INSTALLATION MANUAL
Contents
1. SYSTEM SETUP Set the time and day SCC thermostat With the SCC in OFF mode press and hold SET Use the UP DOWN arrows to adjust the time press SET when satisfied Use the UP DOWN arrows to adjust the day press SET when satisfied Set the heater and cooler type SCC thermostat With the SCC in OFF mode press SET amp AC MODE simultaneously Use the UP DOWN arrows to adjust to heater type to HEAT 3 factory default press SET when satisfied Use the UP DOWN arrows to adjust the cooler type press SET when satisfied COOL 1 evaporative factory default COOL 2 refrigerated Note that the above settings can only be adjusted within the 1st hour of powering the SCC After that disconnect the SCC loom discharge the SCC capacitor then re connect the loom Set maximum fan speed 3 Star heaters Turn the heater on at the thermostat and allow to run for 5 10 minutes to reach operating temperature Check the air flow from all outlets If required adjust the fan speed by turning the trimpot located on the BSC board alongside the 10 pin connector Fully clockwise fan speed 10 Fully anti clockwise 3 4 turn fan speed 7 duc An re 4 amp 5 Star heaters Press and hold SET and press e Check the air flow from all outlets e If required adjust the fan speed 7 8 9 or 10 using the UP DOWN arrows Pre2. 3 Turn combustion fan 180 degrees locate fan feet 4 round holes in flue pan twisting combustion fan towards burners to lock 4 Reconnect flue fan extension using silicon to seal connection Secure flue outlet to side panel using screws previously removed Fit flue outlet cover to the original outlet hole 3m d 4 Return air i duct Supply air duct Cooling coil Duct thermistor mounted in duct AFTER cooling coil GOOD DUCTING GUIDLINES Correct ductwork installation is critical to ensure correct operation of the heating system and to prevent premature failure of the fan and or heat exchanger The following must be considered Supply and return air ducting Ductwork should be adequately sized to suit the heater and installation to prevent excessive system back pressure Ductrun gt 6m increase the diameter of the spigot and duct for the full length of the duct run by 50mm Duct run gt 9m increase the diameter of the spigot and duct for the full length of the duct run by 100mm Ductwork should be adequately supported and free from air leaks Volume dampers are recommended to enable proper balancing of the system Bends in ducting must be as smooth as possible to minimise restriction to air flow recommended MINIMUM
3. There is to be a minimum clearance of 200mm between the lowest part of the floor structure and any part of the heater The heater is to be located within 2m of the access opening or there is to be a minimum clearance of 1 2m between the lowest part of the floor structure and the ground level maintained from the access opening to the appliance The heater must be mounted on a level concrete base of at least 50mm thick as per the slab dimensions or suspended above the ground Fixed artificial lighting must be provided at the heater with the switch located adjacent to the access opening TH3 TH4 E f Flue to terminate xternal flue outside building SEAL CONNECTIONS Seal flue and condensate drain Cover ki avallable External flue connections using silicone sealant or PVC primer and P No 079073 terminal 3 4 star solvent cement Pre drill a 5mm hole in the powder coated die INSULATE DRAIN LINE Fit insulation eg Armaflex cast flue terminal over full length of condensate drain line in sub zero FLOOR climates Light switch must Fix flue pipe i Vent cowl condensate drain tee 200mm minimum be adjacent to place with screw assembly flue drain elbow and flue KANA drain hose are supplied in 5 star for servicing access opening Attach flue terminal to internal installation accessories kit flue fixing in place with P No 075983 Screw Vent cowl Flue drain elbow HEATER 384 star with Flue d
4. o H 4 rd 1 Oe Q LO lt N GYVGNVLS 16 SHL NUT gt Hu VHLI HL A M 08 629 086 029 08S 00 OPZ SIY 660 GOZ 626 GOTT 07 SGS 099 015 TENGHI GG 629 0001 079 08S OGE OPZ GIy GIEL 677 Ges 09711 02 076 099 Gee ZXSH1 08 629 086 029 08S OSE Ove 02 666 099 015 TEGHI GG 629 0001 079 08S 00 052 07 078 099 Gee GG 629 0001 0 9 08S 00 052 02 0 6 099 686 9LSH1 sj pow GHI 08 629 007 OEE SGS 00 OPZ SIY 97 002 088 07 SGS 099 015 O XYHI 0 SG 629 007 OEE SGS 056 052 GEZ 6986 002 OZZ 02 0 6 099 686 GCXPHL SCXtHL GG 629 007 OEE GGG OGE 062 GEZ Gee 002 077 02 076 099 Gee OCXPHL OZXtHL 08 629 007 OEE SGS 007 Ove 97 Sit 002 088 02 SGS 099 019 GEDHI 08 629 007 OEE GGG OSE OPZ GIy 97 002 088 02 666 099 015 OCCHI GG 629 007 OEE GGG OGE 062 GEZ Gee 002 072 02 076 099 686 SCVHI SG 529 007 OEE SGS 00 052 666 689 6986 002 OZZ 02 0 6 099 686 0ZEHI GG 629 007 OEE SGS 00 057 S6 699 Gee 002 077 07 076 099 Gee SL H1 sjopoui pue H o d N IN 1 9 9 g V 9po N Jo1e9H uorsueuuiq SNOISN3MIG 13 LV3H 5 Installation kits INSTALLATION THERMOSTAT Internal HEATER MODEL KIT PART No 075945 075952 077345 077284 077291 077352 075983 076041 External Underfloor Internal Spectrolink SCC External Under
