INSTALLATION/SERVICE MANUAL e-Gate CSG Series
Contents
1. Learn Open Time function must be Top RH corner of control board run on the control board before the opera tor will work properly IF YOU WISH TO USE THE PEDESTRIAN ENTRY FEATURE then start by opening the gate by the desired amount using the OSC P B on the control board other wise any position will do TO START THE LEARN FUNCTION make sure all DIP Switches are OFF then press the LEARN button and the Beeper will start beeping Now press EOT CaO Raae the OSC P B on the control board or remote control to start the function running ONCE STARTED the gate with motor 1 will start closing as it searches for the close stop then if its a double gate will repeat the same for gate with motor 2 WHEN IT FINDS A CLOSE STOP it beeps rap idly for a second to confirm then start opening to find the open STOP s ONCE THE OPEN STOP IS FOUND the controller will beep rapidly for a second to confirm then if its a double gate repeat the same for the other motor then once this is complete go back to normal operation leaving the gate open THE CONTROLLER WILL REMEMBER the open and close limits and pedestrian opening from this time on even if the power is removed from the operator The gate will slow down a lot more on closing than it does with open ing so the lock doesn t bang as this can create a disturbance If you find it starts slowing too early repeat the above learn process but stop the gate opening short by hand This way durin2. NO device can be used to activate the gate If a Digital keypad has two or more relay outputs then these can be used for different operational functions such as open with manual close open with auto close or Pedestrian only access with auto close 24V Digital Keypad or Card Access System CI Zzzz Bas Z Switch or Bl Press Button TERMINATING GROUND LOOP VEHICLE DETECTOR A ground loop must be used with a photocell to control the opening and closing of a gate If a vehicle wishing to exit drives over the ground loop the gate will open the vehicle remains over the ground loop or the photocell light beam is broken the gate will remain open Once both are clear the gate will auto close normally or if the photocell closing control is active DIP 3 ON will close immediately or can be delayed For incoming vehicles sharing the same gate the photocells closing control is inherited by the ground loop Twisted Pair from Wire Wire Loop Loop in Driveway set in driveway 24V Loop Detector TERMINATING 7 DAY TIMER DIGITAL KEYSWITCH TO HOLD THE GATE OPEN A 7 Day Timer Digital Keypad Key switch or any other clean contact normally closed NC device can be used to hold the gate open Because this is a normally closed connection all devices must be OFF contact closed before the gate will close To hold the gate open any one device must remain
3. The automatic operator should be installed inside of the gate so it won t be tampered with and requires a special outward swinging arm GATE WITH WIDE OPENING ANGLE Gates opening up to 1209 can be automated but the size of the gate reduces as the opening angle increases should also have a magnetic clamp fitted 0 ACCESSORIES THAT ADDED SAFETY PHOTOCELLS Photocells are a safety device that prevent the gate from closing on a vehicle They are COMPULSARY WITH INDUSTRIAL GATES A Photocell consists of a point to point Invisible N EM cd 1 Infrared Beam of Light 4g Transmitted from one side 22 of a gate to other 72 vehicle travelling through 22 the gate will break 22 beam H REFLECTOR RECOMMENDED SS OUTDOORS is SN With swing gates two N sets or more Photocells SN Pez SS are necessary to get full coverage Photocells prevent Gate Closing on a car If either Photocells beam is broken by a vehicle the gate won t close until the vehicle has passed and beam is remade The Photocell can also be used to control the closing of the gate 10 DIGITAL KEYPAD CARD ACCESS AND OR INTERCOM To allow access to visitors or tradesman any brand of digital keypad Card Access system and or intercom can be installed provided the intercom has a door release feature A Digital Keypad or Proximity Card An Intercom all
4. bP angle bracket If the post is less than 250mm wide then fixing to post an angle bracket is required to enable 2 secure fixing Each Operator must be set far enough along a post to allow the gate to open l Operator must be fully itioned so th po dp If the post is angled particular care j fully ET must be taken with the positioning of the operator so it doesn t obstruct with the gate when open or too far H Gate Open ANGLED POST Operator Set along post far enough so it doesn t obstruct with the gate when fully open ALLOWING ENOUGH CLEARANCE BEHIND OPEN GATE Using the Standard Arm a minimum clearance of 600mm is required behind a gate that opens up against a fence or wall For a clearance less than 600mm a special channel arm is available that is suitable for clearances down to 250mm width of the operator mI E 7 i Vb gt LI 600 16 WIDE POSTS Gate Closed e e SR ZI Sy SSSSSSSSSSSS amp I Eu Using Standard the gate must be within 300mm from back of the Post An extra long arm is available as an accessory to allow fitting of the operator further back RISING GATES A rising gate has the bottom hinge offset so the gate will rise in the air as it opens to allow for a sloping drivew
5. if you like Button A is handy to have with open only and auto close for normal use and button B with Open Stop and Manual close in case you want to back a trailer in and don t want the gate closing on you The control board can Learn up to 60 seperate remote control buttons 259 REMOVING REMOTE CONTROLS To remove one remote control button press the OSC LEARN button a beeper will start beeping then press the already learned remote control botton you wish to remove the beeper will beep more rapidly for a second to confirm removal If you don t have the remote control then you must remove all remote controls and re Learn the ones you have If you have lot of remote controls then consider using the RX Mega stand alone receiver as it can learn up to 1000 remote controls and individual remote controls can be removed even if it has been lost To remove all remote controls press and hold OSC LEARN button for more than 10 seconds beeps and the beeper will beep more rapidly indicating that all remote controls have all been removed REMOTE CONTROLLED PEDESTRIAN ENTRY If your automatic gate is the only way in or out of your property you can allow user access on foot only by having the remote control open the gate part way and closing automatically after a pre set delay This delay can be set independantly from the vehicular entry auto close delay see Changing the Pedestrian close Delay section in step 9 Use the PED Learn Button on
