCD Type A lan 0 03A MCB maximum value according to the maximum output current of the charge point Refer to TECHNICAL DATA section for further information 2 Power supply Line dimensioning The dimensioning of the input power supply line of the charge point must be checked by a qualified electrician Note that various factors such as cable length between distribution board and charge point maximum output current of the charge point may have influence of the selected cable In such cases increasing the cable cross section it is required to adapt the temperature resistance of the power supply line 3 Charge point
4. MODEL CCL WBC TOUCH 32 SZ WALLBOX TOUCH SERIES CIRCONTROL Mobility amp eMobility Wallbox Touch Series Installation manual This document is copyrighted 2015 by Circontrol S A All rights are reserved Circontrol S A reserves the right to make improvements to the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of the original manufacturer Information provided in this manual is intended to be accurate and reliable However the original manufacturer assumes no responsibility for its use or for any infringements upon the rights of third parties that may result from its use All other product names or trademarks are properties of their respective owners V1 1 June edition 2015 CCL WBC TOUCH 32 INSTALLATION MANUAL CONTENTS 1 PREFACE o c cesscscssssessesseecscsscsucsucsuecstssesssecsesuesarsassaesasesesuesarsassassatsatsstssssessssssassassateatesesess 4 2 INSTALLATION GUIDELINES certet tret ttt stesso soni 5 24 IMPORTANT SAFETY INSTRUCTIONS 5 22 ELECTRICAL WIRING CONSIDERATIONS eee 6 23 SPACE REQUIREMENTS ettet cd 7 3 PRODUCT DIMENSIONS ener tentent stor tts sto sbo sos SED 8 4 PRODUCT OVERVIEW creen ttt tttm sso 9 5 COMPONENT PARTS LOCATION
5. 6 8 2 Show the new Master Tag to the reader 6 a 3 Press puton to apply changes 6 a 4 f the procedure has been successfully applied display shows Master tag saved 6 a 5 The Master Tag is now programmed Keep this card in a safe place 6 b Delete Master Tag delete the current Master Tag configured 6 0 1 Press button to delete the Master Tag 6 b 2 f the procedure has been successfully applied display shows Master tag deleted 6 b 3 Master Tag is now programmed There are no restrictions to enter into the settings menu 7 Press 3 times button to save settings and exit NOTE Charge point only asks for the Master tag every time the 2 button is pressed to enter to the settings menu only if Master Tag has been configured previously CIRCONTROL 31 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 9 1 2 RESET MASTER TAG Follow the procedure below if the Master Tag is lost or stolen 1 Power OFF the charge point 2 Power ON back again 3 Wait until the LED lights back again 4 Press a and simultaneously until display shows Press OK to reset Master Tag If the message does not appears please go back to step number 1 and try again 5 Press to delete the Master Tag a Press button If Master Tag deleted is shown display 6 Now the Master Tag is deleted from the charge point You can program a new Master
6. 1 T sf mm CIRCONTROL 22 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL The SIM card and its contacts can be easily damaged by scratches or bending so be careful when handling inserting or removing the card Insert the SIM card with the contact surface facing down tun v MUR ju lt j 60612090050 wf CIRCONTROL 23 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 6 7 ETHERNET CONNECTION Charge station can be configured and monitorized to establish owner preferences or specific setup using integrated Ethernet communication port installed at the bottom of the CCL1Mini module lt l This unit is shipped from the factory with default network setting of DHCP enabled It means that the charge station will try to obtain an IP address automatically from the network if it is available CIRCONTROL 24 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 6 8 CLOSING THE UNIT Place back 6 screws from the front cover in order to close the unit Beware of the cables between cover and base while closing the unit CIRCONTROL 25 CIRCONTROL q K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 7 CABLE HOLDER INSTAL
7. 3Kg OPTIONAL DEVICES Mobile communications GPRS Extended operating temperature Optional Heater 30 45 C CIRCONTROL 38 CIRCONTROL K Mobility amp eMobility www circontrol com CIRCONTROL Mobility amp eMobility c www circontrol com
8. Bold Press a button to access to the menu Before making changes check that no vehicles are charging otherwise the current charge session stops Due ee cmm There is no Master Tag configured from factory Master Tag Add New Master Tag e Delete Master Tag Set a Master Tag to restrict access to the menu Depending model the maximum intensity of the plug may vary Please refer to technical data for Max Intensity of the more information Socket Optionally you can change increase decrease the maximum intensity of the socket using the up and down buttons Catalan English Finnish French LCD display language Language German Change the display messages Italian according to the preferred language Norwegian Spanish Swedish Date Time z Date and time of the charge point CIRCONTROL 36 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL wn Energy Meter RN Total active energy of meter kWh Totals Total Time Total usage time minutes e Enabled Maximum time limitation Disabled e Disabled from default factory settings Time limit You can set from 1 to 99 minutes Time limitation 1 to 99 Minutes Configurable using up and down buttons e Enabled Circontrol prepayment solution Status embedded in RFID cards e Disabled Credits 1 to 99 Credits Prepayment works with CirCarLife Cards Prepayment You can estab
