INSTALLATION MANUAL
Contents
1. B 2 OB B Ge i 7 BS OB INSTALLATION MANUAL UL VERSION J Trinasolor Smart Energy Together INSTALLATION MANUAL UL version 1 DISCLAIMER OF LIABILITY The installation handling and use of Trina Solar Crystalline series modules are beyond company control Accordingly Trina Solar does not assume responsibility for loss damage injury or expense resulting from improper installation handling use or maintenance Trina Solar assumes no responsibility for any infringement of patents or other rights of third parties that may result from use of the module No license is granted by implication or under any patent or patent rights Specifications included in this manual are subject to change without prior notice 2 SAFETY PRECAUTIONS When designing the SPV system please always take into consideration the variation of the voltage under different temperatures please check the respective temp coefficients of the modules the Voc of the modules will be rise when the temperature drops For example with TSM 190DC01 modules Max System voltage is 600V the maximum series modules configuration number should NEVER can exceed N 10 600V 56 22V 10 7 taking into consideration the possible variation of the voltage due to the lowest temperature in winter at specified location can reach 40 C We require that every series SPV module string should be fused prior to be connected with other strings For the maximum fuse rate please refe2. 3 20123 Milan T 39 02 0068 1521 F 39 02 0068 1400 E italy trinasolar com Spain Trina Solar Spain Slu Paseo de la Castellana 141 8th Floor 28046 Madrid T 34 91 572 6576 F 34 91 572 6621 E spain trinasolar com United Kingdom Trina Solar UK Ltd Regus East Midlands Airport Pegasus Business Park Herald Way Castle Donington Leicestershire DE74 2TZ T 44 1332638 700 F 44 1332638160 France Trina Solar France SAS 21 Avenue Georges Pompidou 69486 Lyon Cedex 03 T 33 0 472 91 3000 F 33 0 472 91 3030 Americas United States Regional Headquarters Trina Solar U S Inc 100 Century Center Suite 340 San Jose CA 95112 T 1 800 696 7114 F 1 800 696 0166 E usa trinasolar com
3. g 2 Pl S VV S AD Voc V A Yon TSM 185DA80 185 36 2 5 12 44 6 5 58 8 33 TSM 190DA80 g 190 36 8 5 17 45 0 561 eal 8 m TSM 195DA80 x 195 373 5 24 454 5 64 S 23 amp S amp z522 TSM 200DA80 2 2 200 378 5 30 45 8 5 68 lt 2 8 3 TSM 205DA80 205 38 4 5 36 46 2 573 7 3 TSM 210DA80 210 38 8 542 464 5 78 Table 5 Electrical and Mechanical Specifications Notes D represents mono crystalline silicon Rated electrical characteristics are within 10 percent of measured values at Standard Test Condition STC of Irradiance of 1000W m AM1 5 Solar Spectrum amp 25 C cell temperature Nominal Operating Cell Temperature NOCT 47 2 C Temperature coefficient of Current is 0 05 K Temperature coefficient of Voltage is 0 35 K BYPASS DIODES AND BLOCKING DIODES Partial shading of an individual module can cause a reverse voltage across the shaded SPV module Current is then forced go through the shaded area by the other modules When a bypass diode is wired in parallel with the series string the forced current will flow through the diode and bypass the shaded SPV module thereby minimizing module heating and array current losses Currently Trina Solar SPV modules are equipped with bypass diodes in the junction box The diode type is 10SQ050 for RenHe junction box nominal current is 10A peak reverse voltage is 50V or F1200D for Tyco junction box 2 1394723 1 amp 1 1394723 8 nominal current is 12A peak reve
4. methods Professional system installer must be responsible for mechanical load calculation according to system design 5 2 SITE SELECTION In most applications Trina Solar SPV modules should be installed in a location where they will receive maximum sunlight throughout the year Modules should not be shaded at any time of the day because of buildings trees chimney etc Do not install SPV modules in corrosive environment such as corrosive salt areas within proximity of the ocean or sulfurous area etc Do not install SPV modules in a location where it would be immersed in water or continually exposed to water from a sprinkler or fountain etc Modules should be mounted over a fire resistant covering with adequate ventilation between the module backsheet and the mounting surface Clearance between the module frames and surface of the wall or roof is required to prevent wiring damage and to allow air to circulate behind the module The required minimal stand off height is 115mm Any slope less than 5in ft 127mm 305mm is required to maintain a fire class rating Do not mount SPV module in such way that the drain holes of SPV module are intended to block up 6 MOUNTING INSTRUCTIONS 6 1 MOUNTING METHODS PV modules can be mounted to the substructure using the following methods 1 Screw fitting Using corrosion proof screws M8 in the existing installing holes in the module frame The frame of each module has 4 mounting hole
