INSTALLATION MANUAL AG2000 // 800-1000-1600
Contents
1. 40 50 mm according to the measurements shown in photo 1 Prepare for the outlet of two flexible tubes for the electrical wires in correspondence to the entrance of the counterplate The counterplate can be fixed to the ground using pressure screws in the corresponding fixing holes on the ground Fix the AG2000 with the two screws supplied on to the counterplate following the measurements shown in photo 1 Photo 1 Counterplate Holes for flexible tubes Holes for fixing to the ground Holes for fixing motor Counterplate WITHOUT COUNTERPLATE When not using the counterplate fix the motor to the ground using 2 or 4 inserts UNLOCKING SYSTEM WITH KEY In case of power failure the motor can be unlocked by activating the unlocking lever as follows 1 Put the supplied key as shown in photo 2 in the keyhole turning it in a clockwise direction 2 Push the metal unlocking lever towards the ground until it is side by side with the ground 3 To lock the motor push the metal unlocking lever until it reaches it original position then turn the key in an anticlockwise direction to the left 4 Reactivate the gate Photo 2 ASSEMBLING GALVANISED RACK 30x12 and 30x8 Unlock the motor reducer and open the gate completely Tighten the pawls to each element of the rack ensuring that they are positioned in the upper part of the hole illustrations 1 and 3 Lean the rack on the pinion of the motor 2 bring to level and wel2. INSTALLATION MANUAL AG2000 800 1000 1600 MOTOR REDUCER FOR SLIDING GATES UP TO 1600 kg The AG 2000 motor reducer is made up of two solid die cast aluminium blocks and an ABS lid that houses the electric motor and the control equipment The version complete with control equipment is capable of controlling the different function logistics adjusting the anti crushing coupling and all the safety and control devices The 800 kg version is lubricated with an oil bath and is not equipped with mechanical clutch The 1000 1600 kg versions are lubricated with an oil bath and equipped with mechanical clutch 224 291 was neaney r rN a r AAA wt Fae popes Technical features Supply voltage Condenser Motor revolution speed Pinion module Thermal circuit breaker intervention Functioning temp Lubrication Mechanical clutch Weight 800kg 1000 1600kg 1600TRIF 230V 400V A2uF 16pF 1400rpm M4 16 140 C 25 70 C oil bath 13Kg INSTALLATION PRELIMINARY INSTRUCTIONS Check that all the fixed and mobile parts of the gate comply with regulation standards Check that the door is solid and rigid enough that the inferior guide flow is perfectly straight the superior guide is made and positioned in such a way that the gate is perfectly vertical and that the limit switch mechanical stops are installed WITH COUNTERPLATE Prepare a cement base raised at the same ground level at least
3. d 1600kg models at the oil level indicator under the unlocking lever Handle the motor reducer with care during assembly and dismantling to avoid accidents occurring to those using the motor reducer or other people in the vicinity During maintenance operations disconnect the motor reducer from the power supply using the differential switch Do not perform any operation sand call an authorised technician Do not touch the motor reducer with wet hands Do not pull the power wires Ifthe motor reducer has been used intensively do not touch the motor unless you are sure that it has cooled down completely Keep away from the moving area of the gate when it is moving Use the gate only when it is completely visible The door flowing speed must not exceed 12mit min according to UNI standards Installation must comply with the current accident prevention standards Installation must be carried out only by qualified personnel according to law n 46 of March 5 1990 and its subsequent modifications and integration REVISION 30 04 2004
4. d the pawls to the gate See illustration 4 for joining the various pieces of the rack Continue along the whole length of the gate Check that all elements are perfectly aligned and that the gate completes its stroke without strain The whole rack must be lifted by 1 or 2 mm in order to avoid burdening the motor pinion with the weight of the gate INSTALLATION OF SHEETS FOR LIMIT SWITCH ON THE GALVANISED RACK 30x12 Screw the L supports onto the limit switch guides then insert onto the rack so that the gate stops before slamming the mechanical stops at the end of its run limit switch guide Mt lt _ Nut Galvanised rack 30x12 Limit switch guide support Installation of sheets for limit switch on the 30x8 or NYLON galvanised rack Screw the limit switch guides directly onto the rack so that the gate stops before slamming the mechanical stops at the end of its run Detail of the limit switch assembly MECHANICAL CLUTCH ADJUSTMENT 1000 1600 kg ONLY Unscrew the plastic lid Adjust the clutch using a screwdriver MAINTENANCE The average maintenance period is of approximately one year Periodically check the safety devices Particular maintenance is not necessary for the AG2000 motor reducer Lubricate the wheels of the gate Clean any dirt from the motor NB Slight oozing of the lubricating materials may occur after long periods of time Check the oil level ONLY ON 1000 an
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