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        Tech Pageant AV 256 TR (1)
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1.    Rewind mechanism    Take up and rewind spindles bind     A  serial number projectors   replace complete supply  reel arm assembly with late style  160722     Scratches film    Damper roller or sound drum pressure roller binds    Rough or worn rails on pressure pad    Alignment of pressure pad rails with aperture plate  tails  Section 5 3 2     Burrs  nicks  or abrasions on all surfaces over which  film passes     Supply  front  spindle rotates while projector is running  forward  without film       Clearance between the sun gear and sprocket and the  reversing mechanism internal gear  Section 5 12 3      Film noise in gate    Excessive amount of pull through tension  Section 5 3 4      Clearance of claw in aperture plate slot  Section 5 3 4      Mechanism noisy   no film in projector       Claw clearance in aperture plate slot  Section 5 3 4     Claw protrusion  Section 5  18  3     Claw return spring    Claw retaining spring    Pull down cam    In and out spring    Shutter shaft bearings and ball bearing retaining screws    Worm secure on shutter shaft    Fan clearance in fan housing    Tightness of fan housing to  mechanism mounting screws    Tightness of mechanism to case Mounting screws    Speed shifting adjustment  Section 5  22 3     Motor bearings worn    Belt damping rollers    A  serial number projectors    modify projector using Kit  K 1655  Section 5 17      Pinging sound in mechanism  especially at silent speed       Drive belt operation   Speed shifting adjust
2.    mo     APRIL 1963 NO  768376    Servicing the    Kodak Pageant Sound Projector   Model AV 126 TR       EASTMAN KODAK COMPANY  Apparatus Service Department  ROCHESTER 4  NEW YORK    TABLE    KODAK PAGEANT    OF CONTENTS    SOUND PROJECTOR  MODEL AV 126 TR                a   i     gt  393399    D    RA    C    Page   GENERAL SPECIFICATIONS     2 3   1 1 Electrical   1 2 Mechanism   1 3 Sound System   SERVICE HINTS          354   2 1 Mechanism   2 2 Sound System   SERVICE LUBRICANTS     Aog   5   SPECIAL TOOLS AND TEST FILMS 5   HOW TO  E E er a Fak 5 26   Remove Install Adjust   5 1 x x Mechanism   5 2 X X Amplifier   5 3 X X X Aperture Plate and Pressure Pad Assembly   5 4 X X Sprockets   5 5 X X Upper Sprocket Hub   5 6 x x Lower Sprocket Hub   5 7 X x x Upper Sprocket Clamp   5 8 X X x Lower Sprocket Clamp   5 9 X X X Damper Roller Arm and Spring   5 10 X X X Exciter Lamp Bracket   5 11 X X X Chain   5 12 X X X Planetary Gear Assembly and Rewind Mechanism   5 13 X X Lower Sprocket Gear   5 14 x x Sound Drum and Sprocket  amp  Pawl Assembly   5 15 X X X Flywheel   5 16 X X X Pressure Roller Assembly   5 17 X X X Shutter Drive Belt   5 18 x x X Pull Down Mechanism   5 19 x X Super 40 Shutter   5 20 x x Shutter Shaft and Ball Bearing   5 21 X X Control Switch   5 22    xX X X Speed and Direction Control Mechanism   5 23 X x Motor   5 24 X X Take Up Arm   5 25 x Take  Up Spindle   5 26 X x Supply Spindle and Pulley   5 27 X x Elevating Mechanism   5  28 x X Silicon Solar Cell
3.   a  Flywheel and spacer behind flywheel     Section 5 15 1                        b  Retaining ring  1   note washer  2  between the  ring and the sprocket   c  Sound drum shaft by     1  Loosening setscrew  3  in ratchet   Holding back on pressure roller while shaft is  withdrawn to the second retaining ring    3  Removing second retaining ring and withdrawing  shaft     5  14 2 Install parts in reverse order of removal   Lubricate the shaft  pawl  and ratchet with EK1150 Oil   Make necessary adjustments to chain  Section 5 11  3   and flywheel  Section 5  15 3         13    5 15 FLYWHEEL  5 15 1 Remove    a  Mechanism from case  Section 5 1 1      Qe    b  Flywheel nut  1    lett hand thread   spacer washer   2   spring washer  3  and phenolic