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'94 Mazda RX-7 Factory Service Manual

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Contents

1. page J 26 8 Synchronizer key 21 Synchronizer key springs 31 Countershaft 9 Clutch hub sleeve 22 2nd synchronizer assembly Inspection page J 29 10 Synchronizer key Inspection page J 31 spring 11 3rd synchronizer assembly Inspection page J 31 Disassembly note 3rd 4th clutch hub assembly 1 Remove the snap ring from the front of the mainshaft 2 Position the SST between 2nd and 3rd gears and hold the mainshaft from underneath 3 Press the mainshaft out from the 3rd gear 3rd synchro nizer ring assembly and the 3rd 4th clutch hub assembly n NSSSSSA IN 1st 2nd clutch hub assembly Hold the mainshaft and press the 1st 2nd clutch hub as sembly 2nd synchronizer ring assembly and 2nd gear from the mainshaft J 25 J 26 49 0740 520 TRANSMISSION Countershaft center bearing race Hold the countershaft from underneath and remove the countershaft bearing race by using the SST P UN i bail Extension Housing Components Note TRANSMISSION e The extension housing oil seal does not need to be removed unless you are replacing it Disassemble in the order shown referring to Disassembly Note ROLL PIN LA REPLACE N GASKET REPLACE 1 Stopper 2 Power plant frame installation bolts 3 Oil guide 4 Neutral switch 5 1 2 switch 6 Bracket 7 Control case 8 Bushing inspect for wear and damage 9 Wave washer Inspect for wear and damage 10 B
2. J 55 SHIFT MECHANISM J 58 OVERHAUL terde 2222061 8922030816 J 58 J INDEX GAA 1 2 SWITCH we SERVICE m SECTION F 5 mA p Z Ze 2P NEUTRAL t SWITCH AKRE TEEN Y SERVICE NAS 2 SECTIONF LF gt 4 5H Qo BACK UP LIGHT SWITCH SERVICE 1994 RX 7 BODY ELECTRICAL TROUBLESHOOTING MANUAL SECTION F1 OIL SPECIFICATION GRADE API SERVICE GL 4 OR GL 5 ALL SEASON SAE 75W 90 ABOVE 10 C 50 F SAE 80W 90 CAPACITY 2 5 L 2 6 US qt 2 2 Imp at 1 Transmission oil 3 Transmission 4 Shift mechanism inspection page J 6 Removal page J 10 Overhaul page J 58 Replacement page J 6 Disassembly page J 13 2 Oil seal extension housing Inspection page J 29 On vehicle Assembly page J 33 replacement page J 7 Installation page J 55 J 2 OUTLINE J OUTLINE SPECIFICATIONS Synchronization mechanism E Fade 5 speed floor shift HH 3 483 1 391 0 719 5288 API sence GLA or GLS I id SAE 75W 90 Above 10 C 50 F SAE 80W 90 2 5 2 6 2 2 Capacity L US qt Imp at STRUCTURAL VIEW 1 Main drive gear 4th gear 7 Counter 5th gear 2 3rd gear 8 Mainshaft 3 2nd gear 9 Reverse gear 4 1st gear 10 Reverse idler gear 5 5th gear 11 Counter reverse gear 6 Countershaft OUTLINE J POWERFLOW H A L H S ZT LAT
3. Blind cover 1 Apply sealant to the contact surfaces of the blind cover and extension housing 2 Install the blind cover 5 Tightening torque XI 19 25 N m 1 9 2 6 kgf m 14 18 ft Ibf Control case 1 Apply sealant to the contact surfaces of the extension housing and control case 2 Install the control case to the extension housing Tightening torque 19 25 N m 1 9 2 6 kgf m 14 18 ft Ibf J 34 MEMO TRANSMISSION sense J 35 J TRANSMISSION Mainshaft and Countershaft Components Assemble in the order shown referring to Assembly Note 1ST 2ND AND 3RD 4TH xq wes SNAP RING EW CLUTCH HUBS J 36 TRANSMISSION J 1 Mainshaft 13 3rd gear 25 1st synchronizer ring 2 Bearing 14 Bearing 26 Bearing race 3 2nd gear 15 Inner cone 27 Bearing 4 Inner cone 16 Double cone 28 ist gear 5 Double cone 17 Synchronizer ring 29 Countershaft 6 Synchronizer ring 18 3rd synchronizer assembly 30 Countershaft center 7 2nd synchronizer assembly Assembly Note below bearing race Assembly Note below 19 3rd 4th clutch hub Assembly Note 8 1st 2nd clutch hub 20 Synchronizer key page J 39 9 Synchronizer key 21 Clutch hub sleeve 31 Countershaft front 10 Clutch hub sleeve 22 Synchronizer key springs bearing spacer 11 Synchronizer key springs 23 3rd 4th clutch hub Assembly Note 12 1st 2nd clutch hub assembly page J 39 as
4. Ea E 5 s I reir y Nt yn c wi Well ema 5 WE pe i 4 i Tone fit b gt Ones le Magi FEE gi E Nm _ i u 13 MIT m POETAM d Ud CE mi pup esa REVERSE J 4 TROUBLESHOOTING GUIDE J TROUBLESHOOTING GUIDE ET Aton IIR Abnormal noise Insufficient oil Add oil J 6 Deterioration of oil quality Replace with specified oil J 6 Worn bearing Replace Worn contact suiface of countershaft gear Replace J 24 Worn contact surface of gears Replace J 16 20 24 Excessive gear backlash Replace J 16 20 24 Damaged gear teeth Replace J 16 20 24 Object caught in gears Repair or replace J 16 20 24 Difficult to shift Bent shift rod Replace J 16 Insufficient oil Add oil J 6 Deterioration of oil quality Replace with specified oil J 6 Wear or play of shift fork or shift rod Replace J 16 20 Worn or damaged synchronizer ring 1st 4th 5th Reverse Worn or damaged synchronizer assembly Replace J 16 24 2nd and 3rd Replace J 24 Worn synchronizer gear cone Replace J 16 20 24 Poor contact of synchronizer ring and gear cone Replace 4 16 20 24 Excessive longitudinal play of gears Replace J 16 20 24 Worn bearing Replace Refer to section H Improper disengagement of clutch Weak synchronizer key sprin
5. 49 G017 503 Hook Part of 49 G017 5AQ For support of engine For support of engine 49 0839 425C 49 S120 440 For For Holder holding Puller set e removal of mainshaft mainshaft bearing o bearing 49 G030 796 49 G030 795 For For Installer installation of Body Ke installation of oil seal oil seal Part of Coe oil seal 49 G030 795 49 0500 330 49 G030 797 For For Handle installation of Installer installation of Part of oil seal transmission bearing 49 G030 795 bearing 49 0862 350 49 0636 145 For For removal of Puller fan T clutch hub Guide shift SS installation of pulley boss N assembly fork interlock pin 49 1243 465A For 49 H017 101 For Wrench O2 removal of removal of mainshaft l locknut Hook bearing locknut 49 F017 101 For installation of bearing For removal of bearing 49 0710 520 Holder synchronizer ring Puller bearing TRANSMISSION J For 49 F401 331 49 F401 330B For installation of installation of Body clutch hub Installer set bearing bearing Part of assembly 49 F401 330B 49 F401 335A 49 0813 235 For For Attachment A Q instal
