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Neotronics Impulse X4 multi gas detector user manual

1. lt UP gt to increase or lt DOWN gt to decrease 5 10 30 60 120 180 lt UP gt or lt DOWN gt to scroll Enable Disable Pass Code Protection on oFF lt UP gt or lt DOWN gt to scroll Pass Code Setting Data Logging Interval Date Setting Confidence Signals b F b F lt UP gt or lt DOWN gt to scroll lt UP gt or lt DOWN gt lt UP gt or lt DOWN gt lt UP gt or lt DOWN gt lt UP gt or lt DOWN gt lt UP gt or lt DOWN gt Current Pass Code 000 999 lt UP gt to increase or lt DOWN gt to decrease lt ON OFF gt to enter current pass code lt ON OFF gt to save Year data MM DD YY US lt UP gt or lt DOWN gt to adjust while blinking lt ON OFF gt to save and scroll to the next setting US MM DD YY DD MM YY EU lt UP gt or lt DOWN gt to adjust while blinking lt ON OFF gt to save and scroll to the next setting EU DD MM YY Date Setting to save the new pass code lt ON OFF gt lt ON OFF gt to save the new selection X4 Series 44 A 5 Set up Mode Menu Structure 3 4 001 999 lt UP
2. 5 1 Entering the Set Up Mode While in measuring mode press and hold both the UP and DOWN buttons simultaneously for 3 seconds to enter the set up mode The detector will generate a single beep display the icon generate a beep and then enter the set up mode If the Pass Code Protection feature has been activated the detector prompts the user to enter the pass code See Section 4 3 1 Pass Code Input note If the user fails to input the correct pass code 3 times consecutively the detector will return to measuring mode X4 Series 34 5 2 Changing the Detector Set Up The set up mode menu structure is shown in Appendix A A 3 to A 6 In set up mode pressing the UP or DOWN buttons scrolls to a function and pressing the ON OFF button selects the function so that the displayed value or status may be changed For each value status pressing the UP button increases the displayed value or scrolls through the status pressing the DOWN button decreases the displayed value or scrolls through the status Pressing the ON OFF button accepts the displayed value or status note The previous value or status can be restored by pressing the UP and DOWN buttons together instead of pressing the ON OFF button Once the displayed value or status has been changed and accepted the new value or status is stored within the detector 5 3 Exiting the Set Up Mode In set up mode if no button is pressed within 20 seconds or both the UP and DOW
3. UP gt or lt DOWN gt lt UP gt or lt DOWN gt lt UP gt or lt DOWN gt lt UP gt or lt DOWN gt lt UP gt or lt DOWN gt lt UP gt or lt DOWN gt lt UP gt to increase or lt DOWN gt to decrease the value lt ON OFF gt to save the value and scroll to the next gas O2 Exp CO H2S lt ON OFF gt to save H2S value lt ON OFF gt to save H2S value lt UP gt to increase or lt DOWN gt to decrease the value lt ON OFF gt to save the value and scroll to the next gas CO H2S lt UP gt to increase or lt DOWN gt to decrease the value lt ON OFF gt to save the value and scroll to the next gas O2 Exp CO H2S lt UP gt to increase or lt DOWN gt to decrease the value lt ON OFF gt to save the value and scroll to the next gas CO H2S lt ON OFF gt to save H2S value lt ON OFF gt to save H2S value X4 Series 43 A 4 Set up Mode Menu Structure 2 4 lt ON OFF gt to activate the function lt ON OFF gt to save the new selection lt ON OFF gt to activate the function lt ON OFF gt to activate the function lt ON OFF gt to save the new interval lt ON OFF gt to activate the function New Pass Code 000 999
4. gt to increase or lt DOWN gt to decrease lt ON OFF gt to activate the function lt ON OFF gt to save the new days lt ON OFF gt to activate the function lt ON OFF gt to save the new number 30 180 lt UP gt to increase or lt DOWN gt to decrease User ID No Setting Cal Due Date Setting lt UP gt or lt DOWN gt lt UP gt or lt DOWN gt lt UP gt or lt DOWN gt lt ON OFF gt to activate the function HH MM SS lt UP gt or lt DOWN gt to adjust while blinking lt ON OFF gt to save and scroll to the next setting Time Setting lt ON OFF gt to save Second data lt UP gt or lt DOWN gt lt ON OFF gt to activate the function lt ON OFF gt to save the new selection LEL Vol lt UP gt or lt DOWN gt to scroll LEL Vol Setting lt UP gt or lt DOWN gt lt ON OFF gt to activate the function 1 00 6 00 lt UP gt or lt DOWN gt to adjust while blinking Correction Factor Setting lt ON OFF gt to save new value lt UP gt or lt DOWN gt X4 Series 45 A 6 Set up Mode Menu Structure 4 4 lt ON OFF gt to activate the function Set Sensors on off Sensors on off lt UP gt or lt DOWN g
5. tubing flow adaptor crocodile clip and manual Alarm Set Points Gases Detected Range Level 1 Flammable and Toxic Low O2 Excess Level 2 Flammable and Toxic High O2 Deficiency STEL TWA Flammable Exp 0 100 LEL 10 LEL 20 LEL n a n a Oxygen O2 0 30 Vol 23 5 Vol 19 5 Vol n a n a Carbon Monoxide CO 0 999 ppm 35 ppm 100 ppm 100 ppm 35 ppm Hydrogen Sulfide H2S 0 250 ppm 10 ppm 15 ppm 15 ppm 10 ppm Flammable channel can display gas concentration in Vol units for a range of flammable gases User configurable Sensors Patented SurecellTM electrochemical and catalytic bead sensing technology for stable and reliable performance in all industrial environments Diagnostics Self test of circuitry battery LCD and sensors on startup or on demand Patented ReflexTM cell check techniques included as standard for toxic channels Display Ultra clear icon driven backlit LCD displays gas level and detector status Unique flip display function at the press of a button for added user convenience High Low Peak hold facility included with user clear Time and date User Interface Intuitive three button operation for detector configuration Audible Alarm 90 db 30 cm Visual Alarm High intensity red LEDs combined with red backlight for maximum effect Vibrating Alarm Supplied as standard Operating Temperature 20 C to 50 C 4 F to 122 F TempraSURETM tempe
6. Configuration Options 39 8 1 System Configurations for the Minimax4 series 39 8 2 System Configurations for the ImpulseX4 series 39 Appendix A 40 A 1 Calibration Mode Menu Structure 1 2 40 A 2 Calibration Mode Menu Structure 2 2 41 A 3 Set up Mode Menu Structure 1 4 42 A 4 Set up Mode Menu Structure 2 4 43 A 5 Set up Mode Menu Structure 3 4 44 A 6 Set up Mode Menu Structure 4 4 45 Appendix B 46 B 1 Sensor Cross Sensitivity 46 B 1 1 H2S and CO SureCell Cross Sensitivity 46 B 1 2 O2 Cross Sensitivity 46 B 1 3 Flammable Cross Sensitivity 47 B 2 Flammable Lower Explosive Limit 48 Appendix C 49 C 1 Warranty 49 C 2 Accuracy Statement 50 C 3 Declaration 51 C 3 1 Declaration for the Minimax4 series 51 C 3 2 Declaration
7. Electrical apparatus for the detection and measurement of combustible gases toxic gases or oxygen EN 50014 1997 Electrical apparatus for potentially explosive atmospheres General Requirements EN 50018 1999 Electrical apparatus for potentially explosive atmospheres Flameproof Ex d EN 50020 2002 Electrical apparatus for potentially explosive atmospheres Intrinsic Safety Ex I Manufactured in accordance with Article 9 Annexes IV and VII of the Council Directive 94 9 EC Notified Body for ATEX Certificate Number QA Notification Number Type Approval UL International DEMKO A S Lyskaer 8 P O Box 514 DK 2730 Herlev Denmark DEMKO Notified No 0539 DEMKO 03 ATEX 135589X KEMA Quality B V No KEMA 06ATEXQ0141 Iss1 Notified Body No 344 II 2 G EEx ia d IIC T4 for Alkaline II 2 G EEx ia d IIC T2 for NiMH Year of CE Marking 2004 For and on behalf of the authorized manufacturer in the community Name John Stratman Position Director of Certification Relations Honeywell Analytics Inc Lincolnshire Illinois USA Signature Date 22 Nov 06 EC Declaration of Conformity The undersigned representing the Manufacturer X4 Series 53 Appendix D D 1 Specifications D 1 1 Specifications for the Minimax4 series General Reusable multi gas detector for personal protection against flammable toxic and oxygen gas hazards Supplied complete with calibration certificate quick start guide alkaline batteries 2
8. L min flow regulator 2566 0435 Spare memory card for data logging 2566 0436 Desktop USB memory card reader 2566 0482 Rechargeable battery pack Minimax4 2566 0462 Rechargeable battery pack Impulse X4 2566 0484 Battery Charger for Battery Packs 2566 0482 and 2566 0462 2566 0483 AC Adapter for 2566 0484 Battery Charger 2566 0437 Data log graphing and reporting software CD 2566K0438 Data logging kit includes memory card memory card reader and data log graphing and reporting software CD 2566 0442 Interactive training guide software X4 simulator CD 2566K0440 Confined space kit for bump test with carrying case 2566K0441 Calibration kit MAX KIT 1 MINI includes 34L cylinder 50 LEL CH4 50ppm CO 25ppm H2S balance air Test 1A Bump gas cylinder O2 LEL CO H2S Bal N2 Warning The items indicated above with an asterisk are not certified intrinsically safe and must not be used in potentially hazardous atmospheres X4 Series 39 See Section 1 4 Standard Accessories for the part numbers of the standard included items For inquiry see the Contacting Honeywell Analytics section on page 5 8 System Configuration Options 8 1 System Configurations for the Minimax4 series Variant Description Part Number 1 4 gas Minimax4 with O2 Flammable CO H2S sensors MiniMAX 4 OFCH 2 3 gas Minimax4 with O2 Flammable CO sensors MiniMAX 3 OFCX 3 3 gas Minimax4 with O2 Flammab