5. Condensate can be discharged into a vent pipe via a tundish and self sealing device or into a vertical section of a downpipe via a tundish Condensate drain must run down hill from connection point on heater to point of discharge do not allow any part to run up hill Condensate drain must be well supported Do not allow condensate to be discharged into any potable water system or potable water system collection point Fit insulation eg Armaflex over full length of condensate drain line in sub zero climates INSTALLING THE DUCT THERMISTOR TH4 TH5 Thermistor location is CRITICAL to the correct operation of the heater The outlet air temperature thermistor must be installed in the outlet air duct approximately 3 metres of duct length from the heater outlet On systems with more than 1 outlet duct from the heater the thermistor must be located in the duct that always has air flow To Install the Thermistor e Drill 12 mm hole in the or duct Feed the thermistor and bracket through the grommet in the side of the heater Insert the bracket into the hole in the and screw into place Seal the hole Coil and secure any excess thermistor cable outside the heater D 3 Braemar Ls THs HEATING J COOLING COMMISSIONING INSTALLER OR COMMISSIONING AGENT Installation checks Check for gas leaks rectify any leaks found Check that the flue system is connected sealed and installe
6. The cooling coil evaporator should be installed 1 5 to 2 5m from the heater supply air outlet To prevent excessive air flow restriction the ducting between the heater and the cooling coil should be as straight as possible If bends are required use the largest bend radius possible Acorrectly sized return air grille with a filter MUST be fitted when installing add on refrigerated cooling The thermistor must be located after the cooling coil 3m along the duct from the heater outlet and fitted centrally in the top of the duct The A C terminals on the BSC coircuit board in the heater supply 24Vac control voltage to operate the cooling system The preferred connection from the heater is via a 24Vac relay to switch the cooling System on and off this is not supplied by Braemar Ensure that COOL 2 is selected during system set up to enable the system to operate the regfrigerated cooling system refer to Commissioning section in these instructions 3 Braemar TH3 TH4 TH5 Reversing combustion flue outlet TH5 1 Disconnect flue fan extension from combustion fan Remove flue outlet cover from opposite side of heater 1 2 Twist combustion fan towards burners lift fan up to seperate from heater
7. bathroom kitchen garage etc Flue connection TH3 amp 4 Ensure 200mm minimum clearance above heater This heater must be flued using AGA approved 100 mm metal Service maintenance platform 19mm particle board or equivalent flue pipe External joins socket must face downwards Internal joins 100 f 500 mm to nearest mm flue cowl socket must face upwards p TH 3 TH4 part of roof AGA approved Socket joins must be adequately sealed eg Silastic 747 silicone sealant 1 100 mm flue pipe e Twin wall metal flue must be used for part of the flue that is 200 mm minimum Single or twin skin not readily accessible for servicing AGA approved Twin wall metal flue is recommended for flue exceeding 2m in i pues length Permanent Platform Y Flue lengths Flue bends 19 mm particle board 100 mm 90 Maximum vertical 4 8m Maximum 2 x 90 elbows or equivalent Maximum horizontal 4m 2 x 45o bends 1 x 90 elbow bend Maximum total 6m Fire resistant base NOT REQUIRED 90 bend and starter collars are included in internal installation Fitting the flue accessories kit Fit flue socket Fit flue elbow Fit flue pipe Larger starter collars 400mm required for the X30 X32 amp 35kW to heater inside socket inside socket units are supplied inside the heater fan inlet LI on heater LI on flue elbow Flue amp
8. bend radii are 150 to 300 mm duct 1 5 duct diameters 350 to 400 mm duct 2 duct diameters The minimum RETURN AIR DUCT length should be 3m and should include a bend to help reduce noise transmission along the duct Outlet registers Atleast one outlet register must be provided in all areas to be heated Care should be taken to prevent cold spots due to excessive draught or insufficient outlets The normal position of furniture in the home must be considered when locating registers The type of register should be selected to suit the application Registers installed in the floor should discharge sideways Registers installed in the ceiling should discharge predominantly vertically Outlet Chart 1 Recommended Minimum amp Maximum system installed outlets Model KW Ceiling Underfloor TH3 4 5 TH3 4 5 15 16 5 8 5 8 6 11 6 11 20 23 6 11 6 11 8 14 8 14 25 TH3 4 onl 8 13 8 13 10 17 10 17 30 32 10 16 10 16 13 21 13 21 35 TH4 only NA 11 18 NA 14 23 20X 23X Ul 7 12 7 12 9 15 9 15 25X TH3 A only 4 8 14 8 14 11 18 11 18 30X 32X 14 11 18 11 18 14 23 14 23 Minimum outlets installed per zone 27 Model kW Ceiling Underfloor 4 5 4 5 15 16 1 2 20 23 2 3 25 3 4 2 3 30 32 3 4 35 4 3 4 20X 23X 2 3 25X TH3 A only 11 2 3 30X 32X 3 4 1 Based on standard 100 x 300mm floor outlets an
