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M300-10 Air & Vapour Eliminators

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1. Low Mount Bulk Plant Air Eliminators A8950 Series Offered in single and dual head models to provide high venting capacity for metering into storage Choice of 3 4 6 and 8 inch ANSI flanged connections 0764 0230 Tloat 0376 extension tube Item numbers shown Refer to Bill of Material supplied with your meter air eliminator for Part Numbers Always use Part Numbers not item numbers when ordering replacement parts Low Mount Bulk Plant Air Eliminators A8175 Series For use with the customer s air elimination system such as a filter separator 04 0625 cover screw 8 thread protector 2 0230 float assembly 0365 guide rod 0545 lock 11 0110 housing t 5 z D th gt m X l Parts 0134 valve plate 2 0434 cover gasket 2 ne cover plate 2 Ma _ thread protector 2 0361 reed 2 RPEEITE S s W j prm h Pormenor T TA SS 2 a oN QN 0668 reed to housing Screw 2 0476 housing o ring 2 assembly 0332 tube plate 0545 lock nut 4 cover gasket 2 0110 housing 0134 valve plate 2 7 0361 reed 2 we cover 2 0668 reed to housing screw 2 0332 baffle cup nut Item numbers shown Refer to Bill of Material supplied with your meter air eliminator for Part Numbers Always use Part Numbers not item numbers when or
2. ua x eee F Air Eliminator Maintenance A WARNING Before disassembly of any meter or accessory component ALL INTERNAL PRESSURES MUST BE RELIEVED AND ALL LIQUID DRAINED FROM THE SYSTEM IN ACCORDANCE WITH ALL APPLICABLE PROCEDURES Pressure must be 0 zero psi Close all liquid and vapor lines between the meter and liquid source For Safety Rules Regarding LPG refer to NFPA Pamphlet 58 and local authorities Failure to follow this warning could result in property damage personal injury or death from fire and or explosion or other hazards that may be associated with this type of equipment To replace the valve plates and seal ring Remove the cover screws from the air eliminator cover with a 1 2 inch wrench or socket This action frees the cover seal ring and valve plate from the housing Replace the seal ring and valve plate and reassemble Tighten cover screws se curely to a torgue of x ft lbs To replace the valve reeds the float and baffle cup dis assemble as follows Remove the air eliminator from the strainer by removing the 4 screws and washers at the base Remove the baffle plate and the baffle cup alu minum air eliminators ll 7 Es only from the housing e 0110 To release the air eliminator internals remove the screws with a standard screwdriver Parts Aluminum High Mount Air and Vapor Eliminators A8180 Series For use with F 7 F 15 and F 30 strainers and high capa
3. Installation Manual LIQUID Air amp Vapor Eliminators preplanned Ic CONTROLS IDEX CORPORATION P ths p s E a vA Wi l e m E lt if P WSQ _ HT Load Rack or Bulk Plant Systems Installation M300 10 www lcmeter com Table of Contents Description Page Number Publication Updates and Translations 2 About LC Air and Vapor Eliminators 3 What LC Air and Vapor Eliminators DO 3 How LC Air and Vapor Eliminators Work 3 About LC Air and Vapor Eliminators 4 Features a a 4 Safety Procedure 4 The Line of LC Air Eliminators 5 Air Vapor Eliminator Field Piping 6 7 Air Eliminator Maintenance 8 Aluminum High Mount Air and Vapor Eliminators 9 Cast Iron and Modular Iron High Mount Air and Vapor Eliminators 9 j E EE E N A I T E A AA A O A ET 10 Stainless S
4. apor vents from the system This cycle repeats any time free air or vapor enters the metering system About LC Air and Vapor Eliminators Features Liquid product entering a meter usually contains free or entrained air or vapor The meter will measure both the liquid and the air or vapor resulting in inaccuracies An air or vapor eliminator is used to vent free air or vapor at the meter inlet allowing the meter to measure just liquid product LC Air Eliminator advantages include e High venting capacity greater than the open area of a 3 4 inch pipe e Positive seal maintained at any pressure up to rated maximum for the system e No wearing parts no wear on orifice seats no need for complicated compound valve mechanisms Valve will open against higher differential pressures than other manufacturers e Air eliminator response is instantaneous no lost motion e No critical adjustments to make may be serviced externally Safety Procedure Accessories Pipe Adapters Pipe adapters are used in the installation of aluminum and cast iron high mount air eliminators when a Liquid Controls strainer is not used This option is not available for stainless steel air vapor eliminators Limited Bleed Tee The limited bleed tee is used for proper operation in sys tems that combine an air eliminator with an air check valve or a vapor eliminator with a differential valve The Limited Bleed Tee must be used with t