washer  4    c  Flywheel  5  and spacer  6      5 15 2 Install  lubricate the shaft at the flywheel  with  A amp O61 3619 Lubricant         a  Spacer  6  and flywheel  5     b  Phenolic washer  4     c  Spring washer  3   concave side next to flywheel   spacer washer  2  and nut  1   left hand thread      ccc          Da    5 15 3 Adjust    Flywheel slipping torque  between 3 and 4   ounce  inches  Check by hooking a pull type spring scale  in one of the holes in the flywheel  Keep the axis  of the scale at a right angle to a radial line from the  center of the flywheel to the point of the contact of  the spring scale  Hold the sound drum firmly to pre   vent shaft from turning and note the tension required  to start the flywheel rot
4.   in bearing cup      a  Parts in reverse order of removal   adjustment   Section 5 9 3a  can be made at this point    b  Lower sprocket clamp on projector  Section 5 8  2   and adjust clamp  Section 5 8 3      5 9 3 Adjust       a  Tension on damping roller arm  using a small  blade screwdriver or scriber through slot  1  to  move spring lever  When the damping roller  2   is in the relaxed position  there should be no  tension on the damping roller spring     10    b  Damping roller arm as follows     Remove the damping roller retaining screw   Thread the projector for sound  using processed  film  turn on the motor and observe the action  of the damping roller  A correctly adjusted  roller arm will cause the damping roller to work  its way off the shaft slowly when the projector is  running forward and cause it to work its way on  the shaft slowly  toward the sprocket plate  when  the projector is running in reverse  If the roller  motion is rapid in either direction  it indicates  that the roller arm is bent too much and should  be straightened till the IN and OUT movement  of the roller is slow  Do not bend the roller arm  in the direction  C D   bend as indicated by   A B   Replace the damping roller retaining  screw     A          ee    E gt       eecees 6    e    eee            w u wv    5 10 EXCITER LAMP BRACKET    5 10 1    Remove    a  Mechanism from case  Section 5 1  1    b  Sound optics by unhooking the mount spring from  the bracket assembly        c  The excit
5.  Mount and Cable Assembly   5 29 X Lamp Socket   5 30 x Sound System  Optics and Related Area    AMPLIFIER SERVICING Page 71  SCHEMATIC AND WIRING DIAGRAMS Page   6 1 Printed Circuits  General 27 7 1 Power Supply and Master Control Switch 30   6 2 Transistorized Circuits  General 28 9 2 Switch and Terminal Connections 31   6 3 Servicing the AV 126 TR Amplifier 28 7 8 Voltage Check and Component Locating 32  6 3 1 Power Supply 28 7 4 Schematic Circuit 33  6 3 2 Service Hints 29 7 5 Amplifier Wiring 34  6 3 3 Specifications 29 7 6 Component Board 35          a    DEOL    ae    tat    Cy    Ne    tL    ry    SERVICE INSTRUCTIONS    KODAK PAGEANT SOUND PROJECTOR  MODEL AV 126 TR       2 1 MECHANISM    1  GENERAL SPECIFICATIONS    1 1 ELECTRICAL  Power service required  105 to 125 volt  60 cycle ac only    Power consumed  with 750 watt lamp   950 watts  with 1000 watt lamp   1200 watts  with 1200 watt lamp   1400 watts    Projection lamps  750 watt  ASA Code DDB  1000 watt  ASA Code DFD  1200 watt  ASA Code DHT    1 2 MECHANISM    Claw protrusion   030     045   Section 5  18 3    Pull through tension  1    2  ounces  Section 5 3  4    Side guide tension  1   1  ounces  Section 5 3 2    Flywheel torque  3  44  ounce inches  Section 5  15 3    Pressure roller tension  12   18 ounces    Shutter shaft RPM  Sound Speed  1440  75   Shutter shaft RPM  Silent Speed  between 1020 and 1140    1 3 SOUND SYSTEM    Transistors  5 2N109 or 2N1370  2 2N307 or T1 370  1 2N35 or 2N1304  Exciter l