9. Tag or allow free access to the settings menu 9 2 DISPLAY LANGUAGE The display messages of the charge point are available in different languages Follow procedure below to change the language according to the preferred language 1 Press a button to access to the menu 2 f one Master Tag has added before display shows Show Master Tag to the reader Show Master Tag to access to the settings menu 3 Use or v buttons until finding Setup option 4 Press button 5 Use or v buttons until finding Language option 6 Press button CIRCONTROL 32 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 7 Use 4 Or v buttons until finding desired language 8 Press button to accept or 2 button to cancel 9 Press 3 times a button to exit and save settings 10 Wait 1 minute approximately until the charge point has completely rebooted CIRCONTROL 33 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 9 3 CHANGE MAX CURRENT OF SOCKET If the power supply is less than the maximum output current of the charge point use the following procedure to set a lower current rating 1 Press button to access to the menu 2 f one Master Tag has added before display shows Show Master Tag to the reader Show Master Tag to access to the settings menu 3 Use 4 Or v buttons until finding Setup option 4
10. Type 1 tethered cable OE ooo CIRCONTROL CIRCONTROL N 9 Mobility amp eMobility WWW circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 5 COMPONENT PARTS LOCATION 1 Plug LED beacon 2 CCL1 Mini Device 3 Cellular modem 4 Plug Meter 5 12Vpc Power Supply 6 Plug Mode 3 7 Plug Contactor 8 AC Terminals DEBERE CIRCONTROL 10 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 6 INSTALLATION 6 1 SUPPLIED MATERIAL Charge point Cable holder Installation manual Cable gland M25x1 5 CirCarLife RFID Mifare card CIRCONTROL 14 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 6 2 OPENING THE UNIT Remove 6 screws from the front cover in order to open the unit Beware of the cables between cover and base when wall mounted unit is opened during the installation tasks CIRCONTROL 12 CIRCONTROL q K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 6 3 CABLE INSERTION There are three possibilities to insert the electric wires or electric pipe a Cable insertion from above b Cable insertion from behind c Cable insertion from below In all cases it is required to install a cable gland to ensure properly installation Cable insertion from above Cable insertion from below Protect the contactor and all possible el
11. ensure IP protection of the charge point CIRCONTROL 15 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 6 3 3 RECOMENDATIONS Ethernet communications wiring is optional the unit can operate as standalone Please provide communications to the unit if it is required to remote monitoring or use OCPP integration Use only one of the following interfaces Ethernet communications all models Integrated 3G modem only 3G models Please take attention into the following instructions ETHERNET COMMS POWER SUPPLY Optional Ethernet communications cable if necessary should be introduced at the top of the unit and power supply wires below the unit Power wires and communications wires must be installed using different electrical pipes to ensure properly function of the charge point CIRCONTROL 16 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 6 4 FIXATION PROCEDURE 6 4 1 MATERIAL NEEDED Below list material Not included is needed to attach the unit to the wall MATERIAL PICTURE images shown in the above table are approximate and may vary depending on the surface where the charge point is installed 6 4 2 CONSIDERATIONS e Water drainage from the top side to the rear side of the unit must be ensured e Charge point must be installed vertically Use a flat surface Use a lev
12. start operation Check no abnormal noise appears while unit is charging P MN un Check all beacons indicators are lighting Below table shows possible LED beacon colors PLUG STATE BEACON COLOR Available Green Charging Blue Fault Red CIRCONTROL 29 CIRCONTROL N Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 9 ADDITIONAL SETTINGS WallBox Touch series are equipped with a keypad to access to the settings menu in order to configure easily the charge point Access to menu or Cancel changes Firmware version CCL1 M 2 0 Firmware version is displayed during power up of the unit 9 1 PROGRAMMING MASTER TAG There is no restriction to access to the settings menu by default factory settings Master Tag is an optionally function to restrict the access to the settings menu in order to avoid configuration changes 9 1 1 ADD DELETE A NEW MASTER TAG Only one RFID card can be added as a Master Tag 1 Press button to access to menu 2 Use or v until finding Setup option 3 Press button 4 Use a or v buttons until finding Master tag option 5 Press tton 6 Only one of the following options is shown CIRCONTROL 30 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL Add a new Master Tag set one RFID card as a Master Tag 6 a 1 Wait until Show card to the reader is shown by display
