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ThermaWall® Batten Cavity Technical brochure

1. Flush Eave Detail Metal Flashing N Z Parapet Detail gt lt gt 0050 lt gt HO ttg 202 j 30mm min overlap ox 25 9 gt lt om om 2 2 x gt gt 20 es 4 4 lt gt gt lt Approved Sealant RMAX EPS Cavity Batten 40mm x 25mm om lt gt lt gt gt lt gt lt O Ox e Se ec ze 0 gt lt Oz zo 4 0 an Approved Fastening Screw ee and Washer 4 a 9 V 7 Breathable Sarking Approved Render Mesh Stud Frame RMAX EPS EIFS panel gt 8 LA E e zo a e205 sos ss 46 3 ui gt lt ZP gt lt ly A J Metal Capping Approved Sealant RMAX EPS EIFS panel RMAX EPS Cavity Batten 40mm x 25mm Breathable Sarking Approved Fastening Screw and Washer Stud Frame Approved Render Mesh 33 of 40 34 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS Approved Caulking Sealant RMAX EPS Cavity Batten 40mm x 25mm ae Breathable Sarking Approved Stud Frame Render Mesh Approved Render Mesh 4 5mm FC Sheet Return 100mm up from Frame Approved Fastening Screw and Washer RMAX EPS EIFS panel
2. To make a warranty claim the customer must provide the following a The details of the items purchased application dates product batch numbers and quantities must be recorded and supplied as a minimum to commence potential product failure investigation b The date and location of purchase c A description of the fault observed with the product providing photographs and samples if possible d Contact details of the customer The above information can be provided by i Mail RMAX Sales 2 4 Mephan St Maribyrnong VIC 2032 ii Email sales rmax com au or 111 Fax O3 9317 7888 in writing by RMAX the Buyer shall bear the expense of claiming the warranty expressed or implied against damage due to movement of the substrate or structure Whilst RMAX takes every care to ensure that any impurities in the product are eliminated at the time of manufacture components of the product may occasionally result in minor visual blemishes RMAX shall not be liable for any such blemishes Where the Buyer is a consumer under the Competition and Consumer Act 2010 the benefits given under this warranty are in addition to the statutory rights and remedies available to the consumer under the Australian Consumer Law Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other re
3. Exposed side with 8 2mm RMAX Orange Board render system coated over 75mm and 100mm thick RMAX Orange Board RMAX Isolite Expanded Polystyrene Block RMAX Orange Board with PerformGuard RMAX Thermawall Board RMAX ThermaWall Plus Board RMAX ThermaSilver Board RMAX Thermawall Silver Wall system optionally includes 40mm wide x 25mm deep EPS battens directly attached to the framing the RMAX EPS panels are then fastened to the stud framethrough the battens Refer the referenced report for a complete description of the assessed construction Conditions Validity THIS CERTIFICATE IS PROVIDED FOR GENERAL INFORMATION ONLY AND DOES NOT COMPLY WITH THE REGULATORY REQUIREMENTS FOR EVIDENCE OF COMPLIANCE e Reference should be made to the relevant test report or regulatory information report to determine the applicability of the test result to a proposed installation Full details of the constructions and justification for the conclusions given along with the validity statements are given in the assessment reports The assessment report or short form assessment report does not provide an endorsement by Exova Warringtonfire Aus Pty Ltd of the performance of the actual products supplied It is intended to provide a brief outline of the above referenced The conclusions in this certificate of assessment relate to the configurations as detailed and should not be applied to any other configuration The conclusions expressed in this do
4. 3 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel DESIGN CRITERIA Installation Design All installation erection and fixing requirements must be in accordance with the details contained in this manual and the requirements of your local Building Authority Frame Structure The frame structure must be built in accordance with the Building Code of Australia BCA codes and with all relevant Australian Standards that apply for instance AS 1684 1999 for Timber Frame structures and AS 3623 1993 for Steel Frame structures RMAX ElFS EPS Panel Fasteners Each fastener is composed of e 1 galvanised steel screw e 1 plastic washer Details of each component are given in Table 1 Table 1 Panel fixing components details Fasteners Timber frame Steel frame Screw 10G x 110mm CSK Head 10G x 100mm 60mm panel Coarse Ribbed Class 3 Wing Tek Class 3 Screw 10G x 125mm CSK Head 10G x 115mm 75mm panel Coarse Ribbed Class 3 Wing Tek Class 3 Screw 10G x 150mm CSK Head 10G x 140mm 100mm panel Coarse Ribbed Class 3 Wing Tek Class 3 Washer 40mm diameter plastic RMAX washer NOTE Screw length is dependant on the thickness of RMAX EIFS Cladding panel used and must also take into account the thickness of the cavity batten As a guide the screw should be minimum 50 mm longer than the panel thickness for timber frame construction and 40 mm longer than the panel thickness for s
5. Approved Expanding Foam Adhesive Starter Channel Aluminium with weep holes Approved Caulking Sealant vi ete Weep Holes ca P 3mm 5mm Width 6mm 8mm Weep Holes To Be Located Every 200mm Front View 19mm FC Sheet 6 8mm Clearance Floor Levelling Waterseal Floor Compound Waterproofing Tiles Fall away from structure to be as per Australian Standards Footnote Tiles need to run through to base plate of horizontal wall Panel Vertical needs to be lifted 6 8mm above tiles and caulked inclusive of vveep holes Balcony Floor With Cavity Detail s per Australian Standards RMAX EPS EIFS panel RMAX EPS Cavity Batten 40mm x 25mm Breathable Sarking Approved Batten Clout Approved Fastening Screw and Washer Approved Render Mesh Aluminium Angle Leave Render 6 8mm from Meter Box and Caulk with an approved Flexible Sealant lt Meter Box Stud Frame Approved Batten Clout Meter Box Penetration Detail RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS Backing Block Support Internal Wall Lining 25mm Support Plate Stud Frame Breathable Sarking RMAX EPS Cavity Batten 40mm x 25mm RMAX EPS EIFS panel Approved Render Mesh Approved Fastening Screv and Washer Approved Flexible Sealant Caulking lt Down Pipe Bracket Fixed To Blocking Down Pipe Fix
6. RMAX Batten Cavity EIFS Cladding Product Range Technical Data And Installation Manual Y CODEMARK RMAX is a division of Huntsman Chemical Company Australia Pty Limited ABN 48 004 146 338 HUNTSMAN RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel CONTENTS Introduction 1 Codemark Accreditation 4 Compliance 6 Design Criteria 8 Technical Specifications 9 Installation Guidelines 14 Pre render Preparation 20 Installation and Fixing Details 21 Warranty 36 Referenced Documents 37 TOTAL NUMBER OF PAGES 40 NOTE As RMAX continually tests validates and improves its range of insulation products the information presented in this technical brochure may have been updated since it was last printed For the most up to date version of RMAX Batten Cavity ElFS Cladding Product Range Technical Data Manual please visit the RMAX website at www rmax com au RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INTRODUCTION The RMAX Batten Cavity EIFS Cladding Product Range comprises an extensive range of Standard Isolite orange colour and Premium ThermaSilver dark grey colour Expanded Polystyrene EPS panel building products that are all manufactured in Australia These Exterior Insulation and Finishing Systems EIFS have all been independently tested by accredited testing laboratories to meet and exceed relevant Austral
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8. Sydney New South Wales 2000 Australia Postal Address Suite 2002a Level 20 44 Market Street Sydney New South Wales 2000 Australia Teasing Ach Bing Aang Exova onfire Woarrinat EWFA CERTIFICATE OF ASSESSMENT Report Sponsor RMAX 2 4 Mephan Street Maribyrnong VIC 3032 29 05 2013 Assessment Report Reference EWFA 27710 02 CERTIFICATE No SFC 27710 03 Certificate Issue Date Referenced Standard AS 1530 8 1 2007 29 05 2013 lara The element of construction described below was assessed by this laboratory on behalf of the report sponsor in accordance with the stated test standard and achieved the results stated below Refer to the referenced test report s or Regulatory Information Reports for a complete description of the assessed construction Page 1 of 1 Product Name RMAX Orange Board RMAX Isolite Expanded Polystyrene Block RMAX Orange Board with PerformGuard RMAX Thermawall RMAX ThermaWall Plus RMAX ThermaSilver Board RMAX Thermawall Silver RMAX ThermaWall Plus Silver Report Validity Date 30 09 2017 Report Issue Date Assessed Framed Wall system description and performance Framed wall Description Unexposed side faced with 10mm Gyprock plasterboard Board or RMAX ThermaWall Plus Silver Board assessment reports and not to replace them Wall system consisting of timber framing or light gauge steel framing at least 70mm deep