6. ON contact open Gate closure will occur once all contacts are closed and the auto close delay has timed out S223 5 n 24V Digital Keypad nl DA TERMINATING AN INTERCOM Intercoms are also use a normally open connection to the control board Intercoms will either have a relay output with clean contacts or output 12VAC or 12VDC to directly operate an electric strike lock The later requires a relay available as an accessory and will work with both 12VAC or 12VDC INTERCOM INTERCOM WITH 12VAC or 12VDC OUTPUT for Electric Strike Lock 12VAC DC Relay GND TERMINATING SEPERATE OPEN STOP AND CLOSE P Bs With some Industrial Applications it may be necessary to have three seperate Press Buttons for Opening Stopping and Closing the Gate NO P B 45 Bick ror NC P B zz OPEN stop CLOSE TERMINATING EMERGENCY STOP DEVICES For Industrial gates exposed to the general pedestrian traffic it is a good idea to install emergency stop Q FOP fo photocells in area s or possible entrapement or an OE mm emergency stop press button for staff e LE EMERGENCY 19 2 STOP NC P B e n 2 O RI P 22222211 gt mI IN Photocell Photocell i Transmitter Receiver POWERING UP FOR THE FIRST TIME Before you can go any further you must Power the Gate operator up for th
7. THE GATE MOUNTING BRACKET 23 STEP INSTALL CABLING Kou deu ZO TIPS FOR RUNNING LOW VOLTAGE CABLE YOURSELF 26 STEP 4 TERMINATE CABLING So eee Qu D SWG 24V IND S GENERAL WIRING DIAGRAM 2 TERMINATING AN ELECTRIC LOCK 28 TERMINATING A 12VDC MAGNETIC CLAMP OR AC STRIKE LOCK 28 TERMINATING SAFETY PHOTOCELLS 29 TERMINATING A LIGHT 29 TERMINATING DIGITAL KEYPAD CARD ACCESS OR KEY SWITCH 30 TERMINATING GROUND LOOP VEHICLE DETECTOR 30 TERMINATING A 7 DAY TIMER DIGITAL KEYPAD OR KEYSWITCH 31 TERMINATING AN INTERCOM 31 TERMINATING SEPERATE OPEN STOP AND CLOSE P Bs 32 TERMINATING EMERGENCY STOP DEVICES 32 STEP 5 TUNE THE REMOTE CONTROLSIN bit a gea REMOTE CONTROL OPEN STOP AND MANUAL CLOSE 33 REMOTE CONTROL OPEN WITH AUTO CLOSE 33 REMOVING REMOTE CONTROLS 34 REMOTE CONTROLLED PEDESTRIAN ENTRY 34 USER ADDING REMOTE CONTROL AT A LATER DATE 34 STEP 6 SET GATE OPEN AND CLOSE LIMITS 35 STEP 7 ACTIVATE AND TEST ACCESSORIES 36 OTHER OPTIONS FOR CONTROL INPUTS 36 STEP 8 FINE TUNE GATE OPERATOR PREFERENCES 37 CHANGING THE AUTO CLOSE DELAY 37 CHANGING THE PHOTOCELL CLOSE DELAY 37 CHANGING THE PEDESTRIAN CLOSE DELAY 38 CHANGING THE LOCK LIGHT OUTPUT 38 CHANGING THE RAMP TIME FOR SOFT START AND SOFT STOP 39 CHANGING THE GATE OBSTRUCTION SENSITIVITY 39 RETURN TO FACTORY SETTINGS Pe du owed Wir evum 0 RECOMMENDED MAINTENANCE SCHEDULE rcu MA
8. of the gate or walk in the path of the gate while it is moving Never let children play with the gate controls Do not attempt to beat the gate while it is closing This is extremely dangerous In the event you sell the property make sure the new owners have a copy of these instructions If you lose the instructions they can be downloaded from www grantsautomation com au TOOLS AND HARDWARE REQUIRED THE TOOLS YOU LL NEED INCLUDE A basic set of hand tools will be required including side cutters pliers wire strippers a range of phillips head screw drivers a small flat head screw driver for terminal block screws a Socket Set or Shifting Spanner You ll also need a tape measure marking pen an elecric drill with hammer action and variable speed control and a selection of drills bits If you re going to be doing your own low voltage cabling a pair of conduit cutters are handy although a hacksaw can also be used If you wish to chase cabling across the driveway you will need either a 280mm angle grinder with masonary grinding disc or a hand held concrete cutter You can hire these if necessary If you ll be running cabling across a lawn or garden you ll need a spade and mattock for digging a low trench If its a long run then a small powered trench digger can be hired to do the job YOU MAY ALSO NEED THESE ITEMS BEFORE INSTALLATION For systems with accessories Low Voltage Cable is required see Cabling Requirements for more informa
9. plumbers silicon non acidic or other flexible sealer in the clean groove before the cable and again after making sure it sticks to both sides of the groove If the path or driveway has lawn or garden edges make sure the cable isn t exposed or accessable to edge trimmers or spades by running the groove down the edge and into conduit just under the edge of the driveway You ll need to dig a hole next to the driveway to do this Conduit runs under Path to Cable run in groove cut in concrete with keep it safe silicon top and bottom If lawn or garden edge run groove down edge of concrete E N N 7 d p d c 4 wor w T9 99 V Se C Ae Ne he toe R NCMO M AU Y 1 1 j n Rd Dig hole at edge of concrete If the driveway meets a post and you need to go around it then chase a groove where you can with the angle grinder then use a rotary hammer drill as a mini jack hammer for the corners and fiddly bits 25 TIPS FOR RUNNING LOW VOLTAGE CABLE YOURSELF 5 Always use conduit if running cable in grass open ground gardens pebbles 4 Conduit should be buried deep enough so it is out of harms way For existing lawns pebbled areas or if run along side a driveway then buried just below the surface is fine For open ground gardens and area s where there is like
10. the control board and any unused button on the remote control as you did above To set the amount the gate will open see Step 7 USER ADDING REMOTE CONTROLS AT LATER DATE If you have at least one remote control that operates your gate you can use this to tune in new remote controls without having to open the control box up This is done by pressing combinations of buttons together on the working remote control within range of the gate Pressing Buttons A and D together is the same as pressing the OSC Learn Button on the control board A and C together is the same as pressing the OPEN Learn button and B and D for PED Learn Button Once you press any of these combinations you ll hear the beeper in the control box beeping You can now press a button on a new remote control to get it to operate the gate Remote control buttons can also be deleted from memory this way As a safe guard not all remote control buttons can be deleted using this method there will always be one left working so the end user can t accidently delete them all and not know how to get it working again 34 STEP 6 SET GATE OPEN AND CLOSE LIMITS The gate will stop against the lock in the close position but also needs a hard stop in the open position The gate can just open against the operator chassis You then need to set the open time so the operator knows when to start ramp ing speed down for a slow stop and reverse if it is obstructed while operating The
