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TCXA-User Manual-05a8

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1. Mod TCxA AS interface FIELDBUS MODULE FOR PNEUMATIC MANIFOLD VALVES amp I O SIGNAL AS interface remote Bus using M12 connectors dual supply systems Integrated connection to manifold valves Iso VDMA amp compact Series 16 coils max capability 16 digital input max capability Optical Diagnostic Monitor IP 65 protection grade rev 05a8 EN Pg 1di20 UNIVER Table of Contents ROTAN E N 01 C rner ee E EE ee 3 l egendiers mbe 4 S Beto 4 SyStem A8SChipioliaar aaa 5 MOQdUISSpediCooisa a assaNs kaat ser s K m sa s s s n s s nss k a sasass ada s e 6 le ali Ee LH lt ako ha TEOS a E 7 PLO Compact manifold Ee lan gll CT 7 P15 Compact manifold dmentons i 8 ISO VDMA mManif ld GIMentions RR TE 9 Connector pin assigneme EE 9 Mod le POWOT Sen ana ee IR 10 Vie eg e leie lee E 12 How the Module cpl ek ee ee 12 Output Manifold valves consumes reception data 13 Auxiliary Digital INPUT max 2 modules produces transmission data nananana ananas eaa 13 Module Diagnostic and Status mdicatore nananana aa aa aak a nananana nananana nana naa aa aa aa aa a aa aaaa 14 Valves Coil amp Input Output Slot Allocation ii 14 M dules ASS CRO IN Sy ie 15 A Xxiliary Digital Input lee ET 16 Auxiliary Digital Input Modules SPECIFICATIONS iii 16 ASI FieldBus Accessories ordering code ENNEN 17 Identico 17 CORIO EE 17 System configuration
2. M8 Female Looking into sockets Auxiliary Digital Input Modules Specifications Input Module Specification Part Code TC8I808A Termination type Circular 8 x M8 Input per Module Le 8 Switching Logic 2 or 3 wire PNP devices Operating Voltage Supply VS24 24V dc 25 Power dissipation max per module 0 18W Sensor Source Current per input 20MA Signal logic OFF 30V dc to 5V dc Signal logic ON 13V dc to 30V dc Typical input Current ON state max 5mA Typical inout Current OFF state max 1 1MA Nominal Ipedence 5kohm Delay Time ON to OFF 1ms Status Display Valid Input yellow indicator ON Environmental Conditions weight 709 Overall Dimentions 30 x 123 x 75 mm Protection Degree IP 65 IEC 60529 Relative humidity 5 to 85 IEC 60068 2 30 Operating Temperature 5 C 50 C IEC 60068 2 1 Storage Temperature 25 C 80 C IEC 60068 2 2 Vibration 5g tested 10 500HZ IEC 60068 2 6 Shock operating 229 peak IEC 60068 2 27 d Make sure all connectors and caps are securely tightened to properly seal the connections against leaks and maintain IP65 requirements I O cable length should be less than 10 meters E ee Preumatie Automotion Pg 16 di 20 UNIVER AS i FieldBus Accessories ordering code Code Description Size Type Protection grade AS interface CANopen 4 pin female Interbus S POWER SUPPLY T2 F4M12 AS OCRA M12 AS Interface cable connector IP65 4 pin female used for distribution
3. examples ENNEN 18 Dangers ana residual lane ee 19 Dangers Caused by Improper use 19 Correct and eege ER E 19 Frequency of programmed maintenance ii 19 Instructions regarding removal elimination of waste materialS nn nannaa aa a aa aaaana 19 FleldDus orderihna Sting denti aaa 20 Every conceivable measure has been taken to ensure the correctness and completeness of this documentation However as errors can never be fully excluded we would appreciate any information or ideas at any time as We wish to point out that the software and hardware terms as well as the trademarks of companies used and or mentioned in the present manual are generally trademark or patent protected Copyright Univer S p A all rights reserved oa Preumatic Automotion Pg 2 di 20 UNIVER To ensure fast installation and start up of the units described in this manual we strongly recommend that the following information and explanations are carefully read and abided by Personnel Qualification The use of the product detailed in this manual is exclusively geared to specialists having qualifications in PLC programming electrical specialists or persons instructed by electrical specialists who are also familiar with the valid standards UNIVER S p A declines all liability resulting from improper action and damage to UNIVER S p A products and third party products due to non observance of the information contained in