9. data is being logged 2 1 4 Power Up Self Test The detector will beep and perform a power up Self Test If the detector passes the Self Test the Test Pass icon is displayed If the Test Fail icon is displayed and the Test Pass icon blinks with 1 beep and 1 flash every 5 seconds then the detector has failed the Self Test See Section 3 1 Performing a Self Test 2 1 5 Checking the Calibration Due Date The detector checks the calibration due date stored in the detector after the Power Up Self Test When the number of days remaining until calibration is due reaches zero a CAL dUE dAY 0 message will be displayed to remind the user that a calibration needs to be performed To perform the calibration see Section 4 Calibration 2 2 Turning the Detector Off To turn off the detector press and hold the ON OFF button while in the measuring mode A countdown will be displayed for 5 seconds and then the detector will beep and turn off X4 Series 18 3 Operation 3 1 Performing a Self Test When the ON OFF button is pressed the detector checks the sensor circuit batteries and audible visual and vibrating alarms The detector will do the following Turn on all the display elements Test the audible visual and vibrating alarms Check the battery electronic circuit and sensors a a Display the level 1 flammable and toxic low O 2 excess and level 2 flammable and toxic high O2 deficiency alar
10. for the ImpulseX4 series The ImpulseX4 series is supplied with the following alarm increments alarm ranges and default alarm set points All Alarms Level 1 Flammable and Toxic Low O2 Excess Alarm Level 2 Flammable and Toxic High O2 Deficiency Alarm STEL Alarm TWA Alarm Gas Type Increment Range Default Range Default Range Default Range Default Oxygen O2 0 1 Vol 21 5 30 Vol 23 Vol 1 20 5 Vol 19 Vol N A N A N A N A Flammable Exp 1 LEL or 0 01 Vol 2 60 LEL or 0 10 2 64 Vol 10 LEL or 0 44 Vol 2 60 LEL or 0 10 2 64 Vol 20 LEL or 0 88 Vol N A N A N A N A Carbon Monoxide CO 1 ppm 5 999 ppm 35 ppm 5 999 ppm 400 ppm 5 999 ppm 200 ppm 5 999 ppm 30 ppm Hydrogen Sulfide H2S 1 ppm 3 250 ppm 10 ppm 3 250 ppm 40 ppm 3 250 ppm 10 ppm 3 250 ppm 5 ppm note For flammable carbon monoxide and hydrogen sulfide level 1 alarm can only be set to less than or equal to the level 2 alarm When level 1 and level 2 alarms are set to the same value the level 2 alarm action overrides the level 1 alarm The maximum value of the level 2 alarm in Vol for flammable gas varies depending on the gas See Appendix B 2 Flammable Lower Explosive Limit X4 Series 22 If an alarm occurs the icons blink and relevant alarm level icons s Level 1 for flammable and toxic and O2 excess Level 2 for flammable and toxic t O2 deficiency STE
11. has a 15 minute STEL alarm and an 8 hour TWA alarm for the carbon monoxide and hydrogen sulfide sensors note STEL Short Term Exposure Limit and TWA Time Weighted Average comply with relevant agency standards TWA is an 8 hour time weighted average so if the work shift exceeds 8 hours the readings will still be logged but averaged over the 8 hour period The user can set up the level 1 alarm point level 2 alarm point STEL alarm point TWA alarm point and alarm latch mode in the set up mode See Section 5 Set Up Mode X4 Series 21 3 4 1 Gas Alarms for the Minimax4 series The Minimax4 series is supplied with the following alarm increments alarm ranges and default alarm set points All Alarms Level 1 Flammable and Toxic Low O2 Excess Alarm Level 2 Flammable and Toxic High O2 Deficiency Alarm STEL Alarm TWA Alarm Gas Type Increment Range Default Range Default Range Default Range Default Oxygen O2 0 1 Vol 21 5 30 Vol 23 5 Vol 1 20 5 Vol 19 5 Vol N A N A N A N A Flammable Exp 1 LEL or 0 01 Vol 2 60 LEL or 0 10 3 Vol 10 LEL or 0 50 Vol 2 60 LEL or 0 10 3 Vol 20 LEL or 1 Vol N A N A N A N A Carbon Monoxide CO 1 ppm 5 999 ppm 35 ppm 5 999 ppm 100 ppm 5 999 ppm 100 ppm 5 999 ppm 35 ppm Hydrogen Sulfide H2S 1 ppm 3 250 ppm 10 ppm 3 250 ppm 15 ppm 3 250 ppm 15 ppm 3 250 ppm 10 ppm 3 4 2 Gas Alarms
12. the maximum readings minimum readings for oxygen only STEL and TWA values for toxic only While in measuring mode these can be viewed by pressing the UP or DOWN button The first press of the UP or DOWN button turns on the backlight if it is not already on The exposure status can be scrolled through in the order of High Peak Low Peak STEL and TWA followed by Calibration Due Date Current Date and Current Time by pressing the UP button or in reverse order by pressing the DOWN button note If no button is pressed within 10 seconds the detector will revert back to the measuring mode Gas Exposure Status Display Description High Peak Maximum gas exposure levels encountered during work shift Note To clear the high peak values press the ON OFF button while the values are displayed Low Peak Minimum oxygen level encountered during work shift Note To clear the low peak value press the ON OFF button while the value is displayed STEL Short term exposure limit based on a 15 minute period Note The STEL value can be cleared manually when the power is turned on or will be cleared automatically if the power is kept turned off for more than 15 minutes TWA Time weighted average based on an 8 hour workday Note The TWA value can be cleared manually when the power is turned on or will be cleared automatically if the power is kept turned off for more than 8 hours Calibration Due Date Remaining days unt
13. 0482 for Minimax4 Series and part number 2566 0462 for Impulse X4 Series Use of any other charger will void the intrinsic safety certification of the instrument Use only the Honeywell Analytics supplied AC adaptor part number 2566 0483 to connect to the charger part number 2566 0484 the battery charger units contain no user serviceable parts no attempt should be made to alter or repair the cradle charger note Periodically inspect the battery holder terminal contacts for build up of dirt Remove any debris using soft cloth and industrial alcohol 6 2 Installing or Removing the Memory Card Warning do not install or remove the memory card in the detector or attempt to read download or write to the memory card using a memory card reader and or computer in potentially hazardous atmospheres Use only approved memory cards part 2566 0435 which are available from Honeywell Analytics Use of any other manufacturer or type will violate intrinsic safety requirements Turn the detector off Remove the battery holder from the detector See Section 6 1 Replacing the Batteries To remove the memory card from the detector press on its edge until a click sound is heard which indicates the memory card has been released The memory card can now be pulled out from the detector To install the memory card insert it into the card slot and press on its edge until a click sound is heard which indicates tha
14. If a Warranty claim is being sought it is the responsibility of the buyer to return the product to the distributor or HA authorized service center along with a full description of the fault If no description of the fault is provided HA reserves the right to charge an investigation fee A warranty claim will only be accepted if a proof of purchase is submitted and all conditions contained within this Warranty are met When in the opinion of HA a warranty claim is valid HA will repair or replace the defective product according to the terms herein Where repair or replacement provides significant upgrade enhancement or modification of the instrument HA reserve the right to charge a reasonable fee in respect of such X4 Series 50 In the course of the investigation it may be determined that recalibration of the instrument is required In such cases calibration charges may apply Please note that if in the opinion of HA the warranty claim is not valid HA reserves the right to charge for an investigation any repair work carried out and for any attendance by its service engineer at the usual rates in force at the time the claim was received In no event shall HA s liability exceed the original purchase price paid by the buyer for the product After the effective date this warranty supersedes all existing warranty statements and HA makes no other warranty expressed or implied except as stated above C 2 Accuracy Statement To achieve o