9. neglect accidental damage or any modifications or alterations to any of the range of RMAX Batten Cavity EIFS Cladding Products 37 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel a RMAX Recyclable EPS RMAX and the Environment The RMAX Batten Cavity ElFS Cladding range of products are highly energy efficient The energy saved over the lifetime of an RMAX Batten Cavity ElFS Cladding product range panel in reduced heating demand more than compensates for the raw material used in its production The effective application of EPS insulation can cut carbon dioxide emissions by up to 50 The energy used in its manufacture may be recovered within six months by the energy saved in the buildings when EPS is used to insulate the building depending on the building design and the climatic conditions RMAX promotes the use of EPS with their superior thermal insulation properties to lower energy requirements and reduce the impact of buildings on the environment RMAX EPS is free from ozone depleting substances in manufacture and composition EPS is manufactured without CFCs HCFCs or HFCs Manufacturing is done with blowing agents that have Zero Ozone Depleting Potential ODP Recycling EPS EPS products are recyclable and RMAX has established recycling facilities in all of its plants throughout Australia RMAX is a member of PACIA Plastics and Chemical Industries Asso
10. Adhesive 150mm Wide Fibreglass Mesh Laid Across Joint Aluminium Angle Bead with Mesh 23 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS Backing Rod Internal Wall Lining Stud Frame Breathable Sarking VV Vv v Oe SV SV SS _ FF i i pe RMAX EPS Cavity OTI XILIY s YY end d Batten 40mm x 25mm f RMAX EPS EIFS panel f Approved Fastening Screw and Washer Approved Render Mesh Approved Sealant Across 6mm to 8mm gap Approved Aluminium Angle Reveal Bead Expansion Control Joint Detail RMAX EPS EIFS panel Breathable Sarking RMAX EPS Cavity Batten 40mm x 25mm Approved Expanding Foam Adhesive EL Approved Fastening Screw and Washer Panel Joint Detail Approved Render Mesh Stud Frame Internal Wall Lining 24 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS P lt y M 7 05070 Zeret X RMAX EPS EIFS panel EC X Eo bec Render Approved Mesh S Approved Sealant Caulking Agent Backing Rod A W W a y as W Li R J Li a pam VEA Y OZ RMAX EPS Cavity Batten 40mm x 25mm Stud Frame Y e ex CN p z 2 TEA e o
11. Oregon 13 6 5 3 Plywood Coachwood Veneer 4 75mm Bare 15 7 7 4 Impregnated with fire retardant 12 0 3 5 NOTE The core material in all RMAX EIFS Cladding Products is expanded polystyrene As with all other organic material insulation products must be considered combustible and to constitute a fire hazard if improperly used or installed Each of the RMAX Batten Cavity EIFS Cladding Product Range of panels contains a flame retardant additive to inhibit accidental ignition from small fire sources Table 13 RMAX Batten Cavity EIFS Cladding Material Handling co BN aed Reduction Indes The RMAX Batten Cavity EIFS Cladding Product Range of panels should be stored elevated under cover and laid flat Edges and corners of the AA Constructia js panels are to be protected at all times The RMAX 75mm Panel only Batten Cavity EIFS Cladding wall panels should 75mm 25mm Batten 12dB be rendered within 48 hours after installation frame sarking Prolonged exposure to the elements should be 75mm Panel avoided including exposed edges 25mm Batten ana gt Continuous exposure to the elements of unrendered aran sarking frame 44dB RMAX Batten Cavity EIFS Cladding panels may 10mm thick plaster result in deterioration causing minor fretting of Full wall system the exposed edges of the panels Therefore if the RMAX Batten Cavity EIFS Cladding panels are to be stored outside for extended periods of time prior to installation the
12. Primer Coat Application Ensure rendered surface to be primed is dry and free from any loose or flaky material prior to commencing Where required remove efflorescence with a wire brush Apply primer using a brush roller or proper spray equipment at a rate of approximately 5 6 square metres per litre Photo 24 Application of primer coat onto finished rendered surface using a brush roller Pot Life RMAX Orange Board Render will have a pot life of approximately 1 hour from time of mixing VVarmer weather may reduce this time significantly Do not add water to mix as it begins to harden Addition of water after commencement of set will result in a reduction of strength in the finished render Wash Up Due to the high polymer content Orange Board Render should not be allovved to dry on tools Alvvays clean tools with clean water immediately follovving use Table 16 Orange Board render material technical data Light grey gritty powder with slight odour A qune List when mixed Hawk and trowel render machine or hopper gun 2 57 2 6 Application Specific Gravity Bulk Density 1600 1850 kg m3 Particle Size lt 2 mm Flammability Not applicable Apply top coat after 4 7 days Full cure in 28 days Curing Time O c es gt Q Whilst the initial set of Orange Board Render will Occur in a matter of hours full coating strength will not be achieved for 28 days from date of final render coat appli
13. Rendered EIFS Cladding Panels to the stud frame reinforce all panel joints with a minimum 150mm wide fibreglass strip of alkaline resistant 160g m mesh trowelled over panel joints during first base coat render The fibreglass mesh strip is to be applied evenly and run the full length of the joints Ensure that the panels are butted up hard against one another Refer to Fastener Positioning detail on pages 21 and 22 Typical Corner and Joint details are to be adhered to Refer to pages 20 23 and 24 Photo 15 Panel joins with separate 150mm wide 160gsm fibreglass mesh strips applied directly over panel joins Only applicable to pre rendered panels All pre rendered cladding panel joins to have reinforcing mesh applied over them as shown Plain and Grooved EIFS Cladding Panel Mesh Application Apply a 3 bmm basecoat of an applicable render system onto the RMAX Batten Cavity EIFS Cladding Panels using a steel trovvel with enough pressure to adhere the product VWhilst the basecoat is wet embed a full layer of alkali resistant Orange Board 160gsm bmm x 5mm woven fibreglass mesh ensuring that the mesh pieces overlap by a minimum of 100mm at mesh joins RMAX EIFS Cladding panel joins should be evenly covered with the same embedded mesh avoid overlap of mesh joins near the main panel joint Strips of mesh at 45 degree angle or equivalent 300mm long by 150mm wide should be embedded across the corner of all window and door open
14. and does not adjoin another RMAX Batten Cavity ElFS Cladding Panel a single back block is sufficient RMAX Batten Cavity EIFS Cladding Panels are to be fixed to back blocks in the same manner as fixing panels to the stud frame Refer to Fastener Positioning detail on pages 21 and 22 Typical Corner and Joint details are to be adhered to Refer to pages 20 23 and 24 Cutting of Panel For a clean fast accurate and no mess cut RMAX recommends using a standard diamond masonry blade or fibre cement blade to cut the RMAX Batten Cavity EIFS Cladding Panels For more intricate cuts a hot knife or handsavv is recommended to be used Beading All 90 angle corners must be protected with an approved aluminium bead Any exposed edges roof line windows doors edge of concrete slab etc should be covered with fibreglass mesh as specified on pages 20 23 24 and 26 and finished with an aluminium bead which will protect the panel from moisture and provide a clean finish line for coatings All beads should be fixed using a polystyrene compatible construction adhesive Expansion Control Joints Prior to installation determine expansion joint placement by consulting with a Design Engineer to calculate the deformation stress due to soil structure movement deflection due to load bearing on roofing structures and to specify location of expansion control joints Expansion joints must occur vvhere the RMAX Batten Cavity EIFS Claddin
15. individual panels or panel stacks should be completely covered by a canvas or Ultra Violet light UV resistant type material Under no circumstances however should a clear plastic cover be used to cover the panels Table 14 Perceived Change In Decibel Levels Change in Sound Level Perceived Change to the Human Ear dB Not perceptible ae Threshold of perception When handling or installing the RMAX Batten Cavity EIFS Cladding panels in vvindy conditions particular care should be taken Due to the light BdB Clearly noticeable weight nature of the panels unsecured panels 7 can be severely damaged or may cause damage IN windy conditions 10dB Twice or half as loud As EPS foam will begin to soften and shrink when ie exposed to elevated temperatures above 80 C the _ 20dB Fourfold 4x change RMAX Batten Cavity EIFS Cladding product range of panels and render finished wall facades should NOTE The threshold of perception of the human ear not be continuously exposed to temperatures in is approximately 3 decibels A 5 decibel change is excess of 80 C as expansion and blistering of the considered to be clearly noticeable to the ear whilst a panels and or rendered wall may occur Thus it 10 decibel change would be perceived to be twice as is highly recommended that any equipment that loud generates high levels of radiant heat such as outdoor barbecues or outdoor patio gas heaters etc should be kept at a minimum of 1 5 metres away