4. is a modular fieldbus slave device for controlling manifold valve and digital input and output which use ASinterface fieldbus The system structure here described consists of an MANIFOLD OUTPUT INTERFACE 1 of an FIELDBUS module 2 of an AUXILIARY DI modules 3 the end module 4 completes the system UNIVER Module Specifications FieldBus Data Bus Input Connector Bus Function Display Auxiliary Function display Address Slave Communication Rate Electrical Data AS interface Logic amp Inputs Voltage Supply AS interface Logic amp Inputs Current Supply Output voltage Supply VA24 Output Current VA24 all output Output Manifold Coils Valves Capability Auxiliary Digital Inout Capability Environmental Conditions weight Overall Dimentions MTBF Mean Time Between Failures Protection Degree Relative humidity Operating Temperature Storage Temperature Vibration Shock operating AS interface vers 2 11 Circular M12 Male 5 pins AS i Diag Red AS I Supply Active Green Out Supply Green 31 slave mode 167kbps 26 5 31 6 Vdc 250MA 20 C 24 Vdc 15 10 valves coil range 1A max overload protected 8 output cod TCxA0008 16 output cod TCxA0016 8 input M8 cod TCxA08808 16 input M8 cod TCxA16816 8 input M12 cod TCxA08S08 16 input M12 cod TCxA16516 3509 85 X 123 x 75 mm 197 359 Hours 50 C IP 65 IEC 60529 5 to 85 IEC 60068 2 30 5 C 509C IEC 60068 2 1 25 C 809C I
5. residual risks that may cause damage to the health of the person exposed In case of maintenance the operator is alerted by a visual sign placed near the high risky areas where there could be voltage dangers NI Dangers Caused by Improper use It is recommended to use only original spare parts They are to be considered including the misuse conditions of any modifications or changes of any kind that the user arbitrarily NI Correct and Incorrect Use The FieldBus Slave control unit in all its models can be used only as reported on the operative manual manufacturer The requirements of security and reliability of the unit are guaranteed only by using original components NI Frequency of programmed maintenance The unit was designed and built so as not to require a specific scheduled maintenance NI Instructions regarding removal elimination of waste materials If you wont to disassemble the unit is necessary to observe some basic rules to safeguard the health and the environment Cables liners and plastic components must be disposed separately from all other materials The metal parts must be grouped by type of material oa Pini momen Po 19 di 20 UNIVER Fieldbus ordering string definition N D 8 eg amp amp el e O O O a a A i A A di ti e to amp bd ke d d H E rie sma le r a 7 EE zi SC A o T i E EI O Sie O E ege ss TS S
6. this manual Intended Use For each individual application the components supplied are to work with a dedicated hardware and software configuration Modifications are only permitted within the framework of the possibilities documented in the manuals All other changes to the hardware and or software and the non conforming use of the components entail the exclusion of liability on part of UNIVER S p A Please direct any requirements pertaining to a modified and or new hardware or software configuration directly to UNIVER S p A Safety Notes Attention Switch off the system prior to working on bus modules In the event of deformed contacts the module in question is to