1. USER MANUAL.
Contents
1. EA CON cate ce ae ene A coo 3 2 3 CORRECT AND SAFE USE OF THE RADIO CONTROL SYSTEM 2 2 41 00000000000000 3 24 PROGRAMMABLE FUNCTIONS sisiane 4 29 O OOT APN E E S 7 DG CARE OF THE RADIO CONTROL SYS TEM ssis TEE E 8 27 0280 A errr A E E E E E ee eee 8 28 WARRANTY 8 2 OUN 9 34 9 3 2 RECEIVER WIRING 10 4 SORI ee 11 5 E 11 42 MITO MINI TRANSMITTER UNIT CHARACTERISTICS 11 MITO MINI RECEIVER UNIT CHARACTERISTICS 11 4 4 BATTERY CHARGER CHARACTERISTICS 12 2 13 U ar SY ere es 13 14 142. facility to operate the machinery either manually or by cable All controversies shall come under the jurisdiction of the courts of Bassano del Grappa Vicenza Italy Page 8 ING_Man_MITO A MINI_00 doc RADIOCOMANDI Radio Remote Control System MITO A MINI 3 THE RECEIVER UNIT 3 1 RECEIVER LAYOUT BASE CARD LAYOUT LAYOUT SCHEDA BASE 2 5 T4 9 T10 2 9 22 START T12 STOP T1 NO T10 LEARN COM T10 STATUS NO T2 POWER COM T2 NO T11 BASE CARD COM T11 MICRO SWITCH NO START T12 COM START T12 8 1 5 1 FUSE 6 F1 PD1 CONNECTIONS TO POWER SUPPLY CONNECTION TO GROUND MORSETTI DI MORSETTO FILO TERRA ALIMENTAZIONE DIP SWITCH AND LED CHECK POSITION ON RECEIVING MODULE POSIZIONE DEI MICROINTERRUTTORI E SPIA CHECK SUL MODULO RICEVENTE a 6 e LED DIP SWITCH 2 SPIA ae MICROINTERRUTTORI od i 22 gt 2 2 js s 1 4 vet 2 9 8844804460840994 2 Pa 25 1 4 stor 7 1945 9 ING_Man_M
3. CTIONS Always charge Batteries without power interruptions and at ambient temperatures 5 C to 35 C Firmly plug the power unit lead into the socket under the battery charger Plug the power unit into its supply The Power light will come on Fit the transmitter on the battery charger pressing downwards until it clips into place The battery should now begin charging Check the indicator lights on the battery charger to make sure that the battery is being charged The Power and Status lights will indicate the battery charging progress POWER STATUS Charge condition Transmitter mounted on the battery charger Battery charged to 100 In high temperatures gt 45 C or low temperatures lt 0 C charging has been interrupted to safeguard the battery because the temperature limit has been exceeded Charging is restored when the temperature returns within the safety limits Rapid charging in progress The battery is charged rapidly to 70 Capacity approx time 2 5 hours Slow charging in progress The battery is charged slowly between 70 and 100 capacity approx time 2 5h When the transmitter is mounted on the battery charge any radio link with the receiver is terminated Page 13 00 RADIOCOMANDI Radio Remote Control System MITO A MINI 6 CONTENTS 1 25 USERI TRIC 100 2 CENE esta 2 22
4. Charged battery autonomy 209 approx 50 hours Flat battery warning approx 10 minute LS CONN 6 1267 811 11 11 19 113 60 26 EE 100gr E E E AR MITO A MINI Radi transmitter coding Module SWE A 00 built in or dedicated external PONO 9 30 CONS OND E lt 5W Relay outputs with NO max 8 commands Maximum voltage contacts 230 Vac Maximum current 10 10 A DC1 at 30V MAUI 1267 165 107 50 450gr 11 00 RADIOCOMANDI Radio Re
5. ING_Man_MITO A MINI_00 doc RADIOCOMAND Radio Remote Control System MITO A MINI 1 USER MANUAL Read this manual before using the radio control To make the manual easier to consult each section title is accompanied by a sign as a guide to the importance of the information given in the section SIGN lt lt MEANING IMPORTANT How to use the Radio control properly Radio control user instructions About the Radio control Radio control technical data Really know how to use the Radio control Radio control details IMPORTANT ANNEXES Legal paperwork when using the radio control instruction on compliance with statutory regulations What s more any parts requiring special care in bold print This manual can be changed without notice and is solely a guideline provided by Elca This edition has been updated with the help of feedback received from our customers so it can be considered a very valid aid for their work This manual and any annex are property of ELCA with all rights reserved Reproduction or transmission of any part of this documentation is prohibited in any form or for any reason without prior authorisation from ELCA The ELCA logo is a registered trademark Page 1 00 RADIOCOMANDI Radio Remote Control System MITO A MINI 2 USER INSTRUCTIONS 2 1 GENERAL OVERVIEW The ELCA MITO type radio control system is an innovative family of low power industrial radio
6. ITO A MINI_00 doc RADIOCOMAND 3 2 RECEIVER WIRING EXAMPLES Vdc SUPPLY WIRING DIAGRAM CABLAGGIO IN CONTINUA D 9 9 10 2 11 START 12 STOP T1 LEARN STATUS POWER Vac SUPPLY WIRING DIAGRAM CABLAGGIO IN ALTERNATA T4 T9 T3 T10 T2 T11 START T12 STOP T1 LEARN STATUS POWER Ds 09 48 gt De DSW1 2 52 93 94 95 Be 09 32 5 1 92 HVT1 10 Radio Remote Control System MITO A MINI T4 R R R R R START T12 _STOP T1 _ T9 5 _ 73 5 FUSE 6 F1 lt F1 NO T4 COM T4 179 9 T3 NO 1710 10 NO T2 T2 T11 T11 START T12 START T12 NO STOP T1 COM 5 1 V OV 14 4 9 19 T3 T3 110 10 NO T2 COM T2 COM T11 5 12 5 12 5 1 5 1 PHASE FASE NEUTRAL NEUTRO GND TERRA G V 00 RADIOCOMAND Radio Remote Control System MITO A MINI 4 TECHNICAL DESCRIPTION 4 1 GENERAL CHARACTERISTICS ELCA S r
