DC 12V/24V Fuel Transfer Pump Kit User's Manual
Contents
1. Low rotation speed Check the voltage at the pump Adjust the voltage and or use cables of greater cross section The suction tubing is resting on the bottom of the tank Raise the tubing Increased pump noise Cavitation occurring Reduce suction pressure Irregular the by pass Air present in the diesel fuel functioning of Dispense fuel until the air is purged from the by pass system Verify the suction connection Leakage from the pump body Seal Damaged Check and replace the seal 9 OF 11 K MAINTENANCE All models are designed and constructed to require a minimum of maintenance In any case always bear in mind the following basic recommendations for a good functioning of the pump On a weekly basis check that the tubing joints have not loosened to avoid any leakage On a monthly basis check the pump body and keep it clean of any impurities On a weekly basis check and keep clean the line suction filter On a monthly basis check that the electric power supply cables are in good condition Check on a monthly basis and keep clean the dispensing nozzle provided with all the models Anyway keep clean any other final check valve installed Check on a monthly basis and keep the suction filters clean L NOISE LEVEL Under normal working conditions the noise emission from all models does not exceed the valve of 70 db ata distance of 1 meter from the electric pump M DISPOSING OF CONTA2. the proper wetting of the pump The installation of a foot valve is recommended to prevent the emptying of the suction tube and to keep the pump wet In this way the pump will subsequently always start up immediately When the system is functioning the pump can work with pressure at the inlet as high as 0 5bar 7PSI beyond which cavitation phenomena can begin with a consequent loss of flow rate and increase of system noise As we have said up to this point it is important to guarantee low suction pressure by using short tubing of a diameter equal to or larger than recommended reducing curves to a minimum and using suction filter of wide cross section and foot valves with the lowest possible resistance The difference in height between the pump and the fluid level must be kept as small as possible and at any rate within the 2 meters anticipated for the priming phase If this height is exceeded it will always be necessary to install a foot valve to allow for the filling of the suction tube and provide tubing of wider diameter It is recommended that the pump not be installed at a difference in height greater than 3 meters ZA ATTENTION In the case that the suction tank is higher than the pump it is advisable to install an anti siphon valve to prevent accidental diesel fuel leaks 6 OF 11 Dimension the installation in order to control the back pressure due to water hammering G6 CONFIGURATIONS Electric pump with terminal strip box co
3. DC 12V 24V Fuel Transfer Pump Kit User s Manual Js WARNING Read carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury Model No 10304010 10304011 10304012 10304013 1 OF 11 A INDEX A Aste tev ae ey A A ee ya a ee Index Bois ashes E sa ciek A tias Declaration of Conformity Du Aaland anh hate Baha tae Bh don ede eee Medel did Machine Description NA bearer Technical Data A ENE EE de averse vd E avai niexbaal kevinveys E Electrical Data Ei oheteteteaagtied donedin usted ve daed seh thar sa Operating Conditions El dai A o Environmental Conditions ESA nas Electrical Power Supply e E E nen dv edhaaak dewmsusaevna T Working Cycle Ei a algal eles oi 2A odd E hes a ET Fluids Permitted Fluids Not Permitted Pra Upa It tas Moving and Transport a dia ct Installation A O Disposing Of The Packing Material A A dole ee Preliminary Inspection O A AEE Aia Positioning the Pump E TEA E E AE AETA et atevaee nee teresa bens E ities Connecting the Tubing Au t Considerations Regarding Delivery And Suction Lines A EASE Wee toe at SES oe E ean nl nf eden ES eee aad Configurations OT aah aang A Bedale cg A Ga A ie Sa eh lk ee aed alee ee haa goa Electrical Connections AA WA conn A aaa UA a A EE Ta Niet Initial Start Up pra Vee evan A A wed A des terrae ada Daily Use o AO Problems and Solutions DAI EA vad tine E A A EE of Hiaidegtaa S