be replaced as its functionality can no longer be ensured on a long term basis ESD Electrostatic Discharge The modules are equipped with electronic components that may be destroyed by electrostatic discharge When handling the modules ensure that the environment persons workplace and packing is well grounded Avoid touching conductive components e g gold contacts oa Parati Po 3 di 20 UNIVER Legend of Symbols er N Important Note Terms Definition Digital Input Digital Output Input Output Hardware Least Significant Digit Most Significant Digit Logic amp Sensor power supply Output power supply Rate of communications between devices on the network a Pg 4di20 UNIVER System descripiton The TCxA
7. to the appropriate ASi network cable The PE connection has to be connected externally to the ground AS interface The fieldbus module reguires a dual power supply the fieldbus AS I supply an the 24 Vdc supply 10 or 15 for output manifold valves Dual Supply System re E tn eS i Il Pg 10 di 20 UNIVER Single Supply System The single power supply allows you to power the digital outputs with a single flat cable yellow ASI To use this type of connection is essential to include jumpers j1 j2 and use TZ F4M12 AS adapter Ee D eas ia TZ F4M12 AS La L2 L3 QUO N E PES G r PE O O G DO A f 1 6 os olo EA gt ane S Mn ARIAL ep A 41 P AS i POWER SUPPLY ee SE 555 ERE Pg 11 di 20 UNIVER Network topology AS i Master Power Supply Power Supply Maximum Overall Distance 30 5Voce 3 x 100 m IBA A2SI Repeater AE _ d A2SI Up To 62 Slaves Per AS Network Slaves AS j 3 ua feuar TOXA Slave ISensor ISensor Actuator Sensor Actuator Actuato r How the Module I O Capability OLI EE EE Leg o eene KE A ne end beer E KIIN Texaossos inputMi2 8collmax apkapo abano aen ASI ASI Aen Bit 00 01 020300 01 02 03 oo 02 03 00 01 02 03 D 1 2 3 4 5 6 7 89 10 11 12 13 14 15 16 DO 1 23 4 5 ei am um 15 16 ie The communicat
8. EC 60068 2 2 5g tested 10 500Hz IEC 60068 2 6 229 IEC 60068 2 27 Pranati Pg 6 dj 20 UNIVER Module installation Before installing the module verify that all its parts are intact and have not been damaged during transport pay attention to the overall dimentions We do recommend to fix the device in the specified hole with M4 screws E on a single metal surface to grant a good ground connection DIGITAL INPUT DISTAL INPUT O I n O O ne Ag i A 3 AS i2 e AS i BUS 4 AUX e W DIAG STATUS AUX AS i3 e e 123 AS i4 O 9 ea The overall length changes according to the numbers of the auxiliary LO modules used and manifold valves type P10 Compact manifold dimentions 42 nx 11 e pruf ise FEES UH P10B series LAP 0 200000 PheUmatieNAUtemotion Py 7 di 20 UNIVER D D TE le a Be af Ee gei p H Pg 8 di 20 147 VDMA26 131 VDMA18 137 VDMA26 121 VDMA18 WW 0 or J 26 D mm VDMA 26 N valves x 27 60 VDMA 18 N valves x 19 56 D mm Connector pin assignement Pn Function 3 2 AS interface AS interface OD o Bus In MALE Mak L wa 4 1 WE AS interface E The PE connection has to be connected externally to the ground Pg 9 di 20 UNIVER Module Power wa Connect the module
9. ange No data exchange Address 0 Periphery Fault signal generated Periphery Fault at FID input Data Strobe driven LOW for more than 44ys Senous Penphery Fault with Reset The flashing frequency of any flashing status indication is around 2 Hz Valves Coil amp Input Output Slot Allocation O UT B input DIAG STATUS AS i1 AS i2 0 AS i BUS A DIAG STATUS AUX AS i3 e e AS e CE C Auxiliary Digital Module C Auxiliary Digital Module Module O FieldBus Interface KEES 7 14 14 14 Integrated manifold valves output al 1140 EN 12 12 12 12 S000080 IS Each added Input modules increasse proportionally Input Byte assignement La Pg 14 di 20 UNIVER The auxiliary inputs and outputs modules will be connected to FieldBus module on the opposite side of the manifold valves Description FieldBus Module Auxiliary Input Module 8x M8 Auxiliary Input Module 4xM12 Auxiliary Output Module 4 x M12 Terminal Cover TCXX included 1pz Cover Screw TCxx included 4pz Terod Auxiliary I O included 4pz Assembly Support I O included 4pz Multiway Manifold Dsub adpt O 0 N On U as U N KF sar lt I ESSEN co 15020 UNIVER COD TC81412A gt N 8 Digital Input M12 Input Output M12 Female Looking into sockets COD TC81808A gt N 8 Digital Input M8 Input
