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Service Manual HC5500

1. 2500 l aul lann Sig Inova Sig P SP Kl cl la Pressure sensor NOVA track or anemometer Bm Bu BK Br Bu BKB Bus BK Brn Bu BE Br Bu BE Br Bs BK L end nozzle Pendulum lock at Brn Pendulum lock at User defined HAY LPY HAY LPY functions C amp D Pendulum lock al Blu Or pendulum lock HAY LPY HAY LPY See 67903 Buf em Bu T ern 7 lt EC on off Oo a Brn EC orvoff or EC ml motors for circulation x ET User defined A amp B 1 x x vhil Twin speec rr wa Bm AAA e OB CSCC fe JB O E ao fer O E Oe L E O E l EA HAASE o CD fa fy zle ejeje e EJE E E E E je W r IS E E LD BE E Ji A Guapo perp fo Gu L r f Gl LTR Table 2 General wiring to the PCB for section valves Aa 6 KES O Marr n Table 3 Translations of the wiring colour coding 69 Service Manual for HC5500 2500 og 5500 6 sections and TWIN _ _ tt pt 1 Pressure sensor mpbui jPressuesenso Bm au pt 2 Petiseso Tr Bik RPM sensor or anemometer Brn 2500 og 5500 7 sections and TWIN Table 4 Wiring for the PCB for section valves with 6 sections and TWIN 2500 T sig 5500 Sig S _ _ _ _ _ H Pressure sensor_______ Bm Blu _ RPM sensor RPM sensor or anemometer Speed A E Bik low endulum lock at HAY LPY end nozzle endulum lock at HAY LPY le Table 5 Wiring for the PCB for section valves with 7 sections and TWIN l
2. E9 5 Reset Jobcom PIN needed E9 6 TWIN actuators E9 7 Serial number Service Manual for HC5500 E9 4 3 Analogue E9 4 3 1 E9 4 3 2 E9 4 3 3 E9 4 3 4 E9 4 3 5 E9 4 3 6 E9 4 3 7 E9 4 3 8 E9 4 3 9 E9 4 3 10 E9 4 3 11 E9 4 3 12 E9 4 3 13 E9 4 3 14 E9 4 3 15 E9 4 3 16 E9 4 3 17 Reset of Jobcom E9 6 1 Fan speed E9 6 2 Air angle Slant Boom height Tilt L Tilt R Foam blop dist Twin angle Twin fan speed Distance L Distance R Distance centre Extra 3 Extra 4 Air temperature Relative humid Wind direction SV1 setpoint SV2 setpoint Fwd Rev To reverse present setup for actuator Fwd Rev To reverse present setup for actuator Shows software version and serial number Volts Volts Volts Volts Volts Volts Volts Volts Volts Volts Volts Volts Volts Volts Volts Volts Volts SV Smart Valve 28 Service Manual for HC5500 Description 1 EVC compared to EFC The difference between the EVC and the EFC section valve is that the EFC section valve has no pressure equalisation The equalisation is adjusted by the pressure regulation valve and is controlled by the computer Picture 24 shows the EVC section valve the yellow circle being the equalisation valve This is the clearest difference between the EVC and the EFC when looking at the section valves Picture 25 shows the EFC Here there are no equalisation adjustment valves Relief to tank S Constant pressure
3. This will give you the opportunity for placing the text file where you want it When the transfer it done click Capture Text Stop This will save the text file and end the transfer If a break in the transfer is needed can a click on Pause also seen on Picture 66 Gy Hyperterminal doc Microsoft Word File Edit View Insert Format Tools Table Window Help OGERBSEIGRI7GlsAaasio BYR s F 2 Ad Mormal 12 pt Times Mew Roman 12 TT A BAS a 25500 HyperTerminal File Edit view Call Transfer Help Z Receive File Capture Text Send Text File Pause Resume Capture to Printer Picture 66 Stop pause Capture text 59 Service Manual for HC5500 Setting up the controller for data transfer HC5500 8 6500 Before starting the data transfer must the controller be setup 1 First the communication port must be chosen and setup for the data transfer This is done in Extended menu E 4 1 1 Equipment type and the controller must be set on Dump or Printer Dump If Dump is chosen Data will be dumped raw and the data from printed data in the controller will not be able to be printed out of the controller like menu 5 1 If Print amp Dump is chosen Data can be written out raw or the print data can be written out from the print menu 2 After having chosen the communication port in extended menu the controller is ready for the transfer
4. Close Picture 50 Activate the Capture text For choosing where to save the data file on PC there is an option Set capture file See Picture 51 S a Terminal Terminal Settings About Clear screen Set capture File Capture Clase Picture 51 Saving the dump data as a data file When entering this option the following dialogue box will appear on the screen Here the data file can be placed in the PC and given a name See Picture 52 Save As L x O Administration eo Bluetooth Exchange Folder 2 Co Co oo i File name capture txt Save Save as lype Text files tx Cancel Picture 52 Where to save the data file After going through this instruction the terminal should be ready for receiving data from the HC5500 Setting up the terminal Before using the terminal must it be set up for the HC5500 and if this is already done must it be activated 53 Service Manual for HC5500 lf the HyperTerminal has never been used on the PC it will show the following instruction on getting started On Picture 53 the path for opening the HyperTerminal is shown K k HyperTerminal Documents Ia RC Network Connections o Network Setup Wizard a New Connection Wizard wd Remote Desktop Connection Settings Search SS Wireless Network Setup VIZ Help and Support f HyperTerminal Run Windows XP Professional G Shut Down AL 2 5em
5. Use steps of 10 as a guide to changes E8 4 11 Boom type L M H Classification of boom type Light Medium or Heavy Default M Not active in sw 3 16 E8 5 Misc E8 5 1 Foot switch Disable toggle pulse See Foot pedal on For remote ON OFF of main switch it allows the use of other switch page 11 systems E8 5 2 Rate deviation XX 3 step Default is 10 Can be altered If set at 0 this allows 3 rates to be set up in menu 1 1 Capacity left Distance Area E8 5 3 Affects readout from Display icon Will show distance or area remaining 26 Service Manual for HC5500 Extended menu 9 Jobcom E9 Jobcom E9 1 Enable Yes No E9 2 Communication ACK NACK ID Timeout ACK acknowledged message NACK not acknowledged ID identification where 0 is Jobcom Timeout No answer from Jobcom E9 3 ComLog E9 3 1 Date and time for error ID of hardware with fault M Message No E Error 9 latest communication errors E9 3 X As above E9 3 9 As above E9 4 2 2 Ladder up hi lo E9 4 2 3 Future use hi lo E9 4 25 Filter P hi lo E9 4 Input test E9 4 1 Frequency E9 4 1 1 Speed hz Shows actual sensor reading E9 4 1 2 Flow hz E9 4 1 3 Flow2 hz E9 4 1 4 Flow3 hz E9 4 1 5 Tank gauge hz E9 4 1 6 Wind speed hz E9 4 1 7 Fan speed hz E9 4 1 8 RPM sensor hz E9 4 1 9 Extra 1 hz E9 4 1 10 Extra 2 hz E9 4 2 Switch E9 4 2 1 Pendulum lock hi lo E9 4 2 4 Filter S hi lo
6. 52 End nozzle R Sat 53 12V sensor RAT Sd GND1 55 55 GND2 56 56 GND3 oft ST Option1 4 20Ma 3 pos la 3 pos 1b Option Fra 3 p0s 2a 3 pos 2b Options On atf On off Option Pressure Pressure Flow FM up FM dn speed FM L FMR Gnd sensor SPRAY Il 51 51 END NOZ L S2 52 END NOZ R Sot 53 12V sensor Sd 54 PYM 1TX S5 55 GND S6 56 OPTS REG FEEDBACK f ST Option 4 20Ma 58 S8 Option2 Fro S9HAIR ANGLE 0 5V S9 FAN SPEED 0 5V OPT STANK GAUGE Oniot Onoff PWM 2 OUTPUT OPTION Pressure Pressure Flow FOAM BLOP 0 5V OPT 4 Rx speed FM L FMR snd sensor Picture 5 Coding of the 39 pole amp 37 pole connectors The AMP plug a PH 0 fo vd 00 37 15 3 17 7 18 oS 15 gt 14 13 31 15 et 11 10 at 9 SL B ai 7 23 6 24 5 ee 4 ee 3 21 5 20 1 37 pole On the AMP plug has each of the legs numbered so they are easy to identify see Picture 6 The numbers are marked with rings and Picture 7 shows how the wires are mounted in the plug and what function the wires have Service Manual for HC5500 Picture 6 AMP plug Pin amp Wire connection Picture 7 Coding of the AMP plug Communications cable The Communication cable is a crossed RS 232 cable pinned 2 to 3 3 to 2 5 to 5 A HARDI communication cable with hardware loop See Figure 1 5500 DATA dump O S o R5232 cable 9 p