7. amming submenus is entered the LED will give two rapid flashes in one second If a key is not pressed for 10 seconds the LED will stay on i e main menu e After making a selection in any of the submenus the status LED will give 3 flashes at 1Hz and then return to the main menu e When in a submenu and no selection is required to return to the main menu wait for the 10 second time out this cannot be done manually Page 4 00 RADIOCOMANDI Radio Remote Control System MITO A MINI e Change frequency group O ko A When in the main menu press T2 to enter the Change Freq submenu 0 0 8 different groups can be set each with 3 frequencies by pressing the keys given in table below MHz Group 2 434 150 434 375 434 660 2 X X 1 1 Group 3 434 225 434 450 434 700 MHz Group 4 434 275 434 500 434 750 MHz 5 434 125 434 350 434 625 MH Group 6 434 175 434 400 434 675 MHz Group 7 434 250 434 475 434 725 MHz 8 434 300 434 525 434 775 2 Auto shutdown time When in the main menu press T3 to enter the Shutdown Time submenu 4 different times can be set by pressing the keys in the table below Key 110 Key T11 10 sec set temp tx mode See Not
8. battery charge is not sufficient to ensure a proper transmission of the commands the Check light will begin to flash slowly about 1 flash every 2 seconds for about 10 minutes before the transmitter finally shuts down When the low battery charge signal appears it is good practice to place the machine in a safe mode shutdown the transmitter unit and place it on the battery charger to charge it 2 4 PROGRAMMABLE FUNCTIONS The keypad has the following programming options Change frequency group Auto shutdown time Pin code Lock key programming Key attributions e Accessing the programming mode Main Menu CHECK OD ais 4 CAUTION It is good practice to always program the functions with the machinery shutdown or with the receiver power shut off to avoid accidental machine commands Shutdown the transmitter and then press T1 112 at the same time At this stage the status LED will flash at 1Hz on off for equal times and after 5 seconds the status LED will light up continuously This indicates that the main menu of the programming mode has been entered and the transmitter will no longer send commands Ifa key is not pressed for 10 seconds the transmitter will quit the programming mode and shutdown The main menu be exited at any moment by pressing key 1 The transmitter will quit the programming mode and shutdown e When any of the progr
9. controls designed for controlling appliances that do not require a safety category 1 Stop command The ELCA MITO type radio control system is made up of two main parts The transmitter unit AT that permits the operator convey to the receiver the sequence of digital data that makes up a given command The receiver unit AR that decodes the sequence of digital data and converts it into the electrical impulses required by the machine to actuate the command The use of electromagnetic waves means that the control system leaves the operator free to move around the machine in fact the transmitter unit does not require connecting cables so the operator can stand away from the machine in perfect safety and in an optimum position for controlling the machine movements Each radio control uses a specific transmission telegram univocally programmed by the manufacturer and is not modifiable so each transmitter unit will only operate with its associated receiver unit and therefore will not interfere with other radio controls The working frequency is automatically selected when the transmitter is activated according to availability and lack of disturbance and persistent radio disturbance will automatically trigger a frequency change without interrupting operations Page 2 00 RADIOCOMANDI Radio Remote Control System MITO A MINI 2 2 THE KEYPAD CONTROLS The left hand diagram illustrat
10. e S 3 min default only for cont tx mode 10 min only for cont tx mode 1 Off only for cont tx mode NOTE This setting changes system configuration from Continuous Transmission i e Start key to activate radio link and Stop key to end to Temporary Transmission where keys T1 and 12 are normal function keys and transmission is activated by pressing any key only ending after the 10 second time out IMPORTANT Remember to set the micro switches on base card with dip1 On and dip2 Off for a correct operation of the T1 and 12 relays Page 5 00 RADIOCOMANDI Radio Remote Control System MITO A MINI e Pin Code When in the main menu press 4 to enter Pin Code submenu Now set a sequence of 3 different keys After the third key is pressed the setting is saved and the main menu is automatically restored To eliminate the setting press 4 and then 1 Note 1 This function can only be used for continuous transmission No 10 second auto shutdown Note 2 The default setting is with no Pin code Note 3 If the pin code is forgotten a new keypad has to be programmed or the lock keypad function has to be cancelled to be able to use the transmitter e Command lock programming This will activate or interrupt the transmission of a channel by just pressing a key once The command is stopped by pressing the same key a second
11. e new data entered the STATUS light will go out if this does not happen the codes have not been cancelled and the whole procedure has to be repeated 7 Shut off the receiver power 8 Return the micro switches to their original settings before the cancel procedure Now record new codes so that normal operation can be restored to the system Ce Note If a transmitter is no longer used or replaced there is no need to cancel its ID code on the receiver unless the maximum number of codes has been reached 1 If the receiver does not code recorded it the STATUS light will remain on Page 7 00 RADIOCOMAND Radio Remote Control System MITO A MINI 2 6 CARE OF THE RADIO CONTROL SYSTEM During maintenance the receiver unit must not be powered and the transmitter unit must be shutdown Even though the radio control system is practically maintenance free some care and attention will ensure that the radio control system is kept in perfect working order Periodical routine maintenance Transmitter Unit Clean with a soft brush and damp cloth do not use alcohol or solvents Check the battery charger contacts are clean Make sure the box is not damaged Moreover to ensure a long working life to the Radio control System the following recommendations must be observed Transmitter Unit Protect it water sprays and heavy rain Do not leave i
12. es the keypad for the 6 function plus start amp stop version Transmission begins when the Start key is pressed after entering the Pin code if this has been programmed and ends when the Stop key is pressed or by auto shutdown when no transmitter key is pressed for a set time default 3 minutes The right hand diagram illustrates the keypad for the 8 function version With this version transmission begins when any key is pressed and ends if no key is pressed after approx 10 seconds 2 3 A CORRECT AND SAFE USE OF THE RADIO CONTROL SYSTEM IMPORTANT The radio control operator must very well acquainted with the functions and characteristics of both the Radio control and the machine connected to the receiver unit Watch all the machine movements actuated by the radio control Shutdown the transmitter unit whenever work is suspended even for brief period Do not rely the auto shutdown function Never leave the transmitter unit unattended Remember that the transmitter unit can actuate the machine movements even if it is situated enclosed place and a long way away from the receiver unit Its improper use can cause severe damage and injury Never wash the units with a water spray only use a damp cloth use it inside shielded locations e g inside the drum of a concrete mixer some of the more common functions Activation On continuous transmission versions having Start and Stop k
13. eys press the Start key and the transmitter s Check light on the transmitter will begin flashing If a Pin code has been programmed this must first be entered before the Start key is enabled On temporary transmission versions without Start and Stop keys press any key to activate the transmitter and the Check light will begin flashing CAUTION The transmitter will only activate if the batteries have sufficient charge and if the receiver unit is powered and operational Commands Press the control keys related to the actions that the machine has to perform Shutdown On continuous transmission versions press the Stop button and the transmitter s Check light will go out after about 2 seconds On temporary transmission versions the transmitter will automatically shutdown about 10 seconds after the last key has been released Auto shutdown Automatic shutdown of the transmitter when it is not being used If this function is enabled the transmitter will shutdown if no key is pressed for a set period of time The default setting is 3 minutes Passive safety function If there is an interruption in the radio link or radio interference is affecting all available frequencies the receiver unit will automatically shutdown Page 3 00 RADIOCOMANDI Radio Remote Control System MITO A MINI Battery charge indicator When the battery is normally charged the Check light will flash rapidly 1 flash sec When the