15. L or TWA will be displayed according to the alarm level for the gas type in question Alarm Type Display Audible Alarm Visual Alarm Vibrating Alarm Level 1 Alarm 3 Tones 2 Beeps per 1 second 2 Flashes per 1 second once every 2 seconds Level 2 Alarm 5 Tones 4 Beeps per 1 second 4 Flashes per 1 second once every 1 second STEL Alarm 5 Tones 4 Beeps per 1 second 4 Flashes per 1 second once every 1 second TWA Alarm 5 Tones 4 Beeps per 1 second 4 Flashes per 1 second once every 1 second Examples shown for default settings of each gas for the Minimax4 series note In latching alarm mode once an alarm occurs the audible visual and vibrating alarms continue to operate even after the atmospheric hazard has cleared By pressing the ON OFF button the alarm will be cleared after the atmospheric hazard has cleared Any subsequent alarm will reactivate the audible visual and vibrating alarms In non latching alarm mode should the gas alarm occur the detector would enter alarm condition When the reading returns to a normal level the audible visual and vibrating alarms will stop If the measured reading exceeds the range of the sensor the full scale value will blink See Section 5 Set up Mode for more information on Latching Non Latching Alarms X4 Series 23 3 5 Gas Exposure Status Review Caution No gas will be detected while in the gas exposure status review mode The detector records
16. L Flow Adaptor Lumidor 1 2566 0480 Protective Rubber Boot Neotronics 1 2566 0445 Protective Rubber Boot Lumidor 1 2566 0443 Tubing 45 cm 18 1 2566K0130 Crocodile Clip Kit 1 2566 0420 Manual 1 2 Turning the Detector On and Off Before turning the detector on for the first time you will need to install two AA alkaline Energizer E91 or EN91 batteries See Section 6 1 Replacing the Batteries A sealed rechargeable battery pack part number 2566 0482 for the Minimax and 2566 0462 for the Impulse is also available See Section 7 Optional Accessories If you plan on logging data and have a memory card now is also a good time to install the card See Section 6 2 Installing or Removing the Memory Card 2 1 Turning the Detector On Press and hold the ON OFF button for 2 seconds and the detector will turn on 2 1 1 Displaying the Firmware Version The detector will display the version of the firmware X4 Series 16 2 1 2 Clearing the STEL and TWA Values When the non zero STEL and or TWA values are carried over from the previous measurement a Delete no prompt will be displayed with the gas labels and the STEL and TWA icons When the STEL and TWA values are zero the Delete no prompt will not be displayed Press the UP or DOWN buttons to scroll to no or YES and press the ON OFF button to select or When no is selected the recorded STEL and TWA valu
17. N buttons are pressed together and held for 2 seconds the detector will revert back to the measuring mode X4 Series 35 6 Maintenance 6 1 Replacing the Batteries Warning substitution of components may impair intrinsic safety aVErtissEMEnt La substitution de composants peut compromettre la s curit intrins que Warning Use only approved AA Alkaline Batteries Energizer E91 or En91 or use only approved AA NiMH rechargeable cells Quest 1500mAh order part number 2566 0454 Quest part number HL AAC1500 Use of any other manufacturer or type will violate intrinsic safety requirements The optional niMH rechargeable cells must be in a fully charged condition Use only two new batteries of the same type when replacing the batteries Replace batteries as soon as the detector emits a low battery alarm do not attempt to charge these cells in potentially hazardous atmospheres Do not remove the batteries from the detector while the power is on This can cause fatal damage to the optional memory card if installed if the rubber boot is removed for servicing or any other reason it must be replaced before the instrument is placed back in service Turn the detector off Lift the locking tab on the bottom of the detector and turn it 90 counterclockwise Pull the battery holder with locking tab out of the detector Remove the old batteries and insert new batteries ensuring correct orientation as in
18. X4 Series Operating and Maintenance Manual X4 Series 4 Important Notice System configurations of the detector are available with 4 3 2 and 1 gas sensor s installed in order to provide specific protection for most major industrial applications and compliance requirements Though this operating manual is provided for the detector with 4 gas sensors installed the information in the manual also applies to other system configurations of the detector with 3 2 and 1 gas sensor s installed as well See Section 8 System Configurations Options To ensure proper functioning of this product do not use it until you read and completely understand this operating manual It contains operating and maintenance procedures to ensure proper detector function For your safety it is required to calibrate the detector periodically See Section 4 Calibration Honeywell Analytics can take no responsibility for use of its equipment if it is not used in accordance with the instructions stated in the relevant manual If further details are required but not provided in this manual contact Honeywell Analytics or their agent Honeywell Analytics shall not be liable for any incidental or consequential damages in connection with any modifications errors or omissions in this manual While every effort has been made to ensure accuracy in this publication no responsibility can be accepted for errors or omissions This publication is not intended to form the
19. Zero Calibration Span Calibration for Oxygen ZERO calibration must be performed in a clean atmosphere It is recommended that a ZERO calibration be performed daily or after any gas alarm The detector will initiate a ZERO calibration showing a blinking ZERO Calibration icon and a countdown from 020 to 000 a Countdown When the ZERO calibration has been completed successfully for all sensors the Test Pass icon will blink for 5 seconds X4 Series 27 If the ZERO calibration fails for one or more sensors the detector will give a single beep and a single flash and both the Test Pass icon and Test Fail icon will blink for 5 seconds If the ZERO calibration fails for all sensors the detector will give a single beep and a single flash and only the Test Fail icon will blink for 5 seconds All Pass Some Pass Fail All Fail note If any sensor has failed repeat the ZERO calibration ensuring that the detector is in fresh air If a second failure occurs contact Honeywell Analytics or their agent Warning under proper calibration procedures repetitive calibration failures could indicate that the sensor is either approaching its end of life or it has been seriously contaminated or both 4 3 Span Calibration for Flammable and Toxic Sensors Only Calibrate the detector at least every 6 months CH4 CO H2S depending on use local regulations and or your company policy and exposure to
20. basis of a contract and the company reserves the right to amend the design and specifications of the detectors without notice Note too that data may change as well as legislation and you are advised to obtain copies of the most recently issued regulations standards and guidelines Warnings and Cautions Substitution of any components may impair intrinsic safety Use only approved memory cards part 2566 0435 which are available from Honeywell Analytics Use of any other manufacturer or type will violate intrinsic safety requirements Activation of the detector after the date on the packaging means less usable life and shorter warranty period Use only approved AA Alkaline Batteries Energizer E91 or EN91 or use only approved AA NiMH recharchable cells Quest 1500mAh order part number 2566 0454 Quest part number HL AAC1500 Use of any other manufacturer or type will violate intrinsic safety requirements Use only two new batteries of the same type when replacing the batteries The optional NiMH rechargeable batteries must be in fully charged condition and replaced as a new pair Do not attempt to charge the optional NiMH cells in potentially hazardous areas Replace batteries as soon as the detector emits a low battery alarm Battery life will be reduced at low temperatures Replace batteries only in an area known to be NON HAZARDOUS Instrument contains no user serviceable pa
21. calibration the detector will return to measuring mode 4 3 1 Pass Code Input If the Pass Code Protection feature has been activated the detector prompts the user to enter the pass code Press the UP or DOWN buttons to scroll to the current pass code For fast scrolling press and hold the UP or DOWN buttons When the current pass code is displayed press the ON OFF button to enter the pass code notE If the user fails to input the correct pass code 3 times consecutively the detector will return to measuring mode notE For lost pass code contact Honeywell Analytics or their agent 4 3 2 Span Gas Information The SPAN gas information will be displayed Only the gas label and SPAN gas concentration of the flammable and or toxic sensor s that passed the ZERO calibration will be shown on the LCD display X4 Series 29 4 3 3 Span Gas Setting The SPAN gas information will be displayed The span gas concentration can be changed by pressing the ON OFF button within 10 seconds during the display of the span gas information The user can adjust the value with the UP or DOWN buttons and accept it by pressing the ON OFF button To scroll to a gas sensor without altering current values press the ON OFF button without pressing the UP or DOWN buttons a a select Exp gas Change Concentration from 50 to 40 LEL 4 3 4 Gas Search and Countdown For SPAN calibration apply the gas to the detector when th