4. MINATED MATERIALS In the event of maintenance or demolition of the machine do not disperse contaminated parts into the environment Refer to local regulations for their proper disposal N DIADRAM AND PARTS LIST 10 OF 11 OANDOARWND O INSTALL DIMENSIONS Unit of measurement mm Description SCREW M5x10 FRONT COVER O RING ROTOR BLADE PUMP BODY BY PASS SPRING HOSE HOLDER 3 4 O RING HANDLE CLAMP 22 32 SCREW HOLDER 1 MANUAL NOZZLE FUSE 15A 25A FUSE CARRIER SINGLE POLE SWITCH LINE CORD 2MT TERMINAL BOARD SCREW M4x15 COMPACTION NUT TAPER RING NUT M5 POWER LINE MOTOR 12V 24V BEARING SPRING COLLAR SEAL TUBE HOLDER 1 FILTER BY PASS VALVE BASE KEY 11 OF 11 AAA Aa ANA NON DND H A Nn HAH AH AH KH HM FI AH 0 A 009
5. Open the delivery valve solidly grasping the end of the tubing e Close the delivery valve to stop dispensing f When dispensing is finished turn off the pump ZA ATTENTION Functioning with the delivery closed is only allowed for brief periods 2 3 minutes maximum After use make sure the pump is turned off J PROBLEMS AND SOLUTIONS PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION The Motor is not turning Lack of electric power Check the electrical connecting Rotor Jammed Check for possible damage or obstruction of the rotating components Motor Problems Contact the Service Department The motor turns slowly when starting Low or no flow rate Low voltage in the electric power line Low level in the suction tank Bring the voltage back within the anticipated limits Refill the tank Foot valve blocked Clean and or replace the valve Filter clogged Clean the filter Excessive suction pressure Lower the pump with respect to the level of the tank or increase the cross section of the tubing High loss of head in the delivery circuit working with the by pass open Use shorter tubing or of greater diameter By pass valve blocked Dismantle the valve clean and or replace it Air entering the pump or the suction tubing Check the seals of the Connections A narrowing in the suction tubing Use tubing suitable for working under suction pressure
6. ection of the pump If it is inverted check the polarity of the connection cable 7 OF 11 H INITIAL START UP e Check that the quantity of diesel fuel in the suction tank is greater than the amount you wish to transfer e Make sure that the residual capacity of the delivery tank is greater than the quantity you wish to transfer e Do not run the pump dry This can cause serious damage to its components e Make sure that the tubing and line accessories and in good condition e Diesel fuel leak can damage objects and injure person e Never start or stop the pump by connecting or cutting out the power supply e Do not operate switches with wet hands e Prolonged contact with diesel fuel can damage the skin The use of glasses and gloves is recommended ZA ATTENTION Extreme operating conditions with working cycles longer than 30 minutes can cause the motor temperature to rise thus damage the motor itself Each 30 minute working cycle should always be followed by a 30 minute power off cooling phase In the priming phase the pump must blow the air initially present in the entire installation out of the delivery line Therefore it is necessary to keep the outlet open to permit the evacuation of the air ZA ATTENTION If an automatic type dispensing nozzle is installed at the end of the delivery line the evacuation of the air will be difficult because of the automatic stopping device that keeps the valve closed when the line pressure is t
7. engunedee anenens Maintenance OR Noise Level A AA A as Disposing Of Contaminated Materials NM A DD Diagram and Parts List Install Dimensions 20F 11 B DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY IN CONFORMANCE WITH THE DIRECTIVES 98 37 EC Machinery Directive 2004 104 EC EMC Directive INTRADIN SHANGHAI MACHINERY 118 DUHUI ROAD MINHANG DISTRICT SHANGHAI 201109 CHINA DECLARES THAT THE FOLLOWING PUMP MODELS 1030401 0 10304011 1030401 2 10304013 To which this declaration refers conform to the following applicable regulations EUROPEAN REGULATIONS EN ISO 12100 1 2003 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology EN ISO 12100 2 2003 Safety of machinery Basic concepts general principles for design Part 2 Technical principles EN 60034 1 2004 Rotating electrical machines Part 1 Rating and performance EN 55014 1 2006 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 1 Emission EN 55014 2 1997 A1 2001 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 2 Immunity product family standard C MACHINE DESCRIPTION PUMP self priming volumetric rotating vane pump equipped with by pass valve MOTOR Brush motor DC low tension with intermittent cycle closed type in protection class IP55 directly flanged t