6. TRANSMISSION J INSTALLATION sod 1 Install in the order shown referring to Installation Note 2 After installation fill the transmission with the specified oil and do a road test 80 120 tem 70 104 In Ibfj BOLT NEW SN 7 9 10 7 N m 80 110 kgf cm 6 9 8 8 N m 3 70 100 kgt cm 7 70 95 4 In Ibf 61 86 8 in ibf 4 46 WU NS 1 Oy VM V SS NUT M RA Wes N m DET S UT 15 0 18 0 80 110 kgf cm 9 8 11 7 Nm NEW 409 130 70 85 4 in Ibf 100 120 kgf em 2 86 9 104 In Ibf ne 9 107 N m E NLA 80 110 kgf cm 7 i N 70 95 4 In Ibf DEN i L18 NUT i 1418 GASKET _ AAN C uf EN 7 9 10 7 Nem Se 3 6 5 9 1 48 65 80 110 kgf cm S erg 70 95 4 in Ibf es L uno SAR T 1 9 2 7 14 19 NUT c a 5 4 1 CLAMP NEW GASKET NEW us 65 Men N m kgf m iibi 1 Dust cover 8 Propeller shaft 14 Tunnel reinforcement 2 Transmission Installation section L center Installation Note 9 Cover 15 Starter PEE page J 56 10 Tunnel reinforcement 16 Clutch release cylinder i 3 Service hole A cover rear 17 Left undercover 4 Service hole B cover 11 Tunnel rein orcement 18 Right undercover 5 Back up light switch front 19 Transmission cover 6 Connectors 12 Catalytic converter 20 Shift lever assembly 7 Power Plant Frame PPF assembly 21 Insulator assembly Installation Note 13 Secondary ai
7. 6 14 18 19 25 1 9 2 6 Cmm i ROLL PIN NEW GASKET D 7 9 10 7 N m 25 34 41 80 110 kgf cm 70 95 4 In Ibf 3 PACKING Lo V NEW 1 7 Ki bu n BEL all as Cove N RE 7 S GASKET NEW 7 9 10 7 Nem 80 110 kgl cm 70 95 4 in Ibf 70 95 4 in Ibf 19 25 79 10 Nm 3 d 80 110 kgf cm sd 70 95 4 In lbf i K i l 7 9 10 7 N m Nan 60 110 kgf cm 70 85 4 In Ibf 7 9 10 7 N m 80 110 kgf cm 70 95 4 in Ibi N m kgtm ftibf 1 Extension housing 7 Select lock spindle 13 Wave washer 2 Oil seal extension housing 8 Select lock spindle spring 14 Bushing Assembly Note 9 Spring cap 15 Bracket ROE age J 34 10 Select spindle assembly 16 1 2 switch 3 Shift guide assembly 11 Blind cover 17 Neutral switch 4 Selector Assembly Note 18 Oil guide 5 Control rod end unne page J 34 19 Power plant frame 6 Control rod 12 Control case installation bolts Assembly Note Assembly Note 20 Stopper S090 0562010101 page J 34 c Page J 34 J 33 TRANSMISSION Assembly note Oil seal extension housing 1 Apply clean oil to the lip and outer edge of a new oil seal 2 Install the oil seal evenly and gradually by using the SST Control rod 1 Install the control rod through the selector and the control rod end into the extension housing 2 Install new roll pins into the selector and control rod ends as shown in the figure
8. cover 14 Spacer 33 Interlock pin large 48 Oil guide 15 Set bolt and washer Disassembly note Bearing housing Caution 2 e The bearing housing is made of aluminum and is therefore easily dented and scratched by metal tools When removing the bearing housing do not use metal tools Hit down and outward on the bearing housing with a plas tic hammer to remove Mainshaft rear bearing 1 Remove the snap ring washer retaining ring and rear C washers Keep the rear C washers together for correct reassembly 2 Remove the mainshaft rear bearing by using the SST 3 Remove the retaining ring and the front C washers Keep the front C washers together for correct reassembly J 17 TENIWOORHBUTTCHONYTUENEEERCUSS Dd dn nennen nm TRANSMISSION Locknut and countershaft rear bearing 1 Shift the 1st 2nd shift rod to 1St gear 2 Uncrimp the tab of the locknut 3 Hold the mainshaft by using the SST and a vise 4 Remove the locknut 5 Remove the countershaft rear bearing by using the SST Center housing 1 Remove the set bolt and washer from the center housing 2 Remove the center housing by tapping around its edge with a plastic hammer 5th Reverse shift rod RAND 1 Remove the three cap plugs packings detent balls and springs 2 Drive the roll pin from the Sth Reverse shift fork J 18 TRANSMISSION J 3 Remove the retaining ring from the 5th Reverse shift rod by using
9. his file is available for free download at htto www iluvmyrx com This file was not scanned to deprive Mazda of any money it was scanned due to the rareness of the original manuals and the overwhelming need of the RX 7 owner to have this information so that they can accurately troubleshoot problems Perhaps if Mazda s dealerships could support the Rotary Engine it wouldn t be so necessary for the owners to do so Many thanks to Lenny Terris for scanning this Before beginning any service procedure refer to the 1994 RX 7 Body Electrical Troubleshooting Manual see section S for air bag system service warnings and section J1 for audio antitheft system alarm conditions INDEX c occisa adus Dua RUM deu ovk dus J 2 OUTLINE 2224202022222 co esi ei ERU J 3 SPECIFICATIONS J 3 STRUCTURAL VIEW J 3 POWERFLOW J 4 TROUBLESHOOTING GUIDE J 5 TRANSMISSION OIL a 6 INSPECTION eee J 6 REPLACEMENT J 6 OIL SEAL EXTENSION HOUSING J 7 PREPARATION s22 6si21222125 266 J 7 ON VEHICLE REPLACEMENT J 7 TRANSMISSION J 8 PREPARATION eii J 8 REMOVAL icis 22026 006 sns eas Nas J 10 DISASSEMBLY 55 solae entend J 13 pm INSPECTION J 29 ca ASSEMBLY 255111626 datesat cus hare dens J 33 INSTALLATION
