Bonaire Ducted Inverter RAC Installation Manual
Contents
1. lt 5 Z lt Z e c lt I Y lt BONAIRE Ducted Inverter Reverse Cycle Air Conditioning B Mii SS d WI y m E p WME MN WO NNN 7 NN N yy 7 N 3 A SO DI SN y lt t NER NS N LUNE N NNN NE ker SEE BL BBG D gt N 2 pl UN NS Uf d N N NI NN SS SSS SS W W A l With the Classic Wall Mounted Controller amp IR Remote www bonaire com au CONTENTS INTRODUCTION EEE 3 EN T TTE 3 AE e 0 NE bbb bet EE 3 Beet le n 3 DIMENSIONS amp CLEARANCES e 5 Ko MN 5 NU ENES 6 Qdo r UNE Blut Ee EE 7 Outdoor Unit ClearanCeS METTE E P 8 NDOOR UNIT INSTALLATION see 9 nor NN 10 Wetten swatanatonssawedonsoanasosncwetonaimanesimonensenatensiansianaienedsnecunedonninmntowents 11 1 dHstalatiormdor NE INAOOT UN sukker 11 Zi TAOOF OF ROT MOT eden used 12 Se Leveling NE UN massa 12 2 DUE ana TITEL Sciatic ne ata N a 12 5 Dramage TIDE SPANN vare resa wens EUR eat ie Ei Un res Rt cur ee i yun 13 Drainage Pipe Material amp ue EE 14 SOME CONF fele o VET NE EE eles Pen a EA etta 14 KEES IEN EE 14 OUTDOOR UNIT INSTALLATION pvr 15 QTE OOF WAM OCA IM e E o T ooo c eeens 16 NOTE The minimum pipe length must be bm 17 Refrigerant Pipe Installation ccccccscccee2. Check and test condensate drain Check electrical connections for tight connections Check refrigeration flares for leaks Check for fan blade damage and security on the motor shaft Test run system Ambient temperature Voltage No load VAC Loaded VAC Check pressures after 15 minutes running time HP psi LP psi Check current draws after 15 minutes running time Supply Amps Compressor Amps T D over the indoor coil R A temp S A temp T D T D over the outdoor coil Air on Air off T D Check for air flow to all registers Ensure condenser is level and secure Record condenser clearances Page 29 Page 30 Page 31 CLIM E T E Hr Cat O G I E SS Excelling today for a better tomorrow Manufactured by Climate Technologies ABN 13 001 418 042 26 Nylex Avenue Salisbury SA 5108 Australia WWW bonaire com au
3. carefully before installing e he warning and caution items stated here must be followed as these important notes are related to safety The definition of warnings and cautions used in this table below Incorrect installation due to ignoring these instructions will cause harm and or damage The seriousness is classified by the following indications A This indication shows the possibility of causing death or serious injury WARNING This indication shows the possibility of causing injury or damage to properties only CAUTION NOTE 1 Injury means causing harm burns electrical shock which are not serious for hospitalisation 2 Damage of property means that property has been rendered irreparable Page 3 amp BONAIRE A WARNING e Only a licensed qualified and trained specialist installer should be used to install this equipment Installation performed by unqualified persons will potentially cause water leakage electrical shock or fire e Install strictly according to these installation instructions If the installation is does not comply with these installation instructions it will potentially cause water leakage electrical shock or fire e Use the attached accessories and specified parts for installation Otherwise it will potentially cause water leakage fire electrical shock or the unit to fail e Install in the correct location which is able to withstand the unit s weight If the strength of the structure isn t enoug
4. wy 403 DEdBO 10sseJduo 9 ARA d E Lm L 4 4 MIA 7 MIA E m YN v 940 NI 40310ede5 ov GC 1 1 3 m o 40 DEdeg 9134 04399 3 L9 o Lami HEHE d z al O 9 A uo suedx3 91003003 ANd d SEL L Ss s gd mi d 8 838 28 rE m UINYOASNVEL SNYEL e k FS E 4038 WJ9Y Old 038 i i i aas m eqs 4039npu enoudaouy 1 1 m nl oa 000 En god MOO HOLOANNO9 OV MA V WI SR Ln gD epi ag eseud ej 3ui ON ue neeo be c PL essud epIuig aa T ui 5 fr BEE gt NNIMH3L 191419313 1149 L GLX 5 E m x o MNIMH3L 7V91319313 TII Z HX 2 18 zm 3 NWA AVM MI E Jao dVO NOI0N NY4 NOOdin0 ZdV9 LdVD 1 ig B 3 k S 3 m m 13 MOLON Nv3 NO0dinO ZNV3 LNY4 2 4 5 8 2 i 25 5 40ss94duo S W aay ma 5 2 E 5 3 Josse Aduoo enen TdAOD ON p 5 a E SWEN epos E Lao O amp e O c W amp BONAIRE Wiring Method for the Indoor Unit Wiring method for indoor unit Open the electrical control box to carry out the wire connections Notice that the connecting wire should be passed through the wire inlet rubber grommet on the box Connect the wires according to the stipulations on the wiring diagrams The wire splices at the end of the terminals should be tightly compacted Wiring should not be loosely connected Wiring Method for the Outdoor Unit 1 Install a dedicated circuit from the mains switch board