13. 96 1 and IEC 62196 3 RFID complies with ISO 14443A CIRCONTROL 4 CIRCONTROL N Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 2 INSTALLATION GUIDELINES 2 1 IMPORTANT SAFETY INSTRUCTIONS Read carefully all the instructions before starting to ensure properly installation of the charge point The charge point is designed for installation in indoor and outdoor areas For each of the different conditions of installation the unit must be installed safely and ensure adequate protection Charge point must not be installed in areas where there is potential risk of explosions Do not install the charge point where falling objects may damage the equipment Wall surface where the charge point is placed must withstand the mechanical forces Do not use this unit for anything other than electric vehicle charging modes are expected in IEC 61851 Do not modify this unit If modified CIRCONTROL will reject all responsibility and the warranty will be void Comply strictly with electrical safety regulations according to your country Do not make repairs or manipulations with the unit energised Only trained and qualified personnel should have access to low voltage electrical parts inside the device Check the installation annually by qualified technician Remove from service any item that has a fault that could be dangerous for users broken plugs caps that don t close Use only Circontrol supplied spare parts
14. LATION 7 1 1 MATERIAL NEEDED Below list material Not included is needed to attach the unit to the wall i All images shown in the above table are approximate and may vary depending the surface where the cable holder is installed CIRCONTROL 26 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 7 1 2 INSTALLATION Adjust the position of the cable holder under the charge point as shown below Mark 3 holes taking into account the above measurements Place it on a flat surface under the charge point Use 4x45mm screws to attach the holder to the wall Check the holder has no REAR VIEW inclination using a level tool Units specified in mm CIRCONTROL 27 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL a Use 6 drill size to make the 3 holes into the wall b Install the anchor according to the surface material e Recommended screw dimmensions 4x45mm All screws and wall plugs needed to attach the holder to the wall are not included CIRCONTROL 2g CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 8 UNIT VERIFICATION Once all installation procedure has been performed check points below Be careful when closing the cover all wires remain within the unit Check each plug 15 in proper conditions before
15. Press button 5 Use 4 Or v buttons until finding Max Intensity of socket option 6 Press button twice 7 Use 4 Or v buttons to change the tens 8 Press button 9 Use 4 Or v to change the units 10 Press button 11 Press 3 times button to exit and save settings CIRCONTROL 34 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL CIRCONTROL Mobility amp eMobility www circontrol com 9 4 SET DATE AND TIME Date and time is set from factory as UTC format Universal Time Coordinated It is highly recommended to set the correct date and time according to your time zone Press button to access to the menu If one Master Tag has added before display shows Show Master Tag to the reader Show Master Tag to access to the settings menu Use 4 Or v until finding Setup option Press button Use 4 Or v buttons until finding Date Time option Press button Use 4 Or v to change the current value that is flashing on the display and button to change the next value To cancel procedure press 2 button When the last value is changed press button to accept Press 3 times a button to exit and save settings 35 CIRCONTROL CCL WBC TOUCH 32 INSTALLATION MANUAL 9 5 MENU TABLE The menu table will help you to understand the menu selections and options available in the Touch series charge points Factory settings are shown in
16. ectronic devices inside the unit before breaking the cable insertions CIRCONTROL m CIRCONTROL N Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 6 3 1 CABLE INSERTION FROM ABOVE BELOW There are three insertion openings available at the top and bottom sides of the charge point Before break out the required openings take into account the space between internal electronic and wires inside the charge point Use a hammer and a flathead screwdriver and carefully break out the cable insertion openings Do not make new holes in others parts of the enclosure Use only the cable insertion openings to install the required electric pipes Install always cable glands to ensure IP protection of the charge point CIRCONTROL 14 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 6 3 2 CABLE INSERTION FROM BEHIND There are two insertion openings available at the rear of the charge point Before break out the required openings take into account the space between internal electronic and wires inside the charge point Use a hammer and a flathead screwdriver and carefully break out the cable insertion openings FRONT VIEW Do not make new holes in others parts of the enclosure Use only the cable insertion openings to install the required electric pipes Install always cable glands or a double membrane seals to