9. condensate drain connection TH5 SEAL CONNECTIONS Seal flue and condensate drain connections using silicone sealant or PVC primer and solvent cement INSULATE DRAIN LINE Fit insulation eg Armaflex over full length of condensate drain line in sub zero climates Condensate drain tee assembly The flexible tube supplied as part of the condensate drain tee assembly is intended to prevent excessive strain of the condensate drain fittings when fitting and securing the rigid PVC drain line It is not designed to take the place of a 90 bend Vent cowl condensate drain tee assembly flue drain elbow and flue drain hose are 100mm plastic Fix flue elbow in place supplied in 5 star internal installation DWV vent cowl with screw accessories kit P No 075983 Minimum 500mm to nearest part of roof 100mm plastic DWV pipe ___ Flue drain hose 200mm minimum for maintenance and servicing sn Bc access Remove amp discard flue transit plug amp one drain Condensate drain tee transit plug assembly a Secure condensate drain to 400mm plastic p d flexible tube using hose DWV M F elbow clamp supplied Terminate condensate drain in a suitable location Seal remaining drain transit plug located on the opposite side of the heater to condensate drain using silicone sealant or PVC primer and solvent cement SEELEY INTERNATIONAL INSTALLATION MANUAL 8 UNDER FLOOR INSTALLATION
10. not need to be a complicated process it is a matter of assessing the job to be done and considering what actions are necessary so the person doing the job does not injure themselves This should be considered in terms of e What are the chances of an incident occurring HEATER LOCATION Avoid quiet areas Preferred installation locations e Directly above below or outside bedrooms living room Above below or outside laundry bathroom kitchen garage lounge room dining room etc etc 1 Braemar TH3 TH4 THS HEATING J COOLING HEATER CONFIGURATION Standard External Configuration Increase inlet spigot and duct Swapping inlet amp outlet panels diameter by 7 50mm The heater side panels can be moved to suit a range of installations To do this Remove heater top panel Remove the screws securing the side end panels that are to be changed Remove the side panels Move the inner metal insulation panel to the side or end of the heater to ensure a twin skin sheetmetal layer is maintained Secure the side panels in their required new positions and re fit the heater lid Optional Internal Configuration Check that all panels are secure and that screws are tight IMPORTANT Increase the diameter of the air inlet spigot and the full run of inlet duct by 50mm to maintain the original air flow rate if itis moved from the open side to the motor side of the room fan IMPORTANT The air
11. 65 flashing kit flush to wall 076010 TH5 Small TH516 TH523 flashing kit 150mm 075990 TH5 Small TH516 TH523 flashing kit 300mm 076034 TH5 Large TH532 flashing kit 150mm 077260 5 Large TH532 flashing kit 300mm 077277 TH3 A 15 20 25 kW flashing kit flush to wall 076898 TH3 A 15 20 25 kW flashing kit 150mm 076331 3 4 15 20 25 kW flashing kit 300mm 076348 TH3 A 30 35 kW flashing kit flush to wall 076898 3 4 30 35 kW flashing kit 150mm 076362 TH3 A 30 35 kW flashing kit 300mm 076386 TH5 plenum box kit small units only 16 23 kW 076287 Flue connection TH3 amp 4 Attach powder coated die cast flue terminal to heater over flue outlet fixing in place using screws supplied TH3 TH4 Heater flue outlet External flue terminal POWDER COATED DIE CAST VERSION USED ON 3 AND 4 STAR HEATERS Powder coated die cast flue terminal and starter collars are included in external installation accessories kit Larger starter collars 400mm required for the X30 X32 amp 35kW units are supplied inside the heater fan inlet Old style stainless steel external flue terminal is available as an option P No 628967 A flue guard kit is available for external installations P No 079073 Flue amp condensate drain connection TH5 Plastic vent cowl and condensate drain elbow are supplied in 5 star external installation
12. SEELEY amp E INTERNATIONAL INSTALLATION MANUAL Braemar Ecostar TH4 and TH5 Gas Ducted Heater Braemar HEATING COOLING THIS HEATER IS TO INSTALLED BY AN AUTHORISED PERSON ONLY DO NOT Operate this appliance before reading the instruction booklet DO NOT Place articles on or against this appliance DO NOT Use or store flammable materials near this appliance DONOT Operate this appliance with panels covers or guards removed DO NOT Spray aerosols in the vicinity of this appliance while it is in operation This Braemar gas ducted heater must be installed in accordance with these instructions local gas fitting regulations municipal building codes electrical wiring regulations Australian Standard AS NZS 5601 Gas Installations and any other relevant statutory requirements This heater must not be installed downstream from an evaporative cooler air washer or indoor unit of a refrigerated system This heater is not suitable for installation in a marine environment For external installations ensure that the heater is located to maintain the minimum flue clearances as specified below and in AS NZS 5601 Measurement is taken from the edges of the flue terminal GAS TYPE Refer label alongside gas inlet GAS CONSUMPTION Refer data label on underside of appliance lid UNPACKING THE HEATER Remove the plastic wrap and cardboard transport cover Check that the heater model and gas type is as required mode