7. s are that all the connectors have a description for what function on the sprayer is connected to the particular connector Furthermore a description of where the wires that comes from the sensor or function must be mounted or signal Picture 76 shows an example of how a PCB can look PCB for Liquid There are four different kinds of PCB for liquid control 1 Breakout PCB Picture 75 on pages 67 2 9section s PCB Picture 76 on pages 68 3 13 section s PCB Picture 77 on pages 71 4 Jobcom PCB Picture 80 on pages 74 A further description of the PCB is made in each section The Breakout or Jobcom PCB is mounted in front of the sprayer in a grey box The 9 or 13 section PCB is mounted at the rear of the sprayer Breakout PCB The Breakout PCB is used when the sprayer is without SafeTrack The Breakout PCB will split up the cable from the HC5500 The wires for the pressure regulation valve will be taken out here and the rest of the cable from the HC5500 will go on to the PCB for section valves Page 71 shows the PCB for section valves 13 sections 66 Service Manual for HC5500 Breakout PCB apaiia PUB Foal T R U A aorta ea IAE L From HC5500 Wire to PCB for Power supply to pressure section valves regulation valve and position sensor Picture 75 Breakout PCB PCB for section valves 9 sections The difference between the 9 and 13 section PCB is the connection for the pressure regulation valve On the 9
8. In menu 5 1 or 5 2 all the data that can be written out is chosen 1 Register number menu 5 1 1 2 All registers menu 5 1 2 3 Configuration menu 5 1 3 4 Raw data menu 5 2 1 5 Raw data with head menu 5 2 2 As soon as one of these write out menus is chosen the controller will start the transfer On the PC display should the transfer be visible Handling the data The dumped data can be used in different ways If the data is used for analyse later on the data must be saved If not necessary to save the data the data will be shown on the PC screen and lost when the file is closed lf the dumped data is to be opened with a spreadsheet after the transfer the data must be saved on the PC How to save the data file is described in Capture Text on page 58 The data is saved as a Notepad data file These files can also be opened in a spreadsheet e g Excel but is has to be done the right way Open the data file in Excel When the data file is to be opened in Excel then Excel must be opened before the data file The data file can t be opened with the function Open with see Picture 67 In Picture 67 the Excel work sheet is opened before the data file and data file is opened from the Excel it can t be done the other way around 60 Service Manual for HC5500 t4 Microsoft Excel Book1 SE File Edit View Insert Format Tools Data Window Help SKA Sm a 3 d E y 0 00 00 0 Look in E Desktop G 3 a x
9. Jacket Black Cuter diameter Oman 20 Som Pre imned Figure 2 Wire for connection between Jobcom and tank gauge The wire see Figure 2 is mounted with an AMP plug and three lose wires at the other end The wire is attached to the Jobcom in the section where the connection tank gauge is 13 Service Manual for HC5500 marked Furthermore the 10Kohm resistance is mounted into the same connection in Jobcom Figure 3 shows how the resistance must be mounted Wire colours are also shown Figure 3 Mounting of the 10 K ohm resistance in the Jobcom The cable from the Spray box has two lose wires which are not connected in the Jobcom These much be attached to the plug as shown on Picture 18 c X al J Picture 18 Connection of the two wires from Spray box cable The sensor is mounted on the back side of the sump of the tank see Appendix 1 Hole for Tank Gauge on page 78 Settings in the HC5500 Extended menu Extended menu 5 Optional sensors pages 21 is the setup In Menu E5 3 Tank gauge there are two settings They have to be as follows Menu Options choose 1 Type 3 Hardi 2 PPU calibration For testing the tank gauge is reading a frequency go to the user Menu 4 5 3 3 Tank Gauge as the frequency will be shown here if setup correctly The frequency readout shall be between 100 and 200 Hz How does it work 14 Service Manual for HC5500 The Tank gauge sensor measures the pressure crea
10. Serial number 03011661 CE SW version 3 00 U 8 Total volume applied 639 L 3 97 ha 10 Total travelled spray distance 3 5 km Start date 15 03 05 Start time 10 41 Stop date 24 10 05 Stop time 11 57 15 Total time used spraying time 00 30 16 Total work rate 29 hath 217 Total average spray speed 6 7 km h 18 Total max spray speed 04 9 km h 19 Total average volume rate 161 Lha U TITL Sh LED Picture 71 Data file opened in Excel 63 Service Manual for HC5500 Language transfer The HC 5500 has UK D DK SF and HU as standard languages It also can store 2 local languages This allows you to write and download a local language Software and hardware for making the transfer PC HC 5500 and Spray box with 12 volt power supply Standard language files E LanUK 03 txt Notepad File Edit Format View Help JAAR Language definition file for Hardi HE5500 Jee SECTIONS Main menu Daily settings SBT U S ian Toolbox Logbook volume rate Tank contents select register Display readout Auto ON OFF YRA Remote Set clock Alarms Speed Flow Boom Reg constant Picture 72 Language file opened in Notepad in Lal cco LA GJ LA J Pd A d PA K KA ES Ja Lu d KA Ln da w J KA J KA LA EY r EY C E G OY LA Cr E C O Configuration program for HC 5500 For sending the file from the PC to the HC5500 is this program needed If you dont have this program Customer eS Service can supply
11. and HC 5500 in extended menu mode Open Language configuration program on the PC see Picture 73 on page 64 Select COM port for PC Click LOC 1 or LOC 2 on left hand side and select your local language file to be sent with the browser function Click Send data and follow instructions in the Status box as bo gt 65 Service Manual for HC5500 PCB s There are several different kind of PCB s Printed Circuit Board on the sprayers The PCB s can be divided into two main groups Leaded components on PCB and Surface Mounted Devices on PCB SMD The group with the Leaded components on PCB covers the PCB s 1 Breakout PCB see Breakout PCB on pages 66 2 PCB for section valves see PCB for Liquid on pages 66 3 Hydraulic PCB Characteristic for these prints are that there is no intelligence computer in these PCB s The components on these PCB are soldered on This PCB can be repaired of a person that can solder new components onto the PCB The group with the Surface Mounted Devices on PCB are 1 Jobcom see PCB for Jobcom on pages 73 On this print there is intelligence a computer on the PCB The PCB is a SMD print The components are soldered only to the surface of the print not through holes like a normal print The SMD print is very difficult to repair if it breaks down so the Jobcom is to be sent back to Hardi in Denmark for repair Common for all the PCB
12. to tank Picture 24 EVC with the equalization system on the valve Picture 25 EFC without the equalization on the valve 29 Service Manual for HC5500 Description 2 Min duty cycle or PWM Pulse Width Modulation Figure 4 Pressure regulation valve with its duty circle Figure 5 Duty circle for the pressure regulation Menu E 8 1 2 Minimum duty cycle or PWM is for adjusting the minimum maximum adjust speed of the pressure regulation valve When the valve is trying to find the right flow the speed of the valve must not be too high or to low If the speed is too high the valve will be unsteady if the speed is too low the valve not move as it can not overcome the friction Adjustment of the valve can therefore be as follows find out where the valve is unsteady and then reduce the min duty cycle a bit The best setting for duty cycle is shown on Figure 5 in the circle The red circle shows the duty circle as the setting should be The flow bottom line is stable and the duty circle is circling around the flow setting until it finds the right position 30 Service Manual for HC5500 SafeTrack settings There is no standard setting for the SafeTrack set up The SafeTrack can be adjusted for different kinds of spraying For example for spraying done at high speed 20 to 25 km h the Safe Track must be set up so it reacts slowly and the dead zone could be set higher then the standard setting Another example spraying with relativel