6.  Side guide pressure  Section 5 3  2      Replace complete supply reel arm assembly with late Cam follower     style  160722     Shutter shaft ball bearing     Projector loses lower loop and tears film perforations       Claw clearance in aperture plate slot  Section 5 3 4     Claw protrusion  Section 5 18 3     Alignment of pressure pad rails with aperture plate  rails  Section 5 3 2     Pull through tension  Section 5 3  4     Sound drum pressure roller tension  Section 5 16 3     In  and out cam wear    Cam follower wear     Breaks splices    Condition of splices    Excessive amount of pull through tension  Section 5  3 4     Sprocket clamp adjustment  Section 5 7 3 upper   Section 5 8 3 lower      Does not take up fiim    Take up pulley pawl binds  Section 5 25  1    Take up belt     Super 40 shutter fails to shift or shifts slowly       Locking lever action   Blades bind  Section 5 19 2    Shutter weight return spring tension     Take up  rear  reel spills film while projector is running  in reverse    Take up pulley assembly binds  Section 5  25  1    Clean and lubricate the pulley pawl     Spills film off supply  front  reel while projector isrunning  in reverse    Supply spindle torque  Correct torque is between 7 and  14 ounce inches  If torque is low  replace the tension  adjusting spring  131363     Film does not stay on sound drum when projector is running  in reverse    Damping roller arm adjustment  Section 5 9  3      Rewind does not function       Rewind belt 
7.  clamp  Section 5 5 1  b      F a    2 USED  2 OF EACH USED    b  Sprocket clamp parts as required     5 7 2 Install parts in reverse order of removal  Lubricate the sprocket guard stop pin ball with EK1150 Oil  the roller  shafts with A amp O61 3664 Grease and the sprocket shaft with A amp O61 3834 Oil     5 7 3 Adjust sprocket clamp  using two and three thicknesses of film  With clamp closed  rollers should turn freely  with two thicknesses of film  but should be snug with three  Carefully bend post on plate to accomplish this        5 8 LOWER SPROCKET CLAMP  5 8 1 Remove    a  Lower sprocket hub  Section 5 6 1    b  Lower sprocket plate assembly  2 screws      4 USED    2 OF EACH USED       c  Sprocket clamp assembly parts as required     5 8 2 Install parts in reverse order of removal    Section 5 6 2 for hub installation   Lubricate as follows     a  Sprocket guard stop ball and idler roller shaft with EK1150 Oil   b  Sprocket roller shafts and idler arm pivot pin with A amp  061 3664 Grease     5 8 3 Adjust    Sprocket clamp using two and three thicknesses of film  With clamp closed  rollers should turn freely with two  thicknesses of film  but should be snug with three  Loosen screws and move plate assembly to make this adjustment     5 9 DAMPER ROLLER ARM AND SPRING  5 9 1 Remove    a  Lower sprocket clamp  Section 5 8 1         b  Damper roller parts as required     5 9 2 Install  lubricate roller shaft and bearing with  EK1150 Oil  and use EK110882 Fluid as required
8. 1   and up and down cam  2     note shim washers behind the up and down cam    d  Claw return spring  3     e  Retaining spring  4  by removing screw  5      a  Claw clearance  Section 5 3  4a     b  Claw protrusion  The top claw should extend  through the film perforation  but not so far that  it strikes the frame of the pressure pad assembly  on the pull down stroke or touches the film onthe  return stroke   Factory adjustment is  030     045   beyond aperture plate rails    Correct  if necessary   by changing the total thickness of claw shim washers     5 18 4 Install    a  Super40 shutter finally  The fixed blade of the  shutter should be away from the aperture when the  line on the threading knob is towards the operator    See Section 5 19 for detailed service information  on Super 40 Shutter     b  Balance of components in reverse order of removal        f  Pad  1   ball  2   and pull down claw  3       M D S EE i            o       ee eGo 6 6 6 6     OES    