5. Circuit breaker requirements as per table below 2 Connect the mains cables to the incoming connection block on the outdoor unit 3 Connect the low voltage control cable from the indoor unit to the comms port available on the outdoor PCB Use supply wire sizes as per local electrical codes and regulations Required Circuit Full Load Breaker Size Amps Electrical Control Box Please Note Cable sizes are subject to length of cable run and full load amps calculated via AS 3008 1 Page 25 S BONAIRE Classic Wall Controller Installation 1 Detach the rear cover of wall controller 2 Before fixing the back cover on the wall ensure that the length of the LCD display wiring which will go through the back cover will be at least 100mm 3 Install four wires according to the directions on the back cover then screw down the fixing screws 4 Test communications and then fix the wall controller to the backing plate Page 26 amp BONAIRE 5 Ensure the wall controller can be used properly after installation Note Before installing the wall controller for the indoor unit the user must shut down the power supply of the indoor and outdoor unit first and then pull out the display PCB from the main PCB and then connect the wall controller to the main PCB Page 27 COMMISSIONING BONAIRE Commissioning of the unit Warning The unit s sump heater must be energised for at least 12 hours prior to start up
6. S EN VLA ANN TA d cl Zum E WS Eg dk Ge M nL We d SI ESS c f ENE Kal d V DSL Ud er 6 I ai ARS KS dl Ve SO V R p Bs be LS Zu 13 12 au 10 9 8 7 17 18 14 Condenser Sub Assembly 15 Front Right Clapboard 16 Front Left Plate 17 Big Handle 18 Back Right Clapboard 19 Fan Capacitor Not Shown 20 Compressor Capacitor Not Shown 21 Sensor Not Shown 22 Sensor Not Shown 23 High Pressure Switch Not Shown 24 Reactor Not Shown 25 AC Contactor Not Shown Page 15 OUTDOOR UNIT INSTALLATION BONAIRE Outdoor Unit Location a Install it in a place where it is correct for installation service and is well ventilated b Keep the required distance away and in front of the condenser as required on page 8 when carrying on installation c Pipe length and drop height should comply with the table on the next page d When installing the unit in a non desirable atmosphere for example a place of greasy dirt salt air or other harsh environments make sure to adopt an effective protection measure e Avoid installing it on the roadside where there is a risk of muddy water or dust blocking the outdoor coil f Install it in a location where neighbours would not be annoyed by operating noise or discharged hot air g Install it on a firm solid base that is not subject to increasing noise h Install itin a place without restrictions to the ai
7. Serrated Rubber Waffle Pad 40x80 mm o Of Interconnecting Pipework The pipe work between the indoor and outdoor units consists of two copper pipes and an electrical cable routed through a 60 mm wall opening In addition a drainage hose is installed between the indoor unit and the closest drainage point Connect both sections taking the shortest most direct route Outside wall Gas Vapor Line Liquid Line Electrical Cable Inside wall OX XUL dM Se IN ops Incline Angle Page 18 OUTDOOR UNIT INSTALLATION BONAIRE Suction Trapping j If the outdoor unit is installed above the indoor unit a suction trap oil trap must be fitted at the lowest point of the riser The radius of this trap must be as short as possible An additional trap is to be fitted every 4 meters of rise that the refrigeration pipe work travels V NS SS SS NV YY Of gt Pipe Installation Flare Preparation a Cut the pipe using a pipe cutter Make sure that the cut is perpendicular to the pipe axis Ensure the pipe is de burred and free of metal shavings Do not use a hacksaw b Slip the flare nut over the pipe secure the pipe in the flaring tool and perform the flare on the pipe end The Ncc pipe projection length A from the flaring block varies MU A52 o with pipe diameter and shall be set as indicated in the i E table c Apply few drops of refrigeration oil to the tube before flaring Fla