8. he pump using screws of adequate diameter for the attachment holes provided in the base of the pump see the section OVERALL DIMENSIONS for their position and dimension AN ATTENTION THE MOTORS ARE NOT OF AN ANTI EXPLOSIVE TYPE Do not install them where inflammable vapours can be present G4 Connecting the Tubing e Before connection make sure that the tubing and the suction tank are free of dirt and thread residue that could damage the pump and its accessories e Before connecting the delivery tube partially fill the pump body with diesel fuel to facilitate priming e Do not use conical threaded joints that could damage the threaded pump openings if excessively tightened The pump is not provided with any filter Always install suction filter on all of the models it is included SUCTION TUBING Minimum recommended nominal diameter 3 4 Nominal recommended pressure 10bar 145PSI Use tubing suitable for functioning under suction pressure DELIVERY TUBING Minimum recommended nominal diameter 3 4 Nominal recommended pressure 10bar 145PSI AN ATTENTION It is the installer s responsibility to use tubing with adequate characteristics The use of tubing unsuitable for use with diesel fuel can damage pump injure persons and cause pollution 5 OF 11 Loosening of the connections threaded connections flanging gasket seals can cause serious ecological and safety problem Check all the connections af
9. mplete of switch on 12V and 24V versions with safety fuse and pincers for connection to the battery handle for easier moving 3 4 anti static tube for diesel fuel dispensing manual nozzle and foot filter to be installed at the beginning of the suction tube G7 Electrical Connections e Terminal strip box complete of ON OFF switch Safety fuse against short circuits and overcurrent featuring the following characteristics 25A for 12V models 15A for 24V models e 2m 6 6ft power cable complete of pincers for connection to the battery RED cable positive pole BLACK cable negative pole black cable 0V MOTOR g Laer DC red cable 12 24V FUSE 154 24Vo1t ON OFF switch 254 12Volt red cable 12 24V brown cable V blue cable 0V 12 24V CABLE WITH PINCERS AN ATTENTION IT IS THE INSTALLER S RESPONSIBILITY TO PREFORM THE ELECTRICAL CONNECTIONS WITH RESPECT FOR THE APPLICABLE REGULATIONS Respect the following not exhaustive instructions to ensure a proper electrical installation e During installation and maintenance make sure that the electric supply lines are not live e Use cables characterized by the minimum cross sections nominal voltages and wiring type adequate to the electrical characteristics shown in paragraph E2 ELECTRICAL SPECIFICATIONS and the installation environment e Always close the cover of the strip box before supplying electrical power e Check the correct rotation dir
10. o the pump body D TECHNICAL DATA D1 Electrical Data ELECTRICAL POWER CURRENT PUMP MODEL FUSES Current Voltage V Man 10304010 25 DC 12 24 10304011 15 DC 24 13 10304012 25 DC 12 24 10304013 15 DC 24 13 referred to operations in by pass mode E OPERATING CONDITIONS E1 Environmental Conditions 3 OF 11 Temperature Min 20 C Max 60 C Relative Humidity Max 90 ZA ATTENTION The temperature limits shown apply to the pump components and must be respected to avoid possible damage or malfunction E2 Electrical Power Supply Depending on the model the pump must be supplied by a single phase alternating current line whose nominal values are shown in the table in Paragraph D1 ELECTRICAL DATA The maximum acceptable variations from the electrical parameters are Voltage 5 of the nominal value Power from lines with values outside the indicated limits can damage the electrical components ZA ATTENTION Power from lines with values outside the indicated limits can damage the electrical components E3 Working Cycle ATTENTION Extreme operating conditions with working cycles longer than 30 minutes can cause the motor temperature to rise thus damaging the motor itself Each 30 minute working cycle should always be followed by a 30 minute power off cooling phase MA ATTENTION Functioning under by pass conditions is only allowed for brief periods of time 2 3minu