13. V Multi cable colour coded Din 47100 Overall thickness max 15 5 mm L amri table 39 09 20 00 19 S 1b b ne ie b Za 7 26 6 20 25 Strip 11 im 3a E gt 3b 10 JE ad da 11 4 a a Z C Sc or aioe 280027500 L 11 5m AE dat L en Er 13 19028 L Em fa ld ces ck mis L Sa 230 a vl h ric 5 5 ao KH 3 ref 3340 1 RA 1209314 60 similar ab 4 read 4 40 UNC Ac Je Ja 35 ab 3d IC ric 10a 2 106 qa UC hc lla 2d 11b 2d iic 2d 123 20 12b 1 ES 31 AR 13a 3 B llaman terna Blend ore 13b 2 reee cc alte 13c 0 0R 530 Tir Picture 3 37 39 pole cable The 37 39 pole connector has the same wiring combination for the hydraulic and fluid system Therefore the cables are coded with a dowel so they can not be connected to the wrong box The dowel is shown on Picture 4 The actual coding of the cable is shown on Figure 1 The dowel is set as when viewed into the plug on the cable Re coding the dowel allows switching from liquid to hydraulic and vise versa Picture 4 Dowel Service Manual for HC5500 Cable for liquid Cable for hydraulic Figure 1 Coding of 37 39 pole cables 39 pole 3 pole Sc TUC 11a 11b 11c 12a 12b 12 13a 13b 13c D 6 26 T D 29 9 10 29 11 34 not connected 21 22 not connected 23 24 28 20 1 31 3 2 30 Service Manual for HC5500 The coding is shown on Picture 5 for the liquid system SPRAY 9 1 51 End nozzle L S2
14. cables plugs Check If the 3 green LED s Rx Tx are flashing 3 4 times per second and N28 D27 red and green is Flashing 2 times per second it means communication between Jobcom and HC5500 is OK Cable 72271600 has to be used The plug with the yellow tag has to be mounted in the Jobcom SOS EEEE l ee information to HC 5500 display HC 5500 display through R8485 ne eenas tee ees from the HC 5500 display information through RS485 Indicates software version by flashing X D27 is working with D28 number of time under start up after this the software version is LED will flash with 2Hz and indicate CPU indicated as X YY X D27 Watchdog Watchdog status Indicates software version by flashing YY D28 is working with D27 number of time under start up after this the software version is LED will flash with 1Hz and indicate CPU indicated as X YY status Is lighted constantly to indicate that the jobcom is ready to receive software when the cable 72271600 is connected to the PC When it s lighted there is now outputs active 75 Service Manual for HC5500 Error code on the HC5500 Error codes can be a combination of the below E g Code 6040 This is a combination of code 6000 and code 40 where 6000 means it could not write to the serial port and 40 means a reply is missing Codes indicating the uploader program has gone into a non existence mode 990 666 177 888 999 Codes for Send Data errors 1000 Serial
15. can be sent on a mail as Picture 21 shows HC5500 260905 zip a lt Picture 21 Zipped software When the Zip file is unpacked a folder will show up as in Picture 22 The top of the picture shows the upgrading program The two other files are Bin files These files are the software versions for the HC5500 and the Jobcom The red circles are for HC5500 and the software version is written in the name 316 the same as version 3 16 The other circle the blue one is the software for the Jobcom and also here the software version shown is 1 11 16 Service Manual for HC5500 Br d alae rior rre EXE adn MFC Appli Hardiv316 bin po Hardie 1 11 bin BIN File BIN File 129 KE Picture 22 Unzipped software file Note lt is very important that these three files are in the same folder at all time otherwise the upgrade program will not work When the upgrade program is activated a dialogue will come up on the screen as Picture 23 Hardi HC5500 Upgrade welcome to Hardi E HCS500 Sw 2316 JobCom SW 1 11 Unknown Sw 1 m Select port Options f COM1 C COME Highspeed CP2102 C COM2 C COM COMS C COMB C Wks C COMS COMS SEARCH Picture 23 Display from the upgrade program In the dialogue box the software version for both the HC5500 and the Jobcom can be seen before the software is uploaded See Picture 23 How to use the Hardi HC5500 upgrade program is described in section Upload ne
16. needs the software program Hardi upgrade HC5500 This program is described in the section Software for HC5500 on page 16 Instructions for uploading new Jobcom software The communication cable is plugged into the PC the plug without the Hardware halt this is done before the computer is started up See Picture 27 ma e v 489 tak A a v Communication o cable lt Picture 27 Communication cable attached to PC The communication cable is plugged into the Jobcom before it is switched on The plug that is attached to the Jobcom is the one with the halt a rn R KLS A ES MUDUN N E sit LH L E KAT ka M BEE a8 PEREPRE PEER i Labi ea hawk om Dt P Picture 28 Communication cable attached to Jobcom When the Jobcom and PC is connected can the PC be powered up and afterwards the Jobcom The Jobcom is powered up on Spray box When the Jobcom is powered up it will start up in another mode The red light watchdog LED will light up and HC 5500 will alarm that there is no communication to the Jobcom 42 Service Manual for HC5500 The Jobcom knows that it will receive software as soon as the communication cable is attached and therefore has it started up being ready for receiving data The red LED can be see on Picture 29 in the top of the picture the watchdog is marked Pi e y E gt gt N fi a A Mi i S H U A Picture 29 Jobcom ready for receivi
17. port is not open 2000 Could not write to serial port API call WriteFile failure Codes for GetData error 5000 Serial port is not open 6000 Could not write to serial port API call WriteFile failure 7000 Number of bytes read from serial port was less than expected 8000 Checksum fault in the received data sone for UploadMain error Could not send SN or MR or PM to the controller E No answer from controller on SN or VIH commando 1 9 Controller answered SNx MRx or PMx where x 1 9 0 expected 30 Reply from controller not recognized SNO or MRO expected 40 Could not read the reply from PM from the serial port Codes for SendProgram errors 100 Unknown controller type HC5500 or JobCom 200 Could not write a data block to serial port 300 Answer from the controller not recognized as block acknowledge 400 Negative block acknowledge from the controller 500 Could not read block acknowledge from serial port 600 Could not send BLKEND to controller 700 Could not read answer on BLKEND from serial port 800 Controller gave illegal answer on BLKEND Codes for SendProgramExternalFile errors 10000 Program file is too small 20000 Unknown controller type HC5500 or JobCom 30000 Could not write data block to serial port 40000 Could not read block acknowledge from serial port 50000 Answer from the controller not recognized as block acknowledge 60000 Negative block acknowledge from the cont