10. kgf m 109 130 ft Ibf B 75 93 N m 7 6 9 5 kgf m 55 68 ft ibf 4 Tighten the transmission side PPF installation nuts in the order shown Tightening torque 7 148 176 N m 15 0 18 0 kgf m 109 130 ft lbf 5 Remove the transmission jack 6 Lower the vehicle to the ground and remove the SST en gine supports 7 Place a straightedge on the flat area on the front left edge of the tunnel mount A so that it passes under the PPF install ation bolts Measure from the top of the straight edge to the PPF Standard 75 1 mm 2 96 in Acceptable range 70 77 mm 2 76 3 03 in 8 If the clearance is not with in specification read just the PPF J 57 an mld J SHIFT MECHANISM SHIFT MECHANISM OVERHAUL 1 Disassemble as shown in the figure 2 Inspect each part and replace if necessary 3 Assembie in the reverse order of disassembly 4 After assembly pump the clutch pedal and verify that the shift lever moves smoothly 7 9 11 7 Nem 60 120 kgf cm 70 104 in Ibf 7 9 11 7 Nem 80 120 kg em WELLS ME 1 Shift lever knob 8 Gasket di RC Shift seat d 2 Console panel assembly 9 Wave washer Assembly Note 3 Bushing pad 10 Bushing page J 59 4 insulator boot pads 11 Shift lever 13 Bushing 5 Insulator boot ring Assembly Note 14 Wave washer 6 Insulator boot ees ross Page J 59 Se ro P d at gt 7 Dust boot J 58 SHIFT MECHANISM J Assembly N
11. the SST 4 Slide the 5th Reverse shift rod out of the transmission case and remove the spring 1st 2nd and 3rd 4th shift rods 1 Shift the transmission into 4th gear to gain access to the roll pin Drive the roll pin from the 3rd 4th shift fork 2 Slide the 3rd 4th shift rod and interlock pin small out from the rear of the transmission case 3 Drive the roll pin from the 1st 2nd shift fork Slide the 1st 2nd shift rod out from the rear of the transmission case and remove the interlock pin large Locknut 1 Uncrimp the tab of the locknut mm 2 Shiftinto 1st and 4th gears to lock the rotation of the main shaft died ft WT 3 Remove the locknut by using the SST 5th Reverse clutch hub assembly 1 Remove the bearing cover installation bolts 2 Attach the SST to the bearing cover and remove the as sembly which consists of the following parts 5th Reverse clutch hub assembly Synchronizer ring Needle bearing Bearing race Reverso gear e Thrust washer J 19 J TRANSMISSION Transmission Case Components Disassemble in the order shown in the figure referring to Disassembly Note ADJUSTMENT SHIM SELECTIVE DJUSTMENT SHIM SELECTIVE C ES t Snap rings 4 Mainshaft front bearing 8 Main drive gear Disassembly Note Disassembly Note Inspection page J 29 Ent page J 21 c page J 22 9 Bearing PIOS 2 Main drive gear bearing Inspect fordamag
12. Hold the engine by using the SST engine supports 2 Hold the differential with a transmission jack 3 Remove the PPF 4 Remove the back up light switch from the transmission Transmission 1 The clutch cover and clutch release collar are joined as shown in the figure A Clutch cover B Clutch release collar C Wedge collar D Wire ring 2 Remove the covers from service holes A and B 3 Through service hole A swing the release fork so that the release collar is pushed and held toward the clutch cover engine side J 11 J 12 TRANSMISSION 4 Inserta screwdriver through service hole B into the space between the wedge collar and the release collar Pry and separate the release collar from the clutch cover 5 Swing the release fork back and forth to make sure that the release collar and clutch cover are separated 6 If the above procedure does not work then separate the clutch cover from the flywheel following the procedure below 1 Through service hole B gradually loosen the 6 clutch cover installation bolts in a crisscross pattern 2 Remove the clutch cover installation bolts and sepa rate the clutch cover from the flywheel 7 Support the transmission with a transmission jack 8 Loosen the transmission installation bolts 9 Remove the transmission 10 Remove the clutch cover 1 Remove the clutch cover from the flywheel Refer to section H 2 If the transmission was remov
13. asher 3 1st 2nd shift rod end 18 Blind cover 36 Reverse idler gear shaft Inspection page J 30 19 Cap plug spring and Inspection page J 31 4 Bearing housing detent ball 37 Reverse idler gear Disassembly Note 20 Thrust lock washer Inspection page J 31 Soe bah eee OS h 2 M U below 21 Steel ball 38 Thrust washer 5 Snap ring 22 Bearing 39 Counter reverse gear 6 Thrust washer Inspect for damage Inspection page J 29 7 C washers 23 5th gear 40 Locknut 8 Retaining ring Inspection page J 29 Disassembly Note 9 Mainshaft rear bearing 24 Retaining ring een page J 19 Disassembly Note 25 5th synchronizer ring 41 5th Reverse clutch hub Coin audes quieta os below Inspection page J 30 assembly Inspect for damage 26 Retaining ring Disassembly Note 10 C washers and 27 5th Reverse shift rod DEED page J 19 retaining ring Disassembly Note Inspection page J 30 11 Locknut ee page J 18 42 Reverse synchronizer ring Disassembly Note 28 Spring Inspection page J 30 EM page J 18 Inspection page J 31 43 Reverse gear 12 Countershaft rear bearing 29 5th Reverse shift fork Inspection page J 29 Disassembly Note 30 Interlock pin large 44 Bearing EN page J 18 31 3rd 4th shift rod Inspect for damage Inspect for damage Disassembly Note 45 Bearing race 13 Counter 5thgear eee kh Re page J 19 46 Thrust washer Inspection page J 29 32 Interlock pin small 47 Bearing
14. cone and synchronizer ring Re place the synchronizer assembly if any such damage is found 3 Set the synchronizer assembly squarely in the gear 4 Measure the clearance between the synchronizer ring and flank surface of gear Clearance 1 5 mm 0 059 in Minimum 0 8 mm 0 031 in Reverse Idler Gear and Shaft 1 inspect gear teeth for damage wear and cracks imum a n 2 Measure the clearance between the reverse idler gear bushing and shaft Clearance 0 02 0 05 mm 0 0008 0 0020 in Maximum 0 15 mm 0 006 in Spring Measure the free length of the spring FREE LENGTH Standard free length i Detent ball spring 22 5 mm 0 886 in 5th Reverse retaining spring 73 00 mm 2 874 in WM O Select lock spindle spring 43 25 mm 1 703 in J 31 TRANSMISSION Extension Housing 1 Inspect the indicated bearings for damage 2 Replace the extension housing if necessary J 32 TRANSMISSION J ASSEMBLY Precaution 1 Make sure each part is cleaned before assembling 2 Coat all movable parts with the specified oil 3 Replace parts wherever required 4 Remove old sealant from contact surfaces before applying new sealant 5 Assemble the parts within 10 minutes after applying sealant Allow all sealant to cure at least 30 minutes after assembly before filling the transmission with transmission oil Extension Housing Components Assembie in the order shown referring to Assembly Note v 1 92