22. ceed the detector prompts the user to enter the current valid pass code X4 Series 33 Data logging interval Sets the data logging interval to 5 10 30 60 120 or 180 seconds Factory default is 60 Current date Sets the current date Factory default is US format for Minimax4 series and EU format for ImpulseX4 series note The order is month day then year in the US format The order is day month then year in the EU format Current time Sets the current time in the order of hours minutes then seconds note Hour is expressed in a 24 hour format eg 3 42 PM 15 42 LEL Vol for flammable Measure the flammable gas concentration in the unit of LEL or Vol Factory default is LEL Correction factor for flammable Sets the Vol concentration equivalent to the 100 LEL of the target gas Refer to Appendix B 2 for more information Factory default is 5 00 for Minimax4 series and 4 40 for ImpulseX4 series Calibration due date Sets the interval 30 180 days between span calibrations Factory default is 180 User ID number Sets the user ID number 001 999 Factory default is 001 Sensor enable on disable off Enables or disables installed sensors note Disabling one or more installed sensors configures the detector to a 1 2 or 3 gas unit No protection is provided for the gas targeted by the disabled sensor s
23. conditioned product at HA discretion after the first 90 days of the original warranty period Pro rata warranty realized as balance of original warranty specified in Warranty Terms above or equivalent discounted price on a new fully warranted instrument or component Components replaced under original product warranty Warranted against same fault for 3 months from date of repair Repair or Replacement outside of original warranty period Product Refurbishment Program X4 Series four gas monitor only 12 months from date of refurbishment Warranty conditions The HA Limited Product Warranty only extends to the sale of new and unused products to the original buyer where purchased from a HA authorized distributor or service center Not covered are consumable items such as dry cell batteries filters and fuses or routine replacement parts due to the normal wear and tear of the product any product which in HA s opinion has been altered neglected misused or damaged by accident or abnormal conditions of operation handling use or severe sensor poisoning or failure to maintain and calibrate the product as prescribed in the product documentation defects attributable to improper installation repair by an unauthorized person or the use of unauthorized accessories parts on the product Any claim under the HA Product Warranty must be made within the warranty period and as soon as reasonably possible after a defect is discovered
24. contaminants User can perform the SPAN calibration with 3 gases at the same time or with a single gas When SPAN calibration is performed the detector detects the supplying gas automatically To carry out the SPAN calibration the user needs the following accessories which are available from Honeywell Analytics See Section 7 Optional Accessories Calibration gas cylinder of known concentration multi gas mix as follows Gas Recommended Calibration Gas Concentration Concentration Range Calibration Gas CH4 50 LEL 20 50 LEL CO 50 ppm 50 200 ppm H2S 25 ppm 20 50 ppm A flow regulator supplying the gas at 300 mL min flow rate Tubing for use between the regulator and the flow adaptor X4 Series 28 Flow Regulator Pressure Gauge Gas Cylinder ON OFF Valve Gas Tube Flow Adaptor To ventilated area Carry out the ZERO calibration procedure as described in Section 4 2 Zero Calibration Span Calibration for Oxygen Only if the ZERO calibration is successful can a SPAN calibration be performed At the end of the ZERO calibration procedure the ON OFF button must be pressed and held continuously for 5 seconds in order to proceed to SPAN calibration while the Test Pass icon is still blinking If pass code protection is activated proceed to Section 4 3 1 Pass Code Input otherwise proceed to Section 4 3 2 Span Gas Information If no actions are performed at the end of the zero
25. d to span calibration for another sensor It is not mandatory to perform all single span calibrations at the same time but all sensors must be span calibrated to reset the last calibration date note If no gas is detected within 30 seconds the detector will give a single beep and a single flash indicate an error Err for all gases on the LCD display blink the Test Fail icon for 5 seconds and then exit calibration mode no gas detected X4 Series 31 4 3 5 Span Calibration Result If one or more gases are detected the detector will display the SPAN calibration results after the countdown When the SPAN calibration has been completed successfully for all sensors the Test Pass icon will blink for 5 seconds If the SPAN calibration has failed for some sensor s the detector will give a single beep and a single flash and indicate an error Err for the gas type in question on the LCD display Both the Test Pass icon and the Test Fail icon will blink for 5 seconds If the SPAN calibration has failed for all sensors the detector will give a single beep and a single flash and indicate an error Err for all gases on the LCD display The Test Fail icon will blink for 5 seconds note If the span calibration fails the calibration of failed sensor s will remain as it was before the span calibration was attempted Repeat the SPAN calibration ensuring that the calibration gas used is of the correct concen
26. de H2S 0 250 ppm 10 ppm 40 ppm 10 ppm 5 ppm Flammable channel can display gas concentration in Vol units for a range of flammable gases User configurable Sensors Patented SurecellTM electrochemical and catalytic bead sensing technology for stable and reliable performance in all industrial environments Diagnostics Self test of circuitry battery LCD and sensors on startup or on demand Patented ReflexTM cell check techniques included as standard for toxic channels Display Ultra clear icon driven backlit LCD displays gas level and detector status Unique flip display function at the press of a button for added user convenience High Low Peak hold facility included with user clear Time and date User Interface Intuitive three button operation for detector configuration Audible Alarm 90 db 30 cm Visual Alarm High intensity red LEDs combined with red backlight for maximum effect Vibrating Alarm Supplied as standard Operating Temperature 20 C to 50 C 4 F to 122 F TempraSURETM temperature compensation Humidity 5 95 RH non condensing IP Rating Ingress protection to IP 65 Approvals North America Alkaline Batteries UL Class I Div I Groups A B C D T4 NiMH Batteries UL Class I Div I Groups A B C D T2 Europe Alkaline Batteries ATEX II 2G EEx ia d IIC T4 NiMH Batteries ATEX II 2G EEx ia d IIC T2 RFI EMC CD EN50270 1999 and EN55011 Sensor Life Minimum of 2 yea
27. dicated on the molding Ensure they are of the correct type to comply with the intrinsic safety requirements note Dispose of batteries according to local or national regulations Insert battery holder into the detector turn the locking tab 90 clockwise and return the locking tab to its original position Lift Turn 90 Pull X4 Series 36 An optional sealed rechargeable NiMH battery is also available with an AC powered cradle charger Turn the X4 detector off Remove the original alkaline battery holder from the detector Insert the sealed rechargeable NiMH battery pack turn the locking tab 90 clockwise and return the locking tab to its original position To charge the X4 in the cradle charger first turn the X4 detector off Ensure the cradle charger POWER light is illuminated orange LED Gently push the X4 gas detector including the supplied rubber boot into the open bay of the recharger cradle The front of the X4 should be visible from the front of the cradle charger Once correctly inserted the cradle charger CHARGING light will illuminate RED for charging mode Leave the X4 unit in the cradle charger until the CHARGING light changes color to GREEN Pull the X4 vertically out of the cradle charger The X4 detector is now charged and can be switched on Warning Use only the approved Honeywell Analytics charger part number 2566 0484 when charging the sealed rechargeable battery pack part number 2566
