TCXC-User Manual-04a8
Contents
1. Mod TCXC CANopen FIELDBUS MODULE FOR PNEUMATIC MANIFOLD VALVES i I O SIGNAL Industry standard connection M8 M12 M23 7 8 Integrated connection to manifold valves ISO VDMA amp Compact Series 24 coils valves capability Auxiliary max capability of 64digital input 40digital output Optical amp via network Diagnostic Monitor IP 65 protection grade rev 04a8 EF Pgtdi24 UNI VER DOr We WC re ra E EEE E GEETE EEEREN ERORI EEE EEE R EE EEE EEEE ETE E EEEE EER EEN EEE EEN 3 ADDE VIOT s see EEE tc EAEE EEEE EEEE EEEIEE RAEE EEEE EEEE EEEE EE a 3 Legend Koj 04000 M n 4 System ges goli ETA A y 4 Mode inis rs ION ERRF p 5 P10 Compact ma P15 Compact ma nifold dIMENTIONS m HII m nh hmmm n hh h nnn rrr nean 5 nifold dIMENTIONS ccccccccccccceccccuuceeecesuueeeeeessaueeeeenuauseeteennnaeetensuanneneenggnnenntes 6 ISO VDMA manifold dimentions sssssee Hm n nnnm mnn nhe nhan nnns nre 7 EDS file specifica ii RR Connectors pin asslQgNeMEenNt s s ssssssssssssssstsavavatararksksksasnenraratanananaranrararararararkrkLILILAJ 7 System supply connection eem esesis re mesesia ese esa ese sisse ese sisse sess nnn 8 Terminal network reslstor s sscscscsssececetestecntatqnteratatqnteratatqeteratatqereratatqeratatatqeratatattezoj 9 H2. Terminal network resistor A DeviceNet must be terminated at each end of the trunk line The host controller and the last slave on the network must always be terminated to eliminate reflections even if only two nodes are present The DeviceNet specifications for the terminating resistor are e 121 ohm 5 CAN L e 1 metal film e Watt 1210 4 CAN H Connect terminating connector part No TZ M5M12 T on the Output Bus connector Pg 9 di 24 UNIVER How to Set the Module Address Max Valid Node Address are 01 to 89 Each module is delivered set for node address 63 The Dip or Rotary switches are located on the top panel MSD LSD NODE X ADDRESS d x Rotary Switch pla Lo X10 Most Significant Digit X1 Least Significant Digit 6 3 Address Set To set the address remove the cover tourn rotary switch to the desired address tourn OFF the device and then tourn ON again The address is read only at power up Remember to close the cover cap again to guarantee the protection degree Baudrates function mode The adapter supports these rates From 10Kbaud to 1Mbaud Baudrates setting table DOIOMSDISWICH XLSDswich 0 1 2 3 4 5 6 7 1000 The device scans the setting code at firstly power supply it Baurates setting mode Before supplying the device Set the MSD rotary switch X10 on 9 position Set the LSD rotary switch X1 according to the
3. y 19 System configuration examples s sssssssscecessevesnrersevernratanternratarteraratatternratanternratantetoj 20 Dangers and resi Dangers caused EE TRTR 22 DY IMDPrOpeErT USE 22 Correct and incorrect USe ehem hne nnn nna assesses assesses ases 22 Frequency of pro Instructions rega Ordering string o grammed MAINTENANCE ccnl 22 rding removal elimination of waste materialS 22 Miei IS TO SS c A 23 Every conceivable measure has been taken to ensure the correctness and completeness of this documentation However as errors can never be fully excluded we would appreciate any information or ideas at any time I liaison We wish to point out that the software and hardware terms as well as the trademarks of companies used and or mentioned in the present manual are generally trademark or patent protected Pini ricco Po 2 gi 24 UNI VER Important note To ensure fast installation and start up of the units described in this manual we strongly recommend that the following information and explanations are carefully read and abided by Personnel Qualification The use of the product detailed in this manual is exclusively geared to specialists having qualifications in PLC programming electrical specialists or persons instructed by electrical specialists who are also familiar with