8. a light unstable structure susceptible to vibration 7 When installing on a balcony above the first floor make sure that the outdoor unit location allows easy access for removal of the top cover and or the entire unit if necessary 8 If the outdoor unit is installed in a non accessible location long and flexible refrigerant tubing and electrical cable must be installed to allow the unit to be moved for servicing 9 Do not install the unit in a highly polluted area in which the air is contaminated by oil mist salt or sulfuric gas 10 Do not alcove the condensing unit in an manner or the system will run at a reduced capacity or fail Multiple Units Lateral and Rear Spacina LSA mn 100mm Ze th LL s Le Lo L si E GZ ET IE IQ LO 1 LO 12 IQ LO LO LO 1 PS Ea Nos s NR Qi NL 9 kef i Sep Ken in ei ee ee es I i I I Si E E I i 1 500mm 4 500mm gt Page 8 When the back is close to the wall The top and the front need to be open This includes protruding window sills Minimum 100mm LI 4 1500mm When the top is blocked The front and the sides must be clear for these minimum clearances Over 100 mm Over 500 mm When the back amp sides are blocked The back and the side minimum clearances must be achieved Over 500 mm Over 300 mm X E E CH O D g gt CO AN When all the si
9. of the compressor or failure may occur Ensure all electrical terminals and connections are tight Ensure fan blades and wheels are tight and spin freely Ensure service valves are open Leak test refrigeration pipe work connections Drain and safety tray drain are connected and tested Check all ducting is connected and air tight Ensure return air filter is fitted Power up the unit Test supply voltage is correct at the main terminal strip Test run the system in all modes Heating Cooling and Ventilation Check air flow to all outlets are balanced as required Test all sundry items such as damper motors Fill in the commissioning report Refit all covers to the units Demonstrate the operation of the system to the customer Explain to the customer the cleaning of the filters Explain that the air conditioning system requires preventative maintenance and how often it should be done Give the commissioning report owner s manual and certificates of compliance to the customer Ensure the site is cleaned of all rubbish Page 28 COMMISSIONING BONAIRE Commissioning Report Date of commission License number Invoice number Company name Technician s signature Company contact details Technician VV DEL DEL DES HES DEN TD UT D ME T O 0 DL LL Clearance F Clearance G Clearance H Clearance I Customer s signature Filter installed
10. Unit Dimensions B C Return Air J G Supply Air Page 5 Indoor Unit Clearances Mandator Fan Removal Clearances Options MODEL p 0A AB D Bl12ID 900 5 00 500 450 811410 850 Page 6 JR Clin JD JD JE JR JR JE in bl JR DIMENSIONS amp CLEARANCES BONAIRE Outdoor Unit Clearances In selecting the correct location the following criteria must be considered a The outdoor unit and the indoor unit must be installed as close to each other as possible and requires a minimum pipe length of 5 meters If longer tubing is required see the table on page 21 or consult your technical sales rep b Outdoor unit installation should provide for 1 Safe and easy service access 2 Minimum noise and discharge air disturbance to the owner and nearby neighbours 3 Aminimum distance of 100 mm from the wall 4 If installed in a closed place balcony attic etc an outdoor air vent large enough to remove all discharge air from the condenser and must prevent hot cold air from recirculation through the outdoor unit 5 If several outdoor units are installed in the same area make sure that the hot air outlet from one outdoor unit does not enter another outdoor unit 6 Verify that any wall on which the outdoor unit is installed is capable of carrying the unit s weight and prevention measures for noise transfer into the building is undertaken Do not install on
11. cceececseeceeccececeeeceueeceeceeeseueesseeseeeseueeneeeseenseeeens 17 Condenser Isla RS 18 l aterconrtecting PIPE ee 18 Stehon TAPIR 19 K erel EN O A tots westaetsmecseenomencnates 19 F e FE fe 0 pM Mm 19 EE 20 Gonnecling th bIDG e pesto pP oe vm oss ME ME EI LUE 20 Evacuation add Gang 21 72 Tele 1 Ge LAGA et 22 ELECTRICAL hr 23 NVAMG EE MN oleae oeaeid abi 23 Mer AO cs utdeuitu di pesis td ends uites Rut die teg uda q rende 23 Te cec Ee 24 Wiring Method for the Indoor Unit oenen een eneen eneenen nnn 25 Wiring Method for the Outdoor Un 25 Classic Wall Controller lS tall Quorn E 26 COMMISSIONING ss 28 COMIMIS ele Un Le OU Terre 28 VALE VA GI AERE ER PD beki 28 NOTES m 30 Page 2 INTRODUCTION BONAIRE General Bonaire Reverse Cycle Ducted Inverter air conditioners include two separate units An Indoor and an Outdoor Unit The two units are interconnected by two refrigerant pipes and electric cables Unit functions are controlled by a hard wired low voltage controller and an auxiliary Infra Red Remote controller Warning The air conditioner must be installed by an authorised licensed installer according to Climate Technologies specifications and using recommended standard refrigeration grade copper electrical cables and correct installation tools Failure to comply with the above may void warranty Precaution e Read the following PRECAUTIONS