18. section PCB the connection for the pressure regulations valve see Picture 76 is shown in the red circle On the 13 section PCB is there no connection for the pressure regulation valve see Picture 77 on pages 71 This means that there cannot be a direct connection between the HC5500 Spray box 2 and the 13 section PCB There has to be a Breakout PCB or Jobcom in between The 9 section PCB will be used on a MASTER or MEGA sprayer where all the section valves and the pressure regulation are mounted at the same place on the sprayer The cable from the HC5500 will therefore not be split up before it is connected to the 9 section PCB The wiring for the two PCB s is not the same so they can not replace each other 67 Service Manual for HC5500 Connec Connec tion 3 tion 2 262108 le Picture 76 PCB for sections valves 9 section s PCB Order number for the 9 sections PCB is 72173900 Foam marker From the foam marker connection is there a power supply 1 2 Amp The PCB can pull up to 5 Amp but the volts will then drop Connection of optional sensors Pressure sensor The wires from the Pressure sensor are attached to Connection 3 on the PCB See Picture 76 Fan speed on TWIN The wires from the Fan speed sensor are connected to Connection 2 Picture 76 End nozzle kit The wires from the End nozzle kit are connected to Connection 1 on the PCB on Picture 76 68 Service Manual for HC5500 General
19. 0 in the section Optional extras for the HC5500 A closer look on the socket can be seen on Picture 2 docking station The pinning is described on this picture Control box This is used for the liquid control box Spray box 2 and this can also be seen on Picture 2 Control box COM 1 This can be used for either dumping data receiving data software or it is used for the connection to the printer See Picture 2 COM 17 COM 2 This has the same function as COM 1 and it can be use for dumping data receiving data software or it is used for the connection to the printer See Picture 2 COM 2 1 Howl 14 Speed1 2 Option Sensors I2C docking station poo 2 Option3 16 Option4 12V sensor l GND Sensor 4 Options 17 Option6 Speed2 5 Option7 Area switch 18 Options 12V 6 GND sensor 12V 19 I2Cscl GND GND 7 12Csda 12Cscl 20 GND I2C 12Csda 8 PWMI half bridge 100mA GND 2C a PWM2 half bridge 100mA aa 22 Pressure H bridge 1 Reserved 10 Pressure H bridge 2 Reserved Reserved 23 12V power Input 11 12V power input 24 12V power input 12 12V GND 25 12V GND 13 12V GND p lt LAA P Nn 1 9 2 1 3 1 4 12 5 1 6 1 7 1 8 DB25 Picture 2 Plugs on the HC5500 Service Manual for HC5500 Cable between HC5500 and the Jobcom Breakout Printed Circuit Board PCB is shown on Picture 3 Technical data Jacked Black min 1 5 mm Working temp 0 70 deg C Voltage rating gt 50
20. 00 and the optional unit has to be set up correctly otherwise will there not be a connection between the two units Section Optional extras for the HC5500 on page 10 and in section Communication port on page 54 there is information of set up E4 1 COM 1 setup E4 1 1 Equipment type Printer Dump Printer amp dump GSM VRA remote See Printer on page 10 20 Service Manual for HC5500 Dump is for data transfer to a PC via for example Microsoft HyperTerminal GSM is not used Variable Rate Application remote is dosage from an external source Data E4 exchange E4 1 2 Baud rate 9600 2400 1200 9600 is ok for HARDI 12 volt printer E4 1 3 Protocol select HARDI GPS protocol Only one protocol available at the moment E4 2 COM 2 setup E4 2 1 Equipment type Printer Dump Printer amp dump GSM VRA remote Dump is for data transfer to a PC via for example Microsoft HyperTerminal See Printer on page 10 GSM is not used Variable Rate Application remote is dosage from an external source E4 2 2 Baud rate 9600 2400 1200 9600 is ok for HARDI 12 volt printer E4 2 3 Protocol select HARDI GPS protocol Only one protocol available at the moment Extended menu 5 Optional sensors Extended menu 5 is for optional sensors that can be fitted It is typically the Pressure fan speed and Tank gauge Optional E5 sensor E5 1 Pressure E5 1 1 Minimum value 00 0 Connected to See Pressure sen
21. 6 1 E8 1 2 Min speed 0 5 km h Minimum speed required before regulation valve will operate Default is 0 5 km h E8 1 3 Min pressure 0 0 Bar Default is 0 0 Bar At 0 0 Bar feature is disabled Pressure transducer needed If pressure drops below the set value the pressure regulation will stop E8 1 4 Valve test Start test Yes No This tests the regulation valve with position feedback Valve must not be at max setting Valve will increase 2 turns and then decrease 2 turns E8 1 5 Look Ahead Yes No See LookAhead on page 38 Default No Regulation valve must have position feedback transducer and Boom sensor must be fitted E8 1 6 Regulation delay 0 to 9 sec Default 3 seconds This is time the regulation valve waits before starting Delay allows fluid system to stabilise before regulation valve starts operation For few boom sections and or big liquid flow 3 seconds is recommended For many boom sections and or small liquid flow 1 or 2 seconds is recommended 24 Service Manual for HC5500 E8 2 Tank E8 2 1 Tank size E8 2 2 Future use E8 2 3 Data points E8 3 Future use E8 4 Track E8 4 1 Enable E8 4 2 Sensor test E8 4 3 Chassis E8 4 4 Sprayer drawbar E8 4 5 Manual angling 1000 L Value set if a Tank gauge is not fitted Maximum fill CM 3200 3500 CM 4400 4900 CM 6600 7000 0000 Calibration values for HARDI Tank gauge No Yes To enable track f
22. AND HARDWARE FOR MAKING THE TRANSFER e e e trr rn iorn Annan rnr rrer n nenen rn renne 64 STANDARD LANGUAGE FILES ornato tr babor 64 CONFIGURATION PROGRAM FOR AG 5500 TT 64 HOWTO TRANSLATE A LANGUAGE FILE sra tri tara 65 SENDING THE LANGUAGE FILE FROM PG TO HC5500 cial 65 POB SS dd di cia 66 ROBFORI UD TTT 66 Breakout PB dois 66 PGB f r SECTION valves 9 SECTIONS ii eiss 67 PCB Tor sectionvalves 13 SECTIONS iaa 71 POB FORD AU T 71 ROBOS Hea ir AO Ni 72 POB FOR JOBCO rere eee te ee ee re PrP a ii ee NR er 73 Resetting me JODIO Mr A Gennes eee eet eee ee 73 FAULT FINDING ON HC5500 amp JOBCOM sss sss ss sss seene ennenen eee ennenen ennenen enean 75 T TEI T 75 Error code online AOS 00d rta oda add its 76 APPENDIX icons 77 REVISION TTT TTT TT 79 Service Manual for HC5500 The hardware on the HC5500 The Display External rate Warning Boom line status Register no Main readout Manual gt C jntroller 3rd line e L Dia aa 4th line Readout pre sets amp short cuts Remaining Auto on istance or Area Volume rate Speed Tank volume Area covered Volume used Connectors at the back of the HC5500 Picture 1 names the four sockets Picture 1 Sockets on the back of the HC5500 Service Manual for HC5500 The socket functions are Docking station This is used if the HC5500 is connected to the tractor speed sensor or if the foot pedal is attached The foot pedal is described on pages 1
23. Cy Ea Tools 411782136 doc 3 Montage vejledn re A 16039200 pdf New Commander My Recent Te New COMMANDE TG ies perpeter 1 TaT B perpeter TAT BS P Info 11 949 27 SE onickdct eroad Wh Stykliste til afier WH TJEKKIET 12 1 Ts My Documents s i D windows Media F T My Computer D Open My Network E Places Files of type El Files Cancel El Picture 67 Excel work sheet When Excel opens the Notepad data file the following dialogue box will appear See Picture 68 The spreadsheet asks how the data file must be opened The data file must be opened as Delimited See the Picture 68 Text Import Wizard Step 1 of 3 The Text Wizard has determined that your data is Delimited IF this is correct choose Next or choose the data type that best describes your data jaa data type Re that best describes your data Characters such as commas or tabs separate each field Fields are aligned in columns with spaces between each Field Start import at row fi File origin Ms Dos PC 61 Preview of File C Documents and Settings HIA4_PER Desktop perpeter1 TXT HA DD TL ACSS500 configuration Fest e are ee o e os cast er o a east Sart Goat ast ae ae est oat east eet Cos een st o eat Eas art as o e as Gat as ea es eae O3011661 Cancel Back Finish Picture 68 Text import 1 The next display will appear and Excel asks what symbols are used for marking the columns There are se
