User Manual
Contents
1. BL BN 93 24 20 ee ec 4 26 Cabinet Wiring Component Key continued Item Desoription item Description Centre pillar fascia heater wire chiller otherwise freezer Mains isolation box assembly NOT on remote cabinets Heated lit centre pillar back assembly Mains supply flex with 3 Pin plug fitted 9 21 0 22 1 27 Retiseraton uiterse OSS Wire Colour Key For refrigeration unit wiring details refer to Refrigeration Unit Wiring Diagram on the following pages For remote refrigerators the mains isolation box assembly is part of the refrigeration unit assembly ES LED tube cabinet light 5W Mains supply earth connection Ed Heated centre pillar assembly no light 2 Pole isolation switch 3 Ro Red WH we Based upon IEC 757 Standard Servicing 17 User Manual SKOPE Pegasus Horizontal Freezer Integral Refrigeration Unit Wiring Diagram Models VE50 60FCD Blue wire path for BU sleeve Blue wire path for LH Refrig 7 Units Only Wire Colour Key Ro Ra w White Based upon IEC 757 Standard 18 Servicing User Manual SKOPE Pegasus Horizontal Freezer Integral Refrigeration Unit Wiring Component Key Models UE50 60ACD Item Deseription empese o o Refrigeration Unit Assembly Electronic Controller programmed Unit Wiring Junction Box Evaporator Box Assembly BE Unit Supply Isolation Flex with 3 Pole Blue E2. Adjustable Legs 2 22 muessen EE ees 5 Adjustable Castors 22222 mono SE ee ee 5 Castor Mounting Plates ESE SS ES SS SE ee 5 Positioning the Cabinet SEE EE SS eee 6 LO COI 42 2 Sana ae EER OE EN OE ONE ee 6 Ventilation sa RE abe EE ee oad ie de ode de 6 Power Supply ESE ESE SE Es Es es es es es es es 7 Shelving RE een ae oe ek re rm OE wee 8 Loading ProdUEL iis os wos aa bode SEES Gee eh Cae oR a 8 2 Operation Automatic Start Up SS SS SS SE EE SS eee 9 Refrigeration UNIE SES SE SS SS SS ee 9 Electronic Controller EE ES ES ee 9 Cabinet Lighting ESE ESE EE SE ee se es 9 HACCE ae Me Rd DE en bee Pp oe ed a ae ed ie Fae 9 Electronic Controller 2 22 22 mm 10 Controller Display 0 0 00 cee ees 10 Controller Overview EES SE SE ee ee ee 11 Temperature Setpoint 0 0 00 11 Controller Alarms 222mm 12 3 Servicing Be die dort EE a woe rn a nn re 13 Cabinet Interior Lights 0 0 0 0 ccc eee eee 13 CIGAINING siese Geass NE eee na MEE ER EE OORLAS Reese 14 0 RE EE EE EE EE EE 14 Condenser Coil EE SESSE EE EE eas 14 WAG ta oo ee EN IT HE SO EER OE ER E bores 16 Cabinet Wiring Diagram nananana aaa SE een 16 Refrigeration Unit Wiring Diagram SS SE SE SS Es ee 18 Advanced Servicing ESE 0c EE EE EE ESE SE Es es ee ee 20 Removing the Refrigeration Unit SEE SE SE SE see 20 Troubleshooting EE
3. the cabinet compartment Once the freezer has been installed it can be disconnected from the mains power supply by turning off the cabinet isolating switch and unplugging the unit supply isolation flex located inside the refrigeration unit compartment see Figure 6 below Power cord storage Cabinet isolating switch Figure 5 Power cord Figure 6 Isolating switch WARNING Do NOT overload the power supply See the rating label inside the cabinet for power supply and current draw SKOPE Pegasus Horizontal Freezer Integral Shelving The freezer is supplied with two sets of shelves and shelf support brackets per door The shelves can be positioned at different heights to suit various products To fit the shelves 1 Unpack the shelving items from inside the cabinet 2 Establish the desired position for each of the shelves based on the height of the product intended to go on each shelf Kt T T N N N N q eos ER p 3 Fit the shelf support brackets into the corresponding slots in both the front and back support rails Each shelf requires two support brackets 4 Slide each shelf into the support brackets Loading The freezer should be left running for 30 minutes before loading with Product product When loading the cabinet shelves with product o Allow air space around all the product to ensure even cooling and efficient operation of the chiller o Do not allow products to ove