12. conditioner The outdoor unit is pre charged with the correct amount of refrigerant for 5 meters Extended refrigeration pipe runs additional refrigerant will need to be added at 100 grams per meter above the pre charged length for pipe runs in excess of 5 meters This process must only be performed by qualified refrigeration technicians with a professional charging set and vacuum pump Evacuation and Charging a Connect two charging hoses from the gauge set to the outdoor unit as shown in the diagram on the next page b Connect the centre hose of the gauge set to a vacuum pump and a vacc stat C Turn on the vacuum pump and make sure that the low pressure gauge reading moves from 0 KPA to a negative Vacc the system down until the vacc stat reads 500 micron d If gauge needle does not move from 0 KPA to a negative or the vacc stat wont pull down to 500 micron this indicates a leak Take the following measures tighten all connections if leaking stops when the pipe work connections are tightened proceed from step c If leaking persists even after connections are tightened nitrogen charge the refrigeration lines and detect the leak repair it then proceed from step c be sure to proceed only after all leaks have been eliminated e Close the valves of both the gas and liquid sides of the charging set and turn off the vacuum pump Make sure that the gauge needle does not move or the vacc stat start to rise for 5 minutes If either start
13. des are blocked If all sides are blocked this will be an unacceptable installation INDOOR UNIT INSTALLATION BONAIRE 1 Air Outlet Sub Assembly 2 Air Outlet Assembly 3 Circular Air Director 4 Scroll Assembly 5 Fan Wheel 6 Scroll Fixing Bracket 7 Fan Motor Bracket 8 Fan Motor Clamp 9 Indoor Fan Motor 10 Base Plate 11 Beam 12 Right Side Barrier 13 Left side Barrier 14 Top Cover 15 Electrical Control Box Bracket 16 Electrical Control Box 17 Electrical Control Box Cover 18 Pipe Board Fixture 19 Drip Tray Bar Fixture 20 Drip Tray 21 Drip Tray Air Guard 22 l op Crossbeam 23 Left Corner Knighthead 24 Evaporator Sub Assembly 25 Corner Bracket 26 Centre Bracket Page 9 INDOOR UNIT INSTALLATION BONAIRE LN This unit must be installed by a licensed qualified and trained installer Installation by unqualified persons may result in normal operations not being correctly checked personal safety may be compromised property damage may be sustained and the unit may be CAUTION SE The warranty may also be void if qualified persons are not used to install the ouspension Rods Unit Tapererd Supply Air Transition Return Air Ducting Return Air Plenum Supply Air Grille Return Air Grille PP y Supply Air Ducting Including filter screen Indoor Unit Location The indoor unit is designed for installatio
14. egulations e Wiring should be away from high temperature components or the insulation layer of the cables may be damaged e Use cable clamps provided in the units to fix the cables in position after connection e hecontrol cable should be wrapped together with the heat insulated refrigerant pipes e Connect the indoor unit to the power only after the refrigeration pipe work has been vacuumed and charged e Do not connect the power wire to the signal wire connection terminals or damage may occur Important Notes 1 Refer to AS3008 1 for the sizing of the supply cable for the unit 2 Refer to AS 3008 1 for voltage drop calculations and values to avoid voltage drop 3 The cross section of ground wire for the entire set of air conditioners should be 2 5mm at least 4 Multi stranded cables with an insulation rating of at least V90 250V should be used Page 23 ELECTRICAL amp BONAIRE LIND O00NI OL N T ZHOS A0P2 022 H3MOd d us Hi N r mi fr 1NN40001N0 Fat le CiNT LINN 4000N Pa JE 3H N avs g ya 940 e D L L J E cE LHM la E 32 T