24. Lni col i REC TRE EXT OVR Danish H Start S mbo E agr saa E B 5 Z Ww E A Sl micr 650 Wt Doc fe P capes J o O Picture Path to HyperTerminal lf the path has been used before for receiving data from HC5500 a terminal will ready for use red circle see Picture 53 Terminal lf the terminal is not already available on the PC then the terminal must have a name This is done as shown on Picture 54 Connection Description gt Y New Connection Enter a name and choose an icon for the connection Mame E500 Cancel fe Las E eea A E alse m Disconnected Auto detect _ Auto detect ae ace gt NUM Print echo Draw gt b AutoShapes S LIO lea ll Y 2 7 8 E Page 1 Sec 1 111 At 86cm Ln d Coll REC TRE EXT WR Danish start O Imbo Bag ss 6 2 wor Uy aco sg mer 2 a E Re amade Picture 54 Name on terminal Communication port After giving the terminal a name the communication port is on the PC chosen as shown on Picture 55 COM 1 54 Service Manual for HC5500 ax 2 6500 Enter details for the phone number that you want to dial Country region Denmark 45 Area code i Phone number Connect using Conexant D460 MOC Y Ss Modem 9 IRE a AS MOL O A COM TEPAP Mingaock nant Picture 55 Communications port Communications speed The communication speed between the controller and the PC has to be
25. Master reset PIN 12345 Send configuration Disabled in 3 16 Receive configuration Disabled in 3 16 Send program Receive program E7 1 1 E7 1 2 E7 1 3 E7 1 4 E7 1 5 E7 3 1 Config only E7 3 2 With language E7 4 1 Config only E7 4 2 With languages Register 0 Shows start amp stop dates amp time Shows total volume amp area Shows average amp max speed Shows distance travelled amp spraying time Show work rate amp average volume rate Resets all values except for Register 0 Readable text file that can be sent to a HC 5500 or a PC Readable text file Readable text file that can be received from a HC 5500 or a PC Readable text file For sending HC 5500 program to PC For receiving HC 5500 program from PC 23 Service Manual for HC5500 E7 7 Send Language E7 7 1 Box to box UK D DK F SF HU Local 1 Local 2 Readable text file Select language Use communication cable Ref No 72271600 E7 7 2 Box to PC UK D DK F SF HU Local 1 Local 2 Readable text file Select language E7 8 pone E7 8 1 Box to box Readable text file Use communication cable Ref No 72271600 E7 8 2 PC to box Readable text file Use communication cable Ref No 72271600 Extended menu 8 Settings Settings E8 1 Regulation E8 1 1 Min duty cycle 2 Minimum and default is 2 See Description 2 Min duty cycle on Increase value if motor hesitates to turn page 30 For LookAhead set to
26. Notepad File Edit Format View Help Isis HARDI HC5500 configuration RR RR RR 4 r H L 4 H H 03011661 3 00 U 639 L 3 97 ha Total travelled spray distance 3 5 km Start date 15 03 05 1 10 41 stop date 24 10 05 stop time alle ea Total time used spraying time 00 30 work rate 7 70 hash average spray speed 6 7 km h max spray speed 84 9 km h average volume rate 161 Lha Are CMe Slo QUA held E a Programmed volume rate 205 Lha selected register number 2 GPS remote ON OFF OTT e4 GE Metric Sprayer type Fieldsprayer Liquid system Equalization r r r H H H H HH ROA r H h AT arme SCARCE H H H H H WW r W r H H H volume rate tank contents pressure rewolutions Alarm speed max Picture 44 Readout from a controller o 50 Service Manual for HC5500 What you need For the data transfer to work you need the following 1 Communications cable ref no 72271600 2 Notepad txt software on the PC No more is needed to make a data dump from the HC5500 controller Setting up the Simple Terminal Simple Terminal is the terminal started up by opening the file as shown on Picture 45 B simpleTerminal RS232 dump exe S C Terminal CU DCS Laboratory Picture 45 The Simple Terminal lf the terminal cannot contact the communication port on the PC the terminal will show an error message as Picture 46 Tema ioj xi Terminal Settings x XX Can t initialize COM2 port Picture 46 Error message from the termina
27. Service Manual for HC5500 Service Manual HC5500 Revision 4 Contents THE HARDWARE ON THE FIG 5500 T 3 SEIS ISIN IY oei a liado isia alada 3 CONNECTORS AT THE BACK OF THE FIG G00 O emitida ita ei 3 A A 7 COmmuUNICAIONS Caruana didas 8 OPTIONAL EXTRAS FOR THE FIGS O00 ista diesel slats mire blica 10 Sais o A E En toaaeaace ces setae E E TT 10 Foot pedal for main ON OFF TUNCHON sheorsa caah a a a 11 Speed sensor for Tractor Wheel gearbox or radar eee eee 11 SNE T 11 gseniasRevenedeansacucsetenegeees 12 TKO o e eens 13 SOFTWARE FOR ACIDO nuit adi did ade aid 16 SOMWArE POMO AO A e td Loca 16 EXTENDED NIENT a a a a a A 19 Extended menut Language ea ea a is 19 Extended Mena o gah ane delito ds 19 Extended menu 3 Spray eM IDO di 19 Extended menu 4 Data exchange sse eee eee 20 Extended menu 5 Optional Sensors sees eee 21 Extended menu 6 Service Interval eee eee eee 23 Extended menu 7 Factory Settings eee e eee eee 23 Extended menu 8 Settings sees eee eee 24 Extended Menu 9 JODCOM ccccccccsssseccccceeeececccseuseceeecsaaeceeeeseueeeesseuuueeeessuaaeeeeesseaaeeeeesseaeeeeeesseageeesesaas 27 DATE TRACK SE TINGS cda lidad H L A 31 Menu 3 60 AlgamentOMSSL TTT 36 Extended menue E 8 410 Salely Taclo ci65 2 citada 37 POOKAMEAD Ae PP netil ens iocdettnaststasea boone het E E beara teodddecerlceet ee 38 MV Halt IS thie HOOK AR CAG ec statacecthanansessecn ter hont carota a nctedaees nat E ocsteenan
28. change something is wrong with the connection The upgrading program will tell what kind of error there is with the connection and what can be done to solve the problem See Picture 39 Hardi HC5500 Upgrade x tez lt gt HC 5500 Please check that Handi unit TT port i connected to the PC Please remember that Hard unit must be connected to the PL before switching on Try another PC Picture 39 Error message from upgrading program Is there no problem with the connection between HC5500 and the PC the uploading will start The upgrading program writes what it is doing See Picture 40 47 Service Manual for HC5500 x xj Info _ Info lt gt HC 6500 lt gt HC 6500 Had w found on pot 1 ardi unit found on port 1 E HC5500 Present version is HCS500 Sw 3 16 Present version is HC5500 Sw 3 16 Please wait Please wail Serial number 04012260 Serial number 04012260 Erasing present version Erasing present version loading main program from file handre316 bin Uploading main program from file bard 216 bern Select port Options select pot _ Options Co COMI COME T Highspeed CP2102 C OMi COME Highspeed CP7102 COMZ C COM C COM C COM C COM COME COM C COME C CDMA COMA C CUMA COME C oMa SEARCH C COMAS SEARCH Upload Ext Picture 40 Display in software program when uploading In the first line of Picture 40 red circle the present software
29. correct The HC5500 can handle three different communication speed settings 9600 2400 and 1200 The recommended setting is 9600 On Picture 56 setting of the communication speed is shown E a a II E lla poe S COM Properties Port Settings Stop bits Flow control 921600 Restore Defaults Picture 56 Communication speed 9600 55 Service Manual for HC5500 Opened HyperTerminal After setting speed the display on the PC should look like Picture 57 and ready for use e BA 9 y i ma 7 6500 HyperTerminal File Edit View Call Transfer Help Djs elz lp Disconnected Auto detect Auto detect pe es gt 2 Picture 57 Opened vms rape In the red circle on Picture 57 the setting of the terminal is shown on Picture 58 is there a shaper picture of the information Information shown at the bottom of the display is 1 Connected Disconnected 2 What language is used in the terminal 3 What communication speed is the terminal using Picture 58 Terminal information If the terminal setup as shown on Picture 58 with the settings language on Auto detect and the communication speed on Auto detect Then these setting must be set back to 1 Connected 2 Language ANSI 3 Speed 9600 For changing the settings go to Change settings in the terminal Change settings in t