5. arts Stainless Steel High Mount Air Eliminators 0110 housing 0134 valve plate 2 i 0361 reed 2 A8985 Series a 0122 cover 2 os 0434 cover gasket 2 For use with F 7 stainless map cI gt steel strainers and class 8 J 4 I V lt meters Typical products in lt ka thosadi protectorii s 4 clude acidic solutions L yM x 0668 reed to le housing screw 2 x h AS 0625 cover screw 8 0365 guide rod 0545 lock nut 7 ea ashqa th sl Item numbers shown Refer to Bill of Ci 7 Material supplied with your meter air kalrez seals eliminator for Part Numbers Always use Part Numbers not item numbers when ordering replacement parts Steel Air and Vapor Eliminators with Strainer Cover A8930 Series a 0110 housing 0134 valve plate 2 For use with FS FSAA and FSA S gt 0361 reed 2 th 0122 cover 2 0434 cover gasket 2 series strainers Typical prod ucts include thread protector 2 b p a Choice of 3 and 4 150 Ib OY flanges and 3 4 and 6 300 Y x aiii s oe rouna saran a aly HRS 0625 cover screw 8 0365 guide rod J Z eae 0545 lock nut 4 required on air eliminators with Kalrez seals Item numbers shown Refer to Bill of Material supplied with your meter air eliminator for Part Numbers Always use Part Numbers not item numbers when ordering replacement parts 10
6. city alumi num strainers Typical products include Gasoline Fuel Oil etc High Pressure Aluminum Air and Vapor Eliminators For use with the FA 7 and FA 15 strainers Typical products in clude LPG and Anhydrous Ammonia 0110 housing 0136 valve plate 0361 reed 2 p 0434 cover seal as 0134 valve plate 0122 cover 2 lt thread protector 2 0618 A A ka aE reed to housin r lt ss T screw 2 PINK 0625 screw 12 TTT LLL 0230 float assembly Le ale w 0218 baffle cup 4 required on air eliminators with kalrez seals Item numbers shown Refer to Bill of Material supplied with your meter air eliminator for Part Numbers Always use Part Numbers not item numbers when ordering replace ment parts Cast Iron High Mount Air and Vapor Eliminators A8976 Series For use with F 7 strainers and M 7 Class 7 meters Typical products include Chlorinated Solvents 0134 valve plate 2 0434 cover gasket 2 0625 cover screw 8 Se AE ill a A Z a a ta thread protectar 2 iNj A ST Pei B 0110 housing 0476 housing o ring 0641 housing screw 4 4 required on air eliminators with kalrez seals Item numbers shown Refer to Bill of Material supplied with your meter air eliminator for Part Numbers Always use Part Numbers not item numbers when ordering replace ment parts P
7. dering replace ment parts mmm C CONTROLS Backed by our Worldwide reputation for Quality Accuracy and Advanced Design LIQUID CONTROLS A Unit of IDEX Corporation 105 Albrecht Drive Lake Bluff IL 60044 2242 1 800 458 5262 e 847 295 1050 Fax 847 295 1057 www lcmeter com 2005 Liquid Controls Pub No 48406 1 03 05 ISO 9001 ISO 14001 ia DNY DNY CERTIFICATED FIRM CERTIFICATED FIRM Certificate No 08732 Certificate No 05049
8. e 150 PSI The Line of LC Air Eliminators Bulk Plant Systems Steel Air and Vapor Eliminators For use with MS MSAA and MSA series steel case meters Installed with FS FSAA and FSA series strainers Working Pressure Three models available 150 PSI 275 PSI and 300 PSI Low Mount Bulk Plant Air Eliminators For use with aluminum M or MS series meters Choices of 3 4 6 and 8 inch flanged connections Offered in single and dual head mod els to provide high venting capacity for metering into stor age systems Working Pressure 150 PSI Low Mount Air Eliminators For use with customer s air elimination system such as filter separator Working Pressure 150 PSI Air Vapor Eliminator Field Piping On many metering systems the air vapor eliminator is factory pre assembled to a strainer assembly on the inlet side of the meter See illustrations All that is required in the field is to make a vapor or air line connection from one or both of the vent ports to the storage supply tank or a valve on the outlet side of the meter The particular piping requirements reflect the specific system as described below Liquids Under Pressure LPG and anhydrous ammonia For systems involving liquids under pressure install field piping as fol lows e Pipe one vent port on the vapor eliminator to the bonnet on the differ T ential valve and TE e Pipe the other vent port on the vapor eliminator back to th