16. offer the pre rendered coating on one side and are suitable for both straight and curved wall applications VET M MEL mal rA sc LU ie ow E ea Photo 7 RMAX EIFS Pre Rendered Cladding Panels The RMAX EIFS Cladding Panel system is distributed to market as a fully accredited RMAX EPS EIFS system comprising either the RMAX Standard or Premium EPS cladding panel M Grade density together with the RMAX Orange Board Render and RMAX Orange Board fasteners screws and washers For Bush Fire Attack Level BAL 29 conformance to be applicable the RMAX Batten Cavity EIFS Cladding system must be installed with the RMAX EIFS Cladding Product Range of panels in conjunction with the Orange Board fasteners screws and washers and the proprietary RMAX Orange Board Render system ae _ a Photo 8 Top storey illustrates the finished rendered EIFS building facade whilst the bottom storey shows the standard RMAX EIFS Cladding Panels as installed directly to the stud frame The full range of RMAX Batten Cavity EIFS Cladding Panels have been subjected to extensive testing and validation to comply with all relevant Australian building codes and practices For a full list of referenced tests and reports refer to page 37 Photo 9 Complete RMAX Orange Board render finished EIFS Cladded wall RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel BIO JENNI MMM 91ISq9
17. 2 gt lt 9e 20 Ona A 0 sane edes gt lt gt Ta 4 4 ea 8 9e lt I e FATE M OH 54 S47 73 4 gt lt p d 4 Approved Mesh 6 amp i 8 to 10mm Rer VEU 6 Sub Floor M M C gt lt OM 0D Approved Aluminium Angle Reveal Bead ML fi 7 e DP HO os Se A X 2 pex ze C 27 gt lt CEA alte Approved Fastening Screw and Washer Horizontal Control Joint Detail Expansion Control Joints Prior to installation of the RMAX Batten Cavity EIFS Cladding Panels to the stud frame determine expansion joint placement by consulting with a Design Engineer to calculate the deformation stress due to soil structure movement deflection due to load bearing on roofing structures and to specify location of expansion control joints Placement Guide The following is a guide only and does not negate the user s responsibility to consult a Design Engineer In line with good building practice placement of vertical expansion joints should not exceed 5 metres where the wall length is greater than 8 metres Joints should be placed to align with large door and window openings and internal corners Double studs are necessary at all vertical expansion joints Spacing of horizontal expansion joints should not exceed 3 metres Expansion joints must occur where
18. 9lul 9ued snoueA AjA eo e 3429319 0 suayeq sdg ybBnoJuz 10 9UJ8JJ SU 0 198uip Jeujie SISYSEM JOJOWPIP ujunp pue SM9JOS SSeJ9 HO Buisn aut jeuynonuis eui 0 p xiJ 9Je sjoued uiejs s pieog eDueJO XvIAH eui Buruuoj SJOYSEM pue smaJos OPUS gpJeog eDueJO XV YIM 13y18B01 peiddns ae sjeued ay Ny epeJ6 usuap enajew peeq s43 eueJAs AJod pepuedxe sBueJo oo pesojo s lllos uioJj spew ese sjeued S413 uieis S Duiusiui uone nsur eusa xa p1eog abuelo xvINH SUL uondiosogq 1o9npoud MYUVNWIAO N 5 of 40 6 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel COMPLIANCE Codemark Compliance Requirements Topographic Panel Terrain EIFS E EMAA Panel Panel Thickness rum category class Framing metalation Range class un d ed height type mm applicability applicability RMAX Standard Plain v vw 1810 v prendidos T1 Y Timber v 210 metres and Premium 75 EIFS EPS q Cladding Panels por v 209 X S T2 T3 X Steel WY lt 10metres rendered BAL 29 Compliance Requirements Batten Type only applicable to batten cavity EIFS construction Panel Thickness mm EIFS Panel type Render Thickness Building class RMAX Panel Range Framing Render type RMAX 1250mm x 40mm x 25mm RMAX X28 density Orange v v v E o an Plan w Y 1810 v Timber sued eris Board 8 10mm ane eee om 75 Isolite EPS cavity render EIFS EPS batt
19. Bu nw in m Clearance Approved Sealant pu Aluminium Adhesive Flashing Tape across Head Typical Head Detail VECO Tee RMAX EPS EIFS Panel Timber Wall D Backing Rod Timber Sill Approved Sealant Approved Render Mesh Aluminium Adhesive B Flashing Tape Approved Aluminium Angle Bead or Mesh Carried Through Corner RMAX EPS EIFS panel Approved Fastening Stud Frame Screw and Washer Internal Wall Lining Approved Render Mesh RMAX EPS Cavity Batten 40mm x 25mm Breathable Sarking Typical Sill Detail RMAX EPS EIFS Panel Timber Wall Approved Fastening Screw and Washer Approved Aluminium Angle Bead Approved Render Mesh Approved Render Mesh Approved Sealant RMAX EPS EIFS panel Aluminium Adhesive SMA RMAX EPS Cavity Flashing Tape 9941000 Batten 40mm x 25mm Breathable Sarking A A APR AAA Y Y YAY Y Y Y A A A KIA A A j Timber Widow Jamb Stud Frame Internal Wall Lining Architrave Typical Side Jamb Detail RMAX EPS EIFS Panel Timber Wall 27 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS Stud Frame Breathable Sarking RMAX EPS Cavity Batten 40mm x 25mm Approved Fastening Screw and Washer Approved Render Mesh RMAX EPS EIFS panel Aluminium Starter
20. Channel RMAX EPS EIFS panel RMAX EPS Cavity Batten 40mm x 25mm Approved Sealant Breathable Sarking Stud Frame Backing Rod Approved Render Mesh Q Approved Fastening Screw and Washer Ov m 5Omm Rebate By Width of Rendered Panel Cw Control Joint y N pos l 5 i ais pe Weep Holes 75mm Min Gap gt Ra Sh 3mm 5mm Width External Ground Level I We ae Approved I Render Mesh Concrete Slab on Ground Eo m Approved T Emm 8mm i Caulking Sealant Concrete Slab Weep Holes To Be Located Every 200mm Front View Ground Slab Rebate Detail RMAX EPS EIFS panel RMAX EPS Cavity Batten 40mm x 25mm Breathable Sarking Approved Fastening Screw and Washer Approved Render Mesh D Stud Frame Aluminium h RMAX EPS EIFS panel WU CS HE Approved Sealant Breathable Sarking RMAX EPS Cavity I Y Batten 40mm x 25mm gs Ov Stud Frame D gt y Approved Render Mesh O Approved Fastening Screw and Washer Approved Sealant 75mm Min Gap External Ground Level 2 2 Concrete Slab on Ground Ground Slab Edge Detail NOTE The RMAX EIFS Ground slab edge detail construction is not covered by the Exova BAL 29 certification 28 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS RMAX EPS EIFS pa
21. Channel with weep holes Pre paint Render underside of Chanel if desired Flashing under Breathable Sarking dcs Ridge Capping Roof Tile Approved Caulking Sealant Over Roof Detail Ridge Capping 30 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS RMAX EPS EIFS panel Breathable Sarking RMAX EPS Cavity Batten 40mm x 25mm Approved Render Mesh Approved Aluminium Bead or Starter Channel Approved Sealant RMAX EPS EIFS panel Backing Rod Timber Stud Brick Veneer Breathable Sarking Stud Frame Brick Veneer Junction Detail RMAX EPS EIFS panel Breathable Sarking RMAX EPS Cavity Backing Rod Approved Sealant C 6mm to 8mm Gap ZZZ SA APS Bulk Insulation Stud Frame Internal Wall Lining Approved Fastening Screw and Washer Approved Render Mesh Brick Veneer Y az sa X Y X O lt lt gt Wa 2 s e A A Wa C LN wa gt O lt P O 4 gt gt NE 4 4 gt 33 4 P lt lt gt lt P awa Ja mam 25 4 4 C gt O 4 2 gt lt oz 4 Ss I a PEA i N EY AES A y A A 4 D Z RMAX EPS Cavit
22. Codes in all states It is manufactured in RMAX plants around Australia in controlled production processes to maintain consistent quality All Greenhouse Gas emissions associated with printing this product have been offset Tae expanded polystyrene australia This product is 100 Carbon Neutral The pictures and illustrations shown in this brochure are for illustrative purposes only to demonstrate creativity and design and construction flexibility They do not imply that any of the RMAX Batten Cavity EIFS Cladding Panel types were used in their construction nnovation working for you www rmax com au Enquires 1300 888 972 AUSTRALIA VICTORIA 2 4 Mephan Street Maribyrnong VIC 3032 Locked Bag 51 West Footscray VIC 3012 Telephone 61 3 8319 6822 Facsimile 61 3 9317 2077 WESTERN AUSTRALIA 5 Baldwin Street Kewdale WA 6105 Telephone 61 8 9353 1000 Facsimile 61 8 9353 2002 SOUTH AUSTRALIA Peachey Road Edinburgh North SA 5113 Telephone 61 8 8255 8022 Facsimile 61 8 8255 7939 TASMANIA 22 Merino Street Kings Meadows TAS 7249 Telephone 61 3 6344 5644 Facsimile 61 3 6344 2913 NEW SOUTH WALES 27 Chifley Street Smithfield NSW 2164 Telephone 61 2 9609 6088 Facsimile 61 2 9604 7747 QUEENSLAND 236 Musgrave Road Coopers Plains QLD 4108 Telephone 61 7 3277 4522 Facsimile 61 7 3277 7761 nnovation working for you NEW ZEALAND Barnes 368 Church Street Penrose Auckland 1061 Telephon
23. TUD RMAX o 2 x 45mm SCREW 9 AND WASHER min at 20mm ST max at 300mm O O N max 600mm STUD CENTRES max 300mm AROUND PERIMETER INSTALLATION AND FIXING DETAILS In Cyclonic Regions C and D Horizontal Orientation Board Installation RMAX DOUBLE STUD aa 5 2 x 45mm pus WASHER 3 3 a JOINT max at 200mm 8 3 o o N max 200mm AROUND PERIMETER max 450mm STUD CENTRES Region C 300mm STUD CENTRES region D Please refer to page 8 Table 2 Minimum stud and fastener spacing for both cyclonic and non cyclonic areas 22 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS Corner Details Approved Fastening Screw and Washer Stud Frame T y y AA Breathable Sarking Y wi b lb AAA 4 Sy pS Internal Wall Lining Internal Corner Detail an A AY LA eene External Corner Detail RMAX EPS Cavity Batten 40mm x 25mm RMAX EPS EIFS panel Approved Expanding Foam Adhesive Internal Aluminium Angle or Carry Mesh Through Corner Approved Render Mesh RMAX EPS EIFS panel Internal Wall Lining Stud Frame Breathable Sarking Batten Fixing Clout RMAX EPS Cavity Batten 40mm x 25mm Approved Fastening Screw and Washer Approved Render Mesh Approved Expanding Foam