13. T STAT terminals on circuit board Manual t stat off on off on wait 5 seconds at each Connect Braemar Spectrolink CC to CC terminals state or on circuit board Power off power on L2 Lockout 2 Reset from SCC service mode only No thermostat communication 4 amp 5 STAR HEATERS e 1 H Check for YES on SCC display when first powered Cade cmm Shutdown SCC display No type Thermostat not calling for heat 1 P 55 closed at start L1 Reset 1 e Adjust set point above current room temperature 2 P 55 failed to close Li Reset 2 Check LED s centre LED red on steady 3 P 55 open during run SSD Normal Combustion fan does not start 4 Thermistor gt 70 C during run SSD Normal Check that the fan is not blocked or jammed 5 Thermistor not connected or short circuit L1 Reset 5 7 Ignition failure La Reset 7 kap ai 8 P cond closed at start 11 Reset 8 e Check flue cowl is installed correctly MS e Check wiring to pressure switch is not dislodged 9 Internal memory failure L2 N Reset 9 10 HX OT1 opened SSD L1 Normal Spark but no ignition 221 x 11 EFS shutdown SSD L1 Normal Check gas valve on off switch is set to ON UN T BEY ds e Check flame roll out switch is closed press red eee idi button 13 P 100 failed to close L1 Reset 13 14 P 100 open gt 30 sec during run SSD Normal Room fan does not start 15 Thermistor in cool location in duct SSD Normal e Check room fan wiring connected
14. accessories kit P No 076041 Seal flue and condensate drain connections with silicone sealant or PVC primer and solvent cement Fix flue in place with screw Plastic vent cowl 5STAR ONLY Check that upper transit plug is secure Terminate condensate drain in a suitable location Remove amp discard lower transit plug Condensate drain elbow CEILING INSTALLATION Heater platform and clearances The heater must be mounted on a platform to enable access for servicing and maintenance Minimum clearances must be maintained around the heater as shown e 600mm wide walkway must be provided from the ceiling A 3850r510 ROOM FAN access point to the appliance Depends on model lt x END OF Permanent artificial lighting must be provided at the appliance See page 6 HEATER OF HEATER with the switch adjacent to the access opening Check that the section of the roof in which the heater is to be installed is capable of supporting the additional load of the HEATER LOCATION heater Where possible the heater should be mounted over a AVOID QUIET AREAS load bearing wall so that it is not being supported by the ceiling Above bedrooms living room E 770 880 1160 joists alone lounge room dining room etc e Depends on model see Check that the heater does not cause deformation of any part of PREFERRED LOCATIONS Heater Dimensions page the building structure Above laundry
15. all be used with a standard 2 wire type manual digital thermostat Connect a low voltage 2 wire loom between the thermostat and T STAT on the BSC circuit board Note that with Braemar TH series heaters zoning and evaporative or refrigerated cooler operation is not possible with these thermostats SEELEY INTERNATIONAL INSTALLATION MANUAL 6 gt H papiaoid Sia a pepi oJd sjnoyxoouy p sn s noyoouy pesn eq ued sjuiod J3 TNI HIV IFILNO ued sjulod Aua 131100 UV ijs jen SSA lt s 1 x i _ T AULN3 SV5 svo lt q EXE d Y SS Y V mis fd lt y mei 3 gt ra 3 d WOIMLDATA tu H n d gt NAPI ENE N n z N N D l NOLLO3NNOO 1 3n o u urn NOD x
16. correctly 5 16 Thermistor not installed in outlet duct L1 Reset 16 Heater shuts down after 60 seconds 17 Condensate detected in run SSD Normal e Check that thermistor is in duct and located 18 Condensate detected at start L1 Reset 18 approximately 3m from heated air outlet 4 5 star 19 HX OT2 open at start L2 A Reset 19 only All checks OK but still does not start e Disconnect power wait 5 minutes and start again Ifthe heater still does not start or operate correctly after running through these troubleshooting and diagnostic checks contact WARRANTY SERVICE 1300 650 644 TECHNICAL SUPPORT 1300 650 399 Please have your appliance model number serial number and any displayed fault codes available prior to calling Warranty Service Australia 1 300 650 644 seeleyinternational com It is the policy of Seeley International to introduce continual product improvement Accordingly specifications are subject to change without notice Please consult with your dealer to confirm the specifications of the model selected Braemar HEATING COOLING 623467w wwwW braemar com au