4. the unit from the cabinet wall the unit willneed to move over approx 60mm 8 Carefully pull the refrigeration unit out from the unit compartment IMPORTANT When refitting the refrigeration unit refit the bottom clamp screw first before fitting the top clamp screw and prior to refitting ensure that all seals are in good condition Servicing 21 User Manual SKOPE Pegasus Horizontal Freezer Integral 22 Troubleshooting Complaint Possible Cause 1 Cabinet not e Loss of power supply operating and no controller display Cabinet lights Failed LED light tube not operating e Controller high temperature shutdown alarm CHt e Cabinet ENSTO supply plug not plugged into control box Power e Unit operating too hot consumption is higher than expected l e Cabinet doors are opened excessively Product is too Restricted cabinet airflow warm and spoiling e Temperature setpoint is too warm Warm cabinet Blocked condenser temperatures and or e Poor refrigeration unit compressor ventilation operating for long periods more than 1 hour Repair e Check mains power supply e Check that the cabinet isolating switch is turned on see page 7 e Replace LED light tube see page 13 e Determine cause and eliminate see pages 12 e Reconnect plug see page 20 e Clean condenser Ensure the chiller is installed with good ventilation around th
5. E do not recommend that the setpoint be changed unless it is absolutely necessary and then only by small increments at a time To view and adjust the temperature setpoint 1 To view the setpoint Press and hold the Set key for 2 seconds until the setpoint value flashes 2 To adjust the setpoint Press either the or F keys to display the required setpoint value 3 Press the Set key again to memorise the new setpoint value If this is not done within 60 seconds changes will be lost and you will need to repeat the above procedure 11 SKOPE Pegasus Horizontal Freezer Integral Controller Alarms Code 12 GEE Product HIGH 1 Check the cabinet product loading to ensure ventilation slots are not blocked and that product does not overhang the shelves Ensure the doors are closed Ensure the cabinet is installed with good refrigeration unit ventilation 3 Check and clean the condenser coil see page 14 Product LOW 4 If immediate alarm recovery is required unplug the temperature alarm cabinet from the power supply for 1 minute then emo als to power supply If alarm persists contact NOTE The HI and LO alarms deactivate the cabinet lighting and trim heaters Refrigeration system 1 Clean the condenser coil see page 14 temperature alarm auto reset 2 high temperature 2 Check refrigeration ventilation Ensure clear airpath at the pre warning auto reset top and front of the
6. EE SES ES EE eee 22 SKOPE Pegasus Horizontal Freezer Integral User Manual SKOPE Pegasus Horizontal Freezer Integral 1 Installation Safety First Always observe safety precautions when using any electrical appliance Read these instructions carefully and retain them for future reference When the appliance is used by or near young children or infirm persons close supervision is necessary especially to ensure children do not play with it Do not use this appliance for other than its intended use Do not cover the grilles or block the entry or exhaust of airflow by placing objects up against the refrigeration unit Do not probe any opening Only use this appliance with the voltage specified on the rating label Ensure the appliance has adequate ventilation as this is essential to economical high performance Be careful not to touch moving parts and hot surfaces For your own safety and that of others ensure that all electrical work is done by authorised personnel If the power supply flexible cord becomes damaged it must be replaced by an authorised service agent or similarly qualified person in order to avoid a hazard Ensure all necessary safety precautions are observed during installation or removal of the refrigeration unit The appliance is not designed to be stable while in motion Use extreme caution when moving or transporting it Do not store explosive substances such as aerosol cans with a flammable pr