24. aking material that may compromise the adhesion of the render system RMAX Batten Cavity EIFS Cladding Panels should always be rendered within 48 hours 2 days from time of installation to stud frame Prolonged exposure to Ultra Violet UV light may cause uncoated RMAX Batten Cavity EIFS Cladding Panels to deteriorate which may lead to failure of the render system Areas of the wall system not being rendered coated should be masked and protected from render and coating materials until completion of the job vvhereby the masking can be removed Preparation of Render Mix Add approximately 3 litres of clean water to a suitable mixing vessel and slowly add RMAX Orange Board Render powder whilst stirring with a power mixer Photo 19 Preparation of Render Mix by addition of render and water 17 of 40 18 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION GUIDELINES Preparation of Render Mix cont Continue stirring until all lumps have been dispersed and a uniform paste has been achieved Add extra water as required to achieve the desired consistency The final mix should hold a soft peak on the hawk Mixing the material so that it is too runny or too stiff will make the material difficult to apply and finish Adjust RMAX Orange Board Render con sistency with a small amount of water and re stir if necessary Do not add water after setti
25. anel aa Ne AOD IE MMM eisqeM gogy eui o Bunajas Aq enssi Jaye e Aq papasiadns Jo pepuedsns uweJpuiiw JOU pue pijen Auauna si JUUIJOJUOO JO 9E2120 SIY JEU YO9UD O pesi pe SI 3 e 5 1PO1JIlN O Siul u 01 paajal s 19npoid eui jo asn ay jo 1 ns 1 e se Hulse s soo pue soDeuiep sasuedxa sesso jo suure o 104 aous61 Bau DBuipnjour Auger ye mej Aq periuued 1lu 1x ay o suurejosip GOGV 241 1onpoJg eui JO asn eu jo no Bursue nyiqe Aue sidaooe Jou yog 34 0 suuojuoo JUUJOJUOS INS UT T JO Sly jo 1oefgns ay 19npoug au jeu juasalda JO aajuejenb uenem Aem Aue u jou seop gogy 241 ZNV SVf YUM juewsBueJe JapUN poq uoreoimieo pejpou4ooe ue Aq penssi si Auu0ju02 JO IIAN SIUL e jeune Buipiing paysan ueuaJc uoq 2H 19QUINN 31891111199 GE00VINO VINO lidx3 jo 31eq 1038 20 21 enss Jo qd VL0c L0 ZI Uoneuuojul uoz ejeuuio pue suol onulsuoo ejqejins JO Aaen u lleg yLoz mp 40 xi4 198410 PLO mp nuen uone eisu pue geq e2iuu29 XVINH J9JeH ssauyoluy jeued YM Aea Aew yolym sermiedoud pwy juenaja eui 0 joe gns eoueijduioo 0 einqujuoo jm JONPOIJ JUOJ 911 S92ej epis peJepuaiJ UBYM pijen JUO 998 eusajul uo pyeogJejse d YOU uu pue SWE Jequui WUGy x uluge SIEM eulajxa jo 992 eua xa uo uu s s JepuaJ XYWY X014 uuz g unuJluilu uM preoq orui uug Buisn pejonujsuoo ueuw ez 1vg JO unuixeuw e o dn suoneoidde 10 ajqeuns Sd3 y pulu q pejeisur Dunes ejqeuyesig
26. any of the RMAX EIFS Cladding Product Range cladding panels meet other substrates cladding materials 25 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS Approved Sealant Breathable Sarking RMAX EPS EIFS panel Approved Aluminium Angle Mesh where not at 90 Approved Render x N e E Approved Fibreglass Mesh RMAX EPS Cavity Batten 40mm x 25mm SS RL A A A LC PR PH A P Window Sill Detail RMAX EPS EIFS panel Approved Render Mesh RMAX EPS Cavity Batten 40mm x 25mm Breathable Sarking Approved Aluminium Angle e AS k ETE GDI AA AAA AD Approved Sealant Aluminium Flashing Tape ii pWeep Holes SE cuu 38mm 5mm Width Approved Render Mesh F ES m m n lo a p M E Approved gt qmm H 6mm 8mm Caulking Sealant 200mm Weep Holes To Be Located Every 200mm Front Vievv Head Jamb Detail 26 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS RMAX EPS Cavity Breathable Sarking Batten 40mm x 25mm Approved Fastening Screw and Washer Stud Frame Internal Wall Lining RMAX EPS EIFS panel Approved Render Mesh Approved Aluminium Esa Angle Bead Mesh
27. asonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure 9 To the full extent permitted by law the liability of RMAX for any defect or a breach of the Purchaser s statutory rights is limited solely to any one or rnore of the follovving as determined by RMAX in its sole discretion namely i The supply of replacement products or similar products ii the repair of the products or 111 the costs of replacement or repair of the products 10 Except as expressly provided in this warranty to the full extent permitted by law RMAX will in no circumstances be liable for any loss or damage whether direct or indirect including consequential loss economic or financial loss to persons or property howsoever arising and whether from any defect in or unsuitability of a product or from negligence on the part of RMAX or any of its servants contractors or agents In particular RMIAX will not be responsible for any loss or damage arising from normal wear and tear vveather conditions any act of God poor installation or rendering or caused by wildlife or organisms RMAX is not and will not be responsible or liable to any person in any manner whatsoever for incorrect fixing joining installing finishing and or rendering by any person RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Pane
28. cation Supply and Packaging RMAX Orange Board Render is supplied in 20 kg plastic multi lined paper sacks RMAX Orange Board Render can also be supplied in pallet lots Shelf Life RMAX Orange Board Render has a shelf life of one year from date of render manufacture if stored in dry conditions above floor level See packaging for date of manufacture information SAFETY AND HANDLING OF RMAX ORANGE BOARD RENDER The RMAX Orange Board Render raw material is hazardous according to criteria of National Occupation Health and Safety Commision NOHSC Not classified as Dangerous Goods by the criteria of the Australian Dangerous Goods Code ADG Code for transport by Road and Rail Please refer to RMIAX Orange Board Render Material Safety Data Sheet before use available at www rmax com au when working with render observe the usual precautions for handling cement based mortars and renders including e Avoid inhalation of the dust wear suitable respiratory protection mask avoid prolonged skin contact with wet mortar and eye contact contains sand based crystalline silica Wear personal protective clothing and protective gloves to minimise skin contact and wear safety glasses googles or a full face mask when mixing or applying render FIRST AID MEASURES Ingestion If swallowed wash mouth out with water DO NOT induce vomiting Drink at least two 2 glasses of water Seek medical attention Eye Wash with co
29. ciation and helped establish the EPS Industry Group knovvn as EPSA Expanded Polystyrene Australia RMAX through EPSA play a major role in facilitating the collection and recycling of EPS in Australia Energy Efficient Manufacture The manufacture of EPS is a low pollution process There is no waste in production as all off cuts or rejects are re used or recycled RMAX Innovation Working for You RMAX is a company driven by innovation We have pioneered Rigid Cellular Plastics product technologies leading the development of innovative product solutions for our customers and international partners In the Australian building industry RMAX was the first to introduce termite resistant expanded polystyrene EPS Isolite Perform Guard EPS The exclusive patented technology incorporates a safe non toxic inorganic additive that is a deterrent to termites Other new and innovative products from RMAX are ThermaSlab and ThermaProof For details on these and other products in our range visit WW W rmax com au We are committed to working vvith our customers to deliver high quality creative solutions to construction problems Contact us and see how our innovative approach using EPS in building construction can help you Developed in Australia Made in Australia The RMAX Batten Cavity EIFS Cladding Product Range has been developed in Australia by RMAX specifically for Australian conditions and to meet the stringent Australian Building
30. crease the overall thermal effectiveness of the wall system Refer to tables 10 and 11 on page 10 Photo 11 Installation of Sarking to frame Batten Installation The RMAX EPS cavity battens are to be attached directly to the individual stud members with grade 3 or 4 galvanised clouts The cavity battens should only be installed directly over the stud frame vertical members i e not to be applied to noggins only after the frame has had the breathable sarking building wrap applied The cavity battens should be installed so that they are positioned centrally over each stud Two clouts attached at either end of the batten are required as a minimum to securely fasten the batten to the stud Clouts should be minimum 35mm in length Battens should be installed such that they butt up against one another ensuring that no gaps are present between individual battens Ensure that all the studs have been battened over prior to installation of the RMAX EIFS Cladding panels Installation of the cavity battens facilitates the creation of a cavity between the RMAX EIFS EPS Cladding panels and the stud frame and building wrap Photo 12 Installation of Cavity Battens to frame over Sarking RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION GUIDELINES RMAX Batten Cavity ElFS Cladding Panel Installation The RMAX Batten Cavity ElFS Cladding Product Range of panels can be
31. ct contact with the frame reducing potential issues of rot and mould growth Installation of the battens also improves the overall R value of the wall system by increasing the size of the air gap in the cavity between the internal plaster lining and external EIFS cladding Photo 1 RMAX Cavity Batten and installation clouts Standard RMAX EIFS Cladding Product Range Description The Standard RMAX Batten Cavity EIFS Cladding Product Range of panels are all manufactured from Isolite closed cell orange EPS bead material density Grade M that is a resilient lightweight rigid cellular plastic The entire product range of panels can be supplied with or without the Perform Guard termite resistant additive as part of their composition The exclusive Perform Guard patented technology incorporates a safe non toxic inorganic additive that is a deterrent to termites 1 of 40 2 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel Premium RMAX EIFS EPS Cladding Product Description The Premium RMAX range ae Made of of EIFS Cladding panels are all manufactured from the patented BASF Neopor EPS expandable polystyrene bead material density Grade M which is dark grey in colour The BASF Neopor based RMAX ThermaSilver premium EPS material is a higher performing EPS material when compared to standard Isolite EPS due to the inclusion of graphite particles within it