17. d 150mm round ceiling outlets Minimum outlets open to achieve optimum turndown performance X in model refers to extra air models maximum outlets will be reduced when a cooling coil is installed Additional notes Aminimum of one outlet must remain fully open at all times while the heater is in operation possible increased noise should be considered if outlets are closed manually Where a common zone is installed in a multi SCC zoned system it can have one or more outlets and should be located near the return air grille Return air grille location Heaters are not suitable for outside return air Always locate the return air grille in a suitably heated area central hallways are usually the most suitable Do not locate in a bathroom or laundry as the moisture present in these rooms may settle on the fan when not in use The return air grille should be located so that it is unobstructed by carpets clothing furniture Air should not be drawn through areas that are not heated It is recommended that the return air grille is located at a low level system performance may be reduced if a high level return air grille is used N B Not Recomended above 2 7m In a single SCC zoned system the return air grille must be located in the common zone ie in a zone that cannot be turned off In a multiple SCC zoned system where their is common zone the return air grille must be located centrally Return air gri
18. d in some way at the top Risk Assessment e Is there a roof anchor to attach a harness and lanyard to If 50 instruction should be issued for the use of an approved harness or only suitably trained people used Are all tools and materials being used prevented from slipping and falling onto a person at ground level Is the area below the work area suitably protected to prevent people entering this area Does the work schedule take into account weather conditions allowing for work to be suspended in high winds thunder storms lightning or other types of weather giving wet slippery surfaces there an on going safety check system of harnesses ropes e What could the possible consequences be ladders and access lifting equipment and any anchor points e What can be done to reduce or better still eliminate on roofs before the commencement of work the risk e 5 there a system which prevents employees from working on or in roofs if they are unwell or under the influence of drugs or alcohol Are there any special conditions to consider i e excessive roof pitch limited ground area fragile roof electrical power lines A risk assessment of all hazardous tasks is required under legislation A risk assessment is an essential element that should be conducted before the commencement of work to identify and eliminate the risk of falls and other risks or to minimise these risks by implementing control measures This does
19. d with appropriate clearances Check that thermostat is wired correctly and installed in a suitable location Check that the heater is level in both directions critical for 5 star heaters to allow correct drainage of condensate Gas pressure checks Connect a manometer to the outlet pressure test point on the gas valve e Start the heater 3 STAR HEATERS Run heater and check pressure at outlet test point adjust if necessary All natural gas models 875 50 Pa Propane models TH315 20 25 TH330 OUTLET PRESSURE POIN 2500 200 Pa 1900 200 Pa REGULATOR ADJUSTMENT COVER Gas Out 4 amp 5 STAR HEATERS Run heater HIGH and check pressure at outlet test point adjust if necessary All natural gas models 875 50 Pa Propane models TH415 20 25 TH430 2500 200 Pa 1900 200 Pa TH516 2500 200 Pa TH23 32 1700 200 Pa Reduce fan speed and allow heater to switch to LOW and check pressure at outlet test point All natural gas models Propane models TH415 20 25 TH430 TH516 TH523 32 OUTLET PRESSURE TEST POINT 400 20 Pa 1100 100 Pa 1000 100 Pa 1100 100 Pa 800 100 Pa HIGH PRESSURE ADJUSTMENT Gas Out LOW PRESSURE ADJUSTMENT
20. eaters 75mm From a drain pipe or soil pipe 300mm From any other flue terminal cowl or combustion air intake Below eaves balconies and other projections Horizontally from an openable window door non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation 500mm From electricity meter or fuse box From a return wall or external corner Horizontally from any building structure or obstruction facing a terminal 1000mm From a gas meter From a mechanical air inlet including a spa blower Vertically below an openable window non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation 1500mm Horizontally in the direction of discharge from an openable window door non mechanical air inlet or any other opening into a building with the exception of sub floor ventilation Refer also AS NZS 5601 Gas Installations GAS CONNECTION All gas supply piping must be installed by a licensed gas fitter in accordance with Standard AS NZS 5601 Gas Installations Gas connection point All models 3 4 BSP female flare nut Gas supply piping must be sized to ensure a minimum gas pressure of 1 13 kPa for natural gas appliances or 2 75 kPa for propane appliances at the inlet to the heater with the heater and all other gas appliances operating at maximum gas rate Detailed pipe sizing informa