7. NSTO 25 evaporator een 4 3 Pole Blue Free ENSTO Plug 26 Terminal Box for evaporator fan flex extension 5 Refrigeration Unit Supply Isolation Flex Earth Connection EE jr ne rotation EE for Vonk VIE ES 6 7 Pole Terminal Block 28 Thermal Cutout E ieee 8 _ Relay HONGFA door openicose tedas 30 Compressor used in UEGOAGD unitoniy o igh Pressure Switch ar Cabinet Ambient Temperature Probe 1 5m Winding Protector Thermal Overload compressor 3 Core Compressor Supply Flex internal Latching Relay Main Winding compressor Evaporator Fan 4 Core Extension Flex 38 Starting Relay compressor Evaporator Fan Capacitor 39 Start Winding compressor 18 Condenser Fan 4 Core Extension Flex with 4 Pole ENSTO 40 Starting Capacitor compressor socket fitted nenne Ba Fan CW rotation LE fitted with 4 Pole ENSTO 20 JUnit Wiring Junction Box Cover Earth Connection 42 4 Pole Free ENSTO Plug Electronic Controller Enclosure Assembly 43 4 Pole Free ENSTO Socket Electronic Controller Enclosure Earth Connection 44 Condenser Coil Temperature Probe 1 5m blue sleeve LE denotes the motor direction as viewed from the lead end For refrigeration cabinet wiring details refer to Cabinet Wiring Diagram on the previous pages Servicing 19 User Manual SKOPE Pegasus Horizontal Freezer Integral Advanced Servicing Servicing should be carried out by an authorised service agent Detailed ser
8. User Manual MAN67890 Rev 4 0 Dec 2011 SKOPE PEGASUS PG100 250 400HF 2 Horizontal Freezer INTEGRAL PG100HF 2 PG250HF 2 PG400HF 2 SEEKOEIE Refrigeration SKOPE PEGASUS Horizontal Freezer Integral PG100 250 400HF 2 User Manual MAN67890 Rev 4 0 Dec 2011 2007 SKOPE Industries Limited All rights reserved SKOPE Industries Limited reserve the right to alter specifications without notice SEKE E is a registered trademark of SKOPE Industries Limited SKOPE INDUSTRIES LIMITED Head Office PO Box 1091 Christchurch New Zealand Freephone 0800 947 5673 Fax 03 983 3896 E mail enquiry skope co nz Website www skope co nz Trademark Infringement The SKOPE trademark on this product is infringed if the owner for the time being does any of the following e Applies the trade mark to the product after their state condition get up or packaging has been altered in any manner e Alters removes including part removal or obliterates including part obliteration the trade mark on the product e Applies any other trade mark to the product e Adds to the product any written material that is likely to damage the reputation of the trade mark Notice of the above contractual obligations passes to e Successors or assignees of the buyer e Future owners of the product CONTENTS 1 Installation Salely FS zur css nun EE OE OE RE ner A Fitting the Legs or Castors 222mm nennen nenn 5
9. cabinet to extract hot air A minimum of 200mm clear space is required above and in front ofthe Refrigeration system eee ee ee Er and cabinet high Ensure the cabinet is installed in a suitable environment temperature shutdown 4 To reset the CHt alarm unplug the cabinet from the power supply for 1 minute then reconnect to power manual reset supply If alarm persists contact SKOPE Ambient probe fault also flashes TE Evaporator probe fault Condenser probe fault To reset alarm unplug the cabinet from the power supply for Defrost overtime limit 1 minute then reconnect to power supply 1 If alarm persists contact SKOPE Real time clock fault Controller E prom error Controller E prom error Start defrost request None End defrost request Check that a door or drawer has not been left open Note Door open alarm The audible alarm buzzer cannot be turned off manually l l Clean the condenser coil see page 14 Check ventilation High pressure switch and manually reset alarm unplug the cabinet from the activation alarm power supply for 1 minute then reconnect to power supply If alarm persists contact SKOPE Operation User Manual SKOPE Pegasus Horizontal Freezer Integral 3 Servicing Lighting Cabinet Depending on the model the cabinet interior is lit by one or two 5 Watt T8 Interior Lights LED tubes fitted behind the centre pillars The single door model without a centre pi
10. e refrigeration unit e Keep door s open for minimum time e Ensure product is not blocking airflow slots and the product is no closer than 75mm from the cabinet top e Adjust setpoint see page 11 e Clean condenser see page 14 e Ensure the cabinet is installed with good ventilation around the refrigeration unit see page 6 Servicing User Manual SKOPE Contacts SKOPE INDUSTRIES LIMITED NEW ZEALAND CONTACT Head Office PO Box 1091 Christchurch New Zealand Freephone 0800 947 5673 Fax 03 983 3896 E mail enquiry skope co nz Website www skope co nz AUSTRALIAN CONTACT A B N 73 374 418 306 PO Box 7543 Baulkham Hills B C NSW 2153 Australia Freephone 1800 121 535 Fax 1800 121 533 E mail enquiry skope com au Website www skope com au