28. e SPAN Calibration icon blinks The detector will monitor sensor signals for supplied gas gas searching If the detector detects one or more gases it displays the expected concentration for the detected gas es and starts a 60 second countdown for SPAN calibration a Countdown The detector detects gas and executes SPAN calibration X4 Series 30 If the detector does not detect one or more gases it displays instead of expected concentration For example if an X4 Series device equipped with LEL CO and H2S sensors is attached to a CO span gas ONLY the CO sensor will be calibrated The LEL and H2S sensors ignore the span Once the detector detects the CO gas it displays the expected concentration for the detected gas and starts a 60 second countdown for SPAN calibration a Countdown Note that the LEL and H2S displays only show not a concentration value If you are calibrating with a multi gas cylinder this could indicate the following conditions Defective sensor Instrument needs to be serviced Gas in the cylinder deteriorated below detectable level Ensure cylinder is not expired and contains appropriate gas mixture and concentrations If you are calibrating with a single gas cylinder and the span calibration has been completed successfully for active sensor s the Test Pass icon will blink for 5 seconds The ON OFF button can be pressed continuously for 5 seconds in order to procee
29. e alarm For a non latching type of alarm the audible and visual alarms stop when the gas concentration comes down to the level below the alarm set points or in the case of Oxygen the gas concentration comes up to the level above the level 2 alarm For the flammable channel only once the gas concentration level exceeds the alarm range it remains latched until the On Off button is pressed and the over range condition is gone Alarm 1 set point Adjusts the level 1 flammable and toxic low O2 excess gas alarm set point A gas concentration at or above this point generates an alarm instantly Alarm 2 set point Adjusts the level 2 flammable and toxic high O2 deficiency gas alarm set point A gas concentration at or below this point for oxygen or at or above this point for flammable and toxic generates an alarm instantly STEL alarm set points Adjusts the short term exposure limit alarm set points TWA alarm set points Adjusts the time weighted average alarm set points Confidence signals Sets the confidence signal as a beep b flash F beep and flash b F or none Factory default is for disabling the confidence signals Pass code protection Enables or disables the pass code protection and changes the current pass code as required Factory default pass code protection setting is oFF The factory default pass code is 000 note To pro
30. es will be used as initial STEL and TWA values for the current session When YES is selected the STEL and TWA values will be cleared 2 1 3 ChECkING ThE MEMORy CARD The detector will check the memory card in the memory card slot When a properly formatted FAT16 memory card with a data full condition is detected a Data Fu message will be displayed followed by a Delete no prompt When a properly formatted FAT16 memory card is not full of data the Data Fu message and the Delete no prompt will not be displayed Press the UP or DOWN buttons to scroll to no or YES and press the ON OFF button to select or X4 Series 17 When no is selected the detector keeps the current data file and the Data Logging icon will not be displayed in the measuring mode which indicates that no data is being logged When Yes is selected the detector deletes the current data file and creates a new file for data logging The Data Logging icon will be displayed in the measuring mode which indicates that data is being logged The detector does not support either FAT32 or NTFS format for the memory card When a memory card with non FAT16 format is detected a Card Er message will be displayed with a single beep When a properly formatted FAT16 memory card is detected a Card Er message will not be displayed The Data Logging icon will not be displayed in the measuring mode which indicates that no
31. f NIOSH 2002 Vol for 100 LEL Ref IEC 7920 Hydrogen 4 00 4 00 Methane 5 00 4 40 Methanol 5 50 5 50 Ethane 3 00 2 50 Ethanol 3 30 3 10 Propane 2 10 1 70 Butane 1 80 1 40 Pentane 1 50 1 40 Octane 1 00 0 80 note Factory default values of the Correction Factor are set to 5 00 Vol for 100 LEL methane for Minimax4 series and 4 40 Vol for 100 LEL methane for ImpulseX4 series assuming that the detector is calibrated by methane with relevant concentrations suitable for each standard and going to measure methane gas For measuring other gases listed in the table the detector should be calibrated with the target gas at relevant concentration and the proper Correction Factor needs to be set depending on the standard to be used X4 Series 49 Appendix C C 1 Warranty All products are designed and manufactured to the latest internationally recognized standards by Honeywell Analytics under a Quality Management system that is certified to ISO 9001 2000 Device Warranty Terms X4 Series 24 months from date of switch on installation provided this takes place prior to the Activate Before install by date Pro rata after Activate Before install by date Service Warranty Terms A Replacement with new product within the first 90 days of the original warranty period Full warranty period as specified in Warranty Terms above B Repair or replacement with new or re
32. ffect its performance If an alarm occurs due to high concentration of flammable gases recalibration should be performed or if needed the sensor replaced Do not use solvents soap polishes or any product containing silicon compounds to clean the detector as these can cause damage to the sensors Do not expose the detector to electrical shock and or severe mechanical shock When the detector is exposed to such shocks a check should be performed on the sensors to verify its accuracy and a calibration performed if necessary Disabling one or more installed sensors configures the detector to a 1 2 or 3 gas unit No protection is provided for the gas targeted by the disabled sensor s Do not install or remove the memory card in the detector or attempt to read download or write to the memory card using a memory card reader and or computer in potentially hazardous atmospheres Do not remove the batteries from the detector while the power is on This can cause fatal damage to the optional memory card if installed No gas will be detected while in the set up mode or the gas exposure status review mode The desktop USB memory card reader and data logging kit are not certified intrinsically safe and must not be used in potentially hazardous atmospheres X4 Series 7 Additional Warnings and Cautions for Canadian Certification and Other Global Certification Bodies Warning substitution of a
33. for the ImpulseX4 series 52 Appendix D 53 D 1 Specifications 53 D 1 1 Specifications for the Minimax4 series 53 D 1 2 Specifications for the ImpulseX4 series 54 X4 Series 13 1 Introduction The X4 series is an easy to use personal gas detector designed for monitoring the atmosphere for potentially hazardous levels of flammables oxygen carbon monoxide and hydrogen sulfide It uses a front mounted LCD display to show readings of the gases being measured and other useful information A loud audible alarm and bright visual alarm are used to warn users when the concentrations of measured gases exceed the alarm set points It has built in cell decay compensation thermal shock protection and Reflex a patented cell check technique for maximum reliability 1 1 Product Overview Visual Alarm Sensor Grille Audible Alarm LCD Display Locking Tab Crocodile Clip Battery Holder UP Button DOWN Button ON OFF Button Threaded Hole for Flow Adaptor Left Right Front Bottom X4 Series 14 1 2 Basic Button Operation ON OFF button Turn on the detector Turn off the detector Self Test ZERO calibration SPAN calibration Accept a user set up change Latched Alarm acknowledgement UP button Scroll
34. gs at a user configurable interval The factory default interval is 60 seconds See Section 5 Set Up Mode note Should an alarm be activated while in the data logging mode varied alarm sound may be generated as the detector periodically writes data to the memory card When the memory card becomes full in the measuring mode the detector will stop data logging and the Data Logging icon will blink which indicates that no data is being logged note The detector cannot format the memory card Warning The detector ignores the write protect feature of the SD memory card When the data Logging icon is either blinking or not displayed it indicates that no data is being logged To install or remove the memory card see Section 6 2 Installing or Removing the Memory Card X4 Series 26 4 Calibration note Calibration should be carried out with fresh batteries Warning Calibration cannot be carried out when the detector emits a low battery alarm The calibration mode menu structure is shown in Appendix A A 1 and A 2 4 1 Calibration Prompt To enter calibration mode while in measuring mode press the ON OFF button 2 times A CAL no prompt will be displayed Press the UP or DOWN buttons to alternate between no or YES and press the ON OFF button to select or When no is selected the calibration will be aborted When YES is selected the calibration will be performed 4 2