11. too if necessary For Core filled Brick or Concrete block posts M16 x 150mm Dyna Bolts Coach Screws Wall Plugs or Chemset fastenings should be used Brick posts must be core filled with concrete and the Operator MUST be fixed to the concrete core filling NOT the brick Brick doesn t have the physical strength required by the operator Bricks are normally 90mm wide so 150mm long Coach Screws Dyna Bolts or Chemset fastenings will be needed to reach the core filling If not they ll more than likely pull out NUES FIXING THE OPERATOR TO THE MOUNTING PLATE Lift the Operator in Place and fix it to the Mounting Plate using the supplied Nuts and Washers If not using the Mounting Plate use spacers to ensure the cover has adaquate clearance from the post MANUALLY RELEASE THE OPERATOR Open Small Door with supplied key to access manual release Using the supplied key the small door on the side of the operator can be opened for access to the manual release Reach inside and turn the knurled knob in side anti clock wise to manually release the operator To re engage turn the knob clockwise 22 STEP 2 FIT THE GATE MOUNTING BRACKET Fit the connecting arm to the articulated arm with the brass self aligning bushing inserted in place first then the connecting arm slipped over this secured them in place with the cap screw washers and nylock nut Articulated Arm Connecting Arm Repeat the same to fit t
12. 24VAC DC 15m outdoor Clamp 200kg Small electro magnetic clamp for single swing gates Clamp 400kg Large electro magntic clamp for single swing gates TROUBLE SHOOTING Gate runs in the wrong direction check the motor power wires are correct if wired the wrong way around the operator will travel in the wrong direction Gate runs for a short distance then stops check the limit switch cabling Obstruction Sensitivity level or the gate isn t being overloaded by a stiff gate Operator not working at all check power cord or battery cable is plugged in Check there is power at the gate Check fuse on the control board Operator running slowly check the power and the battery is connected properly and battery is charged A fully charged battery should be at 27 6VDC Anything lower than 24 may be too flat to operate properly Gate won t work when first powered up check the OPEN input cable connections check any device that may be connected to the OPEN input or if nothing connected check the OPEN inputs shunt is in place OPEN PC or STOP inputs won t work check the shunt for these inputs has been removed These shunts overide the input preventing it from working which is to save having to add wire loops Remote control range drops some times most likely caused by interference from some other device in the area using a similar frequency Installing an external antenna can minimize the effects of interference other wise if this d
13. 8 Q seconds H zz L DIP 4 ON changes the OSC 03 03 Q Eg input so it can open the gate only Ideal when there is a g lot of users Must be used with auto close or the Close L a LL Control input to close the i is gate DIP 5 ON deactivates auto close feature for OPEN only control input This is to allow this input to WE EE be used for a manual close for commercial installations DIPs 2 6 7 and 8 are spare and can be used to select special features that may be programmed into the control board 36 STEP 8 FINE TUNE GATE OPERATOR PREFERENCES The DIP Switch and Learn Button have a secondary purpose which is to make changes to the Control Boards preferences Once the preferences have been set the DIP switches should be returned back to the way the were for normal operation CHANGING THE AUTO CLOSE DELAY Top RH corner of control board With DIP Switch 1 only ON press the LEARN button and the Beeper will start beeping it is not necessary to hold the LEARN button Now wait for the desired Auto close time and press the LEARN button again The Beeper will beep more rapidly for a second to confirm the new delay has been learned The Beeper beeps once a second so if you count the beeps you are counting seconds handy if you want an exact time If you leave it beeping it will time out after 4 minutes and set this as the auto close delay C
14. HANGING THE PHOTOCELL CLOSE DELAY Top RH corner of control board With DIP Switch 3 only ON press the LEARN button and a Beeper will start beeping it is not necessary to hold the LEARN button Now wait for the desired Photocell close delay and press the Learn button again The Beeper will beep more rapidly for a second to confirm the new delay has been learned The Beeper beeps once a second so if you count the beeps you are counting seconds handy if you want an exact time If you leave it beeping it will time out after 4 minutes and set that as the delay If you want no delay just press the LEARN button twice within a second CHANGING THE PEDESTRIAN CLOSE DELAY Top RH corner of control board With DIP Switch 4 only ON press the LEARN button and a Beeper will start beeping it is not necessary to hold the LEARN button Now wait for the desired Pedstrian close delay and press the Learn button again The Beeper will beep more rapidly for a second to confirm the new delay has been learned The Beeper beeps once a second so if you count the beeps you are counting seconds handy if you want an exact time If you leave it beeping it will time out after 4 minutes and set that as the delay CHANGING THE LOCK LIGHT OUTPUT Top RH corner of control board There are 6 modes of operation for the Lock Light output including Strike Lock comes ON for 2 seconds on open Light timer 1 comes ON for 1 minute