30. e hee T agent cna ey 38 FIOW 1OcuiSe Ine LOOKANCAG srta dir aaa 39 Calibration O OOKANG Eo 40 Pressure regulation valve for LOOKANead ccccsescccceeseeecseuceccesececseseecsesceessaueeecsueeeessueeeessaseeessnagees 40 UPLOAD NEW SOFTWARE TO JOBCOM HCS5500 sss sss sss sese 42 Service Manual for HC5500 What you Me Slip 42 Instructions for uploading new Jobcom software sss sese eee ee eee eee 42 EA A 45 Instructions for uploading new software to the HO5500 ccccccceccssseeceeeceeeeeeeeeeeeeeeesesseaeeeeeeseeeeeeeeeaes 45 Master Reset IPT id ira 49 AYPERTERMINAL 0000 A A AA A A A A a 50 WHAT CAN THE TERMINAL BE USED FOR Ci E A A A ide 50 Readottexample vt la id iia 50 Whar VOU NESARA dali iaa is 51 SETTING UP THE SIMPLE TERMINAL a L aZ dat de 51 SE TUNG UP THE TERMINA Lu A A di ibi 53 CO 54 GOMMUNICAION OM seins licita dr ideales cloro iia elantra eninin 54 GOMMUMNICATIONS SPP alli einan ereraad 55 Ieeiea K OT HT 56 CHANGE SETTINGS IN THE TERMINAL cuarta traia dit ia taa 56 Gonnected H RTT ep eea invitacion iia acid 57 Changing communications lan qUe 57 Terminal is ready for transierora aldo 58 o Tree wie tise sc cee ce sane a a a a ic a a TA 58 SETTING UP THE CONTROLLER FOR DATA TRANSFER sss sss sss sss sss seene nanna ennenen nenen 60 RLE 2156 OIDO a e o da oa dados 60 FAIS EVES NA EE sae oh o a E it A 60 Open the data ile EX o e o al do 60 LANGUAGE TRANSFER TTT id dcaal 64 SOFTWARE
31. ection PCB s on pages 66 Picture 16 Fan speed sensor When the Fan speed sensor is mounted and the wires are connected the HC5500 must be setup for the sensor In Extended menu 5 1 page 21 the Extended menu is shown In 12 Service Manual for HC5500 menu E5 2 is the PPU value set The PPU value can be seen in the menu tree on page 21 These are all the setting that need to be done in the extended menu For getting a reading on the HC5500 display the Fan speed sensor must be setup for the display In Menu 2 1 Display readout Optional sensor Menu 2 1 3 is the Fan speed sensor chosen so the fan r min can be seen Further information about the display readout is this described in the Instruction book for HC5500 Tank gauge The tank gauge Is a sensor that can measure how much liquid is in the tank The tank gauge has no automatic function lt can give a warning when the tank is about to run dry Picture 17 Tank gauge sensor Technical specification for the sensor Model S11 Range U to 250mBar Accuracy 0 5 0 25 BSL Supply voltage 12V 9 16V automotive Output 100 2600HZ open collector NPN Pull up 10K ohms to Vcc Cable 1m Process Gi 1B Protection IP67 Compensation Thru Goretex membrane Ordering the tank gauge Order number for the tank gauge kit 72373300 Order number for 10K ohms resistance 261202 Mounting of the Tank gauge Wire between Jobcom and 26007300 Amp Superacal Plug E TALA E Z
32. efore not necessary End nozzle kit The End nozzle kit is connected to the PCB for section valves seen on page 67 For accurate boom width whilst using the end nozzles Menu 3 3 4 needs to be set up For more information see in the instruction book for the HC5500 15 Service Manual for HC5500 Software for HC5500 The software on the HC5500 can be upgraded Examples for this are improvements for better performance of the SafeTrack and LookAhead systems and of course bug fixes When the software for the HC5500 is changed it will be available from Hardi s Technical Service department The software can be sent as an attached Zipped file on the E mail See Picture 21 Uploading new software to the HC5500 will normally not have any visible effects in the display and will not delete the setting memory of the HC5500 A Master reset can delete the setting and memory in HC5500 After a Master reset all settings in the HC5500 must be set again Normally is a Master reset not necessary when new software is uploaded If there are problems with the unit after uploading software then a Master reset may help The HC5500 software version is shown every time the controller is switched on The Jobcom software version can be seen in Extended menu E9 7 See Picture 20 This menu will show what software version and what serial number the Jobcom has 7 L Picture 20 Software version on the Jobcom Software program for HC5500 The software
33. ended to manually adjust the front angle sensor Sensitivity MI The sprayer must be adjusted in a practical situation to the individual tractor Preferably in the field Menu 3 6 6 Minimum radius 6m 6 metre radius smallest radius the sprayer can take Menu E 8 4 8 Max speed 18 km h 18 km h is high and the sprayer can tip over at this speed Sow careful driving Menu E 8 4 9 Safety Factor Safety factor can be set to 0 OFF At this setting will the sprayer react on max speed and minimum radius Menu E 8 4 10 When the safety factor is 0 for example when doing a demonstration the following setting must be undertaken The rinsing tank is full minimum track width 180 cm big tyres boom must be carried low and the main tank to be no more that 50 full Table 1 Setting for the SafeTrack For a better understanding of the how the adjustment parameters work some of the menus are described with figures in the following sections 32 Service Manual for HC5500 Menu 3 6 1 Track width The track is measured from centre to centre of the wheels lt is important that the right track width is entered The HC5500 will calculate the speed to the centre of machine and not the speed of the wheel lf the track width Is incorrect will it have influence on the SafeTrack precision and Safety factor Menu 3 6 2 Tractor drawbar T Drawbar length The tractor drawbar is measured from the rear axle to the dra
34. ending on the switch type The HC5500 can be set to a toggle or a pulse function The standard HARDI foot pedal is a toggle type Speed sensor for Tractor Wheel gearbox or radar The HC5500 can have several different kinds of speed sensors lt can have an inductive sensor mounted on the back wheel the same sensor as on the trailed sprayers or it can be connected to the tractors speed sensor in the gearbox or radar The sensors are connected to the HC5500 through wire harness on Picture 14 The signal from the tractor or the radar must be between 0 5 Volt and below 2 000 Hz Most radar s have this signal area so there is no problem with the connecting of these The signal from the tractors can however change a lot from brand to brand The setup of the speed sensors in the HC5500 is done in the menu 3 1 Further instructions about the connection and calibration can be read in the instruction book The speed sensor is also described in the section speed transducer for tractor Pressure sensor The pressure sensor can be fitted to the liquid system as an optional extra It informs the present pressure is in the liquid system The sensor normally does not have any automatic regulation function on the liquid system The pressure sensor can be set for a minimum 11 Service Manual for HC5500 pressure in the liquid system so if the pressure drops below minimum the pressure regulation stops The HC5500 has min and max pressure alarm t