4. Clamp screw Clamp screw Clamp screw Clamp screw Clamp screw a Cablare Network Terminator Network Terminator Protection grade IP65 IP65 IP65 IP65 IP65 IP65 IP65 IP65 IP65 IP65 Additional accessories for connecting can be found on www univer group com webside Pg 19 di 24 05 00 fiso TCxC fieldbus device with integrated COMPACT MANIFOLD TCxC fieldbus device with integrated COMPACT MANIFOLD and remote expantion module for distribuited manifolds connection Il om m ESTE l st ul i i i LI 1 HI il TCxC fieldbus device with integrated ISO VDMA MANIFOLD Pg 20 di 24 UNIVER TCxC fieldbus device with integrated COMPACT MANIFOLD and remote expantion module for distribuited manifolds connection TSCFN24Sxxx TCxC fieldbus device with integrated COMPACT MANIFOLD and remote expantion module for passive MULTIBOX modules TEXC fieldbus device with remote expantion module for passive MULTIBOX modules sj EVEN A 13 21 ci 24 UNI VER There aren t residual risks that may cause damage to the health of the person exposed In case of maintenance the operator is alerted by a visual sign placed near the high risky areas where there could be voltage dangers Dangers caused by Improper use It is recommended to use only origina
5. This Bit becomes active when module extended diagnostic are present INPUT OUTPUT DIAGNOSTIC MODULE NIBBLE BYTE 4 7 GW Module info Monitor Bin Code Description 0000 This Value indicate no error present 0001 This Value indicate VA24 voltage missing 0010 This Value indicate one or more outputs in overloaded or in short circuit condition 0011 This Value indicate detection of internal bus communication errors caused by an high level of noise coupling the cables connected to the module 0100 This Value indicate module fail 0101 This Value indicate overload or short circuit is present in one or more input module connectors Code value from 0110 to 1111 are not assigned Output module only stia Pneumatic Automontion Pg 15 di 24 UNIVER COD TC81412 N 8 Digital Input M12 COD TC81412AS N 8 Digital Input M12 AUX SUPPLY COD TC8U412 N 8 Digital Output M12 Input Output M12 Female wo cura Looking into sockets MENU ovs O COD TC81808 N 8 Digital Input M8 Input M8 Female Looking into sockets Input 0 0 Input 0 1 Input 0 2 Input 0 3 Input 0 4 Input 0 5 Input 0 6 Input 0 7 Input 1 0 Input 1 1 Input 1 2 Input 1 3 Input 1 4 Input 1 5 Input 1 6 Input 1 7 NC OV INP SUPPLY DV SHIELD Output 0 0 Qutput 0 1 Qutput 0 2 Qutput 0 3 Qutput 0 4 Qutput 0 5 Qutput 0 6 Output 0 7 Qutput 1 0 Qutput 1 1 Qutput 1 2 Qutput 1 3 Qutpu
6. 56 EDS file specification EDS is an abbreviation of Electronic Data Sheet EDS file on disk contains configuration data for specific device types information about configurable attributes for a device including object addresses of each parameter and provide for an open configuration tool while reading the device information and recognizing the device characteristics Connectors pin assignement 4 1 M12 A coded Aux Supply MALE Looking into pins Bus OUT FEMALE Looking into socket Bus IN MALE Looking into pins Pg 7 di 24 NI System supply connection a Connect the module to the appropriate CAN network cable The PE connection has to be connected externally to the ground The fieldbus module requires a dual power supply VLS24 24Vdc for the Logic amp Sensor supply VA24 24Vdc 10 15 for output and manifold valves Li IT e mue sle i 6 0il m alco le Supply Example K E e clima Fw o pg e A i rmm J uo Eio m 9 e 7 1 ba e O 4 7 pe 0 9 6 AUX Supply d f 3 pa Pg 8 di 24 UNI VER Dual Power Supply System AUX OUT SUPPLY INPUT INPUT INPUT MODULE MODULE MODULE LOGIC INPUT MANIFOLD VALVES TC8l412 TCBIA12 TAZ SUPPLY a I l l Triple Power Supply System using TC81412AS Input Module INPUT INPUT INPLIT MODULE MODULE MODULE TC8412 TCBMI TCBMAZAE AUX INPUT SUPPLY