15. INSTALLATION SERVICE MANUAL FOR e Gate CSG Series 24V Industrial Single Swing Gate Operator G t S d pid idi vier etal t om ad t 1 www grantsautomation com au CONTENTS PRE INSTALLATION CHECK LIST MAXIMUM SIZE OF GATE FOR THE CSG SERIES WILL THE OPERATOR FIT ON YOUR GATE GATE OPERATOR FREQUENCY OF USE ENVIRONMENT SUITABLE FOR THE OPERATOR IMPORTANT SAFETY INSTRUCTIONS TOOLS AND HARDWARE REQUIRED PREPARING THE GATE GATE POSITION ON POST GATES THAT OPEN UP AGAINST A FENCE OR WALL LIFTING GATE FOR SLOPING DRIVEWAY RISING GATE FOR SLOPING DRIVEWAY OUTWARD OPENING GATE FOR SLOPING DRIVEWAY GATE WITH WIDE OPENING ANGLE ACCESSORIES THAT CAN BE ADDED SAFETY PHOTOCELLS DIGITAL KEYPAD CARD ACCESS AND OR INTERCOM GROUND LOOP VEHICLE DETECTOR CABLING REQUIREMENTS BASIC CABLING GUIDE FULL CABLING GUIDE TYPE AND SIZE OF CABLE HOW IT WORKS mh c c l3 l3 OC 8 STEPS TO INSTALLING THE CSG SERIES 15 STEP 1 FIT THE OPERATOR TO THE GATE POST oe ND ALLOWING ENOUGH CLEARANCE BEHIND AN OPEN GATE 16 WIDE GATE POSTS 17 RISING GATES 17 OPENING ANGLE MORE THAN 90 18 OUTWARD OPENING GATES 19 THE HEIGHT OF THE OPERATOR 20 FIXING THE OPERATORS MOUNTING PLATE TO THE POST 21 FIXING THE OPERATOR TO THE MOUNTING PLATE 22 MANUALLY RELEASE THE OPERATOR 22 STEP 2 FIT
16. INTENANCE CHECKLIST 2 2 ee ee ee ew ew ew ee 42 MAINTENANCE HISTORY ee 42 ACCESSORIES AVAILABLE 43 TROUBLE SHOOTING 2 de ROCA Some eck ws WARRANTY mii Ge oh he th hE oS bc PRE INSTALLATION CHECK LIST MAXIMUM SIZE OF GATE FOR THE CSG SERIES If this Operator is installed on a gate that is too large it may not work properly Gates that have filled in cladding are more prone to wind forces so cannot be as wide Open Bar Aluminium Galvanised Steel and Farm Gates Y S Rl 5m Wide 1 2m High 1 8m High 4 5m Wide Solid Timber Gates Gates with sheet metal cladding and Chain Link Gates in areas with light to moderate wind 1 2m High 4 5m Wide 1 8m High gt 4m Wide Note Outward opening gates run twices as fast so the relative gates size is 3 4 that of an inward opening gate WILL THE OPERATOR FIT ON YOUR GATE The CSG Series swing gate operator can be fitted within the following The Maximum the Gate can be from the back of the post Closed Gate Open Direction Gate Post or Wall gate is hung from An extra long arm is available as an accessory to allow the operator to be set back further than 300mm from the gate if necessary Minimum Space Behind an open Gate There must be no less than 250mm behind the gate when open Note if less than 600
17. aximum of 12 months after the date installed The operator has been installed and serviced according to this Installation and Service Manual The operator has not been used for a gate larger of a different type or higher frequency of use than that specified in this Installation and Service Manual The gate specifications are required before any claims will be accepted The operator hasn t been used in a highly corrosive environment or has been exposed to contaminents that could cause the operator to fail The operator has not been used for purposes other that it was intended for The operator has not been tampered with or modified by any party not authorised in writing by Grant s Automation to do so The operator has not been damaged by any malicious act accident animals or adverse weather conditions beyond the control of Grant s Automation A reasonable amount of care with handling or using the operator has been be taken Grant s w Developers and Manufacturers of Automation Technolagy A Li t oma t lo n wuww grantsautemation com au 44
18. ay The automatic gate Operator is required to lift some of the gates weight which limits the size of the gate The articulated arm and conected arm to the gate allow some movement for a 4m wide gate to rise 250mm but the operator must be fitted on a slight angle to also allow this to be possible pF Fil 5il ZZ Bottom Hinge Ofset Y to make gate rise up iw A I in NL it opens ens 17 OPENING ANGLE MORE THAN 909 ff Fd Operator needs to be set further along the gate post so it doesn t obstruct with the open gate For wider opening angles the operator needs to be set further along the gate post to prevent it obstructing with the gate when open The maximum opening angle is 1209 Note Opening Angles wider than 110 are not recommended for Fully Clad Gates as the wider the opening angle the less torque the motor can apply to the gate 18 OUTWARD OPENING GATES An Outward Opening Gate is one that opens out towards the road with the Gate Operator inside the property so instead of pulling the gate open the actuator pushes it open The Operator is fitted the same but the articulated arm rotates in the opposite direction and does run twice as fast so maximum gate size is reduced by to 3 4 to that of an inward opening gate As an alternate the Operator may be fitted to the outside of the gate so it works exactly the same as an inward opening gate but openi
19. ck Up capacity can be increase if desired by adding extra bat teries If using more than a 20Ah battery its a good idea to also upgrade the charge regulator to improve recovery time it batteries are run flat Battery Conditioning During Normal Use During normal use when the motor starts up it draws power from the battery which keeps it conditioned for reliable operation as batteries need to be used regularly for them to work properly This also means that the operator must have a battery connected before it will work properly Low Voltage Power Cable The Battery Conditioning arrangment also allows the power transformer to be away from the gate and Low Voltage Power Cable only run to the gate This is because any current that is too high for the low voltage cable is taken up by the battery Solar Powered Run from the Battery during normal use which is charged from a solar panel They need at least a 100Ah battery to run for up to 300 operations per day for 10 days straight with no charge The solar panel needs to be large enough to recharge the battery in full sun in three days or longer if cloudy A 24V 80Watt solar panel will do this This also requires a larger charge regulator a 24V 6A or larger is required ENVIRONMENT SUITABLE FOR OPERATOR The SWG 24V IND S is suitable for outdoor use so long as itis NOT exposed for long periods to saltly air or other corrosive substance that may cause premature deterioation of components of the ga