14. he receiver module Set micro switch 4 on the receiver module to ON and 1 2 and 3 to OFF Power the receiver and the STATUS light on the base card will come on Activate the new transmitter The STATUS light on the base will remain on while the LEARN light will flash 5 times when the code learn procedure is complete If there is an error e g an attempt to learn the 21 code the LEARN light will flash rapidly 6 Repeat the procedure from 5 for any other transmitters that have to be recorded 7 Set micro switch 4 to OFF the base must be powered otherwise it will not save the new data entered the STATUS light will go out if this does not happen the codes have not been learned and the whole procedure has to be repeated 8 Shut off the receiver power 9 Return the micro switches to their original settings before the learn procedure eho e Cancel procedure To access the cancel procedure and erase all the ID codes recorded on the receiver 1 Shut off the receiver power Open the receiver cover and make a note of the micro switch settings on the receiver module Set micro switch 4 on the receiver module to ON and 1 2 and 3 to OFF Power the receiver and the STATUS light on the base card will come on Set micro switch 1 to ON The LEARN light will come on Now set micro switch 1 to OFF The LEARN light will flash 5 times and go out 6 Set micro switch 4 to OFF the base must be powered otherwise it will not save th
15. l Radio CONTON YPO ee EE E eet EN MITO A EAE A E E A E E E E ES UHF ISM band working 434 075 434 775 MHz 19 gt 10 Working temperature 20 55 Storage and 20 55 sie ge are nn eee eee ee ee eee eee ae 150 lt 25 4 2 AT MITO MINI TRANSMITTER UNIT CHARACTERISTICS 118191 MITO A MINI Radio transmitter coding 0220000 0 60 5 00 Se et ce eet ie he ventas ec built in Built in lithium polymer battery pack 3 7 V 1100 mA 2181216 101 lt 25 PD 6 461216 lt 0 1 W lt 3 mW ERP Flat battery Warning 3 4 Flat battery shutdown 3 0 V
16. mote Control System MITO A MINI 4 4 BATTERY CHARGER CHARACTERISTICS SUPPO 8 eC ee eee eee 5 0 he tact ccna eens ce ee cc eee lt 3W Rae OUMU VONAGO icant tc oder vedi cae eye es esr dn tortie 4 2 V Rated OUND UT 450 U SPE lt 4 hours 20 55 5 40 dates nse 110x75x60 cate 100gr AC Power unit Power Unit SUPPLY 80 250 Vac 50 60Hz 226 E E A E 50 1 5 Power unit for cigar lighter sockets Power nit SUD DIY voltage ia 9 30 UU VON AGS 50 1 FRANC Ol 5 W 12 00 RADIOCOMAND Radio Remote Control System MITO A MINI 5 BATTERY CHARGER 5 1 USER INSTRU
17. t in the sun Do not wash it with water sprays or compressed air Do not immerse the unit in water 2 7 DISPOSAL When the radio control is broken or obsolete it must be disposed of at a differential waste collection centre Moreover old batteries must be disposed of in specific collection bins 2 8 WARRANTY The Elca MITO type Radio Control System has a 24 month warranty with effect from the purchase date as confirmed by the date of the Shipping Note which must specify the serial number of the Radio Control System Elca provides warranty cover on the Radio Control System for manufacturing defects in all its component parts ascertained under the manufacturer s indisputable opinion The battery pack has a 12 month warranty from the purchase date The user shall deliver and collect the unit to and from an Elca authorised aftersales service centres and the defective parts will be replaced free of charge If a technician is requested on site the customer will be charged transfer expenses however the faulty parts will be replaced free of charge The warranty shall be invalidated for tampering by unauthorised person not specifically authorised by Elca and in cases of improper use and installation The warranty does not cover damage or loss during transport of the Radio control System Elca shall not be held liable for damage to objects or injury to persons Elca shall not be held responsible for machine downtimes since the user must have the
18. time When in the main menu press 9 to enter the Lock Command submenu Now press any key to activate or if activated to release the Lock command function except the Start and Stop keys which cannot be programmed with this function When each key is pressed the setting is saved and automatically returns to the main menu Note 4 This function can only be used for continuous transmission i e No 10 second auto shutdown Note 5 The default settings for standard radio controls do not include this programming function it has to be selected by the user Page 6 00 RADIOCOMANDI Radio Remote Control System MITO A MINI 2 5 ID CODE LEARN PROCEDURE When a transmitter has to be associated with a receiver the transmitter ID code has to be memorised on the receiver The ID code is a univocal identification attributed by the manufacturer to each transmitter so that unregistered transmitters cannot control the receiver mounted on the machine When several transmitters are recorded on one receiver the first transmitter to take control of the receiver has exclusive access over the others while the transmission link is maintained The receiver can store a maximum of 20 codes e Learn procedure To access the learn procedure so the receiver can record the ID code of a transmitter 1 Shut off the receiver power Open the receiver cover and make a note of the micro switch settings on t
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