7. Module No 5 Module No 8 Module No 7 Emergenc Content 9 y Error Code Notel The module transmits one Emergency Telegram in case one or more Input modules generate errors Note2 The module transmits one Emergency Telegram in case one or more Output modules generate errors Note3 The module transmits two Emergency Telegrams in case one or more input and one or more output modules generate errors Note4 Bit 6 of Byte 3 define if the Emergency Telegram has been generated by Input or Output modules MANUFACTURER SPECIFIC ERROR FIELD MAIN DIAGNOSTIC BYTE 3 Bit Description This Bit becomes active when the VA24 is no power supply 0 24V Main power loss pin4 of Power Supply connector In this condition the coils of the valves are not supplied to even if the logic command Is ON This Bit becomes active when the module is in fault 1 Module fail condition replace the module This Bit becomes active when one or more outputs are 2 Output fail overloaded or in short circuit condition for the auxiliary output module not supported on TB3P and TB4P module This Bit becomes active when internal bus communication High noise level errors are detected caused by an high level of noise coupling the cables connected to the module This Bit becomes active when an overload or short circuit is 4 24V Input power loss present in one or more input module connectors 5 Reserved 6 I O module Value 0 for Input modules Value 1 for Output modules
8. the valid standards UNIVER S p A declines all liability resulting from improper action and damage to UNIVER S p A products and third party products due to non observance of the information contained in this manual Intended Use For each individual application the components supplied are to work with a dedicated hardware and software configuration Modifications are only permitted within the framework of the possibilities documented in the manuals All other changes to the hardware and or software and the non conforming use of the components entail the exclusion of liability on part of UNIVER S p A Please direct any requirements pertaining to a modified and or new hardware or software configuration directly to UNIVER S p A Safety Notes Attention Switch off the system prior to working on bus modules In the event of deformed contacts the module in question is to be replaced as its functionality can no longer be ensured on a long term basis ESD Electrostatic Discharge The modules are equipped with electronic components that may be destroyed by electrostatic discharge When handling the modules ensure that the environment persons workplace and packing is well grounded Avoid touching conductive components e g gold contacts Abbreviation DI Digital Input DO Digital Output I O Input Output ID Identifier HW Hardware SW Software LSB Least Significant Digit MSD Most Significant Digit VLS24 Logic amp Sensor power
9. 007 Harmonised European standards Univer S p A declares under the own responsibility that the Device in object is Device Remote I O amp Manifold Valves Control EN 61000 4 3 1996 in compliance with the EMC directive prd ite Term TCxC TExC EN 61000 4 2 1996 89 336 EEC with amendaments for EN 61000 4 4 1996 92 31 EEC and 93 68 EEC through Manufacturer Univer S p A ice 1996 conformance whith the following MORET EN 6100 48 Harmonised European standards C ITALY EN 61000 6 2 1995 tel 39 02252981 fax 139 0225298310 EN 61000 6 4 1993 R8D Manager signature ay JIII Pg 18 di 24 FieldBus accessories ordering code Code TSCFAMCF TSCFSMCF TSCFSMCM TZ F4M12 TZ F5M12 TZ M5M12 TZ M5M12 B TZ F5M12 B TZ M5M12 BT TZ F5M12T Description DeviceNet 4 pin female Generic Aux Power Supply DeviceNet 5 pin female DeviceNet 5 pin male Profibus DP 4 pin female CANopen 4 pin female Interbus S 4 pin female DeviceNet 5 pin male CANopen 5 pin male DeviceNet 5 pin male CANopen 5 pin male Profibus DP reverse keyway 5 pin male Interbus S 5 pin male Profibus DP reverse keyway 5 pin female Interbus S 5 pin female Profibus DP reverse keyway 5 pin male DeviceNet 5 pin male CANopen 5 pin male Size 7 8 7 8 7 8 M12 M12 M12 M12 M12 M12 M12 Type Clamp screw Clamp screw
10. baudrates setting table for the requested value default 1Mbts Turn on the power and then set the Address Code on rotary switches Turn off the device supply wait a few second and turn on the supply ooo Pneumatic Automotion Pg 10 di 24 UNIVER Module diagnostic and status indicators LOGIC STATUS CAN RUNZERR OUT also pac CAN RUN ERR OUT LOGIC STATUS SUPPLY Red ON FLASH 1 FLASH 2 FLASH 3 FLASH 4 FLASH 5 FLASH 6 FLASH 7 FLASH 8 FLASH 9 FLASH 10 FLASH 11 System ready Node power ON amp ready Node off line or not powered Bus connected Bus disconnected Actuator Supply Actuator Supply present Actuator Supply missing Diagnostic No error Actuator supply missing Output overload High noise level Auxiliary Modules Fail No I O module detected Reserved Reserved Unknown module Input supply missing or protection active Reserved Oversize I O Byte For Network diagnostic functions see pg 15 a Pg 11 di 24 UNI VER Module specifications FieldBus Data CANopen Bus Input Connector Bus Output Connector Bus Function Display Circular M12 Male 5 pins Circular M12 Female 5 pins LOGIC STATUS Green CAN RUN _ Green Red Auxiliary Function display Out Supply Green Local Diagnostic_ Red Address Slave Switchable 00 to 99 Communication Rate Autobode mode 10 20 50 100 125 250 500 800Kbaud 1Mbaud EDS filename TCXC eds Basic Mo
11. ctor 32 DI 84DI 32DO i MEDO 7 Two modules 16715 dig put plus 16 16 digital output sv 84DO ne module igital input plu 18 it 32DI 32D0 64DI 64D0 uu ot occ Pneumatic Automotion Pg 23 di 24 UNIVER M EE ERA Pg 240724
12. dule part code TCXC Electrical Data Power Supply connector Circular M12 4pins male A code Logic Digital Input Voltage Supply VLS24 24 Vdc 2096 Logic Nominal Current 100MA Digital Inputs max Current 1A 20 C overload protected 20MA per input Output voltage Supply VA24 24 Vdc 10 15 valves coil range Output Current VA24 all output Output Manifold Valves Capability 24 coil max 12 bistable valves 1 5A per 12 coils Auxiliary Digital Output Capability Auxiliary Digital Input Capability Environmental Conditions 2 5A Max overload protected max 40 digital output 5 auxiliary module max 64 digital input 8 auxiliary module weight 3709 Overall Dimentions 85 x 123 x 75 mm MTBF Mean Time Between Failures 197 359 Hours 509C Protection Degree IP 65 IEC 60529 Relative humidity 5 to 8596 IEC 60068 2 30 Operating Temperature 5 C 509C IEC 60068 2 1 Storage Temperature 25 C 809C IEC 60068 2 2 Vibration Shock operating 5g tested 10 500Hz 229 IEC 60068 2 6 IEC 60068 2 27 Pneumatic Automontion Pg 12 di 24 UNIVER IGITAJ po OO OO La 4 UL B input O po Za O OO 9 5 Integrated manifold valves output IC Auanary Digital I O C Auxiliary Digital 170 O FieldBus Interface Module Module Module oS i j ELI O NL ee cd s LES LU Ie The physical position of the expansion modules establishes the increment of the Data Byte al