35. ic safety certification of the instrument aVErtissEMEnt Utiliser uniquement le chargeur Honeywell Analytics homologu r f rence 2566 0484 lors de la mise en charge du kit batterie tanche rechargeable r f rence 2566 0482 pour la s rie Minimax4 et r f rence 2566 0462 pour la s rie Impulse X4 En cas d utilisation de tout autre chargeur la certification de s curit intrins que de l instrument sera nulle et non avenue X4 Series 9 Warning Use only the Honeywell Analytics supplied ac adapter part number 2566 0483 to connect to the cradle charger part number 2566 0484 aVErtissEMEnt Utiliser uniquement l adaptateur courant alternatif Honeywell Analytics fourni r f rence 2566 0483 pour connecter l instrument au chargeur socle r f rence 2566 0484 Warning the charger units contain no user serviceable parts no attempt should be made to alter or repair the charger aVErtissEMEnt Les chargeurs ne comportent pas de pi ces d entretien sur lesquelles l utilisateur peut intervenir Ne pas essayer de modifier ni de r parer le chargeur X4 Series 10 X4 Series 11 1 Introduction 13 1 1 Product Overview 13 1 2 Basic Button Operation 14 1 3 LCD Display 14 1 4 Sta
36. il next SPAN calibration Current Date Current date in MM DD YY format US or DD MM YY format EU Current Time Current time in HH MM SS format 24 hour format Examples shown for the status review for the Minimax4 series X4 Series 24 3 6 Confidence Flash Beep If selected the detector will emit a flash and a beep once every 30 seconds to indicate that the detector is operating The user can select whether this feature is activated or not and whether it is an audible signal visual signal or both See Section 5 Set Up Mode If any error or fault is detected the confidence flash beep will stop The factory default is no confidence flash beep 3 7 Low Battery When the detector s battery level reaches a preset level it will warn the user that the battery is low and needs replacing by generating a beep and flashing the alarm LED once every 5 seconds Also the Test Fail icon will be displayed and the Low Battery icon and Test Pass icon will blink alternately When the battery is finally exhausted the Test Fail icon and Low Battery icon will blink simultaneously with seven beeps and bAttEry oFF will be displayed Pressing the ON OFF button will turn the detector off completely After a low battery alarm the batteries should be replaced as shown in Section 6 1 Replacing the Batteries 3 8 Data Logging Warning do not install or remove the memory card in the detector or attempt to read download or wr
37. ite to the memory card using a memory card reader and or computer in potentially hazardous atmospheres Do not remove the batteries from the detector while the power is on this can cause fatal damage to the optional memory card if installed Before you can begin data logging you will need to purchase a memory card and a card reader You will also need PC software which you can either download from our web site www honeywellanalytics com or you can purchase it on CD See Section 7 Optional Accessories Warning Use only approved memory cards part 2566 0435 which are available from Honeywell Analytics Use of any other manufacturer or type will violate intrinsic safety requirements Do not use a memory card containing non X4 data The detector or card reader will either erase non X4 data or reformat the memory card Memory card readers can be purchased from Honeywell Analytics or from a local source of your choice Card Readers must be able to read both MMC MultiMediaCard and SD SecureDigital cards When the detector is turned on it will check the memory card in the memory card slot if card is installed When a properly formatted blank memory card is detected the Data Logging icon will be displayed in the measuring mode which indicates that data is being logged X4 Series 25 note The detector only supports FAT16 format for the memory card The detector will start data logging automatically and save the gas readin
38. le H2S sensors MiniMAX 3 OFXH 4 2 gas Minimax4 with O2 Flammable sensors MiniMAX 2 OFXX 5 1 gas Minimax4 with Flammable sensor MiniMAX 1 XFXX 6 1 gas Minimax4 with O2 sensor MiniMAX 1 OXXX 8 2 System Configurations for the ImpulseX4 series Variant Description Part Number 1 4 gas Impulse X4 with O2 Flammable CO H2S sensors ImpulseX 4 OFCH 2 3 gas Impulse X4 with O2 Flammable CO sensors ImpulseX 3 OFCX 3 3 gas Impulse X4 with O2 Flammable H2S sensors ImpulseX 3 OFXH 4 2 gas Impulse X4 with O2 Flammable sensors ImpulseX 2 OFXX 5 1 gas Impulse X4 with Flammable sensor ImpulseX 1 XFXX 6 1 gas Impulse X4 with O2 sensor ImpulseX 1 OXXX For inquiry see the Contacting Honeywell Analytics section on page 5 X4 Series 40 Appendix A A 1 Calibration Mode Menu Structure 1 2 lt UP gt to increase or lt DOWN gt to decrease the value lt ON OFF gt to save the value and scroll to the next gas Exp CO H2S Zero Cal Fail all Zero Cal Fail some Zero Cal Success all lt ON OFF gt within 10 seconds to activate the function for setting span gas concentration lt ON OFF gt to save H2S value Set Span Gas Concentration Span Gas Information Span Gas Search Span Calibration 20 seconds countdown with zero calibration icon blinking wait for 10 seconds lt ON OFF gt for 5 seconds while is blinki
39. le 9 Annexes IV and VII of the Council Directive 94 9 EC Notified Body for ATEX Certificate Number QA Notification Number Type Approval UL International DEMKO A S Lyskaer 8 P O Box 514 DK 2730 Herlev Denmark DEMKO Notified No 0539 DEMKO 03 ATEX 0317165X KEMA Quality B V No KEMA 06ATEXQ0141 Iss1 Notified Body No 344 II 2 G EEx ia d IIC T4 for Alkaline II 2 G EEx ia d IIC T2 for NiMH Year of CE Marking 2004 For and on behalf of the authorized manufacturer in the community Name John Stratman Position Director of Certification Relations Honeywell Analytics Inc Lincolnshire Illinois USA Signature Date 22 Nov 06 EC Declaration of Conformity The undersigned representing the Manufacturer X4 Series 52 C 3 2 Declaration for the ImpulseX4 series Manufacturer Product s covered by this Declaration Honeywell Analytics Inc 405 Barclay Boulevard Lincolnshire Illinois USA 60069 Type Description Impulse X Series Brand Name Neotronics One to Four Gas Portable Monitor O2 LEL CO and H2S The Technical File is maintained at the manufacturer s location The product s listed above conform to the relevant provisions of ATEX Directive 94 9 EC and EMC Directive 89 336 EEC when installed operated serviced and maintained in accordance with the installation operating instruction supplied in the product documentation Standard Description EN 50270 1999 Electromagnetic Compatibility
40. locations that are remote from the detector by using a flow adaptor and an optional hand aspirator When using the flow adaptor ensure that the sample flow direction matches the arrow mark The gas types and concentration values for each sensor are displayed If fewer than four sensors are installed the unused sensor position s will be blank normal display X4 Series 20 3 2 1 Flipping the Display The LCD display can be flipped upside down by pressing and holding the UP button for 2 seconds This allows easy reading when the detector is clipped to a waist belt or chest pocket Flipped display 3 3 Testing Sensors and Alarms Bump Testing To maintain optimal accuracy the detector should be periodically supplied with a known concentration test gas bump test and if the readings are outside of 15 of the applied gas concentration a span calibration should be performed under conditions of standard temperature 15 C to 25 C humidity and pressure Follow local regulations and or your company s policy on the frequency of bump testing For more information on test gas contact your local Honeywell Analytics representative 3 4 Gas Alarms The detector has two levels of instantaneous gas alarms of which the level 2 flammable and toxic high O2 deficiency alarm is more urgent than the level 1 flammable and toxic low O2 excess alarm for flammable and toxic The O2 excess and deficiency alarms are equally important It also