15. e 10 Mainshaft gear assembly Disassembly Note 5 Thrust washer _ Disassembly Note beorach 244 page J 21 6 Countershaft center sesso pago J 22 Inspect for damage bearing 11 3rd 4th shift fork 3 Countershaft front bearing Disassembly Note 12 1st 2nd shift fork Disassembly Note REN page J 22 13 Transmission case page J 21 Inspect for damage Inspect for damage 7 Countershaft assembly J 20 MAIN DRIVE GEAR BEARING TRANSMISSION J Disassembly note Snap rings Remove the snap rings from the mainshaft and the coun tershaft by using snap ring pliers COUNTERSHAFT FRONT BEARING Main drive gear bearing 1 Install the SST between the 4th gear synchronizer ring and main drive synchromesh gear 2 Turn the bearing snap rings so that the ends are 90 to the transmission case grooves 3 Install the SST making sure to hand tighten the side screws as tightly as possible and remove the main drive gear bearing Countershaft front bearing 1 Turn the bearing snap rings so that the ends are 90 to the transmission case grooves J 21 J 22 TRANSMISSION 2 Remove the countershaft front bearing by using the SST Mainshaft front bearing Remove the mainshaft front bearing by using the SST 49 0839 425C Countershaft center bearing 1 Remove the countershaft center bearing by using the SST 2 Remove the countershaft Mainshaft gear assembly 1 Remove the main drive gear from the t
16. e port Specified oil Grade API service GL 4 or GL 5 All season SAE 75W 90 Above 10 C 50 F SAE 80W 90 Capacity 2 5 L 2 6 US qts 2 2 Imp qts 7 Install a new filler plug Tightening torque 25 39 N m 2 5 4 0 kg m 19 28 ft Ibf 8 Install the transmission cover Tightening torque 7 9 10 7 N m 80 110 kgf cm 70 95 4 in ibf J 6 OIL SEAL EXTENSION HOUSING J OIL SEAL EXTENSION HOUSING PREPARATION SST 49 G030 795 For installation of oil seal For installation of oi seal 49 G030 796 installer Body oil seal Part of 49 G090 795 49 G030 797 For installation of oil seal Handle Part of 49 G030 795 ON VEHICLE REPLACEMENT 1 Remove the transmission cover 2 Remove the propeller shaft Refer to section L 3 Remove the oil seal 4 Apply the specified oil to the new oil seal 5 Install the oil seal by using the SST 6 Install the propeller shaft Refer to section L 7 Inspect the oil level Refer to page J 6 8 Install the transmission cover Tightening torque B 7 9 10 7 N m 80 110 kgf cm 70 95 4 in Ibf J 7 J TRANSMISSION TRANSMISSION PREPARATION SST 49 G017 501 For support of engine For support of engine Bar Part of 49 G017 5A0 49 G017 5A0 Support engine 49 G017 502 Support Part of 49 G017 5A0
17. ed by following step 6 remove the wire ring from the release collar and sepa rate the release collar from the clutch cover aa TRANSMISSION J DISASSEMBLY Precaution 1 Clean the transmission exterior thoroughly with a steam cleaner or cleaning solvents before disassem bly Warning Using compressed air can cause dirt and other particles to fly out causing injury to the eyes Wear protective eyewear whenever using compressed air Caution e Cleaning sealed bearings with cleaning fluids or a steam cleaner can wash the grease out of the bearing 2 Clean the removed parts except sealed bearings with cleaning solvent and dry with compressed air Clean out all holes and passages with compressed air and check that there are no obstructions 3 Use a plastic hammer when disassembling the transmission case and other light alloy metal parts J 13 FORINT TRE en dn nd Y ETAT TS NB SS aaan RE ETSI LA Ear Ae ER ORE NE CR vinkt kane Seacon J TRANSMISSION Clutch Housing and Extension Housing Components Note e The front and rear oil seals do not need to be removed unless you are replacing them Disassemble in the order shown in the figure referring to Disassembly Note WASHER gc 1 3 REPLACE Y PACKING REPLACE 1 Release fork assembly 10 Oil seal clutch housing 16 Speedometer drive gear 2 Release collar 11 Adjustment shim 17 Key 3 Front cover 12 Back up light switch 18 Snap r
18. eps 4 through 8 5 Slide the two SST into the transmission case to guide the interlock pins and insert the first pin 6 Remove the 3rd 4th shift fork guide from the case 7 Slide the 3rd 4th shift rod containing the interlock pin small into the case ZEE Ei 8 Secure the 3rd 4th shift rod onto the fork with the new roll 3RD 4TH SD pin 9 Insert the remaining interlock pin and remove the SST 10 Install the 5th Reverse shift fork onto the clutch hub 11 Install the 5th Reverse shift rod in the transmission case through the spring 12 Push back the spring and install a new clip to the 5th He verse shift rod by using the SST D 13 Install a new roll pin into the 5th Reverse shift fork 14 Install the two blind covers and two new gaskets Tightening torque 7 9 10 7 N m 80 110 kgf cm 70 0 95 4 in Ibf 15 Install the packings detent balls springs and cap bolts Tightening torque A 40 58 N m 4 0 6 0 kgf m 29 43 ft Ibf B 19 25 N m 1 9 2 6 kgf m 14 18 ft Ibf J 48 ane PPM ET D TRANSMISSION J Center housing 1 Apply sealant to the contact surfaces of the transmission case and center housing 2 Install the oil guide 3 Install the center housing 4 Alignthe reverse idler gear shaft with the set bolt hole and install the set bolt and washer Tightening torque 8 9 13 7 N m 90 140 kgf cm 79 121 in ibf 5 Install the spacer and counter 5th gear Countersha