9. e vapor space in the storage supply tank if this is not practical due to dis tance contact the factory for recommendations To Supply Storage Tank i a Liquids at Atmospheric Pressure Aluminum and Stainless Steel Hi Mount Air Eliminators For Systems involving liquids not under pressure such as fuel oil gasoline etc install field piping as follows Systems with Air Check Valve on the outlet side of the meter To Air Check Valve e Pipe one vent port on the air eliminator to the air check valve A e Pipe the other vent port on the air eliminator to the air space in the o storage supply tank Pe NOTE Aluminum and stainless steel high mount air vapor eliminators are supplied with a limited bleed valve plate on one side of the elimina To Supply Storage Tank tor An air vapor eliminator can be identified as having a limited bleed So valve plate by a notch in the top edge of the valve plate as shown in the illustrations below Identification Notch Limited Bleed Hole STANDARD VALVE STANDARD VALVE PLATE PLATE Buna Viton or EPT Buna Viton or EPT Seals Seals Air Eliminator Field Piping The limited bleed valve plate serves two purposes 1 It allows the complete closure of the Air Check Differential Valve This is accomplished because the small size of the bleed hole 1 32 in the valve plate provides a restriction so that some of the system pressure is directed to the Air Check Differentia
10. he following equip ment Bulk plant air eliminators M 7 cast iron meters M 30 cast iron meters MS series meters steel case A WARNING Before disassembly of any meter or accessory component ALL INTERNAL PRESSURES MUST BE RELIEVED AND ALL LIQUID DRAINED FROM THE SYSTEM IN ACCORDANCE WITH ALL APPLICABLE PROCEDURES Pressure must be 0 zero psi Close all liquid and vapor lines between the meter and liquid source For Safety Rules Regarding LPG refer to NFPA Pamphlet 58 and local authorities Failure to follow this warning could result in property damage personal injury or death from fire and or explosion or other hazards that may be associated with this type of equipment Truck Systems Aluminum High Mount Air and Vapor Elimi nators For use with M 5 M M 10 M 15 M 25 M 30 M 40 M 60 and M 80 lt meters Typically installed with F7 3 S J F15 and F30 strainers Yh Working Pressure 150 PSI AA High Pressure Aluminum Air and Vapor Elimi nators For use with MA 4 MA 5 and MA 7 and MA 15 meters Typi cally installed with the FA7 i strainer Working Pressure 350 PSI Cast Iron High Mount Air Eliminators For use with M 7 meters Can be installed with F7 strainers Working Pressure 150 PSI Industrial Process Systems Stainless Steel High Mount Air Eliminators For use with M 5 class 8 and M 7 class 8 meters Installed P with F7 class 8 strainers A Working Pressur
11. l Valve to force closure 2 It also allows for the slow controlled opening of the Air Check Differential Valve As liquid is reintroduced to the meter the valve will start to open The system pressure in the vent line will bleed off slowly through the limited bleed hole preventing the valve from opening abruptly Piping of limited bleed air vapor eliminators Connections of the Air Check Differential Valve to the Eliminator can normally be made to either vent port on the eliminator Exception Air Eliminators supplied with increased venting capacity valve plate In this case the vent line from the air check valve should be connected to the side of the Air Eliminator with a limited bleed valve plate plate with the notch in this top The increased venting side should then be piped back to storage systems without Air Check Valve on the outlet side of the meter e Pipe one vent port on the air eliminator to the vapor space on the storage supply tank e Plug the other vent port on the air eliminator using a thread plug jets oa rere 55 Z if Plug Steel Low Mount and Cast Iron Hi Mount Air Eliminators For systems with steel low mount or cast iron hi mount air eliminators install field piping as follows Using a tee pipe both vent ports on the air eliminator back to the storage supply tank as show in the illistration ee ee N fagi To Supply Storage Tank E l N Nee 7