9. Fluid  DC No  200   100  000 centistokes  Dow Corning     NOTE  Lubrication is normally required only when  projector is serviced  periodic lubrication is not  necessary  For details refer to installation instruction  in the section for the particular part or assembly     4  SPECIAL TOOLS  amp  TEST FILM    No  260   Spring Tension Scale   No  1007 Claw Depth Gauge   No  1034 Power Supply   No 760079   SMPTE  JIFFY  Test Film   No  760382   6 foot loop   SMPTE 5 000 Cycle Sound  Focusing Test Film   No  760383   SMPTE Buzz Track Test Film   No  760386   6 foot loop   SMPTE 400 Cycle Signal  Level Test Film   No  761715   26 feet SMPTE Registration Test Film       6  HOW TO    5 1 MECHANISM    6 1 1 Remove    brorwatn a niwie    castio       a  Two screws  1   screw and spacer  2   control knob   setscrew   than take off exciter lamp cover    b  Cord compartment baffle  2 screws     c  Mechanism support bracket located beneath the  baffle  2 screws in case back      continued                       5 1 1 Remove Mechanism  Ta R 7   i   POWER SUPPLY   1 Poa    p    H 0O pre to circuIT  i  by    BREAKER   t i      E      4    t m Ji    Ls   H          GREEN TO AMPLIFIER    BLACK TO  AMPLIFIER SWITCH    BLACK TO  POWER CORD    CONNECT POWER CORD HERE TO     continued     EARLY MODEL POWER  SUPPLY WITH SIX  CONNECTOR TERMINAL STRIP    x  i   l  t  i   GREEN   LARGE H  i   l  1  l     l       RED TO CIRCUIT  BREAKER                         WHITE TO  AMPLIFIER  SWITCH    RED TO AMPLIF
10. IER  SWITCH    WHITE TO POWER  CORD    OPERATE MECHANISM OUT OF CASE          SOLAR CELL    INPUT ON AMPLIFIER    d  Leads shown in drawing        f  Four screws  arrows     e  Screw on bottom of case     and lift mechanism out of case   g  Support post  to stand mechanism upright     5 1 2 Install    Mechanism in reverse order of removal  Lubricate the  film guide roller shafts on the exciter lamp cover with  EK1150 Of  as required              5 2 AMPLIFIER    5 2 1 Remove    a  Exciter lamp cover and cord compartment baffle    Section 5  1 1    b  Solar cell plug from jack        c  Four amplifier mounting screws  arrows    d  Amplifier from case   manipulate wires as needed     NOTE  Amplifier can now be operat  d and tested                                            i 7  LL EARLY MODEL POWER sf  i    POWER SUPPLY   SUPPLY WITH SIX    i im   l ISENIECIOR TERMINAL STRIP    l l  i    B        i FX   rep to circuit i      ry rim BREAKER i  C3 RED To circuit    1i BHi i ry BREAKER    I 1 L        lj k   l i   l  t   Dare i ee      WHITE TO  AMPLIFIER  BLACK TO SWITCH  AMPLIFIER    SWITCH       RED TO AMPLIFIER  SWITCH       1   GREEN    i  i  i  1  d  t  1 SOLAR CELL    GREEN input t  ITO POWER CORD i   AND POWER SUPPLY I  t it  t t  laa Sel ee ri u 4    e  Leads shown in drawing to completely remove  amplifier from case     5 2 2 Install   amplifier in reverse order of removal                    O60 66 es    Ce ae 4 OO       ee w L V WwW v w Ot weer    we  amp     5 3 APERTU
11. RE PLATE AND PRESSURE PAD ASSEMBLY  5 3 1 Remove    a  Pressure pad   b  Aperture plate  2 screws      5 3 2    Adjust    djust    4       b  Pressure pad rails to align with aperture plate  rails  1   if necessary  loosen screws  2  to re   position pressure pad     5 3 3 Install   parts in reverse order of removal   5 3 4 Adjust    a  Clearance of pull down claw in aperture plate  slot as follows     Place a strip of film in the gate  Turn the thread   ing knob and observe the claw action with the          framing knob turned to the extreme clockwise  position and then to the extreme counterclockwise  position  If either claw point strikes either side of  the film perforations or the claw slot  loosen the  two aperture plate screws and re position the plate        b  Pull through tension  between 114 and 244 ounces   with claw retracted  using a strip of processed  black and white film in the gate  Turn screw  1   clockwise to increase and counterclockwise to  decrease  Apply a small amount of air drying  cement to the screw     5 4 SPROCKETS    5 4 1 Remove       Sadia  End plate screws  1   end plate  2   and sprocket  3    note spring behind upper sprocket     5 4 2 Install  lubricate outside diameter of upper  sprocket drive collar with A amp O61 3834 Oil      a  Spring in upper hub with point of spring in the hole  of the collar then rotate hub clockwise to the stop  and hold in this position       b  Upper sprocket in the hub with the end of the spring  engaging hole 