15. h or the installation isn t properly executed the unit may fall and cause injury e For all electrical work follow local state amp national wiring standards regulations and these installation instructions An independent circuit must be used If the electrical circuit capacity is too small or a defect in the electrical work is present it may cause an electrical shock or fire e When carrying out the piping connections take care not to let air or other non condensable matter into the refrigeration circuit Only the specified refrigerant should go into the refrigeration circuit otherwise it may cause a lower capacity abnormal high pressure in the refrigeration system causing component or a complete system failure errors and or injury e Grounding is necessary It may cause electrical shock if grounding is not correct e Do not install the unit in a place where leakage of flammable gas may occur If gas leaks and accumulates it may cause a fire Text and Illustration Copyright Climate Technologies 2010 All rights reserved No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system without prior permission in writing from Climate Technologies In the interest of continued product improvement Climate Technologies reserves the right to alter specifications without notice E amp O E Page A Indoor
16. inimize eliminate any noise transmission T dap pam i ii E ut 3 Levelling the unit A 10 15mm Fall e Adjust the level of the unit as required The drainpipe end of the unit must be lower by at least 5mm for good B 0 5mm Fall drainage A e Take care not to damage the drain tubes or coil when lifting to adjust unit level e For suspension mounting units tighten the locking nuts once the revised position is determined 4 Ducting and fittings e Do not place an outlet register near the controller thermostat as this can cause false readings e Do not place registers so that air is blown over people e g above beds or couches e To avoid exceeding maximum allowable air pressure drop in ducted system do not use excessive lengths of duct If a duct run exceeds 6 meters always install the next size larger ductwork e Flexible ductwork must be run as straight as possible between the registers e The airflow through each outlet must be individually set to air balance the system e All ductwork should be streamlined avoiding sharp angles that will reduce airflow e Ensure all ductwork is taped airtight so that there is no leakage e Balancing dampers maybe required to ensure even air distribution e Always install damper blades in the branch take off fittings e Ensure that the final ductwork bend to each ceiling register is a smooth radius so that the airflow has an even bend from the register into the room The mini
17. llow access to the electrical service panel For the maintenance of fan wheels and motor see the indoor unit clearances See Page 6 1 Installation for the Indoor Unit e Installation of the indoor unit must ensure a minimum length of refrigeration pipe work and ducting is used therefore the Indoor unit should be installed at a reasonable distance from the Outdoor unit Minimum Pipe Length 5 meters Maximum Pipe Length 25 meters Suspension Installation e Ensure adequate strength of the building structure so as to withstand the weight of the unit e Determine the position of the suspension rod align it to the suspension mounting hole in the unit and then tighten it for the position of the suspension rod see the outline dimensional drawing of the unit Suspension Mounting into concrete slab e If the ceiling is old use anchor bolts For the newly built ceiling use an embedded fixed plate or embedded anchor bolts or other locally purchased parts to reinforce the ceiling ensure that the concrete is hard enough to support the weight of the indoor unit Ceiling Anchor bolt Long nut Hanging bolt Indoor unit Page 11 INDOOR UNIT INSTALLATION BONAIRE 2 Floor or Platform Mounting e Create a platform using bearers and chipboard Place the unit platform over load bearing walls or on strategically located trusses in the roof space e Place serrated rubber pads or isolating springs under each corner of the unit to m