12. por Eliminators What LC Air and Vapor Eliminators Do The Liquid Control s vapor and air eliminators are de signed to remove free air or vapor from the system before the air or vapor enters the measuring chamber The com bination of the vapor eliminator with the differential valve or with the air check valve assures that only liquid will flow through the metering system thereby providing the most accurate liquid measurement The LC Air and Vapor Eliminators consist of a housing that contains a float assembly The float assembly in combination with flexible reed strips and two orifice plates How LC Air and Vapor Eliminators Work The Housing The housing is comprised of a chamber that is open at the base for product to enter It has one small rectangu lar opening centered on each of two of the opposing sides Covering each rectangular opening is a valve plate The valve plate has a vent port in the center section of the plate The vent port is either an oval or circular hole The valve plate is sandwiched between the housing and the cover plate The cover plate has a circular hole for connection to an external pipe for venting The Float Assembly Inside the housing is the float assembly The float as sembly is made up of a float that has a stem assembly attached to its top Attached to each of the two sides of the stem assembly is one stainless steel reed strip Each reed strip is attached to the outside of the housing at the ba
13. se of one of the rectangular openings Eliminating the free air vapor Product is pumped through the system and enters the air vapor eliminator If free air vapor is present the pump ing system moves the free air vapor into the air vapor eliminator Once in the air vapor eliminator the air vapor rises and vents from the center vent ports Free air will continue to vent out from the vent ports due to the pres sure created by the pumping system until product re enters the air vapor eliminator housing As the product enters it displaces the air allowing the float to rise As the float rises the two reeds cover the vent ports This stops the venting of air and prevents any product from leaking out through the vent ports If free controls the elimination of free air and or vapor through ports in the housing Because of the design of the hous ing and its internal float assembly the elimination of the free air and or vapor occurs instantly and continuously as vapor or air enters the system The following generic description explains how the air vapor eliminators work The specific shapes of the housings may vary depend ing on the specific model For exact shapes and components see the cross sectional diagram for your specific model air vapor enters the system it will rise and displace the liquid As the liquid level drops so will the float As the float drops the two reeds are drawn away from the cen ter vent port and the free air v
14. teel High Mount Air Eliminators 10 Steel Air and Vapor Eliminators with Strainer Cover 10 Low Mount Bulk Plant Air Eliminators 11 Low Mount Bulk Plant Air Eliminators 11 Publication Updates and Translations The most current English versions of all Liquid Controls publications are available on our website www Icmeter com It is the responsibility of the Local Distributor to provide the most current version of LC Manuals Instructions and Specification Sheets in the required language of the country or the language of the end user to which the products are shipping If there are questions about the language of any LC Manuals Instructions or Specification Sheets please contact your Local Distributor A WARNING Before using this product read and understand the instructions Save these instructions for future reference All work must be performed by qualified personnel trained in the proper application installation and mainte nance of equipment and or systems in accordance with all applicable codes and ordinances Failure to follow the instructions set forth in this publication could result in property damage personal injury or death from fire and or explosion or other hazards that may be associated with this type of equipment About LC Air and Va

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