41. m set points Display the STEL and TWA alarm set points for CO amp H 2S only a a a Level 1 Level 2 stEL tWa Examples shown for default settings of each gas for the Minimax4 series X4 Series 19 Display the result of the Self Test as follows test Pass test Fail Self Test Result Display Audible Alarm Visual Alarm Pass None None Fail 1 beep every 5 sec 1 flash every 5 sec Additionally the detector will periodically check its batteries electronic circuit and sensors If it passes the Test Pass icon will be displayed If it fails the Test Fail icon will be displayed and the Test Pass icon will blink with 1 beep and 1 flash every 5 seconds note If the Self Test has failed repeat the Self Test If a second failure occurs contact Honeywell Analytics or their agent 3 2 Measuring Mode The detector may be used as either a diffusion or sample draw type monitoring device In normal operation the detector is worn on the belt or held by hand Once turned on the detector monitors continuously The atmosphere being measured reaches the sensor by diffusion through the vents of the grille cover Normal air movements are enough to carry the sample to the sensors which react to the concentrations of the gases being measured This type of diffusion operation monitors only the atmosphere that immediately surrounds the detector It is possible to use the detector to sample
42. ndard Accessories 15 2 Turning the Detector On and Off 15 2 1 Turning the Detector On 15 2 1 1 Displaying the Firmware Version 15 2 1 2 Clearing the STEL and TWA Values 16 2 1 3 Checking the Memory Card 16 2 1 4 Power Up Self Test 17 2 1 5 Checking the Calibration Due Date 17 2 2 Turning the Detector Off 17 3 Operation 18 3 1 Performing a Self Test 18 3 2 Measuring Mode 19 3 2 1 Flipping the Display 20 3 3 Testing Sensors and Alarms Bump Testing 20 3 4 Gas Alarms 20 3 4 1 Gas Alarms for the Minimax4 series 21 3 4 2 Gas Alarms for the ImpulseX4 series 21 3 5 Gas Exposure Status Review 23 3 6 Confidence Flash Beep 24 3 7 Low Battery 24 3 8 Data Logging 24 4 Calib
43. ng for 5 seconds span gas search for up to 30 seconds 60 seconds countdown with span calibration icon blinking Zero Calibration No Gas Found CH4 CO H2S balance O2 N2 lt 3 Gas Calibration gt Zero Cal Fail No gas found X4 Series 41 A 2 Calibration Mode Menu Structure 2 2 Span Cal Fail all Span Cal Fail some Span Cal Success all 60 seconds countdown with span calibration icon blinking Span Gas Search Span Calibration span gas search for up to 30 seconds 60 seconds countdown with span calibration icon blinking No Gas Detected Span Cal Fail Span Cal Success lt 1 Gas Calibration gt CO balance O2 N2 lt Continued from Span Gas Information gt Span Cal Fail No gas detected Span Cal Fail X4 Series 42 A 3 Set up Mode Menu Structure 1 4 lt ON OFF gt to activate the function on oFF lt UP gt or lt DOWN gt to scroll Alarm Latch Setting lt ON OFF gt to activate the function lt ON OFF gt to save the new selection O 2 Excess Alarm 1 Setting Set O 2 Excess Alarm 1 lt ON OFF gt to activate the function Set O 2 Defi ciency Alarm 2 O 2 Deficiency Alarm 2 Setting lt ON OFF gt to activate the function Set STEL Alarm STEL Alarm Setting lt ON OFF gt to activate the function TWA Alarm Setting Set TWA Alarm lt
44. ny components may impair intrinsic safety aVErtissEMEnt La substitution de composants peut compromettre la s curit intrins que Caution For safety reasons this equipment must be operated and serviced by qualified personnel only read and understand instruction manual completely before operating or servicing attEntion Pour des raisons de s curit cet quipement doit tre utilis entretenu et r par uniquement par un personnel qualifi tudier le manuel d instructions en entier avant d utiliser entretenir ou de r parer l quipement Caution High off scale reading may indicate explosive concentration attEntion Des lectures sup rieures l chellepeuvent indiquer des concentrations explosives Caution Before each day s usage sensitivity must be tested on a known concentration of methane equivalent to 25 50 LEL Accuracy must be within 20 of actual concentration accuracy may be corrected by performing proper calibration on the detector attEntion Chaque jour avant toute utilisation tester la sensibilit sur une concentration connue de m thane quivalente 25 50 LEL La pr cision doit tre comprise dans une plage de 20 de concentration r elle A pr cision peut tre corrig e en effectuant un talonnage appropri du d tecteur X4 Series 8 Warning under proper calibration procedures repetitive calibration failures could indicate that the sensor is either app
45. ompounds Therefore if the detector is calibrated to methane the reading when other flammable gases are detected will be subject to variation For more accurate detection of non methane gases the detector should be calibrated to the targeted gas desired In this instance the reading obtained when methane is detected may be subject to inaccuracy Warning The flammable sensor s sensitivity can be adversely affected by exposure to certain substances called poisons sulfur compounds phosphorus containing compounds halogens silicone or lead containing compounds are example of such poisons Every effort should be made to avoid exposure to these substances When the detector is exposed to such substances a check should be performed on the flammable sensor to verify its accuracy and a calibration performed if necessary Extended exposure of the detector to certain high concentrations of flammable gases stress the flammable detector element which can seriously affect its performance if an alarm occurs due to high concentration of flammable gases recalibration should be performed or if needed the sensor replaced Do not expose the detector to electrical shock and or severe mechanical shock When the detector is exposed to such shocks a check should be performed on the sensors to verify accuracy and a calibration performed if necessary X4 Series 48 B 2 Flammable Lower Explosive Limit Gas Type Vol for 100 LEL Re
46. ptimal accuracy the detector should be periodically supplied with a known concentration test gas and if the readings are outside of 15 of the applied gas concentration a span calibration should be performed under conditions of standard temperature 15 C to 25 C humidity and pressure X4 Series 51 C 3 Declaration C 3 1 Declaration for the Minimax4 series Manufacturer Product s covered by this Declaration Honeywell Analytics Inc 405 Barclay Boulevard Lincolnshire Illinois USA 60069 Type Description Minimax X Series Brand Name Lumidor One to Four Gas Portable Monitor O2 LEL CO and H2S The Technical File is maintained at the manufacturer s location The product s listed above conform to the relevant provisions of ATEX Directive 94 9 EC and EMC Directive 89 336 EEC when installed operated serviced and maintained in accordance with the installation operating instruction supplied in the product documentation Standard Description EN 50270 1999 Electromagnetic Compatibility Electrical apparatus for the detection and measurement of combustible gases toxic gases or oxygen EN 50014 1997 Electrical apparatus for potentially explosive atmospheres General Requirements EN 50018 1999 Electrical apparatus for potentially explosive atmospheres Flameproof Ex d EN 50020 2002 Electrical apparatus for potentially explosive atmospheres Intrinsic Safety Ex I Manufactured in accordance with Artic
47. ration 26 4 1 Calibration Prompt 26 4 2 Zero Calibration Span Calibration for Oxygen 26 4 3 Span Calibration for Flammable and Toxic Sensors Only 27 4 3 1 Pass Code Input 28 4 3 2 Span Gas Information 28 4 3 3 Span Gas Setting 29 4 3 4 Gas Search and Countdown 29 4 3 5 Span Calibration Result 31 5 Set Up Mode 32 5 1 Entering the Set Up Mode 33 5 2 Changing the Detector Set Up 34 5 3 Exiting the Set Up Mode 34 Table of Contents X4 Series 12 6 Maintenance 35 6 1 Replacing the Batteries 35 6 2 Installing or Removing the Memory Card 36 6 3 Cleaning 37 6 4 Replacing the Expired Sensor 37 7 Optional Accessories 38 8 System
48. rature compensation Humidity 5 95 RH non condensing IP Rating Ingress protection to IP 65 Approvals North America Alkaline Batteries UL Class I Div I Groups A B C D T4 NiMH Batteries UL Class I Div I Groups A B C D T2 Europe Alkaline Batteries ATEX II 2G EEx ia d IIC T4 NiMH Batteries ATEX II 2G EEx ia d IIC T2 RFI EMC CD EN50270 1999 and EN55011 Sensor Life Minimum of 2 years backed by inclusive 2 year warranty Battery Life 14 16 hours with 2 x AA alkaline batteries Battery life will be reduced at low temperatures Low power audiovisual warning Dimensions 124 mm H x 76 mm W x 36 mm D 4 9 in x 3 0 in x 1 4 in Weight 210 g w o batteries 258 g w batteries 7 4 oz w o batteries 9 1 oz w batteries Warranty 2 years X4 Series 54 D 1 2 Specifications for the ImpulseX4 series General Reusable multi gas detector for personal protection against flammable toxic and oxygen gas hazards Supplied complete with calibration certificate quick start guide alkaline batteries 2 tubing flow adaptor crocodile clip and manual Alarm Set Points Gases Detected Range Level 1 Flammable and Toxic Low O2 Excess Level 2 Flammable and Toxic High O2 Deficiency STEL TWA Flammable Exp 0 100 LEL 10 LEL 20 LEL n a n a Oxygen O2 0 30 Vol 23 Vol 19 Vol n a n a Carbon Monoxide CO 0 999 ppm 35 ppm 400 ppm 200 ppm 30 ppm Hydrogen Sulfi