12. amp  6 volt 1 0 ampere  ASA Code BSK   Input impedances  Microphone  5  000 ohms  Phono  0 5 megohms  Output impedance  6 ohms   Frequency response  30 to 20  000 cycles   3 db    2  SERVICE HINTS WITH SUGGESTED CHECK POINTS          Projector will not run forward Streaks on screen   no film in projector  Motor drive pulley belt slippage caused by oil on belt  Projection lamp seating and adjustments  Section 5  29 1    Clean oil off pulleys afid replace belt  Condenser mount assembly   Direction shifting adjustment  Section 5  22 5   Reflector     Shutter drive belt slippage     Projector will not run in reverse    Picture does not focus properly       Free movement of projection lens field flattener element     Motor drive pulley slippage caused by oil on rubber Alignment of the aperture plate and pressure pad  drive  Replace pulley  assembly  Section 5 3  2      Direction shifting adjustment  Section 5 22 5    Shutter drive belt slippage     Speed shifting operates improperly    Picture cannot be framed properly       Stripped threads on framing shaft        Speed shifting adjustment  Section 5  22 3    Speed shifting lever assembly  Section 5 22   If Type    Framing shaft retaining ring missing     Picture unsteady    1  I  or IE as described in Section 5 17   replace Claw clearance in aperture plate slot  Section 5  3 4    parts as described  Pull through tension  Section 5 3 4      Supply spindle binds    A  serial number projectors    Free movement of side guides       
13. ating  A correctly adjusted  flywheel will require between 3 and 4  ounces of  tension when the torque is measured in this way     o 8    5 16 PRESSURE ROLLER ASSEMBLY    5 16 1 Remove    a  Sound drum  Section 5 14  1     b  Pressure roller  1  by pushing back on the equal   izing link  2  and removing the shaft  3   See  illustration of rear view of assembly showing  relative position of arm  link  and spring  4     c  Arm assembly  5  by turning the hexagon spacer   6  counterclockwise           o 9       5 16 2 Install    a  Arm assembly and pressure roller  Apply a light  film of A amp 061 3664 Grease to the roller shaft  and the pivot    b  Sound drum shaft  temporarily           o    5 16 3 Adjust       Pressure of roller against sound drum  if necessary   The pressure should be 12 to 18 ounces  If too great   stretch spring  4  on equalizing link     5 16 4 Install    Sound drum shaft  ratchet  sprocket and pawl  and  balance of parts in reverse order of removal  Apply   a light film of EK1150 Oil to sound drum shaft    ratchet and pawl  Make necessary adjustments to   chain  Section 5  11 3  and to flywheel  Section 5  15 3       eeeses6    5 16 5 Adjust    Position of pressure roller  using buzz track test  film   Section 5 30  1b           eee    Tr wr v YY v vY y    wy    v    eles ll we    5 17 SHUTTER DRIVE BELT    The belt shifting rollers and belt damping systems vary on these projectors and since the new belt requires a different  shutter drive pulley and no 