35. figuration printout The register printout gives the user sprayed area volume rate that has been used etc The configuration printout Picture 12 is the configuration of the HC5500 This print is very useful for giving a quick overview of how the controller is setup and spotting errors KKKKAKKKKAKAKKKKKAAKKKKAAKKKKAAAKKKKKRAKKKK Whe ve ey ve is We vis We A vie do ata We aoe we ey he ae ee hae ee ee eee ee ee ee Programmed volume rate 0 L ha Selected register number 5 TARDE ees Auto ON OFF speed threshold Off Soe Acer BW i A A A ea A A PP A VRA remote ON OFF Off Serial number 03011211 Clock set up 24 Register 5 MOUNT CLAY Optional sensor 1 Pressure Volume applied 1135 L Optional sensor 2 Revolution Arda 11 36 ha Alarm volume rate 0 Travelled spray distance 5 7 km pri tank bli OL Start date 3107 03 Alarm optional sensor 1 0 0 Stark time 12 19 Alarm optional sensor 2 0 0 op dore 31 07 03 Alarm speed max 0 0 km h 5 pa rms 13 27 Alarm speed min 0 0 km h Time used spraying time 01 08 aie lni off mide Work rate 9 94 ha h Sprayer speed PPU active 6 000 PPU Average spray speed 4 9 km h dhe Seis Kerne Ks ma lari Tractor speed PPU 1 000 PPU Max Radar speed PPU 1000 0 PPU Average rs rate 100 L ha Flow PPU flow 1 120 00 PPU Date printe 06 08 03 Return flow PPU flow 2 0 00 PPU Vime printed 16 18 Boom width 24 0 m Notes Number of sections 5 Kl sane L a af maria an aia Picture 11 Print of the register Picture 12 Print of t
36. hat will be shown in the HC5500 display Picture 15 Pressure sensor The pressure sensor is connected to the PCB for section valves The version of the PCB used depends of what type of sprayer the sensor in mounted on For the wire connections to the PCB see section PCB s on pages 66 When the pressure sensor is mounted on the sprayer the HC5500 is setup to the sensor In section Extended menu Extended menu 55 on pages 21 the setup is shown The pressure sensor has a fixed measuring range in Bar In Menu E5 1 is the minimum bar typed in and in menu E5 2 is the maximum bar typed in The measuring range is written on the pressure transducer Our standard is 0 to 10 bar In menu E8 1 3 is the minimum allowed pressure typed in In practice this means the regulation will stop if the pressure goes below this value These are the setting that have to be done in the Extended menu For a Display reading on the HC5500 the pressure sensor must be setup for the display In Menu 2 1 Display readout Optional sensor Menu 2 1 3 the pressure sensor is chosen so the actual pressure in the liquid system can be seen Further information about the display readout is described in the Instruction book for HC5500 Fan speed on TWIN The Fan speed sensor can measure the revolutions on the blower unit on a TWIN sprayer The sensor is mounted on blower as Picture 16 shows For connecting the wiring from the Fan speed sensor see s
37. he configuration The connection from the printer to the HC5500 is done through COM 1 or COM 2 these ports are described in section Connectors at the back of the HC5500 on page 3 The printer is powered through the COM port so there is only one plug for the connection of the printer For setting up the printer to the HC5500 the COM port must be setup In the section Extended menu Extended menu 4 Data exchange page 20 shows where the COM ports on the HC5500 are set up The printer can be set up to either one of the two ports In 10 Service Manual for HC5500 menu E4 1 1 Equipment type Printer must be chosen and in menu E4 1 2 the baud rate must be set to 9600 This will make the printer work If the printer does not work then check the connection to the COM port and see if it is the correct one If it does not print check the paper is threaded correctly not reverse side Foot pedal for main ON OFF function The foot pedal is an extra option for the HC5500 The pedal is connected through the wire harness that can be seen on Picture 13 and Picture 14 The wire harness is plugged into the docking station socket See Picture 2 or Picture 1 on page 3 Picture 13 Foot pedal for the HC5500 Picture 14 Wire harness for the HC5500 The setup of the foot pedal to the HC5500 is done in the Extended menu E8 5 1 The menu tree can be seen in section Extended menu 8 on page 24 There are two choices dep
38. he terminal Is the terminal opened with the wrong settings follow the following description 56 Service Manual for HC5500 Connected Disconnected For changing any setting in an opened terminal the terminal must be disconnected This is controlled on the bottoms shown on Picture 59 With this button the terminal can be Connected or Disconnected The terminal must be connected for receiving Data from the controller Picture 59 Button for Connected Disconnected For changing the settings in the terminal open File and click on Properties as shown Ci Hyperterminal doc Microsoft Word y hc5500 HyperTerminal New Connection Open Save Save As Page Setup Print Properties Alt F4 Picture 60 Properties The dialogue box that pops up should look like Picture 61 Properties In Settings the language can be changed as shown on Picture 62 In Configuration the communication speed can be changed as shown on Picture 56 Mew Connector aerties Connect Tq Mew Connection Change Icon CLomumtyrtregor Denmark 45 Enter the area code without the long distance prefs Area code 1 Prone number Connect using Ok Cancel Picture 61 Properties settings Changing communications language Communications language must be ANSI as shown on Picture 62 AUTO detect can also be chosen but will give problems when the data transfer begi
39. ins Female female Figure 1 Loop in communication cable The picture shows how the PC is connected to the HC5500 with the communication cable Port 1 Com 1 is used as communication port on the HC5500 The bottom picture shows the loop A closer look into the plug shows how it is done see Picture 8 Service Manual for HC5500 gt a To y p sab rma ape A AI lt E D i ct al A E Picture 8 How the loop is made The loop is made with a piece of wire as shown Picture 8 The blue and brown wire is crossed in the plug in the other end The cable is marked with a yellow sticker at the end with the loop When using the cable the looped yellow end is connected to the unit that will receive software If the cable is turned the wrong way will there not be a connection between the two units The communication cable between the controller and the PC is shown on the spare part CD pages M302 See Picture 9 Part number for the cable is 72271600 and can be ordered as a normal spare part 6100270 MTP IT 3500 0 5 m 14112702 460423 For a Picture 9 Communications cable show non the spare part M302 Service Manual for HC5500 Optional extras for the HC5500 A printer can b Printer e fitted for the HC5500 as shown on Picture 10 L T A E rn L i L The printer can print out several kinds of data from the HC5500 Picture 11 is an example of a register printed out and Picture 12 a con
40. it HARDI HC5500 Configuration a Ioj xj HCSSOO Send data to HC5500 Receive data from HCSS00 Configuration file to be sent to HARD controller Save configuration file recerved from HARD controller to Save language received from HARD controller to file Browse Browse LOC language file to be sent to HARD controller IZ MHC 5500 language 26 06 2003Alican O1 txt Browse FT A file to be sent to HARDI controller Browse Save LOZ A received fam HARDI controller to file Brows RECEIVE DATA E Browse emma ra DATA Status Picture 73 Configuration program for the HC5500 64 Service Manual for HC5500 How to translate a language file 1 Select a file with a known language e g English 2 Open the file with Notepad and re name it and overwrite the text Note that MaxLength see Picture 72 refers to the maximum number of letters that can be used and the spacebar counts for a letter 3 When finished save it Now it can be downloaded to the HC 5500 via a PC Sending the language file from PC to HC5500 1 Connect RS 232 cable to HC 5500 COM 1 port and the Spray box If using the HARDI communication cable connect the yellow sticker of the cable to the HC5500 COM 1 port Picture 74 shows how to connect the PC and HC5500 Communications cable e AT Picture 74 PC connected to HC5500 Power up the Spray box 12 volt