18. mum radius bend is 1 5 times the duct diameter e Do not squash ductwork to fit through an opening as airflow will be restricted Find a better location e Duct work needs to be supported through its entire length to prevent air flow restrictions e The supply air transition is to be a tapered transition Page 12 INDOOR UNIT INSTALLATION BONAIRE 5 Drainage Pipe Installation CAUTION drainage pipe must have the heat insulation to prevent condensing Be sure to follow this Installation Manual during the drainage installation The e The drain pipe of the indoor unit must have heat insulation on it or it will condensate as well as the refrigeration connections of the indoor unit e The fall of the drain pipe should not be over 1 100 with no dipping and bending e The total length of the drain pipe when pulled out straight shall not exceed 20m when the pipe is over this length a prop stand must be installed every 1 5 to 2m to prevent dipping e Refer to the following pictures about the installation of the drain pipes e Do not impose any pressure on the connection part of the drainage pipe P Trap Field iU 44 Safety Drain Main Drain Drain to a seal Tray Visible Location To be supplied by installer BE SURE THAT A P TRAP IS PRESENT IN THE MAIN DRAIN FAILURE TO DO SO MAY RESULT IN PROPERTY AND EQUIPMENT DAMAGE Page 13 INDOOR UNIT INSTALLATION BONAIRE Drainage Pipe Material amp I
19. n within a ceiling roof space or other compartment where there is no influence from outdoor elements While selecting the location the following conditions must be assured a The location should assure free flow of the return air into the unit without interference b The unit should be located central to allow for even air flow and distribution to rooms O Avoid obstacles which may restrict the return air intake or the discharge supply air flow Q The unit should not be installed close to rooms where operational noise may cause concerns bedrooms children rooms etc e If installing the unit on a platform ensure that the structure is capable of supporting the indoor unit and platform NOTE The indoor unit should not be installed outside Page 10 INDOOR UNIT INSTALLATION BONAIRE Notes for installation e Flexible ducting used should conform to the Australian standards for insulation resistance relative to this product e hereturn air duct should be as short as possible with full acoustic lining The duct diameter should be of a size correct for the installation requirements to minimise the static pressure losses Design and prepare in advance easy access for servicing as follows e he minimum height clearance for the installation is 410 mm e Allow for access to the electrical control box to facilitate its easy removal by opening the cover fastened by 4 screws e Adistance of 500mm must be kept to a
20. nsulation Drainage Pipe Material Polyvinyl Chloride Pipe 32 Outer Diameter Heat Insulation Material Foamed Polyethylene Insulation Plate 10mm Thickness Connection Procedure Connect the transparent pipe with the PVC pipe Use PVC glue on the drain connections Prime both connections of the drain to be glued together Paste glue at the front 40mm of the PVC pipe and insert it into the transparent pipe PVC Glue needs 10 minutes to dry Do not impose pressure on the connection during the drying period After the drain is completed and all glued connections are dry test the drain for leaks and flow Heat Insulation Wrap the flexible hose carefully with the attached heat insulation material from the start to the end to indoor part Flexible Hose Hose band Attached Heat insulation Field arranged Polyvinyl Chloride Pipe Material Heat insulation Material Page 14 OUTDOOR UNIT INSTALLATION BONAIRE AN Hbi TAAL ML LLL U A 1 Top Cover 2 IPM PCB Outdoor Main PCB Outdoor PFC PCB 3 Outdoor Motor 4 Four way valve coil 5 Four way Valve 6 Electrical Valve 7 High Pressure Valve 8 Low Pressure Valve 9 Compressor DA150S1C 20FZ 10 Compressor PA290X3CS 4MU 1 11 Outdoor Motor Support 12 Outdoor Fan 13 Base Sub Assembly omfang n X dy I C 4 QI S MG Se y N i N Or SS Q l 1 valse IG d e AA KLAN I c SY VIG I d
21. r outlet Ove 7 H Over 200mm LLL OEE LTTE MN SECH Le D JED AA OO CC iu M Y m V V U a4 V M d 4 Y Ki o y AN N d W TEST ARRA AR Page 16 OUTDOOR UNIT INSTALLATION BONAIRE Allowed Length and Drop of Pipes Material diameter E diameter m m m ents BI12ID OD gos oan BI14ID OD 09 52 019 05 haan maen Ee NOTE The minimum pipe length must be 5m Outdoor unit lt Q gt lt en O 5 gt Indoor unit D T biip G I b r Refrigerant Pipe Installation AN Ventilate the air if there was any refrigerant leakage during the installation Leaked refrigerant will generate poisonous gas when in contact with fire WARNING A Make sure there is no refrigerant leakage after the installation Leaked refrigerant will generate poisonous gas when in contact with fire WARNING Page 17 OUTDOOR UNIT INSTALLATION BONAIRE Condenser Installation Installation on a flat surface roof ground etc JU Install the outdoor unit support it in a position 0e elevated at least 100 mm on a concrete pad Lei concrete block or wooden beams in order to allow P free water flow underneath P 1 Outside the building e 2 Outdoor Unit J 3 Floor ground g 4 Concrete slab or equivalent 5 Wall E 6 Anchor bolts d F E 7