19. esses 2 5 mm 0 098 in 3 0 mm 0 118 in 3 5 mm 0 138 in 6 Stake the locknut into the mainshaft groove J 46 DD dekt a eames UPPER ptr uper ry _ TRANSMISSION J 5th gear 1 Install a new retaining ring to the 5th gear RETAIN NG RING 2 Install the synchronizer ring 5th gear and needle bear ing 3 Install the steel ball and thrust lock washer 4 Install the 3 0 mm 0 118 in C washers and hold them with a retaining ring 5 Push the C washers toward 5th gear and measure the clearance between the C washers and thrust lock wash er If the clearance is not as specified select the proper thrust lock washer Standard 0 1 0 2 mm 0 004 0 008 in Available thrust lock washer thicknesses 6 2 mm 0 244 in 6 3 mm 0 248 in 6 4 mm 0 252 in 6 5 mm 0 256 in 6 6 mm 0 260 in 6 7 mm 0 264 in Un BY Shift forks and rods 1 Refer to the figure to identify each shift rod When instal DETENTS Trew ling the shift rods in the following procedure install them so that the detent grooves are facing the detent balls 3RD 4TH STH REVERSE 2 Slide the 1st 2nd shift rod into the case 3 Secure the 1st 2nd shift fork to the rod with a new roll pin The split in the roll pin must be facing in the direction shown in the figure D EC J 47 TRANSMISSION 4 Install the interlock pins as shown in the figure when doing st
20. ft rear bearing 1 Install the countershaft rear bearing by using the SST 2 Connectthe SST to the mainshaft and mount it securely in a vise 3 Shift into 1st gear to lock the countershaft 4 install the new countershaft locknut Tightening torque RETE 128 196 N m 13 0 20 0 kgf m 95 144 ft Ibf 5 Stake the locknut into the countershaft groove J 49 J 50 TRANSMISSION Mainshaft rear bearing 1 Drive on the mainshaft rear bearing with a suitable pipe Bearing diameter inner 22 mm 0 87 in Bearing diameter outer 56 mm 2 2 in 2 Install the C washers and hold them in place with a new retaining ring 3 With points A and B pressed tightly together measure the clearance between the C washers and the groove If the clearance is not as specified select the proper C wash ers Standard 0 0 1 mm 0 0 004 in Avallable C washer thicknesses 2 9 mm 0 114 in 3 0 mm 0 118 in 3 1 mm 0 122 inj 3 2 mm 0 126 in Bearing housing 1 Apply sealant to the contact surfaces of the center hous ing and bearing housing 2 Install the bearing housing onto the center housing Shift rod ends Install the shift rod ends onto the proper shift rods and se cure them with new roll pins facing as shown in the figure KT TRANSMISSION J Clutch Housing and Extension Housing Components Assemble in the order shown referring to Assembly Note 8 9 9 8 N m 70 100 kgt cm 19 61 86 8
21. g Replace J 16 24 Jumps out of gear Weak detent bail spring Replace J 16 Worn shift fork Replace J 16 20 Worn clutch hub Replace J 16 24 Worn clutch hub sleeve Replace J 16 24 Worn gears Replace J 16 20 24 Excessive gear backlash Replace J 16 20 24 Worn bearing Replace Loose engine mounts or transmission mounts Tighten J 5 J TRANSMISSION OIL TRANSMISSION OIL INSPECTION 1 On level ground jack up the vehicle and support it evenly on safety stands 2 Remove the transmission cover 3 Remove the filler plug 4 Verify that the oil is up to the bottom of the filler plug hole 5 If the oil level is low add the specified oil through the filler plug port 6 Install a new filler plug z Tightening torque A ch c TI U 4 em E wr m Oo 95 Ga nt Y 25 39 N m 2 5 4 0 kgf m 19 28 ft lbf 7 Install the transmission cover S Tightening torque 7 9 10 7 N m 80 110 kgf cm 70 95 4 in ibf REPLACEMENT 1 Remove the transmission cover 2 Remove plug A with washer and B and drain the oil into a suitable container 3 Wipe both plugs clean 4 Apply sealant to the B plug threads 5 Install plug A with new washer and B Tightening torque A 40 58 N m 4 0 6 0 kgf m 29 43 ft lbf B 21 31 N m 2 1 3 2 kgf m 16 23 ft Ibf 6 Remove the filler plug and add the specified oil through the filler plug port until the level rises to the bottom of th
22. he parts from becoming crooked or 49 F401 331 xia misaligned J 38 K 7 I TRANSMISSION J 6 Install a new snap ring on the front of the mainshaft Countershaft center bearing race Press the countershaft center bearing race onto the coun tershaft by using the SST J 49 F401 331 49 F401 335A Countershaft front bearing spacer Install the countershaft front bearing spacer If the coun tershaft front bearing or countershaft front bearing spacer is being replaced replace them as an assembly J 39 J TRANSMISSION Transmission Case Components Assemble in the order shown referring to Assembly Note f 18 26 1 8 2 7 14 18 ADJUSTMENT SHIM SELECTIVE ADJUSTMENT SHIM SELECTIVE MOLYBDENUM GREASE g ab N m kgf m ft Ibf 1 Transmission case 7 Countershaft assembly 12 Main drive gear bearing Assembly Note 8 Thrust washer Assembly Note Dee page J 41 9 Mainshaft front bearing page J 42 2 Mainshaft gear assembly Assembly Note 13 Countershaft front bearing 1st 2nd shift fork eene page J 42 Assembly Note 4 3rd 4th shift fork 10 Countershaft center ies cvi page J 43 5 Bearing bearing 14 Snap rings 6 Main drive gear Assembly Note EM page J 42 11 Bearing cover J 40 TRANSMISSION J Assembly note TRANS MISSION Transmission case CASE 1 Measure the mainshaft front bearing thrust play as fol lows 1 Measure the dep