13. l spare parts They are to be considered including the misuse conditions of any modifications or changes of any kind that the user arbitrarily Correct and incorrect Use The FieldBus Slave control unit in all its models can be used only as reported on the operative manual manufacturer The requirements of security and reliability of the unit are guaranteed only by using original components Frequency of programmed maintenance The unit was designed and built so as not to require a specific scheduled maintenance Instructions regarding removal elimination of waste materials If you wont to disassemble the unit is necessary to observe some basic rules to safeguard the health and the environment Cables liners and plastic components must be disposed separately from all other materials The metal parts must be grouped by type of material LH Pent Mon Pg 22 di 24 UNI VER Ordering string of fieldbus modules fj mi rf n C Hi Bn e rj r rj FieldBus Module Auxiliary lO Module Remote lO Definition Definition Module Definition SERIES Manitold plugin amp VO module VO module Standard connection M12 Multibus connection M23 FIELDBUS A As interface emera D DeviceNet 54464 VO 1 rersuss 3243200 P PROFIBUS dp HAVO AUXILIARY DIGITAL INPUT M 08 16 24 32 40 48 56 64 DIGITAL INPUT TYPE M17 standard digital input supply conne
14. location according to a sequence which evolves increasingly from the FieldBus module to the left Output manifold valves consumes data definition mel az ee Consumes Consumes Consumes 9 side14 l 0 1 1 0 17 2 0 sidel2 2 0 2 10 1 1 18 2 1 side14 3 0 3 11 1 2 19 2 2 Valve side12 4 0 4 12 1 3 20 2 3 Function sidel4 5 0 5 13 1 4 21 2 4 side12 6 0 6 14 1 5 22 2 5 sidel4 7 0 7 15 1 6 23 2 6 side12 8 0 0 16 1 7 24 2 7 The digital output manifold valves use always 24 Bit 3 Byte UNI VER Function I The maximum auxiliary digital output configurable are 40 Bit 5 Byte Auxiliary Digital INPUT produces data definition S Module sit A 8 G6 P 1 4 0 1 1 0 2 0 EN m E EE NN P 1 2 0 2 1 1 2 1 3 1 4 1 5 1 6 1 P 2 4 2 2 3 2 Port Pin P 2 2 2 3 3 3 Function P 3 4 0 5 1 4 2 4 3 4 4 4 5 4 6 4 P 3 2 0 6 1 5 2 5 3 5 4 5 5 5 6 5 P 4 4 0 7 1 6 2 6 3 6 4 6 5 6 6 6 P4 2 0 0 1 7 2 7 3 7 4 7 5 7 6 7 eS The maximum auxiliary digital input configurable are 64 Bit 8 Byte LH piumato saranno Pg 14 di 24 EM RR SA Diagnostic definition and configuration The Emergency Telegram consist of 8 bytes with the data as shown below Emergency Object Data Byte 0 1 2 3 4 5 6 7 uoj Manufacturer specific Error Field Register Object Main 0000 0000 0000 0000 0000 0000 0000 0000 Module No 2 Module No 1 Module No 4 Module No 3 Module No 6
15. ow to Setthe M odule Address ei 10 Baudrates function Mode m nm mh hehehe nnn nnne anrea assesses assesses 10 Module diagnosti c and status indicators ccc esccceececsaeeeeeesguueeeeenguueeeeensaueeetenguuneetenngnnnnntes 11 MOUUISSPeCII CAOS 12 Valves Coil amp Inp Output manifold ut Output Slot Allocation as oorr rrr trema ener n n teer te eee 13 valves consumes data definition sssssscssssssseesuuuueseesauaneaneesunnsos 13 Auxiliary Digital OUTPUT consumes data definitioN 14 Auxiliary Digital NPUT produces data definition eescececesesesatatatatatatntanaanaranaravasa 14 Diagnostic definition and configuration ee ee ee ee ee ee eee e ee ee ee eH eH EE EASA ESSA EASA EA EASA EE EE EERE EEE EEES 15 Auxiliary Digital Auxiliary Digital Modules Assemb O Modules Connectilon s sesescscscesevasentateecevetetantatararnrnveranentatatncese 16 O Modules SpecificatiONSs s s ssesssssteteeceserenentatatarnrnrerentatatarnceso 17 1 II 18 Identification Label ssssssssssssssessuunnnnnasuunnnnnekkannasketkuanaskrenuantantetauanastetauanaanetavantos 18 Conformity decla FieldBus accesso fe 18 ries ordering CO RRR m m