11. oo low It is recommended that the automatic dispensing nozzle be temporarily disconnected during the initial start up phase The priming phase can last from several second to a few minutes as a function of the characteristics of the system If this phase is prolonged stop the pump and verify e That the pump is not running completely dry e That the suction tubing is not allowing air to seep in e That the suction filter is not clogged e That the suction height does not exceed 2m if the height exceeds 2m fill the suction hose with fluid e That the delivery tube is allowing the evacuation of the air When priming has occurred verify that the pump is operating within the anticipated range in particular e That under conditions of maximum back pressure the power absorption of the motor stays within the values shown on the identification plate e That the suction pressure is not greater than 0 5bar e That the back pressure in the delivery line is not greater than the maximum back pressure foreseen for the pump I DAILY USE a If using flexible tubing attach the ends of the tubing to the tanks In the absence of an appropriate slot solidly grasp the delivery tube before beginning dispensing b Before starting the pump make sure that the delivery valve is closed dispensing nozzle or line valve c Turn the ON OFF switch on The by pass valve allows functioning with delivery closed only for brief 8 OF 11 periods d
12. ter the initial installation and on a daily basis after that Tighten the connections if necessary G5 Considerations Regarding Delivery and Suction Lines DELIVERY The choice of pump mode must be made keeping the characteristics of the system in mind The combination of the length of the tubing the diameter of the tubing the flow rate of the diesel fuel and the line accessories installed can create back pressure greater than the maximums anticipated such as to cause the partial opening of the pump by pass with the consequent noticeable reduction of the flow rate supplied In such cases to allow correct functioning of the pump it is necessary to reduce system resistance using shorter tubing and or of wider diameter and line accessories with less resistance e g an automatic dispensing nozzle for greater flow rates SUCTION All models are equipped with a self priming pump with a good suction capacity During the start up phase with an empty suction tube and the pump wetted with fluid the electric pump unit is capable of suctioning the liquid with a maximum difference in height of 2 meters It is important to point out that the priming time can be as long as one minute and the pressure of an automatic dispensing nozzle on the delivery line prevents the evacuation of air from the installation and therefore prevents proper priming For this reason it is always advisable to prime the pump without an automatic delivery nozzle verifying
13. tes maximum E4 Fluids Permitted Fluids Not Permitted PERMITTED DIESEL FUEL at a VISCOSITY from 2 to 5 35 cSt at a temperature of 37 8 C Minimum Flash point PM 55 C NOT PERMITTED Description Related Dangers Gasoline Fire Explosion Inflammable Liquids With Pm lt 55 C Fire Explosion Liquids With Viscosity gt 20cst Motor Overload Water Pump Oxidation Food Liquids Contamination Of The Same Corrosive Chemical Products Pump Corrosion Injury To Persons Solvents Fire Explosion Damage To Gasket Seals F MOVING AND TRANSPORT Given the limited weight and size of the pumps see overall dimensions moving the pumps does not require 40F 11 the use of lifting devices The pumps were carefully packed before shipment Check the packing material on delivery and store in the dry place G_INSTALLATION G1 Disposing Of the Packing Material The packing material does not require special precautions not being in any way dangerous or polluting Refer to local regulations for its disposal G2 Preliminary Inspection e Check that the machine has not suffered any damage during transport or storage e Clean the inlet and outlet openings removing any dust or residual packing material e Check that the electrical specifications correspond to those shown on the identification plate G3 Positioning the Pump The pump can be installed in any position pump axis vertical or horizontal e Attach t
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