14. d discard the two belt damping  brushes  Some of the brushes are held on with  screws  others are riveted and will have to be  broken off without damaging the roller shafts     i  Type HI    1  Remove and discard the shutter drive arm and  pulley assembly by disconnecting the link  1   and removing the two mounting screws  2      2  Remove and discard the two belt damping brushes     Some of the brushes are held on with screws   others are riveted and will have to be broken off  without damaging the roller shafts     i  Types IV and V    No further disassembly necessary     e o0 00e          eee0868e     08 6          w e yv    Y ol    w vy    v a          KIT  K 1655 SHUTTER DRIVE BELT AND  SHIFTING ROLLER KIT    USE WITH STRAIGHT  ROLLER 126200    WV    USE WITH ECCENTRIC  ROLLER 153360    NAAN    5 17 2 Install    a  Types I  I  and II   new shutter drive arm and  pulley assembly  160718    b  Types I and II   new rollers  153360 and  126200    Extra springs and washers provided in Kit  K 1655   in case of loss or damage while removing original  parts   Note coil direction of springs    c  All Types   new shutter drive belt     ROLLERS                                                             l    CAM ROLLER          BLACK ROLLER       k    5 17 3 Adjust speed shifting  Types I  IL  and LIL  as follows     a  Bend bracket down at  A  so that rollers just  clear pulley   b  With shifting lever in sound speed and belt on  high side of pulley  bend bracket at  B  so  that b
15. damping it is necessary to modify the older style projectors  This modification  as well  as the parts required  varies depending upon the style used in the projector         BELT DAMPING ROLLERS           TYPE IL REQUIRES  KIT  K 1655    TYPE I REQUIRES      KIT  K 1655  g   ee  Q  o 0    TYPE IT REQUIRES   166044 BELT    160718 ARM AND PULLEY  ASSEMBLY    TYPE IY REQUIRES  166044 BELT    TYPE X REQUIRES   166044 BELT       continued        5 17 SHUTTER DRIVE BELT  Continued     5 17 1 Remove    a  Mechanism from case  Section 5 1 1    b  Lamphouse cover and projection lamp        c  Three fan housing screws  1   the spacer  2   and  lockwasher   Power supply has been removed for  illustration only     d  Fan housing  4  and fan by loosening fan setscrew  through access hole  5         e  Lamp chimney by removing the four screws  1    f  Drive belt        SHUTTER DRIVE  ARM AND PULLEY  ASSEMBLY    g  Type I    1  Remove and discard the shutter drive arm and  pulley assembly by disconnecting the link  1   and removing the two mounting screws  2     2  Remove and discard the two eccentric belt  shifting rollers    3  Remove and discard the two belt damping  rollers  One located on the fan housing cover  plate  the other on the mechanism casting     h  Type II    4  Remove and discard the shutter drive arm and  pulley assembly by disconnecting the link  1   and removing the two mounting screws  2     2  Remove and discard the two eccentric belt  shifting rollers    3  Remove an
16. er lamp wire  blue  from the power supply  terminal strip  Loosen the sound optics bracket  spring screw  1  and move the bracket spring  2  to  the side far enough to allow removal of the bracket        d  Bracket by removing clamp screw  1   eccentric  screw  2  and eccentric  3      5 10 2 Install parts in reverse order of removal     5 10 3 Adjust centering of scanning beam   see sound  system    Optics and Related Area   Section  5 30  1         5 11 CHAIN    5 11 1    Remove    a  Mechanism from case  Section 5  1  1     b  Reverse take up clutch actuator  1     c  Chain after loosening screw  2  and moving  tension adjustment stud  3  to allow sufficient  slack in chain to bring it over the sprocket teeth     5 11 2    5 11 3    Install parts iy reverse order of removal  To  install a new chain  carefully open a link   place chain on sprockets  close link and re   place adjustment stud  3  if previously removed   Lubricate the chain  tension adjusting stud  and  reverse take up clutch bushing  4  with EK1150  oil     Adjust    Tension adjustment stud  3  so that there is a  slight amount of slack in the chain  Too tight  an adjustment will result in  wows  in the sound   too loose a chain will allow it to strike the pivot  shaft  5  when the projector is elevated  causing  static in the sound     11          5 12 PLANETARY GEAR ASSEMBLY AND REWIND MECHANISM    5 12 1 Remove    a  Chain  Section 5 11  1         12    b     c   d     e     f        Sun gear  1  by loosen