32. cument assess fire hazard but it should be recognised that a single test method will not provide a full assessment of fire hazard under all conditions Full copies of the assessment and relevant test reports may be obtained from the sponsor TESTING AUTHORITY Address Phone Fax Email Home Page Authorisation Prepared By Exova Warrinotonfire Aus Pty Ltd Suite 2002a Level 20 44 Market Street Sydney NSW 2000 Australia 61 0 2 8270 7600 61 0 2 9299 6076 ABN 81 050 241 524 www exova com Reviewed By a ai K G Nicholls 11 of 4O 12 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel TECHNICAL SPECIFICATIONS Early Fire Hazard Properties AS NZS 1530 3 1999 From tests conducted by AWTA Division of Building Material NATA Accreditation 1356 the following indices given in Table 12 have been determined Table 12 Early Fire Hazard Properties Of The RMAX Batten Cavity EIFS Cladding Product Range Material Ignitability Spread of Flame Heat Evolved Smoke Produced index 0 20 0 10 Index 0 10 Index 0 10 RMAX Batten Cavity ElFS Cladding Product Range 0 0 0 4 An Australian Hardboard 4 75mm Bare 14 6 7 3 Impregnated with fire retardant 4 0 0 7 An Australian Softboard 12 70mm Bare 16 9 7 3 Impregnated with fire retardant 4 0 0 7 T amp G Boarding 25 x 100mm Bluegum 11 0 3 2
33. d and Premium Batten Cavity EIFS Cladding Wall System Thermal Performance From calculations by thermal calculation code recognised by CSIRO the total R value for both the Standard and Premium RMAX Batten Cavity EIFS Cladding wall systems are given in the following tables Note The R value calculations below are based on a standard wall system construction comprising of 10mm thick plaster board internal wall lining 90mm thick timber stud frame breathable sarking wall wrap 25mm thick X28 grade RMAX EPS Cavity Battens and the M grade RMAX EIFS EPS Cladding panels in the prescribed thicknesses as indicated with a nominal 8mm thick finish render coating applied Table 8 Total R value of Standard RMAX Batten Cavity EIFS EPS Cladding wall system Total R value of Standard RMAX Batten Cavity EIFS EPS Cladding wall system Standard Cladding Total R value Total R value panel thickness mm Summer m2K W Winter m K W 60 2 09 2 21 75 2 48 2 61 100 3 13 3 29 10 of 40 Table 9 Total R value of Premium RMAX Batten Cavity ElFS EPS Cladding wall system Total R value of Premium RMAX Batten Cavity EIFS EPS Cladding wall system Total R value Premium Cladding Total R value Winter 2 panel thickness mm Summer m K W m2K W 60 2 38 2 51 75 2 83 2 99 100 3 59 3 8 Standard or Premium RMAX Batten Cavity ElFS Cladding Products installed with a reflective breathable sarking as part of the wall system will increase
34. dding Panel RMAX EPS EIFS panel Breathable Sarking Plaster Board 10mm Approved Render Finish Approved Mesh Approved Fastening Screw and Washer RMAX EPS Cavity Batten 40mm x 25mm Stud Frame 2500mm 75mm Drawing not to scale Figure 6 Example of the Installed RMAX EPS EIFS T Grooved Cladding Panel 75mm Figure 5 RMAX EPS EIFS Grooved Cladding Panel J lt aS RMAX EPS EIFS Grooved Panel Breathable Sarking Approved Render Finish Approved Mesh RMAX EPS Cavity Batten 40mm x 25mm Approved Fastening Screw and Washer RMAX EPS EIFS Grooved Panel horizontal grooved indent 2500mm Stud Frame Plaster Board 10mm 75mm Drawing not to scale 9 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel TECHNICAL SPECIFICATIONS Thermal Insulation Table 6 R value of Standard RMAX Batten Cavity EIFS EPS Cladding Panels Panel thickness 60mm 75mm 100mm Thermal conductivity at 239C W m K 0 037 R value at 23 C m K W 1 60 2 05 2 70 Thermal conductance at 23 C W m K Table 7 R Value of Premium RMAX Batten Cavity EIFS EPS Cladding Panels Panel thickness 60mm 75mm 100mm Thermal conductivity at 239C W m K R value at 23 C m K W 1 86 2 52 3 10 0 0321 Thermal conductance at 23 C W m K RMAX Standar
35. e 64 9 579 9725 Facsimile 64 9 579 0472 RMAX is a division of Huntsman Chemical Company Australia Pty Limited ABN 48 004 146 338 HUNTSMAN Enriching ives through innovatior o c ne gt eS LE gt e O E ea Y Tur Mm o
36. ens Cladding Panels 100 AX Other PL v Y 2109 X Steel v Non RM acrylic X below 8mm rendered Cavity battens ender v X Batten Type only applicable to batten cavity ElFS construction RMAX 1250mm x 40mm x 25mm X28 density grade white Isolite EPS cavity battens Non RMAX Cavity battens Screw Type 10G CSK Head Coarse ribbed class 3 needle point galvanised Screw length dependant on panel thickness other screw types NOTE BAL 29 conformance applies to 75mm and 100mm thick RMAX Batten Cavity EIFS Cladding Products only 60mm thick panel products have not been tested to BAL 29 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel Render type Render Thickness Screw Type Washer type Reinforcing mesh Sarking 10G CSK Head Coarse ribbed 40mm diameter Minimum160gsm Vapour v RMAN Orange V 8 10mm v class 3 needle point galvanised plastic RMAX v Alakline resistant Y permeable v Board render Screw length dependant on panel Orange Fibreglass mesh sarking thickness Fasteners Non 160gsm Non Vapour x Other acrylic yx below 8mm X other screw types eeu Eas Alakline resistant X permeable X renders types I Fibreglass mesh sarking Washer type Reinforcing mesh 40mm diameter Minimum160gsm Y plasticRMAX w Alakline resistant Y Orange Fibreglass mesh Fasteners X other fastener Non 160gsm X types Alakline resistant Fibreglass mesh 7 of 40
37. euo eunioA FLO WOU 1 uonipuoo ees suoneueA SVL G10 MSN 8uripnjour Buippejo em eula xa JO SeeJy euoJg eJgusng ul uoronusuo5 L Gd5 SUN euinjoA YLOZ VO Iuonpuoo ees uoneueA MSN Buipnjour yeueyew dnog e se semniedojg puezeH 8114 OL LD euo SUNIOA pLOZ VOU y uonipuoo ees Buippejo Jem eu481xe 101 BuiJooidi ule AA y dj euo euinjoA v LOZ VOU 6 o e suonipuoo ees Duippejo Jem euje1xe 104 1 it I q e Jenyns L Ldg euo eunioA FLO VOU egeasny JO epo Buipiing eui uw serduio gp14eog eDue1Q mE 45 AA TAE AAA PEI Sy EIA NJ yeu jr99 0 SI SIU A LIW IOANODO HO ALVIOHILLAHO pr d euoneula u Yee G c sf iG O N OOD 610 ue O MMM 9GGr PIO SUMOJ Addis ppL7 xog Od eN ao 0081 d MVOLZOSPPZ ON VONENPalsoy ZNV SVf 89S 412 111 08 Nav ejensny x1e NJ92 W L PIT Ald jeuoneujelu x1e queo pog uone wi 1eIN9po2 ne uooxeuugse essel Sv 1 ne uooxeuJ MMM M ne uio xeuugysejeswsu MSN ZZb SIEGE L9 Ud ne uiooxeuuqgyse eses V S 2 0 OIA BuousAquey ne WOd XeWU Sajesem WM ne woo xew sajespb q10 199119 ueudey r z Ne WOd XPULU SaIJeSoiA OIA XVINY J9pJOH 391891411199 SOUJeJJ J9QUII JO 99 S 0 pexij eq ued ujeis s Jay S4I3 suJejs s Bulysiui uone nsui eujo xe ase sulejs S XIJ Neg u peg JO xiJ 199110 gpyeog SBUEIO XVINH SUL asp 10 esodung 19npoad WUIO9 S uoneounieo siy AQ peJeAoo sseuyoly pued wnuwiulw y ajqejene ae sassauyo
38. ficate The information presented in the RMAX Orange Board CodeMark M certificate is mirrored for all other products in the RMAX Batten Cavity ElFS Cladding Product Range Page 4 of the brochure indicates the summary of CodeMark certificates covering the remainder of the products that make up the RMAX Batten Cavity ElFS Cladding Product Range The individual CodeMark certificates for each of the RMAX Batten Cavity ElFS Cladding Products can be downloaded from the RMAX website at www rmax com au or can be sourced directly through your local RMAX Batten Cavity EIFS Cladding Product Range distributor RMAX Cavity Battens RMAX cavity battens are an integral component of the RMAX Batten Cavity EIFS Cladding wall system and must be applied as part of the RMAX EIFS system for the RMAX Statutory Warranty to apply RMAX cavity battens measure 1250mm x 40mm x 25mm and are manufactured by RMAX from high density X28 grade Isolite Expanded Polystyrene white in colour The EPS battens each contain three 50mm x 10mm thick tab cut outs located at 313mm centres The tab cut outs allow for air circulation to occur between the studs 40mm Figure 1 Dimensions of the RMAX X28 EPS Cavity Batten The installation of the RMAX battens as part of the overall RMAX EIFS cladding system allows for improved drainage of condensation and moisture build up betvveen the stud and external wall cladding and prevents moisture from coming into dire
39. from any exposed RMAX EIFS Cladding Product Range cladded panel wall RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel TECHNICAL SPECIFICATIONS Chemical Resistance Impact Resistance RMAX EIFS Cladding Panels are chemically resistant The RMAX Batten Cavity EIFS Cladding system to most water based materials Resistance to diesel when installed according to the RMAX fuel paraffin oils and vegetable oils however is specifications and installation manual will provide limited thus prolonged contact should be avoided resistance to most impact loads that are likely to EPS will however be attacked by hydrocarbons occur in normal residential operating conditions ketones esters and solvents Exposure to these In line with good building practice however a chemicals should be completely avoided Refer to design engineer should always be consulted to the RMAX Isolite EPS Material Safety Data Sheet assess suitability Where a building or structure for further details regarding storage and handling is likely to be exposed to high impact loads the and compatibility with other chemicals use of any of the RMAX range of Batten Cavity EIFS Cladding systems may not be appropriate INSTALLATION GUIDELINES Stud Frame Approved Batten Fixing Clout RMAX EPS Cavity Batten 40mm x 25mm Breathable Sarking s fer teu n E E AA Approved Fastening Screw and Washer Approved Render RMAX EPS EIFS pa