5. of amount of sunlight exposed to the module Trina Solar SPV modules produce the most power when they are pointed directly at the sun For installations where the SPV modules are attached aia X o a permanent structure the SPV modules should be tilted for optimum A winter performance As a rule if the system power production is adequate N N voou in winter it will be satisfactory during the rest of the year The module tilt angle is measured between the solar modules and the ground Figure TILTANGIE Optimal tilting of SPV module is almost the same as the latitude of HORIZONTAL installation location Figure3 SPV Module Tilt Angle 8 MAINTENANCE AND CARE Trina Solar modules have received a Class C Fire Rating as per UL 1703 Under most weather conditions normal rainfall is sufficient to keep the PV module glass surface clean If dust or dirt build up becomes excessive clean the glass only with a soft cloth using mild detergent and water Do not clean the modules with cold water during the warmer hours of the day in order to avoid creating any thermal shock that may damage the module Be cautious when cleaning the back surface of the module to avoid penetrating the substrate material Modules that are mounted flat 0 tilt angle should be cleaned more often as they will not self clean as effectively as modules mounted at a 15 tilt or greater At least once a year it is recommended to check the torque of terminal
6. 39190 T 65 6808 1111 F 65 6835 7225 E apmea trinasolar com Korea Trina Solar Korea Ltd B1 140 Daewoo Dovile 117 Hap dong Seodaemun gu 120 030 Seoul T 02 392 1588 F 02 362 8820 E korea trinasolar com For more info www trinasolar com APMEA refers to Asia Pacific Middle East and Africa Japan Trina Solar Japan Limited World Trade Center Building 21st floor 4 1 2 Chome Hamamatsu cho Minato ku Tokyo 105 6121 T 81 3 3437 7000 F 81 3 3437 7001 E japan trinasolar com Malaysia Trina Solar Malaysia SDN BHD Plot 201 Lebuhraya Kampung Jawa Bayan Lepas FTZ Phase 3 11900 Pulau Pinang T 60 4685 2008 F 60 4685 2080 E malaysia trinasolar com Australia Trina Solar Australia Pty Ltd Macquarie House LEVEL 13 Office Number 1315 167 Macquarie Street Sydney NSW 2000 T 61 2 8667 3088 F 61 2 8667 3200 E australia trinasolar com United Arab Emirates Trina Solar Middle East Ltd Office 306 Injazat Building Mohamed Bin Zayed City Abu Dhabi P O Box 135084 T 971 56 2047969 E uae trinasolar com Europe Switzerland Regional Headquarters Trina Solar Schweiz AG RichtistraBe 11 8304 Wallisellen Schweiz T 41 43 299 6800 F 41 43 299 6810 E europe trinasolar com Germany Trina Solar Germany GmbH Einsteinring 26 D 85609 Aschheim Miinchen T 49 89 122 8492 50 F 49 89 122 8492 51 E germany trinasolar com Italy Trina Solar Italy Srl Via Santa Maria Valle
7. Nut Trinasolar INSTALLATION MANUAL UL version Tyco Grounding hardware is UL Listed as a package that includes the grounding bolt mounting and grounding hex nut Make electrical contact by penetrating the anodized coating of the aluminum frame by tightening the mounting wash hex nut come with the star washer to the proper torque 25 in Ib Select grounding wire size 6 to 12 AWG solid bare copper and install underneath wire binding bolt Tighten wire binding bolt to proper torque 45 in Ib The Tyco grounding bolt is only UL listed for use with 6 12 AWG bare solid copper wire 6 3 MODULE WIRING Each module has two standard 90 C sunlight resistant output cables each terminated with plug amp play connectors The wire type and gauge of the output cables are 600V rated PV Wire cable and are 12AWG in size This cable is suitable for applications where wiring is exposed to the direct sunlight We required that all wiring and electrical connections comply with the appropriate national electrical code For field connections use the minimum 12AWG copper wires insulated for a minimum of 90 C and Sunlight resistance with insulation designated as PV Wire The minimum and maximum outer diameters of the cable are 5 to 7mm 7 MODULE TILT ANGLE Trina Solar SPV modules connected in series should be installed at same orientation and angle Different orientation or angle may cause loss of output power due to difference
8. itions Accordingly the value of Isc marked on this module should be multiplied by a factor of 1 25 when determining the conductor current ratings fuse sizes and size of controls connected to the SPV output Refer to Section 690 8 of the National Electric Code for an additional multiplying factor of 1 25 which maybe applicable Installation in Canada shall be in accordance with CSA C22 1 Safety Standard for Electrical Installations Canadian Electrical Code Part 1 3 UNPACKING AND STORAGE Before installation keep all modules and electrical contacts clean and dry If itis necessary to store modules temporarily a dry ventilated room should be used When unpacking carry modules with both hands Do not place modules on top of each other 4 PRODUCT IDENTIFICATION We recommend that you take note of the serial number each individual module has a unique serial number It is permanently attached to the backsheet of the module on the product sticker 5 ENVIRONMENTAL CONDITIONS AND SITE SELECTION 40 C to 40 C 5 1 CLIMATE CONDITION 40 C to 85 C Install Trina Solar Crystalline series modules in the 20 C to 40 C below 85RH following conditions below positive or negative design loading of 30lbs ft2 it has a maximum 5400Pa according to TUV evaluation Note Mechanical load bearing include wind and Trinasolar 5 INSTALLATION MANUAL UL version snow loads of the module is based on mounting