49. roaching its end of life or it has been seriously contaminated or both aVErtissEMEnt Si Les Proc dures D talonnage Sont Bien Respect es Des D fauts D talonnage R p titifs Peuvent Indiquer Que Le Capteur Arrive En Fin De Vie Ou Qu il A t S rieusement Contamin Ou Les Deux Warning the detector must not be removed from its rubber boot during transportation or use and if the rubber boot is removed for servicing or any other reason it must be replaced before the instrument is placed back in service aVErtissEMEnt Le support en caoutchouc du d tecteur ne doit jamais tre retir pendant son utilisation ou son transport Si pour un quelconque motif d entretien ou autre cette protection a t retir e elle doit toujours tre remise en place avant d utiliser l instrument Only the combustible gas detection portion of this instrument has been assessed for performance Seul le fonctionnement de la partie d tection de gaz combustible de cet instrument a t valu The csa symbol exia represents intrinsically safe or in french s curit intrins que Le symbole csa exia signifie s curit intrins que Warning Use only the approved Honeywell Analytics charger part number 2566 0484 when charging the sealed rechargeable battery pack part number 2566 0482 for Minimax4 series and part number 2566 0462 for Impulse X4 series Use of any other charger will void the intrins
50. rs backed by inclusive 2 year warranty Battery Life 14 16 hours with 2 x AA alkaline batteries Battery life will be reduced at low temperatures Low power audiovisual warning Dimensions 124 mm H x 76 mm W x 36 mm D 4 9 in x 3 0 in x 1 4 in Weight 210 g w o batteries 258 g w batteries 7 4 oz w o batteries 9 1 oz w batteries Warranty 2 years Energizer is a trademark of the Eveready Battery Company Inc Contact Information http www gastech com au 24 Baretta Rd Wangara Western Australia 6065 GasTech Australia Pty Ltd Fax 1800 999 903 Tel 1800 999 902
51. rts Contact Honeywell Analytics for any servicing requirements cont d X4 Series 5 Perform a Self Test prior to each day s use See Section 3 1 Performing a Self Test Periodically test the sensors response to gas by exposing the monitor to a target gas concentration that exceeds the alarm set points Verify proper operation of audible visual and vibrating alarms during this test Use only factory supplied calibration gas for calibration Accurate calibration can be achieved only if specific concentrations of the correct gases are used Calibration should be carried out in a well ventilated area to avoid contaminants Calibration cannot be carried out when the detector emits a low battery alarm Do not use the detector in oxygen enriched atmospheres The flammable sensor s sensitivity can be adversely affected by exposure to certain substances called poisons Sulfur compounds phosphorus containing compounds halogens silicone or lead containing compounds are examples of such poisons Every effort should be made to avoid exposure to these substances When the detector is exposed to such substances a gas test should be performed on the flammable sensor to verify its accuracy and a calibration performed if necessary Extended exposure of the detector to certain high concentrations of flammable gases and air may stress the flammable detector element which can seriously a
52. t lt UP gt or lt DOWN gt lt ON OFF gt to save H2S status lt UP gt or lt DOWN gt to toggle On Off lt ON OFF gt to save the status and scroll to the next gas O2 Exp CO H2S X4 Series 46 Appendix B B 1 Sensor Cross Sensitivity B 1 1 h2S and CO SureCell Cross Sensitivity The H2S and CO sensors are designed to be gas specific minimizing the effects of common cross interfering gases The table below summarizes the effect of various gases on the carbon monoxide and hydrogen sulfide sensors Gas Applied H2S Response ppm CO Response ppm Acetone 1000 ppm 0 0 Acetylene 40 ppm 0 80 Ammonia 50 ppm 0 0 Carbon Monoxide 50 ppm 0 50 Carbon Dioxide 5000 ppm 0 0 Chlorine 0 5 ppm 0 0 Ethanol 2000 ppm 0 3 Ethylene 100 ppm 0 85 Hydrogen 100 ppm 0 20 Hydrogen Sulfide 10 ppm 10 0 Iso Propanol 200 ppm 0 0 Nitric Oxide 25 ppm 0 4 Nitrogen Dioxide 3 ppm 0 0 5 Sulfur Dioxide 2 ppm 0 0 B 1 2 O2 Cross Sensitivity Gas Applied O2 Response Vol Hydrogen 100 vol 9 Methane 100 vol 0 Nitrogen Dioxide 25 ppm 0 X4 Series 47 B 1 3 Flammable Cross Sensitivity note The flammable sensor requires O2 to properly operate Display concentration will drop with low levels of O2 There is variability in sensor cross sensitivity between methane and other flammable c
53. t it is secured in the card slot Pay attention to the memory card direction see diagram below Insert the battery holder into the detector See Section 6 1 Replacing the Batteries X4 Series 37 Memory Card Card Slot Data Contacts Face Up 6 3 Cleaning Warning do not use solvents soap polishes and any product containing silicon compounds to clean the detector as these can cause damage to the sensors Clean the exterior of the detector with a clean damp cloth Clean the sensor grilles with a soft brush 6 4 Replacing the Expired Sensor If the sensor reaches the end of its recommended life contact Honeywell Analytics or their agent to arrange sensor replacement service X4 Series 38 7 Optional Accessories Warning do not install or remove the memory card in the detector or attempt to read download or write to the memory card using a memory card reader and or computer in potentially hazardous atmospheres Part No Description 2566 0429 Field case 2655 0428 Belt clip 2566 0446 Hand aspirator kit with in line filter and 10 m sample tube 2302B0828 10 m 30 sample tube with in line filter 2303B0845 In line filter pack of 10 2303B0846 Ball float 402 190 120 Tubing 2 m 6 2302B0847 1 m 3 sample probe 2566 0427 10 m 30 sample tubing with ball float GFV243 Calibration gas CH4 50 LEL CO 50 ppm H2S 25 ppm Balanced Air 34 Liter 235 285 085 0 3
54. through status or menu options Increase value Activate deactivate flipped display Activate backlight DOWN button Scroll through status or menu options Decrease value Activate backlight 1 3 LCD Display Test Pass Icon 1 Test Fail Icon 2 High Peak Icon 3 Low Peak Icon for O 4 2 only Alarm Icon 5 Data Logging Icon 6 Battery Icon 7 Pass Code Protection Icon 8 Vol Unit Icon 9 LEL Unit Icon 10 STEL Icon 11 TWA Icon 12 Alarm Level 1 Icon 13 Alarm Level 2 Icon for flammable and toxic Zero Calibration Icon 14 Span Calibration Icon Gas Label Icon 15 O 16 2 Deficiency Alarm Icon O 17 2 Excess Alarm Icon 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 The LCD display has a backlight that will operate automatically whenever an alarm occurs and also whenever any button is pressed To turn on the backlight while staying in the measuring mode in a low light area press the UP or DOWN button once X4 Series 15 1 4 Standard Accessories The items listed below are included with the X4 series For damaged or missing parts contact Honeywell Analytics or their agent Part No Description Qty 2566 0424 Calibration Certificate 1 2566 0422 Quick Start Guide 1 2566 0433 Alkaline Batteries 1 5V AA Energizer E91 or EN91 2 2566 0426N Flow Adaptor Neotronics 1 2566 0426
55. tration there is sufficient gas in the cylinder and the flow rate is correct If a second failure occurs contact Honeywell Analytics or their agent a a All Pass Some Pass Fail All Fail After SPAN calibration the detector saves the successful SPAN calibration value s and exits SPAN calibration mode unless the ON OFF button is pressed and held within 5 seconds If the ON OFF button is pressed and held for 5 seconds while the Test Pass icon and or Test Fail icon are still blinking depending on the calibration result the detector will save successful SPAN calibration value s and repeat the SPAN calibration procedure X4 Series 32 5 Set Up Mode Caution No gas will be detected while in the set up mode The detector is provided with a means for the user to configure the following aspects of its operation Latching Non latching alarms The X4 has both latching and non latching mode selections When latching mode is selected both level 1 and level 2 alarms for all enabled gas channels are of the latching type When non latching mode is selected both level 1 and level 2 alarms for oxygen and toxic gas channels are of the non latching type For the flammable gas channel only the level 1 alarm is of the non latching type The level 2 alarm is designed to be a fixed latching type according to certification requirement note For a latching type alarm the audible and visual alarms continue until the user acknowledges th

Neotronics Impulse X4 multi gas detector user manual

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