10. of connections or as connector AS i BUS Identification Label Model SUNIVER C Protection Grade Mod TCxA Production Year Voltage Supply Range Voltage Supply IP65 2007 Nominal Current Supply VL24 26 5 31 6VDC 250mA S N 22482 Serial No Conformity Declaration Univer S p A declares under the own responsibility that the ASi device in object is in compliance with the EMC directive 89 336 EEC with amendaments for 92 31 EEC and 93 68 EEC through conformance whith the following Harmonised European standards Date Harmonised European standards 31 n 05 2006 Device Remote I O amp Manifold Valves Control EN 61000 4 2 1996 EN 61000 4 3 1997 EN 61000 4 4 1996 Term TCxA Manufacturer CE R amp D Manager signature Univer S p A Via Eraclito 31 20128 Milano ITALY tel 39 02252981 fax 39 0225298310 EN 61000 4 5 1997 EN 61000 4 6 1997 EN 61000 4 8 1997 EN 61000 4 11 1997 EN 55011 A2 2003 EN 55011 A2 2003 F n Baal jr Wow KEO Preumatie Autom i Pg 17 di 20 UNIVER Cod TCxA0008 TCxA0016 Compact MANIFOLD max 8 16 coil u Cod TCxA16816 16 DI M8 16 coils Compact MANIFOLD series Cod TCxA08S08 8 DI M12 8 coils Compact MANIFOLD series Cod TExA16816 16 DI M8 Pg 18 di 20 NI VER NI Dangers and residual risks There aren t
11. or module TcxA is designed to connect input module which are optional UNIVER Output Manifold valves consumes reception data The manifold output Byte Bit definition is follows Coil Valve AS i Bit Coil Valve AS i Bit Position Function Consumes Position Function Consumes 1 side 14 AS i1 0 side 14 AS i3 O side 14 AS i1 2 side 14 AS i3 2 side 14 AS i4 0O side 14 AS i2 2 side 14 AS i4 2 wE The manifold digital output valves consumes are 4 4 4 4 Bit max Auxiliary Digital INPUT max 2 modules produces transmission data P1 4 AS i1 0 P1 4 AS 13 O P1 2 AS i1 1 P1 2 AS 13 1 P2 4 AS i 1 2 P2 4 P2 2 AS i1 3 P2 2 P3 4 AS i2 0 P3 4 P3 2 AS 12 1 P3 2 AS i2 2 P4 4 AS i2 3 P4 2 eS The auxiliary digital input produces are 4 4 4 4 Bit max H FRIMAN Pg 13 di 20 Module Diagnostic and Status indicators DIAG STATUS AS i1 e AS i2 0 e AS BUS DIAG STATUS Ser AS i e AS 4 CE CONDITION DIAG STATUS DESCRIPTION Normal operation No power supply avallable Data communication is estab lished The Data Exchange Disable flag is still set prohibiting Data Port communication IC is wait ing for a Whte_Parameter re quest The Communication Monitor has detected No Data Exchange status or the IC was reset by Watchdog IC Reset Slave is waiting for address assignment Data Port communication is not possible No data exch
12. un R j kg at Gd ZER KI td ia VO td 3 ON mue o a A Al P N S D I d kaft 20 LS ANS R ON mung S oft witsia o o ON O C J o c c e e FieldBus Module Auxiliary I O Module Remote UO Definition Definition Module Definition KESLA eee le SERIES Manifold plugin amp YO module WO module SIZE A Standard connection w112 Multibus connection M23 FIELDBUS C AUXILIARY DIGITAL INPUT N 08 16 24 32 40 48 56 64 DIGITAL INPUT TYPE One module 16416 digital input 32 Dl One module 16416 digital output 32 DO One module 16 16 digital output switched connector 32 DO 64 DO 64 DO 3232 One module 16 16 digital input plus One module 16 16 digital input 32DI 32DO One module 16416 digital output plus One module 16416 digital output 64DI 64D0 64UD H Pmgummatte autem Pg 20 di 20

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