22. re Depth A 1 E Copper Pipe BEN Page 19 OUTDOOR UNIT INSTALLATION BONAIRE Wrap the pipe Connecting pipes e Wrap the connecting pipes and cables together with tape but do not include the drainage pipe Drainage pipe can be fixed along them separately e Wrap from the joint of the outdoor unit to that of the indoor unit each round of tape should cover half of its previous one Cables Drainage pipe Connecting the pipe work 1 Connect and tighten the flare nuts to the refrigeration valves on the outdoor unit and to the male connectors of the indoor unit PE s 2 Coat the flared surfaces lightly with refrigeration oil to improve sealing Does not use leak sealants on the flares Note First manually tighten the flare nuts Body Side and then use two wrenches See the table below for tightening torque values Torque Wrench 3 Checkfor leaks Use leak detect solution or an electronic leak tester with nitrogen and a eee AR trace refrigerant An electronic leak detector is recommended Pipe external Pipe external diameter mm Added wrench torque N m diameter mm Added wrench torque N m 26 35 13 7 16 7 012 7 49 4 60 4 09 52 32 39 9 019 05 97 1 118 7 Page 20 OUTDOOR UNIT INSTALLATION 8 BONAIRE WARNING This paragraph describes the necessary steps for setting up the unit for operation Be sure to follow the instructions to assure proper functioning of the air
23. s to rise this could indicate a leak or moisture in the refrigeration pipe work Cautions f When performing the following steps avoid any exposure to the service valve ports remember that the system is under pressure g Remove the valve caps from the service valves Starting with the liquid line position both valves to open using a 5mm Hex Allen key wrench Open each valve by rotating the centre spindle in an anti clockwise direction until fully back seated h Disconnect the charging hoses from the vacuum pump and from the service ports of both the three way valves i Replace the service port and valve caps of both tree way valves and tighten them with a torque wrench see table of torque values listed on the previous page j Replace valve caps of both service valves Check for gas leakage with a leak detector or bubble up Page 21 OUTDOOR UNIT INSTALLATION BONAIRE 1 Charging Set 2 Vacuum Pump 3 Outdoor Unit 4 Service Port 5 Valve Cap 6 3 Way Gas Valve 7 9 Way Liquid Valve 5 Di 8 Valve Cap p W 9 Liquid Flare Connection T Ls ve 10 Gas Flare Connection 9 Fi 11 Indoor Unit e SG Additional Charge 1 Add 100 grams per meter of 9 53 3 8 liquid line over and above the specified system pre charged length See the unit name plate for this information DO NOT exceed the maximum equivalent pipe length on each unit 2 Service port on the liquid service valve is not supplied on all
24. units 1 Valve Protection Plug 2 Insert 5mm Hex Allen key to open close the Refrigerant Valve 3 Valve Protection Cap 4 Refrigerant Valve 5 Service Port cap 8 6 Flare Nut 7 Valve Mounting Bracket 8 Copper Tube Page 22 amp BONAIRE A Warnings e Supply cables and interconnecting cables should be sized according to AS3008 1 and maximum current of the unit e Do not apply any pressure on the terminals used for connection Improper connection may cause fire e Grounding must be properly done The grounding wire should be away from gas pipes water pipes telephone lightening rods or other grounding wires Improper grounding may cause electric shock e Electric Wiring must be done by a qualified electrician e Use a separate circuit according to national regulations e hetemperature of the refrigerant circuit will be high please keep the interconnecting cables away from the refrigeration pipes e If the wiring capacity is not enough electric shock or fire may occur An all pole disconnection switch having a contact separation of at least 3mm in all poles should be used Other Precautions Be sure to install the correct sized circuit breaker or nuisance tripping or a fire may occur e The supply cable is to be selected according to national and local regulations e he outdoor unit power cable should be selected and connected according to the outdoor unit installation manual local and national r
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