21. ect the combustion fan suction hose onto the pressure Switch suction tappings 1 for TH3 models 2 for 4 amp TH5 models use lower tapping s a gt Re connect wiring loom plug into socket Re connect the ignition lead and flame sense lead to Fenwal a ignition pack HOOK LOCATING TABS Re fit heater top panel SEN ENSURE TABS ARE LOCATED IN SLOTS AT BOTH SIDES TEST THE HEATER ONCE HAS BEEN COMPLETED SEELEY INTERNATIONAL INSTALLATION MANUAL 2 Reversing combustion flue outlet TH3 4 1 Remove side panels from combustion fan end of heater 2 Twist combustion fan towards burners lift fan up to separate from heater 3 Turn combustion fan 180 degrees locate fan feet in 4 round holes in flue pan twisting combustion fan towards burners to lock ADD ON REFRIGERATED COOLING TH Extra Air heaters are designed for use with an add on refrigerated cooling system these models include an X in their model numbers eg TH3X20 TH4X30 and TH5X32 The following points must be taken into account to ensure correct operation of both the refrigerated cooler and the heater Ensure that the refrigerated cooling unit is sized correctly to suit the house and the heater
22. er to get an understanding of their requirements Allow for an outlet near the return air to prevent drafts and cold spots For 1 SCC systems ensure that the COMMON zone is always heated even if it is only a small air flow The common zone must include a return air grille Explain to the customer the function of the return air duct and the need for a clear air path to the return air grille air cannot travel through closed doors For 1 SCC systems position the wall control the COMMON zone DO NOT in any way obstruct the flow of return air Zone fan speeds Zone fan speeds must be set to ensure an appropriate air flow for each zone If the fan speed is set too high for the number of outlets this may cause high air flow noise and will not be covered under warranty Kits and parts required for zoning 24V zone kit P No 077215 to suit 24Vac zone dampers Kit includes zone connection PCB communication loom 24Vac transformer 240V zone kit P No 077208 to suit 240Vac zone dampers Kit includes zone connection PCB communication loom PCB connection wires Multiple SCC s one SCC is supplied with each 4 amp 5 star installation accessories kit an additional SCC amp loom is required for each additional zone SCC loom kit P No 076010 Zone dampers and suitable wiring not supplied by Seeley International SEELEY INTERNATIONAL INSTALLATION MANUAL 4 CLEARANCES AND CONNECTIONS Minimum flue clearances for external h
23. floor Manual Digital Internal Underfloor Spectrolink SCC External Notes TH3 amp TH4 installation kits are also suitable for TG3 amp TG4 model heaters The Spectrolink Comfort Control thermostat is required to enable maximum heater functionality Zoning kits 4 amp 5 star heaters onl 24 Vac zone kit 077215 240 Vac zone kit 077208 077314 Spectrolink comfort control thermostat SCC and cable Note Zone dampers are not supplied by Seeley International and are not included in the above zone kits EXTERNAL INSTALLATION Heater base Construct the heater base and prepare wall opening to the dimensions shown in the table below ENSURE THAT THE BASE IS LEVEL IN BOTH DIRECTIONS Heater is approved for installation against a wall Refer to above kits tabel for flashing kit part numbers Heater Model TH315 TH415 TH320 TH420 TH325 TH425 TH330 TH430 435 TH3X20 TH4X20 TH3X25 TH4X25 TH3X30 TH4X30 516 523 532 5 23 TH5X32 Dimension mm Concrete slab Wall op B TH3 TH4 models 400 550 800 900 TH5 models Braemar HEATING f COOLING TH3 TH4 5 Miscellaneous kits KIT DESCRIPTION Spectrolink comfort control SCC and cable Side wall heat shield kit TH3 4 Flue guard kit KIT PART No 077314 077420 079073 TH
24. inlet panel must be fitted to the side of the heater do not fit the air inlet panel to the end of the heater SPLITTING AND RE CONNECTING THE H EATE R WIRING LOOM COMBUSTION f FAN SUCTION N RooM FAN All TH series heaters can be split in two remove fan box to assist HOSE in lifting heaters into ceilings and moving the heater into position HEATEXCHANGER END OF HEATER Splitting the heater Remove the heater top panel Disconnect the wiring loom at the plug near the top of the centre panels Disconnect the combustion fan suction hose from the pressure Switch suction tappings 1 for TH3 models 2 for TH4 amp TH5 SHESSURESWITCH Bea models use lower tapping s SUCTION CONNECTIONS lt 7 Disconnect the ignition lead and the white flame sense lead from ERSCHIENEN T the Fenwal ignition pack and feed through the grommet in the centre panel Remove the two retaining screws near the top of the centre panels from the room fan end of the heater Lift the room fan end of the heater to disengage from the locating tabs near the bottom of the centre panel Separate the two halves of the heater A OOM FAN END OF HEATER LOCATING TABS Re connecting the heater RE FIT 2 RETAINING Hook locating tabs into slots near bottom of centre panel SCREWS Re fit 2 retaining screws near top of centre panel Re conn