20. e The 240VAC Mains should be kept at least 100mm away from any low voltage cabling SE pee TYPE AND SIZE OF CABLE 240V Mains at Gate Mains power is best hard wired to the operator If an outdoor power point is used the can be turned off so is NOT recommended You will need a registered electrician to do this for you Low Voltage Systems Don t need a register electrican because all power at the gate is 24V A plug in transformer is supplied that can plug in anywhere there is power or can be hard wired by an electrician Low Voltage Garden Lighting Cable only is required between the transformer and the gate operator 2mm cable is good for up to 25m and 4mm for up to 50m For Accessories 0 4mm Diameter 0 12mm2 or 0 65mm Diameter 0 33mm2 Outdoor telephone cable is ideal for Connecting Photocells Digital Keypads and Intercoms as this cable has a tough outer sheath and is gel filled to protect it from moisture Cat 5e and indoor phone cable is fine to use so long as it isn t exposed to moisture for prolonged periods If using security cable this must be a conduit that is fully sealed to prvent any exposure to moisture For an Electric Lock If the lock is on the gate then use a flexible cable such as Figure 8 Turrup Speaker or Audio cable or Mains Flex DO NOT use automotive cable or solid cored cable such as telephone cable or TPS as this will eventually break the Lock is on the post and the cable must go in the ground then u
21. e a seperate supply and a relay to get this to work 2A 24VDC relays are available as an accessory A diode should be used with DC locks or a surge protector for AC locks These are usually supplied with the lock 12VDC ELECTRO MAGNETIC CLAMP OR AC STRIKE LOCK TERMINATING SAFETY 5 Safety Photocells use a normally closed connection to control board If either photocells light beam is broken by a vehicle while the gate is closing it will be reversed back open again The gate will not close until the both photocell light beams are remade and vehicle is clear If photocell closing delay option is activated DIP 3 ON the gate will begin to close after the photocell close delay Photocell Transmitter Note Photocells must be aligned properly other wise they may prevent the gate from closing if sunlight is shining on them or in rainy weather Photocell Receiver Photocell Receiver TERMINATING A LIGHT By connecting a 24VDC relay to the gate operator it can also activate lights for 1 or 4 minutes when ever the gate is opened See Changing the LOCK LIGHT output section in Step 8 for information on how to change this un LIGHT either continuous or self flashing 29 TERMINATING DIGITAL KEYPAD CARD ACCESS KEY SWITCH PRESS BUTTON A Digital Keypad Card Access System Key switch Press Button or any other clean contact normally Open
22. e first time Make sure the control board input shunts are ON Then plug the Batt DC IN terminal in 82 STEP 5 TUNE THE REMOTE CONTROLS IN If an on board receiver is used not a stand alone receiver Button A is the main button on the remote control for opening the gate The other buttons AMEN used for other options or opening a garage door e Gate RX 1 receiver required Each remote control transmits a unique digital code Before the control board can respond it must first learn this code and know what action to take REMOTE CONTROL WITH OPEN STOP AND MANUAL CLOSE At the top right hand corner of the Control Board are three press buttons used for OSC P B Learning the remote controls codes for different actions For Opening the gate with Manual Stop and Close Press the OSC Learn Button a beeper will start beeping then press a button on the remote control within range of the gate and the beeper will beep more rapidly for a second to confirm it has been learned This button should now operate the gate Repeat the same with all remote controls REMOTE CONTROL OPEN WITH AUTO CLOSE If you do as above but use the OPEN Learn Button the remote control will now open the gate only and it will close automatically after auto close delay or close with an OSC or CLOSE input You can use one remote control button to open the gate with manual close OSC and a second with auto close OPEN
23. g normal operation it will ramp down a little ear lier If you find it ramps down too early then repeat the above process but slow the gate down by hand a little while it learns the open time This way during d 9b STEP 7 ACTIVATE AND TEST ACCESSORIES Any intercoms key switches press buttons or digital keypads connected to the OSC PED or CLOSE inputs can now be tested The OSC input opens stops and closes the gate The PED input opens the gate part way then will close automatically after the Ped close delay The CLOSE input closes the gate only Any devices connected to the OPEN STOP or PC inputs require their shunt to be removed before they will be active The open input opens the gate will hold it open while ON and will close automatically after auto close delay once OFF The STOP input will stop the gate in any direction when ever it is moving The PC input will reverse the gate while closing only and hold it open while it remains ON and will close automatically after close delay once OFF OTHER OPTIONS FOR CONTROL INPUTS DIP 1 ON activates auto close function for the OSC These Shunts overide the normally closed inputs control input or any remote control button that has been activated for OSC operation Gate will close after preset auto close delay Il DIP 3 ON allows the Photocell s to control closing Switches of the gate immediately or after a preset Photocell close delay default delay is 2
24. he Gate Mounting Bracket to the connecting arm Now with the gate held in the closed position set the connecting arm 10 off square with the articulated arm to find the position of the Gate Mounting Bracket on the gate Mark the mounting hole centres 109 m IF YOU WISH TO USE CLOSE STOP make the angle 209 to allow for any flexing of the gate and preventing the arm from crossing over Use the supplied cup head bolts to fix the Gate Mounting Bracket to the gate Do not use self drilling screws from the inside as these can pull out Using bolts right through the gate frame is the strongest 24 STEP INSTALL CABLING Check with local regulations before installing any mains voltage cabling yourself you may need a registered electrician to do this for you Normally any cable for voltage lower than 32VAC or 50VDC you can do your self without a license If you need to run Low Voltage Cable across a concrete or bitumen driveway or path and you don t want to cut a large groove you can chase a much smaller groove using a 9 angle grinder with a masonry grinding disc not a cutting disc Make it deep enough so there is 5mm or so space above the cable when installed Use an expansion gap where possible as this requires less work Make sure the cable will not be pinched if between two slabs of concrete that can shift with ground movement Fix the cable into the groove using clear