23. hift rod end 16 Bearing Assembly Note Assembly Note 17 Steel ball eee page J 48 page J 50 18 Thrust lock washer 33 Set bolt and washer 47 Oil guide 19 C washers and retaining ring 34 Spacer Assembly note Synchronizer ring 5th Reverse The 5th and Reverse synchronizer rings are differentiated as follows 1 The 5th synchronizer ring has 3 places on its circum ference with one tooth missing in each place 2 The Reverse synchronizer ring has no distinguishing marks 5th Reverse clutch hub assembly and locknut 1 Align the 5th Reverse synchronizer grooves and the syn chronizer keys i J 45 J TRANSMISSION Standard key dimensions mm in RE dece e dm 2 instal tho 5th Reverse clutch hub assembly onto the mainshaft in the direction shown 3 Shiftthe clutch hubs into 1 stand 4th gears to lock the rota tion of the mainshaft 4 Install a new locknut and tighten it with the SST Tightening torque 157 235 N m 16 0 24 0 kgf m 116 173 ft lbf 5 Check the clearance between the synchronizer key and the exposed edge of the synchronizer ring If the clearance is not as specified adjust it by changing the thrust washers on the front and rear of the mainshaft front bearing The total combined thickness of the front and rear thrust washers must equal 6 0 mm 0 236 in Clearance 0 66 2 00 mm 0 026 0 079 in 4TH GEAR 3RD GEAR Availabie thrust washer thickn
24. in Ibfj 34 33 80 110 kgt cm i f 70 85 4 in Ibf J4 a WASHER Y ASS f J8 inbf 61 86 8 n Ibf nh i gt A 7 9 10 7 N m D 6 9 9 8 N m 70 100 kgf cm m kgftm feibf 1 Magnet 9 Speedometer sensor 15 Vent cover 2 Oil baffle Speedometer driven gear 16 Service hole B cover 3 Undercover 10 Back up light switch 17 Service hole A cover Assembly Note 11 Assist shim 18 Dust cover Page J 52 12 Oil seal clutch housing 19 Front cover 4 Snap ring Assembly Note 20 Release collar 5 Key page J 52 Assembly Note 6 Speedometer drive gear 13 Clutch housing nm page J 53 7 Snap ring Assembly Note 21 Release fork assembly 8 Extension housing 32 Slee 2065 oem ene page J 52 Assembly Note Assembly Note 14 Release cylinder support page J 53 TRANSMISSION Assembly note Undercover 1 install the magnet to the undercover Tightening torque 7 9 10 7 N m 80 110 kgf cm 70 0 95 4 in Ibf 2 Install the oil baffle to the undercover Tightening torque 7 9 10 7 N m 80 110 kgf cm 70 0 95 4 in Ibf 3 Apply sealant to the contact surfaces of the undercover and the transmission case 4 Install the undercover Tightening torque 19 25 N m 1 9 2 6 kgf m 14 18 ft Ibf Extension housing 1 Apply sealant to the contact surfaces of the extension housing and bearing housing 2 Install the extension housing Boit length mea
25. ing 4 Dust cover 13 Speedometer sensor 19 Undercover 5 Service hole A cover Speedometer driven gear 20 Oil baffle 6 Service hole B cover 14 Extension housing 21 Magnet 7 Vent cover Disassembly Note 8 Release cylinder support page J 15 9 Clutch housing 15 Snap ring J 14 TRANSMISSION J Disassembly note Extension Housing 1 Temporarily reinstall the shifter lever and move the con trol rod end to the neutral position 2 Remove the shift lever 3 Remove the extension housing installation bolts Caution e When removing the extension housing be care ful that the control lever is not pulled into or pushed against the shift rod gates 4 Lift up on and remove the extension housing from the center housing TTD am tA OEN AETR TUTUP cot caer T TENTER ERAT TTN VERLE SECTI TIE TREE ETT IN J 15 J TRANSMISSION 5th Reverse Gear and Housing Components Disassemble in the order shown In the figure referring to Disassembly Note D Zs es ROLL HN A D GASKET Q 2 T 5 REPLACE lt 9 ls p VE E ROLL PIN REPLACE EAS Nie SELECTIVE SELECTIVE J 16 TRANSMISSION J 1 5th Reverse shift rod end 16 Center housing 34 ist 2nd shift rod Inspection page J 30 Disassembly Note Disassembly Note 2 3rd 4th shift rod nd lk eee eee ees page J 18 page J 19 Inspection page J 30 17 Oil guide 35 Thrust w
26. lation of Replacer installation of Part of bearing race main bearing main bearing 49 F401 330B For removal installation of retaining ring 49 S017 401 Retaining ring replacer J 9 J TRANSMISSION REMOVAL 1 Disconnect the negative battery cable 2 Remove in the order shown in the figure referring to Removal Note CLUTCH COVER REPLACE BEET AGE 1 Shift lever knob 11 Secondary air injection 17 Power Plant Frame PPF 2 Console panel assembly pipe Removal Note 3 Insulator assembly 12 Catalyic converter page J 11 4 Shift lever assembly assembly 18 Connectors 5 Transmission cover 13 Tunnel reinforcement 19 Service hole A cover 6 Right undercover front 20 Service hole B cover 7 Left undercover 14 Tunnel reinforcement 21 Back up light switch 8 Clutch release cylinder rear 22 Transmission Removal Note 15 Cover Removal Note reen page J 11 16 Propeller shaft c v page J 11 9 Starter Removal section L 23 Dust cover 10 Tunnel reinforcement center J 10 TRANSMISSION J Removal Note Clutch release cylinder Caution e Bending the clutch pipe can cause kinks or cracks 1 Loosen the clutch release cylinder installation bolts 2 Loosen the clutch pipe bracket bolt 3 Secure the clutch release cylinder clutch pipe assembly in a place where it will not interfere with transmission re moval Power plant frame PPF 1
27. lind cover 11 Select spindle assembly 12 Spring cap 13 Select lock spindle spring Inspection 14 Select lock spindle page J 31 19 Oil seal ROLL PIN REPLACE Q REPLACE RO S ue REPLACE 15 Control rod Disassembly Note jfi 1626 A14 page J 28 Inspectio page J 30 16 Control rod end 17 Selector 18 Shift guide assembly Disassembly Note Site nim ies E page J 28 20 Extension housing Inspection page J 32 J 27 TRANSMISSION J 28 Disassembly note Control rod 1 Slide the control rod end to the point where the roll pin is directly above the recess in the extension housing 2 Remove the roll pin from the control rod end by using a pin punch and hammer 3 Remove the roll pin from the selector by using a pin punch and hammer 4 Slide the control rod from the extension housing and re move the control rod end and selector Oil seal extension housing Remove the oil seal from the extension housing by using a screwdriver TRANSMISSION mm J INSPECTION Inspect all parts and repair or replace as necessary Each Gear and Main Drive Gear 1 Inspect synchronizer cones for wear 2 Inspect individual gear teeth for damage wear and cracks s 3 Inspect synchronizer ring matching teeth for damage and wear 4 Inspect main drive gear splines for damage and wear Mainshaft 1 Measure the mainshaft runout Runout 0 03 mm 0 0012 in max 2 In