25. l details are provided on the specification label on the end panel of the heater gas type is given on the label next to the gas inlet Report any transit damage within 7 days Do not install the heater if it is damaged SAFETY INSTRUCTIONS Employers and Employees Responsibility Some points to consider The installation and maintenance of gas ducted heating units Some points to consider when working on or in a roof particularly at height has the potential to create Occupational e What is the best and safest access to the roof and working Health and Safety issues for those involved Installers are areas advised to ensure they are familiar with relevant State and What condition is the roof in Should the roof structure and Federal legislation such as Acts Regulations approved Codes surface be checked of Practice and Australian Standards which offer practical e Does the worker have appropriate footwear guidance on these health and safety issues Compliance with e Are all power cables extension leads safe and appropriately these regulations will require appropriate work practices rated equipment training and qualification of workers Seeley e Are all ladders tools and equipment suitable and in good International provides the following information condition as a guide to contractors and employees to assist in minimising Where ladders are to be used is there a firm stable base for risk them to stand on Can they be tied or secure
26. lle sizing Minimum grille dimensions mm Model kW Duct connection TH3 TH4 TH5 No filter With filter diameter mm 15 16 20 23 500 x 400 750 x 400 300 25 600 x 400 900 x 400 350 30 32 750 x 400 1000 x 400 350 35 900 x 400 1200 x 400 400 20 23 600 400 900 400 350 25 750 400 1000 400 350 30 32 900 400 1200 400 400 Equivalent grille sizes may be used Fitting a filter is recommended A filter may generate some air flow noise the owner should be advised The owner should be advised to clean the filter every two weeks and replace annually ZONING 4 amp TH5 TH4 and TH5 model heaters can be installed and set up to independently heat different areas within the home either from a single Spectrolink Comfort Control SCC or from up to four independent SCCs In each case zone dampers must be installed into selected duct runs to allow the air flow to a zone s to be turned on or off 1 SCC Thermostat Each zone is controlled independently from a single SCC The SCC must be located in a common zone ie a zone that cannot be turned off and that includes the return air Multiple SCC thermostats Each zone is controlled independently from its own SCC this allows zones to be set at different temperatures and to be controlled from within the zone Each zone that has its own SCC thermostat must include a zone damper Hints for zoned systems Talk to the custom
27. rain hose timber side wall Connect flue Use side wall flue condensate heat shield kit Remove amp discard drain transit plugs Terminate condensate 5 STAR ONLY P No 077420 Cond te drain t uf N on 5 drain in a suitable location FLUE SYSTEM amp CONDENSATE DRAIN TH5 External Wall Flue system Braemar TH5 heaters must be flued using 100mm plastic pipe and components complying with AS1260 e The flue terminal on the side of the heater is designed to accept either the male end of a 100mm DWV M F elbow or 100mm DWV pipe Connections The connection to the heater and all other joins in the flue and condensate drain system must be sealed to prevent leakage of condensate USE SILICONE SEALENT OR PVC SOLVENT CEMENT AND PRIMER FOR ALL CONNECTIONS Flue treminal The flue system must be terminated to outside with a 100mm DWV vent cowl as shown in the installation diagrams This is supplied in both internal and external installation accessories kits Maximum flue length e Maximum vertical rise 5 metres e Maximum total flue length 12 metres e Maximum number of bends 4 x 90 2 x 45 bends 1 x 90 Condensate drain Use either 15mm rigid PVC pressure pipe or 20mm rigid PVC electrical conduit Do not allow condensate to be discharged over electrical connections earth stakes concrete paths copper pipes or metallic roofs Do not discharge directly into guttering