25. he core filling The Gate Operator holds the gate firmly when closed but an magnetic clamp is recommended for gates with a lot of flex wider than 2m or rigid framed gates wider than 3m GATE POSITION ON POST GATE CLOSED MAXIMUM 300mm OPEN The Gate must be no more than 300mm from the back of the post unless an extra long arm is used which is available as an accessory GATES THAT OPEN UP AGAINST A FENCE OR WALL GATE CLOSED POST MINIMUM 250mm T There must be at least 250mm behind gate if it opens up against fence or wall If less than 600mm a special channel bracket is required which is available as an accessory LIFTING GATE FOR SLOPING DRIVEWAY For driveways that slope up as you drive in the gate can be lifted so it clears the ground when it opens The steeper the driveway the larger the gap under the gate when it is closed RISING GATE FOR SLOPING DRIVEWAY pe _ 8 7 AN For driveways that slope up as you drive in the gate can have rising hinges fitted The steeper the driveway the more the gate must rise The SWG 24V IND S will only handle a rise of 250mm over 4m with a 50kg gate leaf per side OUTWARD OPENING GATE FOR SLOPING DRIVEWAY For driveways that slope up as you drive in the gate can be made to swing outwards but the gate should be set back so it doesn t open out onto the street
26. inputs REMOVE 4 amp Antenna ONLY ONCE GATE LIMITS ARE SET Learn P Bs Learn P Bs for Re for Limits and Sheild mote Controls Preferences Fe LU m Dm c m 1 aga n E b 4 Hn OPE H Em ZZZZZZZIEZZEZ HH 3 CTRL GP 24V S Control Board These Shunts must be in place as no DU i Photocell Transmitter Photocell Transmitter Black ACT Red LOCK LIGH LOCK LIGHT 25 Motor 2 for Double Gates Motor 1 has entry mode 35A Diode 24V Battery Charge endet 4 S a S4 LS O 24V Battery 35A Rectifier Unit 22VAC Input 24VDC output 240V 22V 160 Transformer may be external TERMINATING AN ELECTRIC If fitting a 24 Electric Strike Lock or an Electromagnetic Clamp they can be connected directly to the Control Board If fitting a 12V Strike lock a resistor must be used The factory setting for the LOCK LIGHT output is for an electric strike lock See Setting up the LOCK LIGHT output section for information on how to change this for an electromagnetic clamp Bottom Right of control board 24VDC STRIKE LOCK OR MAGNETIC CLAMP TERMINATING A 12VDC MAGNETIC CLAMP OR AC STRIKE LOCK If using a 12VDC electromagnetic clamp or an AC strike lock there isn t a suitable source of power from the control board so you will need to us
27. level 5 then press the Learn button during the 5th Beep The control board will beep more rapidly to confirm the new setting If you change your mind half way through just don t press the Learn button again and it will time out after 16 beeps and no change will be made CHANGING THE GATE OBSTRUCTION SENSITIVITY Top RH corner of control board If the gate is obstructed while operating it will stop and reverse away There are 6 different levels of Obstruction Sensitivity for the gate numbered from 10 to 16 The factory setting is 12 with 10 being the most sensitive and 16 being the least With DIP Switch 7 only ON for motor 1 and 8 for motor 2 press the LEARN button and the control board will beep out the current level ie if the level is 12 there will be 12 beeps then there will be a pause for 2 seconds and it will start beeping again This is when you can change the level by pressing the Learn button at the desired beep ie if you want to change it to level 15 then press the Learn button during the 15th Beep The control board will beep more rapidly to confirm the new setting If you change your mind half way through just don t press the Learn button again and it will time out after 16 beeps and no change will be made 39 RETURNING TO THE FACTORY SETTINGS Top RH corner of control board If you get into trouble and want to return everything back to the way it was before you started you can restore the factory settings b
28. mm a special channel arm must be used which is available as an accessory Gate Post Open Gate Wall or Fence Gates that are set higher off the ground to clear a sloping driveway The CSG Series can be used on a gate set as high off the ground as you like as single gates stop against a receiving post Gates that use a rising hinge to clear a sloping driveway The CSG Series can be installed on a ris ing gate so long as the gate is less than 50kg and the gate doesn t rise more than 250mm for a 4m wide gate Gates that are outward opening The CSG Series can be installed on an outward opening gate but the gate will open twice as fast so can only be 3 4 the width of an inward opening gate Maximum Gate Opening Angle is 1209 he CSG Series can be installed on gates with an opening angle up to 1209 but does not hold the gate as well as 909 when closed so an electric lock is recom mended xn GATE OPERATOR FREQUENCY OF USE This Gate Operator is rated for INDUSTRIAL use which is any Housing Es tates Commercial or Industrial Building Car Parks or Entry ways that have any thing up to continuous use Battery Back Up System This operator has a 24V 7Ah back up battery as standard that take over if the mains power fails It will provide up to 200 operations over a four hour period or last for 1 day or more if not used depending on how many accessories are fitted Upgrading the Battery Back Up The Battery Ba