40. g Panels meet other substrates cladding materials This technical manual provides some practical details to perform the expansion joint Refer to page 25 for more information Starter Channels RMAX Batten Cavity EIFS Cladding Panels are to be located in aluminium starter channels at the bottom edge of any RMAX Batten Cavity EIFS Cladding wall as per ground slab rebate detail on page 28 Starter channels to include drainage weep holes min 2mm diameter every 200mm to allovv moisture to escape Typical bead detail can be found on page 28 Photo 17 Aluminium Starter Channels and External Angle Render RMAX recommends the use of the RMAX Orange Board Render system however other EPS EIFS compatible render systems may also be applicable Check with your local supplier for applicable and compatible EPS EIFS render systems RMAXtakes no responsibility for NON RMAX render coating performance BAL performance and effect on surface properties of the RMAX EIFS Cladding Panels Render to be applied strictly in accordance with the RMAX render installation instruction requirements in 2 coats at a minimum thickness of 8mm and a maximum thickness of 10mm to ensure compliance to BAL 29 and Codemark Certification requirements RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION GUIDELINES Curved Wall Applications RMAX Batten Cavity EIFS Cladding Panels can be used
41. ian standards for external building insulating cladding products Please Note The term RMAX Batten Cavity EIFS Cladding Product Range is referenced throughout this brochure This term covers the entire range of RMAX manufactured EIFS Cladding Panel Products comprising plain EPS panel Pre Rendered EPS panel and Grooved EPS panel in both the Standard and Premium grades of RMAX EPS CodeMark Certification The entire RMAX EIFS Batten W Cavity Cladding Product Range has been audited and assessed by CertMark International CMI CMI is an accredited independent certification body ISO Guide 65 CODEMARK In undertaking this assessment CMI have awarded CodeMark certification under individual CodeMark Certificate Numbers covering all the individual EIFS cladding panel product types that go to make up the RMAX Batten Cavity EIFS Cladding Product Range The CodeMark Certificate of conformity outlines National compliance of the RMAX EIFS Batten Cavity EIFS Cladding Product Range for use in class 1 and 10 buildings and class 2 and 3 buildings of type C construction to the relevant Building Code of Australia BCA codes relating to e Structural Integrity e Weatherproofing Fire Hazard Properties e Construction in Bushfire Prone Areas Energy Efficiency Energy Efficiency for External Walls Insulation For further information please refer to page 5 Copy of the RMAX Orange Board CodeMark certi
42. in curved wall applications Please refer to table 15 Table 15 Curved wall specifications Panels thickness Radius 60mm gt 2400mm 75mm gt 4000mm 100mm gt 4000mm Masonary and Concrete Wall EIFS EPS Panel Installation Please contact RMAX RMAX ORANGE BOARD RENDER SYSTEM PRODUCT DESCRIPTION Forming part of the RMAX Batten Cavity EIFS Cladding board coating system RMAX Orange Board Dry Mix Render is a superior quality cement based polymer modified render containing washed and graded medium silica sand acrylic powder and proprietary additives RMAX has developed this proprietary render system which can be applied to any and all of its range of cladding wall panels RMAX Orange Board render provides the ideal base for the subsequent application of a variety of top coats Photo 18 RMAX Orange Board Render Key Benefits Factory blended for dependable consistency and performance Superior adhesion to EPS base sheets Eliminates on site mixing errors Just add water No other additives required Substrate Preparation Ensure RMAX Batten Cavity EIFS Cladding Panels have been installed in accordance with the requirements in this brochure Ensure that the RMAX Batten Cavity EIFS Cladding Panels and any other surfaces to be rendered are clean and free of any contaminants including oil mould release dust dirt silicone mud grease salt efflorescence animal droppings and any loose or fl
43. ing to ensure that building is undertaken in such a way that risk to people and property is minimised It is a requirement that a person or organisation who has suitable qualifications and experience undertakes the BAL assessment RMAX commissioned Exova Warringtonfire a NATA accredited testing authority specialising RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel in BAL testing and certification to undertake their BAL 29 conformance testing To meet the BAL 29 conformance requirements as tested by Exova Warringtonfire RMAX Orange Board render must be used and applied at a minimum thickness of 8mm The BAL 29 conformance applies to 75mm and 100mm RMAX Batten Cavity EIFS Cladding products only PLEASE NOTE The use of any render system other than the RMAX Orange Board render system applied at minimum thickness of 8mm may or may not meet the requirements of the BAL 29 certification It would be expected that similarly formulated acrylic render products would deliver similar BAL performance however RMAX has not tested other render systems The results of the BAL 29 testing are summarised in the Exova test certificate as shown below covering both the Standard and Premium ranges of RMAX Batten Cavity EIFS Cladding products T 61 0 2 8270 7600 F 61 0 2 9299 6076 W www exova com Exova Warringtonfire Aus Pty Ltd Suite 2002a Level 20 44 Market Street
44. ings Refer window application detail page 20 In the same sequence apply another coat of render at a thickness of 2 3mm on top of the full mesh embedding the mesh between these two layers of render Use a straight edge and screed surface or if using a polystyrene float finish the surface to achieve an even and true surface Do not render over control joints al mh E ai Photo 16 Embedding of Fibreglass Mesh into first render coat 15 of 40 16 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION GUIDELINES Back Blocking of Stud Joints Where RMAX Batten Cavity EIFS Cladding Panel sides or ends do not finish on a stud solid back blocking should be installed to strengthen and align joints Back blocks are cut from off cuts of stud material The back blocks can be placed aligned with the joint or placed at 300mm centres perpendicular to the joint Back blocks are to be nailed securely to the frame Where possible double studs should be installed in accordance with the diagram on pages 21 and 22 whenever tvvo RMAX Batten Cavity EIFS Cladding Panels butt up to each other Where panel joins occur other than at the stud interface double back blocking is to be installed to ensure that each RMAX Batten Cavity EIFS Cladding Panel is fastened to its own individual block Where the end of an RMAX Batten Cavity ElFS Cladding Panel does not line up with a stud
45. installed either vertically or horizontally against the stud frame The panels are screwed directly to the frame through the cavity battens When fastening the panels to the frame through the battens take note of the batten clout positions prior to installation of the panels to ensure that the panel fastening points are not placed in the same position as the batten fastening points Fastening Screw heads and washers should be slightly recessed into the surface of the panel Panels should not be bonded glued to studs This allovvs the frame to flex without stressing the external render Photo 13 Installation of RMAX EIFS Cladding Panel through Cavity Battens to frame Panel Joins All joins between the RMAX Batten Cavity EPS Cladding Panels should be glued with a suitable polystyrene compatible construction adhesive Contact your local RMAX distributor for a list of compatible construction adhesives Ensure that the adhesive is applied on the exposed end of an already fastened panel The next panel to be installed should then be positioned so that it is butted up hard against the already installed panel with the foam adhesive already applied The foam adhesive will expand to fill any gaps between the panels as they cure This helps to maintain water and weather tightness of the system Photo 14 Adhesive Foam application to panel ends RMAX Pre Rendered EIFS Cladding Panel Mesh Installation After installation of the RMAX Pre