28. ss SET when satisfied Enable installed zones SCC thermostat 4 amp 5 star heaters only not required where multiple SCC s are installed e With the SCC in OFF mode press and hold SET and press ZONE 1 Press the required zone buttons to enable installed zones Press SET when satisfied Set zone fan speeds SCC thermostat 4 amp 5 star heaters only e With the SCC in OFF mode press and hold FAN and press ZONE 1 Use the UP DOWN arrows to adjust the fan speed for the common or flashing zone Press SET to accept fan speed selected Repeat for all enabled zones Balance the air flows e With the heater running and all outlets open adjust balancing dampers to achieve a suitable air flow from each outlet Programming the thermostat SCC thermostat Discuss auto program requirements with the customer enter programming mode press and hold SET with the SCC in AUTO mode Use the UP DOWN arrows to adjust the day or group of days to be programmed then press SET system goes to WAKE time period Adjust time temperature zones and fan speeds Use UP DOWN arrows to adjust start time then press SET Use UP DOWN arrows to adjust required temperature then press SET Use UP DOWN arrows to select zones to be heated for time period then press SET Use UP DOWN arrows to adjust fan speed then press SET this step is not required in multiple thermostat systems System will go to next time period Repea
29. t setting procedure for AWAY HOME and SLEEP time periods Explain system operation to customer Explain the operation of the system to the customer home owner e Hand the operating instructions and warranty card to the customer home owner SEELEY INTERNATIONAL INSTALLATION MANUAL 10 TROUBLE SHOOTING amp DIAGNOSTICS DIAGNOSTIC CODES SCC thermostat required refer service manual for full instructions If the heater fails to start try the following 3 STAR HEATERS Code ipti Shutdown SCC displa Description p ay No power No type 5 green LED on BSC circuit board on 1 P 100 closed at start L1 Reset 1 e Plug in heater supply lead 2 P 100 failed to close L1 Reset 2 e Turn on power 3 P 100 open during run SSD Normal e Turn on circuit breaker 74 Ignition failure L1 Reset 7 No gas supply 9 Internal memory failure L2 A Reset 9 e Min supply pressure 10 HX OT1 opened SSD L1 Normal e 1 13 kPa 11 EFS shutdown SSD L1 Normal E 19 HX OT2 t start L2 Reset 19 e Has gas meter been installed ees N Reset e Turn gas on at gas meter 5 star heaters only Shut down type dependent on current operating status Thermostat not connected SSD Safety shut down Reset not required Connect manual 2 wire thermostat to L1 Lockout 1 User reset from SCC press RESET twice or
30. the zone that it controls Wall control placement is critical to ensure correct functioning of the heating system The following points must be taken into account Avoid direct sunlight Avoid mounting on external walls Avoid mounting near heat sources such as stoves TV sets etc Do not locate in the air stream from an outlet register Do not locate in draughty areas Do not locate in hallways Do not locate adjacent to return air grille Always fill cable entry hole in wall Braemar Spectrolink Comfort Control SCC The Braemar Spectrolink Comfort Control SCC is required to obtain full functionality with Braemar TH series heaters including zoning TH4 TH5 models and evaporative or refrigerated cooler operation TH3 TH4 TH5 models With the addition of an optional zone kit the TH4 and TH5 heaters can be used with up to 4 SCC s with each thermostat controlling its own independent zone SCC Wiring A 20m loom is supplied with the heater for connnection directly between the heater and the SCC e Plug the loom into the CC terminal on the BSC board in the heater Mounting the SCC e Feed the wiring loom through the large hole in the SCC mounting bracket and attach the mounting bracket to the wall Plug the wiring loom into the socket on the SCC and carefully slide the SCC into the mounting bracket Amo t 535 WED ZONE 112 314 24V Manual Thermostat All TH series heaters can
31. tion is contained in Standard AS NZS 5601 Gas Installations The maximum gas rate for the heater is located on the specification label on the underside of the heater lid An AGA approved gas cock manual shut off valve must be fitted in the gas supply line adjacent to the heater outside the heater cabinet to enable isolation of the heater for maintenance and or servicing Ensure that all air is purged out of the gas line Ensure that there are no gas leaks Gas Connection All Models ELECTRICAL CONNECTION e Electrical wiring amp fittings must be installed by a licensed Electrician Seeley International recommends that all Braemar gas ducted heaters are wired with a dedicated circuit from the distribution board with a separate circuit breaker Wiring must be installed in accordance with the relevant electrical standards amp regulations The electrical supply must be 240V 50Hz A conventional 10A 3 pin 240V GPO must be fitted adjacent to the heater Ensure that the polarity of the power supply is correct Active Neutral IMPORTANT ENSURE THAT POLARITY OF POWER SUPPLY IS CORRECT Braemar HEATING f COOLING TH3 TH4 5 THERMOSTAT LOCATION In a single wall control installation the wall control should be located central to the main living area approximately 1 5m above floor level The main living area should be confirmed with the occupants In a multipule SCC installation each SCC must be located in
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