28. ote Shift seat Apply grease to both the inside and outside of the shift seat Shift lever The change control case must be filled with oil after the transmission has been reassembled and installed 1 Fill the change control case with the specified oil Capacity 80 95 cm 4 9 5 8 cu in 2 Apply grease to the shift lever ball joint 3 Align the contro case pin with the slots in the change bushings and the shift lever and install J 59
29. ote page J 43 2 Install the mainshaft front bearing with a suitable pipe Bearing inner diameter 32 mm 1 3 in Bearing outer diameter 75 mm 3 0 in Countershait center bearing 49 F401 335A 1 Install the countershaft center bearing onto the rear of the countershaft by using the SST 2 Install the bearing cover Tightening torque 18 26 N m 1 8 2 7 kgf m 14 19 ft Ibf Main drive gear bearing 1 Install the SST between the 4th synchronizer ring and the main drive synchromesh gear WP 7 YH S J 42 Countershaft front bearing 1 Install the correct shim onto the countershaft front bearing as determined in the transmission case assembly note page J 43 2 Install the countershaft front bearing by using the SST If the countershaft front bearing or countershaft front bearing spacer is being replaced replace them as an as sembly 8 Install new snap rings to the main drive gear and counter COUNTERSHAFT FRONT MAINSHAFT REAR shaft gear Install the smaller snap ring to the countershaft gear and the larger one to the main drive gear TRANSMISSION J 2 install the main drive gear bearing by using the SSTs J 43 J TRANSMISSION 5th Reverse Gear and Housing Components Assemble in the order shown referring to Assembly Note t FRONT STH REVERSE 5 4o 7N m CLUTCH HUB 80 110 kgf cm 70 95 4 in Ibt ROLL 4 16 0 24 0 116 173 q GASKET NEW
30. r injection 22 Console panel assembly i Rs page J 57 pipe 23 Shift lever knob i J 55 J 56 TRANSMISSION Installation Note Transmission 1 Coat the main drive gear splines with grease as shown in the figure 2 Set the transmission on a transmission jack 3 Raise the transmission into place and install it to the en gine being careful not to dent or scratch the wedge collar and wirering 4 Tighten the installation bolts Bolt length A 55 mm 2 2 in B 90 mm 3 5 in Tightening torque 38 51 N m 3 8 5 3 kgf m 28 38 ft Ibf 5 Through service hole A push the release cylinder end of the clutch release fork toward the transmission and con nect the clutch release collar to the clutch cover The clutch release collar should snap into the clutch cover when installed properly 6 Swing the clutch release fork back and forth to verify that the clutch release collar is connected to the clutch cover 7 Push the release cylinder end of the clutch release fork 16 toward the engine and verify that it does not move past RELEASE FORK the dotted line 4 hb ENGINE TRANSMISSION ES TRANSMISSION J Power plant frame PPF 1 Hold the differential at a 0 angle by using the transmis sion jack 2 Hold the PPF in place with a new bolt and 8 new nuts 3 Tighten the differential side PPF installation bolt and nuts in the order shown Tightening torque A C 148 176 N m 15 0 18 0
31. ransmission case 2 Remove the needle bearing from the mainshaft joint of the main drive gear As v SES TRANSMISSION J 3 Remove the mainshaft gear assembly from the transmis sion case J 23 FERFE TEERAA E EU SO SC RMF RT PSST SY SS CSE IT ahaaa B RT UA GENI E PE TES J TRANSMISSION Mainshaft and Countershaft Components Note The countershaft center bearing race does not need to be removed unless you are replacing it Disassemble in the order shown referring to Disassembly Note SNAP RING REPLACE TRANSMISSION X 1 1st gear 12 Inner cone 23 Inner cone Inspection page J 29 13 Double cone 24 Double cone 2 Bearing 14 Synchronizer ring 25 Synchronizer ring Inspect for damage 15 Bearing 26 2nd gear 3 Bearing race Inspect for damage Inspection page J 29 4 1st synchronizer ring 16 3rd gear 27 Bearing Inspection page J 30 Inspection page J 29 Inspect for damage 5 4th synchronizer ring 17 1st 2nd clutch hub 28 Mainshaft inspection page J 30 assembly Inspection page J 29 6 3rd 4th clutch hub Disassembly Note 29 Countershaft front assembly nh Hy kh h below bearing spacer Disassembly Note Inspection page J 30 30 Countershaft center S2 n0 b s00 08106325656 below 18 1st 2nd clutch hub bearing race Inspection page J 30 19 Synchronizer key Disassembly Note 7 3rd 4th clutch hub 20 Clutch hub sleeve
32. sembly Assembly Note below Assembly Note below 24 4th synchronizer ring Assembly note 2nd 3rd synchronizer assemblies Install the inner cone double cone and synchronizer ring as shown in the figure The 1st synchronizer ring has two teeth fused together at three places around its outer edge 1st 2nd 3rd 4th clutch hub assemblies 1 For the 2nd and 3rd synchronizer assemblies align the synchronizer ring grooves and keys and fitthe inner cone tabs into the clutch hub slots possil d aa AAA YA YAN WAWATF AF lt lt _ x a ES 2 For the 1st and 4th synchronizer rings align the synchro nizer ring grooves and synchronizer keys J 37 OT TT ATE J TRANSMISSION Standard key dimensions mm in istand2nd 18 000 709 5 45 0 215 6 0010 236 3rd and 4th 17 000 669 4 25 0 16 5 00 0 19 3 When installing the gears and clutch hub assemblies in CHAMFER the following procedure make sure that they are installed SRDATH 1ST 2ND in the direction shown in the figure MAINSHAFT 4 Set the needle bearing 2nd gear 2nd synchronizer as sembly and the 1st 2nd clutch hub assembly on the main shaft Press the parts onto the mainshaft while keeping the parts from becoming crooked or misaligned 5 Set the needie bearing 3rd gear 3rd synchronizer as sembly and 3rd 4th clutch hub assembly on the main shaft Press the parts onto the mainshaft by using the SST while keeping t