46. l RMAX EIFS Pre Rendered Cladding Panel REFERENCED DOCUMENTS AND INFORMATION Referenced Documents Images 1s 10 BRANZ Thermal Resistance testing of RMAX Isolite EPS Insulation samples BRANZ Limited Moonshine Road Judgeford Rotorua New Zealand Test report Number D10371 DUO1 Report issue date 30 8 2013 BRANZ Thermal Resistance testing of RMAX ThermaSilver EPS Insulation samples BRANZ Limited Moonshine Road Judgeford Rotorua New Zealand Test report Number D10371 DUO2 Report issue date 30 8 2013 AWTAAS NZS 1530 3 1999 Testing Simultaneous determination of Ignitability Flame Propagation Heat Release and Smoke Release for Rendered RMAX ThermaSilver with Perform Guard panel Australian Wool Testing Authority Ltd Flemington Victoria Australia Test Number 7 593183 CV Test Report Issue Date 27 08 2013 Exova Warringtonfire BAL 29 test certificate and BAL 29 test report for RMAX EIFS Batten Cavity product range Exova Warringtonfire Aus Pty Ltd Melbourne Report Issue Date 29 5 2013 VIPAC RMAX EIFS Batten Cavity Structural testing report VIPAC Engineers and Scientists Ltd Port Melbourne Victoria Australia Report issue date 15 5 2013 SKIP Consulting Pty Ltd ThermaSilver Cladding range Product Accreditation Appraisal Report Report No SKC10 154 BRAC ThermaSilver Rev 3 Report issue Date 11 5 2012 RMIT University Melbourne Applied Acoustics Laboratory RMAX The
47. n Batten Cavity EIFS Cladding Product Range in accordance with AS 4055 2006 Wind Regions Wind category N1 N2 N3 N4 Panel Thickness mm Stud spacing mm 300 450 600 Fastener spacing mm 300 300 300 300 150 at 150 at 150 at 150 at perimeter perimeter perimeter perimeter of wall of wall of wall of wall Number of fasteners m 12 12 12 12 Non Cyclonic A and B Cyclonic C and D N5 N6 C1 C2 C3 C4 60 75 100 75 100 300 450 300 300 200 200 200 200 200 150 at 150 at 150 at 150 at 150 at 150 at perimeter perimeter perimeter perimeter perimeter perimeter of wall of wall of wall of wall of wall of wall 12 18 18 18 18 18 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel TECHNICAL SPECIFICATIONS Standard Tolerances Table 4 Nominal panel surface mass kg m unrendered Table 3 Panel Dimensions Thickness mm Surface Mass Panel Dimensions Thickness X Length X Width 60mm 1 14 60 mm X 2500 mm X 1200 mm fonum 143 100mm 1 90 75 mm X 2500 mm X 1200 mm 100 mm X 2500 mm X 1200 mm Tolerance Length and Width 2 mm Table 5 Sheet weight in kg unrendered EPS panel only Tolerance Thickness 1mm 60mm 75mm TR The surface mass of each panel is indicated in Table 4 Panel sheet weights are shown Table 5 3 4 4 3 5 7 Figure 4 Example of the installed RMAX EPS EIFS Pre Rendered and Plain Cladding Panel Figure 3 RMAX EPS EIFS Cla
48. nel Approved Mesh Cross Section Detail of RMAX Batten Cavity System RMAX EPS EIFS Cladding Panel Render Finish Minimum 8mm to Maximum 10mm thick RMAX EPS Cavity Batten 40mm x 25mm Breathable Sarking Stud Frame Photo 10 Cross section of complete RMAX Batten Cavity EIFS Cladding System 13 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel Planning Prior to installing any of the RMAX Batten Cavity EIFS Cladding Product Range of panels liaise with the builder to enable solid back blocking to be installed where fixtures are to be fitted to the finished construction e g balustrade handrails clothes lines large light fittings hot water services air conditioning units etc Sarking In line with good building practice RMAX requires the use of a breathable sarking to be fixed directly to the stud frame behind the RMAX Batten Cavity EIFS Cladding panels and battens Breathable wall vvrap sarking to be stapled directly to stud frame as indicated Stud frame to be completely vvrapped in breathable sarking ensuring that there is at least 150mm overlap between two different sheets rolls of sarking Building vvrap must comply with AS NZS 4200 1 and AS NZS 4859 1 and all relevant BCA 2014 code requirements It should be noted that RMAX Direct Fix EIFS Cladding panels installed in conjunction with a reflective breathable sarking wall vvrap will in
49. nel Stud Frame Breathable Sarking Approved Render Mesh Approved Fastening Screw and Washer RMAX EPS Cavity Batten 40mm x 25mm O 3 3 5 Aluminium Starter Channel with Breather Weepholes Approved Sealant Timber Floor Junction Detail RMAX EPS EIFS panel Stud Frame Approved Fastening Screw and Washer RMAX EPS Cavity Batten 40mm x 25mm Breathable Sarking Approved Render Mesh Aluminium Starter Channel Approved Screws fixed to ends of floor joists above flashing Approved sealant Pressed metal flashing Rafter Roof Junction Detail 29 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS RMAX EPS EIFS panel RMAX EPS Cavity Batten 40mm x 25mm Breathable Sarking Stud Frame Approved Fastening Screw and Washer Approved Render Mesh Approved Expanding Foam Adhesive Approved Aluminium Starter Channel with weep holes Approved Caulking Sealant Flashing under Breathable Sarking Must pass 1st Cleat in Roofing Sheet Metal Roofing Over Flat Roof Detail Cavity Inside Starter Channel RMAX EPS EIFS panel RMAX EPS Cavity Batten 40mm x 25mm Breathable Sarking Stud Frame Approved Fastening Screw and Washer Approved Render Mesh Approved Expanding Foam Adhesive Approved Aluminium Starter
50. ng has commenced RMAX Orange Board render will require approximately 3 5 4 O litres of vvater per 20kg bag of RMAX Orange Board Dry Mix Render for a correct mix ratio to be achieved Allov RMAX Orange Board Render to activate for around 3 to 5 minutes prior to application to the RMAX EIFS Cladding Panels Render Application and Finishing Render Tools and Equipment Required Hawk and steel trowel polystyrene float plastic floats straight edge sponge power mixer masking tapes drop sheeting appropriate personal protective equipment Apply a 3 5 mm base coat of RMAX Orange Board render on to the RMAX EIFS Cladding Panel using a steel trowel with enough pressure to adhere the product Photo 20 Application of first render coat Whilst the render is vvet embed 160 gsm alkali resistant fibreglass reinforcing mesh and trowel over to ensure full immersion of the mesh Where fibreglass mesh strips meet a 100 mm overlap must be provided Always avoid overlapping of fibreglass sheet edges at RMAX EIFS Cladding Panel joins as this may compromise system integrity Photo 21 Application of Fibreglass Mesh over first render coat Embed all fiberglass mesh aluminium trims and angles in the first coat of render All openings such as windows and doors must be diagonally reinforced with 400 mm x 200 mm 160 gsm fibreglass strips embedded in the first render coat Refer page 20 Once the initial render coat has s
51. ng on customer preference and or installation The grooves in either orientation provide increased anchoring of the applied render finishing systems to the panel face and also act as a convenient locator for the fixing screvvs and washers resulting in greater ease of installation to the frame Refer page 9 figure 5 for panel construction diagram Option 1 Vertical Groove The patented dove tail groove design runs vertically down the length of one face of the panel at equal spacings of 75mm as indicated in photo 5 Photo 5 Vertical groove orientation running along the panel length at 75mm spacings Option 2 Horizontal Groove The patented dove tail groove design runs horizontally across the width of one face of the panel at equal spacings of 75mm as indicated in photo 6 Photo 6 Horizontal groove orientation running across the width of the panel at 75mm spacings The RMAX Pre Rendered ElFS Cladding Panels are made up of Standard or Premium EPS panels M Grade density core reinforced with high strength alkaline resistant 160gsm fibreglass mesh and the enhanced render surface coating grey in colour to provide strength and high impact resistance The render coating is a durable textured surface ready to accept compatible renders to achieve a variety of finishes Contact your local architectural coating manufacturer for products that suit pre rendered EIFS EPS panels and for an application sheet RMAX pre rendered panels
52. pious amounts of water for a minimum of 15 minutes holding eyelid s open Take care not to rinse contaminated water into non affected eye Seek medical attention General Health and Safety Procedures Think Safe Act Safe To assist in maintaining a safe and healthy workplace take note of the following e Ensure the workplace is safe This includes attention to plant and equipment Insist that safe work methods are always practiced Provide supervision and training where appropriate e Ensure everyone on site understands and accepts their responsibilities to promote a vvork place that is safe Ensure that all health and safety requirements are adhered to Consult your authorised Workplace Health and Safety Officer for specific advice if unsure 19 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel NOTE DRAWINGS THROUGHOUT NOT TO SCALE PRE RENDER PREPARATION Approved Expanding Na Foam Adhesive 25 e RMAX EPS EIFS panel Approved Adhesive Fibreglass Mesh Approved Adhesive Approved Aluminium Angle Bead Approved Render Typical Corner Detail Approved Expanding Foam Adhesive 150mm Wide Jointing Mesh See Typical Corner Detail Breathable Sarking Approved System Fasteners 1 RMAX EPS Cavity Batten 40mm x 25mm Approved Render Approved Mesh ft Approved E
53. rmaSilver Neopor Sound Trans mission Loss Test Report to AS 1191 2002 for Full Wall System and lterations Report issue Date 18 4 2012 Vipac ThermaSilver EPS Structural Appraisal Report Vipac Engineers and Scientists Ltd Report Issue Date 27 2 2012 AWTA Method of testing Rigid Cellular Plastics ThermaSilver Determination of Compressive Stress to AS 2498 3 1993 Determination of Cross Breaking Strength to AS 2498 4 1993 Australian Wool Testing Authority Ltd Flemington Victoria Australia Report Issue Date 19 12 2011 AWTA Method of testing Rigid Cellular Plastics ThermaSilver AS 2498 8 1991 Methods of Testing Rigid Cellular Plastics Method 8 Determination of Water Absorption Australian Wool Testing Authority Ltd Flemington Victoria Australia Test Number 7 580122 NV Report Date 04 08 201 1 11 Figure 2 page 6 Australian map wind region information Graphic and Information derived from the following web page https vvvvw dlsvveb rmit edu au toolbox buildright content bcgbc4010a 08 bca requirements O2 high wind page OO1 htm Disclaimer The information contained in this manual is presented as a guide to users of RMAX Batten Cavity EIFS Cladding range of products and while to the best of RMAX s knowledge it is correct and reliable RMAX shall not be liable for defects associated with incorrect use of RMAX Batten Cavity EIFS Cladding range of products misuse wilful damage