11. front of the refrigeration unit It is critical that the hot refrigeration exhaust air is not restricted and that it can easily flow out and away from the front of the cabinet The maximum recommended ambient temperature for the freezer at place of installation is 43 C Climatic Class 5 Never store cardboard cartons or other items in front of the refrigeration unit and the ventilation slots in the unit front cover must be kept clear at all times When installing the cabinet o Avoid direct sunlight and warm draughts etc o Allow adequate space for the door s and or drawer s to open fully o Ensure the cabinet is positioned on a level surface so the door s shut and seal correctly and to prevent the condensate tray from overflowing o The self closiing door s have internal torsion bars pretensioned at the factory and should not require any further adjustment n Do not overload the power supply See the rating label inside the cabinet for power supply and current draw Installation User Manual SKOPE Pegasus Horizontal Freezer Integral Power Supply The freezer is supplied with a 1 8m flexible power cord and plug which for Installation User Manual transit purposes is located inside a compartment in the rear of the cabinet see Figure 5 below Before final positioning of the freezer pull the power cord out from the rear compartment and connect to the power supply For convenience any surplus cord length may be left inside
12. ight up to 15mm To adjust the height of each castor loosen the lock nut and turn the castor counter clockwise to raise the height or clockwise to lower Re tighten each lock nut after final adjustment has been made Castor Lock Nut Castor Mounting Plate Figure 3 Figure 4 Lockable Castor front Non Locking Castor rear Castor If the freezer is intended to be mounted on a plinth the castor mounting Mounting plates attached to the bottom of the cabinet can be removed to provide a flat Plates bottom Each castor mounting plate is held in place by four pozi drive hexagon head screws see Figure 1 above Installation EE 5 User Manual SKOPE Pegasus Horizontal Freezer Integral Positioning the Cabinet Location When positioning the freezer avoid direct sunlight and warm draughts etc Ventilation The cabinet must NOT be situated where it is affected by warm or hot air from adjacent equipment as this will compromise the airflow and performance of the freezer The cabinet must be positioned on a level surface for the doors to shut and seal correctly and to prevent the condensate tray from overflowing Adequate allowance should be made for door opening Always ensure that the top of the cabinet is shielded from impact and moisture with either a SKOPE provided bench top or with a custom or existing bench top For efficient operation of the freezer it is essential that adequate ventilation be provided around the
13. llar has the interior LED light tube fitted on the ceiling of the cabinet To replace the interior LED light tube 1 Open the refrigeration compartment door and isolate the chiller from the power supply by switching off the mains isolation switch 2 Remove the diffuser by squeezing it until it is released from the housing and then push the diffuser out of the way multiple door cabinet pictured for clarity 3 Rotate the LED tube until the pins on the ends of the tube align with the slots then slide it out Note access can be made easier by removing the shelves 4 Fita new LED tube and clip the diffuser back into place Servicing 13 User Manual SKOPE Pegasus Horizontal Freezer Integral Cleaning Cabinet When necessary wipe both the interior and exterior of the cabinet with a damp cloth Ensure the cabinet is disconnected from the mains power supply before cleaning the cabinet CAUTION Disconnect the cabinet from the mains power supply before cleaning the condenser coil or washing the cabinet with water Condenser The condenser coil should be brushed clean once a month and blown clean Coil by qualified service personnel every six months Over time dust may accumulate within the condenser that cannot be removed with a brush If this occurs contact SKOPE to arrange for a SKOPE authorised service agent to clean the condenser with compressed air The condenser coil is located inside the refrigerati