17. in sprocket  then rotate sprocket  counterclockwise to align screw holes    c  End plate and screws   end plate should be centered  for appearance    d  Lower sprocket  end plate and screws        5 5 UPPER SPROCKET HUB  5 5 1 Remove    a  Upper sprocket and spring  Section 5 4  1                     b  The two upper sprocket plate retaining screws  1   and the spacer  2   then lift off the assembly        c  Collar  1   by removing setscrew  2  through hub   stud  3  and hub  4      NOTE  it may be necessary to drive the shaft out in  order to remove the collar  1  and hub  4      5 5 2 Install    a  Hub on shaft  then the stud and collar in the hub  so that the cut out of collar is over the stud    b  Setscrew in collar and tighten setscrew on cut out  of shaft  no end play    c  Upper sprocket plate assembly on projector  Be  sure belt is in place  Hold assembly firmly in a  downward position while installing spacer and screw  to insure that take up belt is properly engaged    d  Sprocket and spring  Section 5 4  2      5 6 LOWER SPROCKET HUB  5 6 1 Remove    a  Mechanism from case  Section 5 1 1    b  Lower sprocket  Section 5 4  1    c  Hub by removing setscrew and shaft     5 6 2 Install    a  Hub on shaft and tighten setscrew on cutout of shaft   no end play    b  Lower sprocket  Section 5 4 2     c  Mechanism in case  Section 5 1 2            Ee    eeeeeeec 6ces 86    U e we Ww v w WwW aw www v w w wv    k    5 7 UPPER SPROCKET CLAMP  5 7 1 Remove    a  Upper sprocket
18. ing setscrew  2   then spider  3   and planetary gears  4     Adjustment stud  5     Shift plate shaft  6  and spacing washer  7  by loosen   ing screw  8     Reverse mechanism gear  9   shift plate  10  and  pulley  11     Sprocket shaft and gear assembly  12   if necessary   by removing sprocket hub  Section 5 5  1      5 12 2 Install parts in reverse order of removal  lubricate    a     b   c     d     as follows     All gear teeth  and actuator groove on the sun   gear  1  with EK1150 Oil    Upper sprocket drive shaft with A amp 061 3834 Oil   Rewind shaft lever detent spring and shift plate pivot  with A amp O61 3619 Lubricant    Tension clutch groove on spider  3  with A amp O10 592  Lubricant     5 12 3 Adjust    Clearance between sun gear and sprocket  1  and the  reversing mechanism internal gear  9   this should be  established by setting the sun gear and sprocket tightly  against the internal gear and then backing the gear off  the shaft  015  to  020      NOTE  Adjust chain  Section 5 11 3  and sprocket  clamp  if previously removed Section 5 7 3      e 8    o o       O O 9      8             6   6    6686 8 G        gt     vv o      C       COG    eo E O    5 13 LOWER SPROCKET GEAR  5 13 1 Remove    a  Chain  Section 5 11 1    b  Lower sprocket hub  Section 5 6 1    c  Lower sprocket gear and shaft     5 13 2 Install parts in reverse order of removal   Lubricate gear teeth with EK1150 Oil        5 14 SOUND DRUM AND SPROCKET  amp  PAWL ASSEMBLY    5  14 1 Remove  
19. lack roller barely clears the belt   c  With shifting lever in silent position and belt  on low side of pulley  bend bracket at  B  so  that eccentricroller clears beltby  010   020   when high side of eccentric is away from belt   d  When adjusted correctly  shifting can be ac   complished while rotating the mechanism by hand   e  Types IV and V should normally require no adjust   ments  but if required  follow the above procedure     5 17 4 Install    Balance of parts to projector and fit into the case        5 18 PULL DOWN MECHANISM    5 18 1 Remove       g  Pad  1   balls  2      5 18 2 Install    a  Pull down parts in reverse order of removal   