16. supply VA24 Output power supply LH Tenia rim Po 3 di 24 UNIVER Legend of symbols up N Important Note A Attention Danger rj More Information e Recycling Recyclable Material System descripiton The TCxC is a modular fieldbus slave device for controlling manifold valve and digital input and output which use CANopen fieldbus The system structure here described consists of an MANIFOLD OUTPUT INTERFACE 1 of an FIELDBUS module 2 of an AUXILIARY DI DO modules 3 the end module 4 completes the system Pg 4 di 24 UNIVER Module installation Before installing the module verify that all its parts are intact and have not been damaged during transport pay attention to the overall dimentions OE OS AMA 6 OO bun B inPUT 123 113 o o V E Q AMA Cp 4MA 30 s s Auxiliary DI s Auxiliary DI FieldBus Module 18 55 55 55 30 The overall length changes according to the numbers of the auxiliary I O modules used and manifold valves type P10 Compact manifold dimentions l aasasaasencacan ath mon A tonmiotion Pg 5 di 24 P15B series 22 n x16 5 pt P15F s Pg 6 di 24 UNIVER ISO VDMA manifold dimentions e sassseseesesseso 147 VDMA26 131 VDMA18 137 VDMA26 121 VDMA18 56 D mm VDMA 26 N valves x 27 60 D mm VDMA 18 N valves x 19
17. t 1 4 Qutput 1 5 Qutput 1 6 Qutput 1 7 NC NC OV GND COD TCR32UD 16 16 Digital Output Remote module COD TCR32ID 16 16 Digital lutput Remote module Max radius of the curve static 80mm dynamic 120mm Outer diameter 8mm PG9 TSCFN16D000 Pg 16 di 24 UNI VER Auxiliary Digital I O Modules Specifications Input Module specification Part Code TCR32ID Termination type Sub D 4xM12 8 x M8 2 x 25pins Input per Module Oo 8 8 16 16 Switching Logic 2 or 3 wire PNP devices Operating Voltage Supply VS24 24V dc 25 Power dissipation max per module 0 18W Sensor Source Current per input 20MA Signal logic OFF 30V dc to 5V dc Signal logic ON 13V dc to 30V dc Typical input Current ON state max 5mA Typical input Current OFF state max 1 1mA Nominal Ipedence 5kohm Delay Time ON to OFF 1mS Status Display Valid Input yellow indicator ON Output Module Specification Part Code TCR32UD Termination type Sub D 2 x 25pins Output per module io R C 164 16 Switching Logic Sourcing Output Output Voltage Supply VA24 24 V dc 1596 valves coil range Power dissipation max per module 1 8W ON state Current per Output 0 3A ON state Surge Current per Output 10mS 1 0A Overload protected per Output 1 2A Module Current rating max 1 5A 1 Status Display Energized Output yellow indicator ON Environmental Conditions weight 70g Overall Dimentions 30 x 123 x 75 mm MTBF Mean Time Bet
18. ween Failures 197 359 Hours 509C Protection Degree IP 65 IEC 60529 Relative humidity 5 to 8596 IEC 60068 2 30 Operating Temperature 5 C 509C IEC 60068 2 1 Storage Temperature 25 C 809C IEC 60068 2 2 Vibration 5g tested 10 500Hz IEC 60068 2 6 Shock operating 229 peak IEC 60068 2 27 Make sure all connectors and caps are securely tightened to properly seal the connections against leaks and maintain IP65 requirements I O cable length should be less than 10 meters 1 The max current available for all output modules included into the system is 2 5Amax pis Pneumatic Automonion Pg 17 di 24 UNIVER Modules Assembly System The auxiliary inputs and outputs modules will be connected to FieldBus module on the opposite side of the manifold valves Description Part Code 1 FieldBus Module TCXX 2 Auxiliary Input Module 8x M8 TC8l808 3 Auxiliary Input Module 4x M12 TC81412 4 Auxiliary Output Module 4 x M12 TC8U412 5 Terminal Cover TCXX included 1pz included 6 CoverScrew TCXX included 4pz included 7 Terod Auxiliary I O included 4pz included 8 Assembly Support I O included 4pz included 9 Multiway Manifold Dsub adpt VDMA 18 26 included Identification Label Model SUNIVERS CE Mod TCxP Voltage Supply Range Voltage Supply IP65 2007 Protection Degree Production Year Nominal Current Supply VL24 17 30VDC 100mA SIN 22482 Serial No Conformity declaration Date 9 n July 2
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