14. n 2 minutes see page 10 for controller display To ensure efficient operation the electronic controller forces 4 hourly defrosts During the defrost cycle the compressor and condenser fan switch off and the evaporator fan stays on The interior lighting will go on when a cabinet door or top drawer is opened The only time that a light should not turn on is either if an LED tube is faulty or the CHt high temperature shutdown alarm has been activated see page 12 for controller alarms To replace an LED tube see service instructions on page 13 lf Hazard Analysis Critical Control HACCP functions are required to monitor food storage temperature please contact SKOPE to arrange for an authorised SKOPE service technician to setup the electronic controller SKOPE Pegasus Horizontal Freezer Integral Electronic Controller Controller Display Figure 7 Controller Display Item Function 1 7 _ Prg mute n a 2 A UP aux To scroll settings UP in program mode Set If pressed for more than 2 seconds displays and or enables changing the temperature setpoint see page 11 4 der DOWN def To scroll settings DOWN in program mode Press v for more than 5 seconds to initiate manual defrost COMPRESSOR ON when the compressor and condenser fan starts Flashes when activation of the compressor is temporarily delayed FAN ON when the internal cabinet fans are activated Flashes when activation of the fans i
15. on unit compartment and is accessed by opening the unit front cover p gt Py Figure 8 Condenser Coil IMPORTANT If the electronic controller display flashes cht the condenser coil must be cleaned immediately A ee a User Manual Notes Servicing User Manual SKOPE Pegasus Horizontal Freezer Integral 15 SKOPE Pegasus Horizontal Freezer Integral Wiring Cabinet Wiring Diagram LEIHEN L NYE i ABU Laue RD sd Bh En sd WE oon RR EE OE EE Bleu i ME WE WE WE WE WE EE EE pore 21 3 3 ral 17 TE 25 21 19 16 NE m a Ee a a Dr a a EE ra TE AAM e Cabinet Wiring Component Key Item Description Item Description 76 Main cabinet chassis earth connection 15 Spare cabinet fascia heater wire not connected if available e Cabinet wring switched supply vay 7 Heated it contre pilar assembly 79 Pole serewiess conneciorbiock 18 Heated it contre pilar fascia assembly Wiring Key Cabinet Model Portions of Wiring Diagram Single Door Roof Mount Light Assembly item 25 Portions A amp D Excluded Portions A B amp D Excluded Portions A B C amp D Excluded 16 Servicing User Manual SKOPE Pegasus Horizontal Freezer Integral LI EL AEEE 11 Hinon Mm T al OOO 9 13 1 I i E l E OG is N an 22 F jau f7 l w 19 ul 24
16. opellant in this appliance CAUTION Never overload the power supply which could damage the chiller and product See the rating label inside the cabinet for the safe power supply and current draw WARNING Always disconnect the chiller from the mains power supply before cleaning or maintenance Installation User Manual SKOPE Pegasus Horizontal Freezer Integral Fitting the Legs or Castors Packed inside the the cabinet is a set of adjustable height legs and a set of adjustable height castors Either of these sets can be fitted to the cabinet depending on specific height and manoeuvrability requirements The legs or castors should be fitted to the base of the cabinet before final positioning of the freezer Adjustable The adjustable legs screw into the castor mounting plates attached to the Legs bottom of the cabinet The adjustable legs can adjust the cabinet height up to 30mm To adjust the height of each leg turn the black plastic foot at the bottom of the leg counter clockwise to raise the height or clockwise to lower see Figure 2 below Figure 1 Castor Mounting Plate Figure 2 Adjustable Leg Adjustable The adjustable castors screw into the castor mounting plates attached to the Castors bottom of the cabinet The two lockable castors should be fitted to the front of the cabinet see Figure 3 below and the non locking castors fitted to the rear see Figure 4 below The adjustable castors can adjust the cabinet he