29. ng outwards Note for Outward Opening Gates the Red and Black Motor wires must be reversed so Black goes to and Red to ACT 19 THE HEIGHT OF THE OPERATOR Gate Operators Mounting Plate The Operator may connect to any strong horizontal rail of the gate If on middle rail the gate will twist less if someone attempts to force it open although an operator looks best on the bottom rail and sometimes will not fit on the top Use a spirit level to run a line from the centre of the gate rail across to the the top two mounting holes of the operators mounting plate B Ji eB Lb ii 4 approx 1 4m eae If either gate leaf rail is not square because of the slope of the driveway then you will need to find the approximate position on the gate where the Gate Mounting Bracket will fit then use a straight edge and level or laser level to run your line from there To find the approximate position of the Gate Mounting Bracket measure 1 4m for inward opening gates or 700mm for outward opening gates from the centre of the operators mounting plate 20 FIXING THE OPERATORS MOUNTING PLATE TO THE POST To fix the Mounting Plate to Narrow Timber or Metal Posts it s best to bolt right through the post for the strongest holding Posts less than 250mm wide will need extra strengthening The Mounting Plate can be welded to Steel Posts only and extra strengthening welded
30. oesn t help the frequency of the remote controls should be changed Each remote control will need to be changed for a differnent frequency along with the receiver module plugged into the e Gate control or stand alone receiver board s The receiver module is a small yellow board that plugs into the main board near where the antenna is wired in Power should be removed form the operator before a receiver module is changed Both the remote controls and receiver modules come in either 433 92Mhz or 315Mhz if you have interference problems with one frequency we can send you remote controls of the other frequency which normally solves the a 12 Month Back to Base Warranty is offered by Grant s Automation for any defect in a Gate Operator System manufactured by Grant s Automation or any third party component supplier to Grant s Automation due to faulty workmanship or materials causing the Operator to fail to work as specified in this Installation and Service Manual Should any fault occur during the first 12 months after the operator was purchased it should be returned to the factory for repair or at the discretion of Grant s Automation replacement at no charge under the following conditions 2 3 Proof of purchase is required ie Invoice or purchase details recorded by Grant s Automation If an operator is not installed immediately after purchase atthe discretion of Grant s Automation the warranty may be extended to up to a m
31. on open Light timer 4 comes ON for 4 minutes on open Open indicator comes ON when gate is open Brake mode comes ON when gate is moving Clamp mode comes ON when gate is closed The factory setting for the Lock Light Output is mode for a strike lock With DIP Switch 5 only ON press the LEARN button and the control board will beep out the current mode ie if the mode is 3 there will be 3 beeps then there will be a pause for 2 seconds and it will start beeping again This is when you can change the mode by pressing the Learn button at the desired beep ie if you want to change it to mode 5 then press the Learn button during the 5th Beep The control board will beep more rapidly to confirm the new setting If you change your mind half way through just don t press the Learn button again and it will time out after 6 beeps and no change will be made 38 CHANGING THE LEVEL OF SOFT START AND SOFT STOP Top RH corner of control board There are 16 levels of Soft Start Stop numbered from 1 to 16 The factory setting is 8 1 being least and 16 being the most With DIP Switch 6 only ON press the LEARN button and the control board will beep out the current level ie if the level is 3 there will be 3 beeps then there will be a pause for 2 seconds and it will start beeping again This is when you can change the level by pressing the Learn button at the desired beep ie if you want to change it to
32. ows visitors to call the System allows access to anyone with house and speak with the occupier If the correct pin number or card the occupier wishes to let the visitor in they can press a button on the intercom inside to open the gate GROUND LOOP VEHICLE DETECTOR Ground Loop in driveway used to detect vehicles A ground loop in the driveway detects any approaching the gate opens it automatically to let them out Pedestrians cannot use the ground loop to open the gate which is a safe guard from anyone jumping the fence gt 1 CABLING REQUIREMENTS BASIC CABLING GUIDE y Ko v Operator l 5 1 s N 2 N o i FULL CABLING GUIDE Page ee ee Intercom Digital Keypad or ai Card Access Outer Photocell JT T 4 ON 7 Ro v Electric Lock T So Operator l i O l A 3 5 5 1 D 3 NK 5 t Inner Photocell Fr i i i 5 o Ground Loop i o m 5 l Digital Keypad Card Access Keyswitch or Press Button 4 For a gate swung from the left side the Operator and Power cable will be on the opposite side Cable for the electric lock may run in the gate fram
33. se either automotive cable TPS or 0 65mm Dia outdoor telephone cable with the pairs doubled up 249 HOW IT WORKS The SWG 24V IND S Swing Gate Operator consists of an Electro mechanical Operator with built in Electronic Controls ey SAS M o t Gate Operator with Built in Electronic Controls Gate Mounting m Ex urn Connecting Arm Articulated Arm When the Operator is activated by remote control or other control device it pulls the gate open or pushes it closed or vise versa for outward opening gates with its articulated arm connected to the gate with a connecting arm N UP ye As the Articulated Arm M BEL Ps Rotates it pulls the i Gate Open or pushes 1 Y i wh u it closed IBN n p y LU nt p IN Either limit switches hard stops or combination of both can be used to determine the open and close limits of the gate The electronic controls also continually monitor the loading on the gate so if it is obstructed it will reverse direction for safety 14 8 STEPS TO INSTALLING THE CSG SERIES STEP 1 FIT THE OPERATOR TO THE GATE POST The Gate Operator must be fitted securely af OST the gate post so it doesn t work loose 0515 Fr less than 250mm time wide use an