33. spect splines for damage and wear 3 Measure the clearance between mainshaft and gear or bushing Clearance 0 15 mm 0 006 in max Countershaft 1 Inspect gear teeth for damage wear and cracks 2 Inspect splines for damage and wear J 29 J 30 TRANSMISSION Control Rod Lever and Shift Rod Measure the clearance between the control rod lever and the shift rod gate Clearance 0 8 mm 0 031 in max Each Clutch Hub Assembly 1 Inspect clutch hub sleeve and hub operation 2 Inspect individual gear teeth for damage wear and cracks 3 Inspect synchronizer keys for damage wear and cracks 4 Measure the clearance between the hub sleeve groove and shift fork Clearance 0 2 0 3 mm 0 008 0 012 in i Maximum 0 5 mm 0 020 in c 1st 4th 5th Reverse Synchronizer Rings 1 inspect individual synchronizer ring teeth for damage wear and cracks t 2 Inspect taper surface for wear and cracks 3 Set the synchronizer ring squarely in the gear _ 4 Measure the clearance between the synchronizer ring and flank surface of gear all around the circumference Clearance 1 5 mm 0 059 In Minimum 0 8 mm 0 031 in TRANSMISSION J 2nd 3rd Synchronizer Assembly 1 Inspect individual synchronizer ring gear teeth for dam age wear and cracks Replace the synchronizer assem bly if any such damage is found 2 Inspect for wear and damage to the tapered surfaces of the inner cone double
34. sured from below the head A 135 mm 5 31in B 48 mm 1 89 in C 165 mm 6 50 in Tightening torque 42 54 N m 4 2 5 6 kgf m 31 40 ft ibf Oil seal clutch housing 1 Apply the specified oil to the lip of a new oil seal 2 Install the oil seal evenly by using the SST Clutch housing 1 Measure the depth of the main drive gear bearing bore in the clutch housing by using vernier calipers TRANSMISSION x 2 Measure the main drive gear bearing height 3 The difference between the measurements in steps 1 and 2 indicates the required thickness of the adjustment shim Standard thrust play 0 0 1 mm 0 0 004 in Adjustment shim thicknesses 0 3 mm 0 012 in 0 4 mm 0 016 in 0 5 mm 0 020 in 0 6 mm 0 024 in 0 7 mm 0 028 in 4 Apply sealant to the contact surfaces of the clutch hous ing and transmission case 5 Install the correct adjustment shim on the main drive gear bearing as determined in steps 1and 2 6 Install the clutch housing Tightening torque 42 54 N m 4 2 5 6 kgf m 31 40 ft lbf 7 Install the front cover to the clutch housing Tightening torque 19 25 N m 1 9 2 6 kgf m 14 18 ft Ibf Release collar and release fork assembly 1 Apply molybdenum grease to the shaded areas of the re lease bearing and release fork J 53 J TRANSMISSION 2 Instail the release bearing and release fork assembly Tightening torque 32 46 N m 3 2 4 7 kgf m 24 33 ft Ibf as J 54
35. th of the mainshaft front bearing bore in the rear of the transmission case 2 Measure the mainshaft front bearing height The difference between the two measurements indi cates the required thickness of the adjustment shim Standard thrust play 0 0 05 mm 0 0 002 in Adjustment shim thicknesses 0 1mm 0 004 in 0 3 mm 0 012 in 2 Measure the countershaft front bearing thrust play as fol lows 1 Measure depth B of the countershaft front bearing bore in the transmission case 2 Measure the countershaft front bearing snap ring height A 3 Choose an adjustment shim that will allow the differ ence between the two measurements to be equal to the standard bearing height A B Adjustment shim s 0 9 1 0 mm 0 085 0 089in Standard bearing height on installing 0 9 1 0 mm 0 035 0 039 in Adjustment shim thicknesses 0 1mm 0 004 in 0 3 mm 0 012 in 3 Position the 1st 2nd and 3rd 4th shift forks into the grooves of the clutch hub and sleeve assemblies 4 Apply molybdenum grease to the needie bearing and install it in the main drive gear ss 5 Install the main drive gear onto the front of the mainshaft J 41 J TRANSMISSION 6 Setthe countershaft assembly into the case making sure the countershaft gears engage each gear of the main shaft assembly Mainshaft front bearing 1 Install the correct shim onto the rear of the mainshaft as determined in the transmission case assembly n
36. u IW ik 6D 13 0 20 0 95 144 127 8 9 13 7 N m 90 140 kgf cm 79 121 in Ibi N m kgf m ft ibf J 44 TRANSMISSION J 1 Counter reverse gear 20 1st 2nd shift rod 35 Counter 5th gear 2 Thrust washer Assembly Note 36 Countershaft rear bearing 3 Reverse idler gear eee page J 47 Assembly Note 4 Reverse idler gear shaft 21 Interlock pin large we tee eens page J 49 5 Thrust washer 22 Interlock pin small 37 Locknut 6 Thrust washer 23 3rd Ath shift rod 38 Mainshaft rear bearing 7 Bearing race Assembly Note Assembly Note 8 Bearing eee pageJ 47 page J 49 9 Reverse gear 24 Interlock pin large 39 Retaining ring 10 Reverse synchronizer ring 25 5th Reverse shift fork 40 C washers Assembly Note below Assembly Note 41 Thrust washer 11 5th Reverse clutch hub page J 47 42 Snap ring assembly 26 Spring 43 Bearing housing Assembly Note below 27 5th Reverse shift rod Assembly Note 12 Locknut Assembly Note eee page J 50 Assembly Note below page J 47 44 1st 2nd shift rod end 13 5th synchroniser ring 28 Retaining r ng Assembly Note Assembly Note below 29 Cap plug spring and page J 50 14 Retaining ring detent ball 45 3rd 4th shift rod end 15 5th gear 30 Blind cover Assembly Note Assembly Note 31 Oilguide e page J 50 m page J 46 32 Center housing 46 5th Reverse s

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