54. s cellular structure Graphite acts as an infra red reflector and absorber which results in the ThermaSilver premium EPS material exhibiting reduced thermal conductivity compared to standard Isolite EPS which results in an improved R value when the same thickness and density of materials are compared gt Neo por EE rame raton in iria oa provided by BASF Photo 2 Infra red reflection and absorption from the surface of the Premium RMAX ThermaSilver EIFS Cladding panel This means that builders and designers seeking to achieve the six star energy rating can get improved insulation performance with the same board thickness or conversely achieve the same energy rating as the standard Isolite EPS panel using a thinner panel The insulation effect of the RMAX ThermaSilver Premium cladding product range of panels can be up to 16 higher when compared with the Standard RMAX Cladding product range of panels manufactured from standard Isolite EPS Photo 3 RMAX Premium ThermaSilver dark grey colour and standard Isolite orange colour EPS EIFS Cladding Panels Photo 4 Installed RMAX EIFS Grooved Cladding panels RMAX EIFS Grooved Cladding Panel Product Description The RMAX grooved panel product is made up of RMAX Standard or Premium grade EPS M Grade density panels that incorporate a patented dove tail groove design on one side of the panel which can be applied in two different orientations dependi
55. teel frames The screw offset from the edge of the panels and the panel joins is to be 20mm Where two panels butt up against each other edge to edge a double stud is to be used allowing each panel to be fastened to its own individual stud Refer fastener fixing detail on pages 21 and 22 for further information Table 2 Minimum stud and fastener spacing for the RMAX Wind Pressure Design The capacity of the RMAX Batten Cavity EIFS Cladding product range of products as evaluated in accordance with the relevant Australian Standards AS 4040 0 AS 4040 2 AS 4040 3 to resist against different categories of vvind from Regions A B Non Cyclonic and C D Cyclonic see Figure 2 below as required by the BCA and defined according to AS NZS 1170 2 2011 and AS 4055 2006 was obtained by several tests performed in accredited Laboratories Refer to page 37 reference 5 The limitations of the follovving fixing provisions are Building height to eaves or ridge less than or equal to 10 00 m Buildings built in terrain categories 1 to 3 Buildings built on topographic classification T1 AS 4055 2006 The provisions of the fixing for the different wind regions A B C and D are defined in Table 2 below Region C B Tropical cyciones Region B B intermediate Region A 7 Normal Figure 2 Wind Region designation around Australia Refer to the BCA table 1 1 1 Design Wind Speed Equivalent Values for more informatio
56. the overall thermal effectiveness of the wall system Table 10 Total R value of Standard RMAX Batten Cavity EIFS EPS Cladding wall system with reflective sarking Total R value of Standard RMAX Batten Cavity EIFS EPS Cladding wall system including reflective sarking Total R value Standard Cladding Total R value i Winter 2 panel thickness mm Summer m K W m2K W 60 2 57 2 68 75 2195 3 09 100 9159 3 75 Table 11 Total R value of Premium RMAX Batten Cavity EIFS EPS Cladding wall system with reflective sarking Total R value of Premium RMAX Batten Cavity EIFS EPS Cladding wall system including reflective sarking Total R value Premium Cladding Total R value Winter 2 panel thickness mm Summer m K W m2K W 60 2 85 2 98 75 3 30 3 45 100 4 06 4 25 TECHNICAL SPECIFICATIONS BAL Bush Fire Attack Level After the Canberra bushfires in 2003 the Australian Standard relating to building was reviewed and a new Australian Standard AS 3959 was introduced nationally in 2009 The new building standard has six risk levels Bushfire Attack Levels BALs There are increasing construction requirements that range from ember protection at the lower levels to direct flame contact protection at the highest The new building standard increases the construction requirements on residential buildings so they are better bushfire protected Products used in external construction of houses should have a BAL rat
57. ture Detail Backing Block Support Internal Wall Lining 25mm Support Plate Stud Frame Breathable Sarking RMAX EPS Cavity Batten 40mm x 25mm RMAX EPS EIFS panel Approved Render Mesh Approved Fastening Screw and Washer Approved Flexible External Fixture Fixed To Blocking Sealant Caulking External Penetration Fixture Detail 35 of 40 36 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel GENERAL INFORMATION Warranty RMAX a division of Huntsman Chemical Company Australia Pty Ltd is the manufacturer of the RMAX Batten Cavity EIFS Cladding Product Range RMAX Batten Cavity EIFS Cladding Product Range Warranty Conditions 1 Unless otherwise agreed to RMAX provides no warranty RMAX warrants that the RMAX Batten Cavity EIFS Cladding range of products are free from defects caused by faulty manufacture or faulty materials for a period of 10 years from the date of sale to the purchaser This warranty is a material only replacement warranty where there is a defect in manufacture This warranty only applies where the product is applied correctly by a skilled and experienced installer in accordance with all current installation recommendations as per the RMAX Batten Cavity EIFS Cladding product range Technical Data Manual including but not limited to frame and fastener details installation and fixing details and installation guidelines
58. ufficiently set apply a second coat of RMAX Orange Board Render at a thickness of 3 4 mm directly on top of the fibreglass mesh embedding the fiberglass mesh between the two layers of render The application of the tvvo coats of RMAX Orange Board Render and embedded fibreglass mesh should bring the total finished render thickness to betvveen 8 10 mm 8mm is the minimum finished application thickness required Photo 22 Embedding of Fibreglass Mesh into first render coat Use a straight edge and screed surface or if using a polystyrene float finish the surface to achieve an even and true level surface appearance ready for the application of the primer coat and decorative finish Where possible freshly applied render should be protected from rain or running water for a period of 48 hours Allow rendered surface to cure for a minimum of 4 days from final render coat application prior to priming In cold and or humid wet conditions a minimum of 7 days curing time is recommended Photo 23 Application of final render coat Total render thickness should be between minimum 8mm and 10mm RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION GUIDELINES e RMAX Orange Board Render should not be applied in hot or vvindy conditions and should be protected from rain or running water until hard initial set has been achieved Do not render over control joints
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60. xternal Wide Jointing Aluminium Angle Mesh with Window Cavity Aluminium Angle Aluminium beading after application 150mm Wide Mesh of fibreglass mesh Typical Internal And External Corner Detail Window Application Detall 20 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS In Non Cyclonic Regions A and B Vertical Orientation Board Installation RMAX SCREW 45 45 AND WASHER 1200mm 1200mm max at 300mm 2500mm t o max 300mm AROUND PERIMETER max 600mm STUD CENTRES DOUBLE STUD 2 x 4bmm JOINT INSTALLATION AND FIXING DETAILS In Cyclonic Regions C and D Vertical Orientation Board Installation RMAX SCREW 45 45 AND WASHER 1200mm 1200mm Oo Oo N E E S iB E Q max 2OOmm AROUND PERIMETER max 450mm STUD CENTRES Region C DOUBLE STUD 800mm STUD CENTRES region D 2 x 45mm JOINT Please refer to page 8 Table 2 Minimum stud and fastener spacing for both cyclonic and non cyclonic areas 21 of 4O RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS In Non Cyclonic Regions A and B Horizontal Orientation Board Installation DOUBLE S
61. y Batten 40mm x 25mm Approved Aluminium Bead or Starter Channel Batten 40mm x 25mm Approved Render Mesh Approved Batten Fixing Clout Approved Fastening Screw and Washer Approved Aluminium Starter Channel Cladding to Brick Detail Internal Corner 31 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS L Z Z Z Z Z Z Z XZ XZ Z X X XZ Z ZX X X XZ X X Z Z XZ Z Z Z Z Z Z Z Z Z SS Eave Approved Sealant RMAX EPS Cavity Batten 40mm x 25mm Approved Fastening Screw and Washer Breathable Sarking Approved Render Mesh RMAX EPS EIFS panel Stud Frame E 29 a 720202020 eae TE fa Eave Detail Type 1 OEI waman Approved Sealant RMAX EPS Cavity Batten 40mm x 25mm Approved Fastening Screw and Washer Stud Frame Breathable Sarking Approved Render Mesh RMAX EPS EIFS panel se wen ete SSA PST es N A sa 225 27 X w LS O Eave Detail Type 2 32 of 40 RMAX EIFS Grooved Cladding Panel RMAX EIFS Cladding Panel RMAX EIFS Pre Rendered Cladding Panel INSTALLATION AND FIXING DETAILS

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ThermaWall® Batten Cavity Technical brochure