9. r to the detailed SPEC in the last page Solar photovoltaic SPV modules generate electricity when exposed to light An array of many modules can cause lethal shocks and or burn hazards Only authorized and trained personnel should have access to the modules Use properly insulated tools and appropriate protective equipment to reduce risk of electric shock Do not stand or step on the module Do not damage or scratch the front or backside surfaces of the module Never use a module with broken glass or torn substrate Broken modules cannot be repaired and contact with any module surface or frame can lead to electrical shock Do not disassemble the modules or remove any part of the module Protect plug contacts against soiling do not make any plug connections using soiled plug contacts Do not install or handle modules when they are wet or during periods of high wind Do not short the positive and the negative of a single SPV module Do not disconnect under load Make sure connectors have no gap between insulators A gap can cause fire hazard and or danger of an electrical shock Make sure that the polarity of each module or a string is not reversed considering the rest of the modules or strings Artificially concentrated sunlight should not be used on the SPV module Maximum system voltage must not exceed 600V DC Under normal conditions a solar photovoltaic module is likely to produce more current and or voltage than reported under standard test cond
10. rse voltage is 200V or SL1010 for Tyco junction box 1740699 6 nominal current is 11A peak reverse voltage is 40V or SL1515 for Tyco junction box 1740971 1 nominal current is 16A peak reverse voltage is 40V Do not try to open the junction box to change the diodes even if it malfunctions In a system that uses a battery blocking diodes are typically placed between the battery and the SPV module output to prevent battery discharge at night Diodes that are used as blocking diodes must have a Rated Average Forward Current IF AV above the maximum system current at the highest module operating temperature Rated Repetitive Peak Reverse Voltage VRRM above the maximum system voltage at the lowest module operating temperature 5 Trinasolor China Changzhou Corporate Headguarters No 2 Tianhe Road Trina PV Industrial Park New District Changzhou Jiangsu 213031 T 86 519 8548 2008 F 86 519 8517 6021 E sales trinasolar com Shanghai 333 North Caoxi Road CCIG International Plaza Building B Offices 1704 1706 Shanghai 200030 T 86 021 6057 5300 F 86 021 6057 5333 E sales trinasolar com Beijing 48 Dongzhimenwai Street Oriental Kenzo Office Building X 17KL Dongcheng District Beijing 100027 T 86 10 5817 4080 F 86 10 5817 4020 E sales_china trinasolar com APMEA Singapore Regional Headquarters Trina Solar Singapore Pte Ltd Three Temasek Avenue 16 03 Centennial Tower Singapore 0
11. s used to secure the modules to supporting structure Module frame must be attached to a mounting rail using M8 corrosion proof screws together with spring washers and flat washers in four symmetrical locations on the SPV module The modules have been evaluated by for mounting using the 4 provided mounting holes in the frame Applied torque should be 8 Newton meters Figure SPV module installed with Screw fitting method Please find detailed mounting information in Alaine 2 MB Stainless screw the below illustration 3 8mm Flat Stainless Washer 4 8mm Spring Stainless Washer 5 M8 HEX Stainless Nut 6 2 GROUNDING Proper grounding is achieved by bonding the module frame s and all metallic structural members together continuously using a suitable grounding conductor Grounding conductor or strap may be copper copper alloy or other material acceptable for use as an electrical conductor per respective National Electrical Codes The grounding conductor must then make a connection to earth using a suitable earth ground electrode The grounding is achieved through securement to the array frame The array frame shall be grounded in accordance with NEC Article 250 The following method has been UL tested and approved for module grounding Method Tyco grounding bolt 2058729 1 1 Wire bolt and slot 2 8 32 Keps Mounting wash hex nut 3 Aluminum frame 4 6 12 AWG cable Figure2 Tyco grounding bolt 2058729 1 5 3 8 24 HEX
12. screws and the general condition of wiring Also check that mounting hardware is properly torqued Loose connections will result in damage for the array Modules that have been replaced must be of same type Do not touch live parts of cables and connectors Use appropriate safety equipment insulated tools insulating gloves etc when handling modules Cover the front surface of modules by an opaque material when repairing Modules when exposed to sunlight generate high voltage and are dangerous Trina Solar SPV modules are equipped with bypass diodes in the junction box This minimizes module heating and current losses Do not try to open the junction box to change the diodes even if it malfunctions In a system that uses a battery blocking diodes are typically placed between the battery and the SPV module output to prevent battery discharge at night Trina Solar is a member of the European PV Cycle Association Through the pre financed PV Cycle program Trina Solar SPV modules will be taken back and treated in an environmentally sustainable manner WARNING For any electrical maintenance the PV system must first be shut down Improper maintenance can cause lethal electric shock and or burns Trinasolar i INSTALLATION MANUAL UL version SPECIFICATIONS TR g Electrical Performance STC p z z odule a3 g gt 3 Enel Voltage Current Voltage Current
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