applying lubricants as follows  see preceding       illustrations    a  Drive belt  1   Section 5 17 1 a thru f   shutter Lat EK1150 Oil   moisten both pads   light  shaft nut  2   left hand thread   and washer  film on surface of up and down cam     b  Super 40 shutter   see Section 5 19 for detailed    L 2 A amp O61 3655 Grease   contact points of  service information     return spring with framing lever and claw  assembly  Little on in and out spring  where  small button on claw assembly bears against  the spring     L 3 A amp O61 3619 Lubricant   small amount on  three pivot balls and in ball recesses     b  Super 40 shutter temporarily  Make sure that tim   ing lug of shutter is in the aligned holes of the cam    See Section 5 19 for detailed service information  on Super 40 Shutter         5 18 3 Adjust   c  In and out cam  
20. ment  Section 5  22  3      Motor noisy  Wor motor bearing   Projector speed incorrect    Motor drive pulley belt and rubber drive slippage caused  by oil on belt and or rubber drive  Replace pulley  and or belt     A  serial number projector fit oil catcher  165193 and  clip  164853 on end of motor shaft           2 2 SOUND SYSTEM    No film sound  exciter lamp not lighted        Exciter lamp connection to power supply   Power supply   Exciter lamp     No film sound  exciter lamp lighted        Plug in microphone and    1  If no sound through microphone  check amplifier   2  If sound satisfactory through microphone  check  following    Threading of projector   Speaker plug contact   Speaker cable continuity   Sound optics adjustment  Section 5 30 1    Solar cell cable and connection    Excessive hum    Solar cell cable plug connection     eecrecoceonoocemeoee 553008       mee    Sr Se    wv    C    t         4  N    Noise in speaker    Sound drum reverse drive chain  Section 5  11 3    Projector electrical connections    Electrical leakage between motor frame and projector  or between amplifier and projector    Fan clearance    Motor grounding connection     Microphonics    Seating of the exciter lamp in the socket   Sound optics adjustment  Section 5 30 1      Microphonics  microphone plugged in        Microphone   Microphone connector     Weak or distorted sound    Fidelity control adjustment   see projector instruction  book     Seating of exciter lamp in the socket    So
21. und optics assembly and sound optics adjustment    Section 5 30 1         Speaker rattles at high sound volume w    Speaker coil bottoming   Speaker cone     Sound unsteady    Threading of projector    Damping roller action  Section 5 9 3     Sound drum binds    Sound drum reverse drive chain  Section 5 11  3    Pressure roller action  Section 5  16 3     Pressure roller tension  Section 5 16  3     Lower sprocket    Damping roller spring tension  Section 5 9 3      Damping fluid in damping bearing cup  Section 5 9 2      Sound still unsteady after above checks       Sound drum ball bearing roughness   Binds in sound drum sprocket and pawl assembly     Fidelity control does not peak       Positioning and adjustment of sound optics assembly     Section 5 30  1      Sound optics   3  SERVICE LUBRICA NTS    Available from   EASTMAN KODAK COMPANY  APPARATUS PARTS SERVICE  ROCHESTER 4  NEW YORK    Or others as indicated    A amp O10 592   Special Formula Lubricant    A amp  061 3619  CW6782    Special Formula Lubricant    EK1150 Oil equivalent to     Sunvis No  916  Sun Oil Co    Teresso No  43  Esso    Pacemaker 150T  Cities Service   Harmony  A   Gulf Oil Co    Turbo No  27  Shell Oil Co      A amp  061 8655  CW8362    Grease       Plastilube No 1  Warren Refining and Chemical Co    Cleveland  Ohio      A amp O61 3664  CW6092    Grease       Texaco Unitemp  Texas Co      A amp  061 3778   Lubricant   Microfine Molykote    A amp  061 3834   Oil   Lubriplate No  1 Oil  EK110882   
    
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