17. el tool to ensure installation at an angle of 90 CIRCONTROL 17 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 6 4 3 INSTALLATION Adjust the position of the charge point according to the correct vision and management for the end user Minimum recommended height 120cm Please comply to your country specifications Mark 4 holes taking into account the above measurements Place it on a flat surface Use 4x45mm screws to attach the unit to the wall Check charge point has REAR VIEW m no inclination using a level tool Units specified in mm CIRCONTROL 18 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL a Use 6 drill size to make the 4 holes into the wall b Install the anchor according to the surface material Recommended screw dimensions 4x45mm Use only the holes indicated in the picture above to insert and anchor the unit to the wall Do not make new holes in other parts of the plastic from the unit otherwise water can enter into the unit when it rains All screws and wall plugs needed to attach the unit to the wall are not included Mobility amp eMobility CIRCONTROL 19 CIRCONTROL K www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 6 5 ELECTRICAL INSTALLATION 6 5 1 PROTECTIONS Charge point does not include elements of electrical protection Please prov
18. ide a Miniature Circuit Breaker MCB and a Residual Circuit Breaker RCD externally to protect the unit electrically Charge point is set to 32A from factory default settings Power supply wires should be introduced below of the unit Please refer to ELECTRICAL WIRING CONSIDERATIONS before proceeding to the wiring installation CIRCONTROL 20 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 6 5 2 WIRING SINGLE PHASE WIRING Perform the 230V AC Single phase connection as shown Do not forget to connect the ground cable PE to the supply terminal CIRCONTROL 2 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 6 6 SIM CARD FOR 3G MODELS Please follow bellow procedure to insert SIM card in CCL1Mini embedded modem Locate Control module CCL1Mini Cellular modem is installed in the same CCL1Mini board as shown 606122 l P m i em ee z i N A E170 LU M _ E e L i d I zd a Co J 7 p m 1 ta xA ji d A 3c B QA E 9 y is iyi iN m d Te f AT i TATE 11411 274 n s T i m gam m cot i f 4 45 cs
19. lish your own tariff h I Tariff 0 01 to 99 99 Credits nm Default 4 Credits Default 0 15 credits kWh Local white list Registered Users Add Remove List all the allowed cards configured in the local white list User Remove User By default all cards are allowed to Management start charging When one or more cards are added to the list others Add User cards are not allowed to use the charge point only listed cards e Enabled Timer to delay start charging Status e Disabled Charge transaction can only be Start Time d stopped by the same card that was used to start charging Timer End Time Option disabled Important you must show before a RFID card to start the session and the charge transaction will start at the start time CIRCONTROL 37 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 10 TECHNICAL DATA AC INPUT AC Power supply 1P N PE PLUG No ENERGY METERS Accuracy class in active energy Class 1 EN62053 21 Meter standards EN62052 11 EN62053 21 62053 23 EN61010 1 NETWORK Eme _ GENERAL Enclosure rating IP54 IK10 Enclosure material Operating temperature 10 to 45 C Operating humidity To 95 RH Non condensing RFID system ISO IEC14443A B Display LCD Backlight double line text Power limit control Mode 3 PWM control according ISO IEC 61851 1 Interface protocol OCPP XML
20. m CCL WBC TOUCH 32 INSTALLATION MANUAL 9 2 DISPLAY LANGUAGE 32 9 3 CHANGE MAX CURRENT OF SOOKET 1 eene mereri reris 34 9 4 SET DATE AND TIME 35 9 5 MENU TABLE tae niacaseiedaedeanseemesadedseueMeasdunaenddeaes 36 10 TECHNICAL DATA U U U U 38 CIRCONTROL 3 CIRCONTROL K Mobility amp eMobility www circontrol com CCL WBC TOUCH 32 INSTALLATION MANUAL 1 PREFACE THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT SAFETY INFORMATION IN THIS DOCUMENT ELECTRIC RISK Take precautions to make the electrical connection inside the unit Unit must be disconnected from any power source during commissioning ATTENTION Indicates that the damage to property can occur if appropiate precautions are not taken This manual provide commissioning information for Wallbox Touch Series which has been designed and tested to allow electric vehicle charging specified in IEC 61851 This document has different sections where describes electrical components inside the charge station and a step by step installation procedure Certification Complies with IEC 61851 Electric vehicle conductive charging system IEC 61851 1 Complies with IEC 62196 Plugs socket outlets vehicle couplers and vehicle inlets Conductive charging system IEC 621
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