34. te gate operator or accessores that may be connected to the operator IMPORTANT SAFETY INSTRUCTIONS CONSIDERING THE GENERAL PUBLIC When Installing an Automatic Gate that will be entered from a public road way make sure the Gate is placed far enough from the road to prevent traffic congestion The Gate must be installed in a location that provides adequate clearance between it and adjacent structures when opening and closing to reduce risk of entrapment Swing gates must not open into public access areas Install the Gate Operator on the inside of the property and fence line DO NOT install an opener on the outside of the gate where the public has access to it The Gate and Gate Operator must comply with any applicable local council regulations CONSIDERING THE USERS Industrial Gate Operators must use Point to Point Safety Photocells to help prevent the gate closing on any vehicle using the gate It is also recommended that a seperate small side gate is used for pedestrians particularly if there will be children disabled or elderly people using the gate If push buttons key switches or Digital Keypads are installed they should be within sight of the gate but not placed so the user will be tempted to reach through the gate to activate the gate operator USER AWARENESS It is important to make sure everyone that will be using the gate is aware of the following dangers associated with automatic Gates do not contact any part
35. tion You may also need conduit which is available from Electrical trade suppliers and hardware stores For Mains Powered Systems you will require power cable installed to the Hinge side of the gate only Check with local regulations before installing a mains cable yourself you may need a registered electrician to do this for you PREPARING THE GATE Hard Stop or Magnetic clamp if used Operator with Built In Control Electronics Make sure that the gate has been properly installed and swings freely in both directions Repair or replace all worn or damaged gate hardware prior to installation Gate posts less than 150mm wide should be made from steel not timber Replace posts where necessary A freely moving gate will require less force to operate and will enhance the performance of the operator and give a long working life The Gate MUST be plumb level and swing freely on it hinges with the exception of rising gates that are not plum WHEELS MUST NOT BE ATTACHED TO SUPPORT THE WEIGHT OF THE GATE The gate must move throughout its arc without binding or dragging on the ground Note gates over 100kg should have ball bearing hinges with grease fittings Gate posts must be secured into the ground with concrete so to minimize twist or flex when the operator is activated Brick or concrete block posts should have a solid concrete footing be core filled with concrete and should have steel reinforcing tying the concrete footing with t
36. y e Check all components for corrosion 44 MAINTENANCE HISTORY Site Name Access Code Site Adress eee e eme e ehe ememememememesese sese a a aie e ese esesesese sisi sensus Date Serviced by Comment ACCESSORIES AVAILABLE SWG IND ELA Extra Long Arm for very wide gate posts SWG IND CHA Channel arm for limited clearance less than 600mm behind open gate SWG IND OSA Out swinging arm for outward opening gates TX 4 Extra Remote Controls for either 433 92Mhz Blue and 315Mhz White RX 1 Stand alone Receiver to allow a garage door or another brand of gate operator to be operated with the e Gate remote control ether 433 92Mhz or 315Mhz RX Mega Mega User Receiver allows use of up to 1000 remote controls that can be removed individually even if lost or stolen ANT 1 Antenna for remote control ether 433 92Mhz or 315Mhz Replacement Battery for TX 4 Remote control BATT 12V 7Ah Batt 12V 26Ah Batt 12V 65Ah Replacement Battery for Gate Operator two required for 24V Battery for extending continous operating time 2 required for 24V Battery for extending continous operating time 2 required for 24V ST 130 Wired Single Channel Digital Keypad VCB 12 Voltage Converter Board 16 to 24VAC DC in and 12V 500mA out RLY 12 Relay Board 12VAC DC in and clean contacts rated at G0VDC 125AC 2 RLY 24 Relay Board 24VAC DC in and clean contacts rated at G0VDC 125AC 2A PC 1 Photocell 12
37. y to be other digging going on then conduit should be buried at least 300mm deep Never make joints in cable directly in the ground If you must join cable either bring it up well above the ground and have the joint protected from the elements by a weather proof junction box or put a pit in the ground to make sure the joint is sitting in the air within the pit and cannot be submerged in water STEP 4 TERMINATE CABLING This operator requires a 240VAC single phase power supply that charges battery at high current so is suitable for continuous use The 240V mains supply must be hard wired so power isn t turned off by passes by running the battery flat A key locked isolating switch may be used for authorised personal to turn the power off Terminals for the mains power supply are found inside the operator along with the control board where all accessories connected The terminal blocks on the control board unplug to allow easier and better connections Make sure all strands of the wire are tightly held by the terminal block Stray strands can cause a short circuit d 26 N O RELAY OUT FROM INTERCOM or PRESS BUTTON 12V LOCK OUT FROM H INTERCOM 12V Relay QM Digital Keypad Photocell Receiver Photocell Receiver 240VAC Mains Supply U z r1 T d Chassis Ground CSG SERIES GENERAL WIRING DIAGRAM These Jumper Shunts overide the normally closed
38. y turning ALL DIP Switches ON and pressing the LEARN Button The beeper will beep rapidly for a second to confirm the factory settings have been restored Switches ON You must turn the DIP Switches OFF again before proceeding further 40 RECOMMENDED MAINTENANCE SCHEDULE Maintenance Schedule depends on frequency of use as follows Cycles per day Maintenance Period Over 150 each Month 100 to 150 every 2 months 5010100 every 4 months 20t050 every 6 months upto20 every 12 months MAINTENANCE CHECKLIST Use the following Checklist for Scheduled Maintenance of the SWG 24V IND S Gate Operator e Gate Hinges in Good Condition and Lubricated e Gate Swings Freely with suitable clearance from ground posts e Gate Hard Stops in good condition e Gate Operator and gate mounting bracket bolts nuts are tight e All arm joints loose but firm e No oil leaks from gear boxes e Gear box drive cogs tight on shafts e Gear box mounting bolts nuts tight e Manual release torque limiter works correctly e Inside operator clean from insects animal droppings spider webs etc e Baygon Surface spray around operator not on electronics e Chain lightly oiled e All Electrical Connections tight e Access Exit control devices work properly e External Safety devices work properly e Electric Lock work properl
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