17. rhang the front of the shelf as this could prevent the doors from shutting Leave an airspace of at least 75mm above product loaded on the top shelf Do not exceed a maximum loading of 20kg per shelf Remove some product if the shelves are flexing or bending 8 Installation User Manual SKOPE Pegasus Horizontal Freezer Integral 2 Operation Refrigeration Unit Electronic Controller Operation User Manual Cabinet Lighting HACCP Automatic Start Up Connect the freezer to the mains power supply and check operation of the refrigeration unit electronic controller and cabinet lighting Ensure the cabinet isolating switch located inside the refrigeration unit compartment is turned on see Figure 6 on page 7 IMPORTANT If the cabinet has been on its back leave for 30 minutes before running The compressor and condenser fan which switch together will start after approximately 1 minute This may be verified by listening for compressor switch on and checking for air exiting the top slots of the unit compartment cover The compressor and condenser fan will switch off when the cabinet internal temperature drops to approximately 21 C and on again at approximately 18 C When the cabinet is connected to the power supply the electronic controller will display the current cabinet temperature The compressor LED will indicate the compressor is operating and the evaporator fan LED will normally come on withi
18. s temporarily delayed DEFROST ON when the defrost is activated Flashes when the activation of the defrost is temporarily delayed due to procedures in progress AUX n a ALARM Flashes in the event of alarms and when a door is opened O m O O A gt Q 10 11 X LIGHT n a 12 A SERVICE Flashes in the event of malfunctions HACCP On if HACCP function is enabled Flashes if HACCP 13 alarm has occurred 14 9 CONTINUOUS CYCLE n a N els leers I o e rel Operation 10 User Manual Controller Overview Temperature Setpoint Operation User Manual SKOPE Pegasus Horizontal Freezer Integral The CAREL ir33 electronic controller controls and displays the internal cabinet temperature The preset temperature setting controls the product temperature between 18 C and 21 C The electronic controller also signals temperature alarms see page 12 For general operation the electronic controller requires no initial setup or additional programming When the cabinet is connected to the power supply the electronic controller will display the current cabinet temperature The compressor LED will indicate the compressor is operating and the evaporator fan LED 9 will normally come on within 2 minutes see Figure 7 on the previous page for controller display The chiller temperature setpoint is factory set at 18 0 C If necessary the standard setting can be adjusted between 16 C and 26 C SKOP
19. vice and spares information is available in the SKOPE Pegasus Service Manual MAN6789S and detailed technical information on the SKOPE ir33 Controller can be found in the SKOPE Pegasus Technicians Manual MAN3224 Removing the For ease of servicing the entire refrigeration unit can be removed from the Refrigeration cabinet Unit To remove the refrigeration unit 1 Open the unit cover Remove the cover from the cabinet by lifting the bottom corner ofthe cover off the bottom hinge pin 2 Switch off the cabinet isolating switch and unplug the blue power supply plug from underneath the isolating socket box 3 Disconnect the cabinet supply plug from underneath the wiring junction box on the front of the refrigeration unit 4 Remove the top clamp screw from the clamp mechanism on top of the unit 20 Servicing User Manual SKOPE Pegasus Horizontal Freezer Integral 5 Pull the top clamp mechanism fully forward into the relocation position on the front flange of the cabinet this keeps the mechanism up out of the way 6 Remove the bottom clamp Ex screw from the front ofthe j refrigeration unit J gt Mi Man EER ddA LIIG iLL iy N f tda ae a yd TER i Add 1 Ma tT yy i aan A A wa IG TA TT Te Nie I i am 7 Pull the bottom clamp lever forward while applying adequate force to the right hand side of the wiring junction box to disengage
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