41. l The error message can be changed in the settings of the terminal so it is not critical The error message is accepted and the terminal will open up like Picture 47 s Terminal l IOJ x 10 x Terminal Settings 3 41 Picture 47 Opened terminal 51 Service Manual for HC5500 When the terminal looks like Picture 47 the terminal settings can be changed For changing the settings click on Settings on the menu bar as Picture 48 shows and choose Settings again Terminal Terminal Settings Incoming CR CR LF Outgoing CR CR LF Local echo Settings Picture 48 Adjusting the setting in the terminal A dialogue box will show when Settings is chosen and the display should look like Picture 49 Terminal Terminal Settings Serial port parameters COM Port Oh Parity None 9 Baud rate 9600 Stop bits f1 9 Data bits le Cancel Picture 49 The settings in the terminal When the settings are like Picture 49 accept on OK and the terminal is ready for the data transfer If the transferred data needs to be saved on the PC is it necessary to tell the terminal otherwise the transferred data will not be saved and therefore lost when the terminal is shut down For saving the transferred data Capture must be activated See Picture 50 52 Service Manual for HC5500 zJ p Terminal Terminal Settings About Clear screen Set capture File
42. ng software Next step is to start up the Hardi upgrade software program on the PC The software program will find out whether it is a Jobcom or a HC5500 display lf the upgrade program does not find a connection between the Jobcom and PC Picture 30 will appear Hardi HC5500 Upgrade 1 xj Info HC 5500 Please check that Hardi unit COMT port is connected to the PC Please remember that Hardi unit must be connected to the PC before switching on Try another PC Picture 30 Error message from upgrading program 43 Service Manual for HC5500 If this message appears then see if the cable is attached correctly and there is power on the HC5500 display If this does not help power down the PC and the HC5500 and start all over See Picture 27 page 42 PC display should display the following screen seen on Picture 31 The upgrading program writes what it is doing during the uploading and it shows how far the process In line 1 of Picture 31 present software version is noted before the upload starts In line 3 the software is being erased In line 4 uploading of the new software has started The bottom bar of the display dialogue box indicates how far the uploading has processed Hardi HC5500 Upgrade l x Info lt gt HC 650C Hardi unit found on port 1 Joblom The same program is used for both HC 5500 and HC 6500 Present version is JobCom SW 1 11 Please wait Erasing
43. ns lt is therefore recommended that ANSI be chosen as communication language 57 Service Manual for HC5500 M ConnectTo Settings Function arrow and ctrl keys act as Terminal keys r Windows keys Backspace key sends te Clad Del ria Space aH E mulation IANS Terminal Sebup Picture 62 Communications language Terminal is ready for transfer of data When the terminal is ready for transfer the information in the bottom of the display must be like Picture 63 Picture 63 Information on terminal Capture Text The data that is read out can be used in different ways The data can be shown on the display or it can be saved as a data file lf the data is to be saved the terminal must be setup to Capture Text For activating Capture Text see Picture 64 8 25500 HyperTerminal File Edit View Call Transfer Help fl f Send File Receive File Capture Text Send Text File Capture Eo Printer Picture 64 Capture text When Capture Text is activated the terminal will ask where the text file is to be saved on the PC see Picture 65 58 Service Manual for HC5500 Capture Text i KE Folder C Documents and Setnngas HIA pPER Dezkto p tinas HL PER Desktopipemeterl TXT Browse cos Picture 65 Saving the text file The terminal will suggest where to save the file on the PC If you want to place the file another place then click on Browse
44. on the engine PTO or liquid pump on the sprayer When the LookAhead is active the rom on the PTO should be constant at all time also in the headland The reason for this is that the pressure regulation valve reads the position on the regulation valve and it registers the flow from the pump as well lf the PTO rpm is changed the flow and valve position relationship will be altered thus making the logged LookAhead values less accurate 39 Service Manual for HC5500 Calibration of LookAhead LookAhead needs to be calibrated to the capacity of the nozzles Boom size and number of sections also have an influence so no standard calibration value that can be put into the HC5500 In some cases LookAhead may have limited effect For example 1 Nozzles of low capacity are used e g ISO 01 ISO 02 2 The boom has many sections 3 The larger flow house diameter 20 mm is fitted when the smaller one diameter 13 5mm could have been used 4 A combination of all the above Recommendation is as follows Extended menu E8 1 1 Min Duty Cycle PWM 5 Extended menu E8 1 6 Regulation delay 3 seconds Menu 3 4 Regulation constant 50 A lower PWM value e g 2 will result in the pressure regulation valve takes longer to reach the correct application rate A higher PWM value e g 8 will result in the pressure regulation valve initially turns the wrong way Pressure regulation valve for LookAhead The new pressure regulation
45. or section valves 9 sections Table 2 on pages 69 PCB for hydraulic The PCB for hydraulic is also called DAH Direct Activated Hydraulic and can be seen on Picture 78 The PCB controls the hydraulic system on the sprayer boom hydraulic and SafeTrack lf a sprayer is without SafeTrack the PCB will be mounted as shown on Picture 78 If itis with SafeTrack the PCB will be mounted on top of the Jobcom see Picture 80 on pages 74 Furthermore the PCB for SafeTrack will also be mounted see Picture 79 The part number for the hydraulic PCB is 26004300 71 Service Manual for HC5500 From hydraulic Boom up and control box tractor down ParaLift hydraulics valves Picture 78 PCB for hydraulic Sprayer fitted with Y hydraulic Y hydraulic is the most simple and economic hydraulic system The sprayer will be without SafeTrack and electric boom controls Boom folding and lift up and down will be controlled directly from the tractors hydraulic PCB for SafeTrack The PCB for SafeTrack is mounted underneath the sprayer next to the hydraulic block for the SafeTrack Part number for the PCB is 26007600 72 Service Manual for HC5500 PCB for Safe Track nnn E A te aa bai Quad LAP N P g Az From lock sensor From Jobcom Right Left To lock From steering sensors To Steering valves valve Picture 79 PCB for SafeTrack PCB for Jobcom The Jobcom is a computer that handles the SafeTrack and AutoSectionCont
46. ow end nozzle a lock at HAY LPY E AA lock at HAY LPY Yelow ss EC on EConoff ecg User penneg A amp B 2 ec 8 ec 7 ec D ec 5 ec 4 ec 3 ec 2 ec 1 endulum lock at AY L HY LI LI 0 lr nic 3 3 8 a a o ed aad fas a a IGI C jo endulum lock at HAY LPY D ad G G E G LS E C on off ser defined A amp B 2 vin speed win angle a o lololololote zi fu E Mh ran lt m C Tig 1289 gH g J yo Jo Jo Fo Jo T endulum lock at HAY LPY endulum lock at HAY LPY T Yellow van Twin speed win angle T C on off Win speed win angle of LS L IGD IC lm lr l Dolo u S fola x 5 92 ec 9 ec D DEC Sec 6 sec 5 ec 4 ec 3 E E E E IE E la S E E E E 5 a al Ffi E Z lC lC le IE E lo 2 2 lC lG v g AEE AEE W J 69709 GN PON 709 D lE C3 Cd M Q a 70 Service Manual for HC5500 PCB for section valves 13 sections 51q 31q S19 g C l R Pressure Fan speed Speed Flow End nozzle Bypass st s2 E E ES E 67 se ag ag S11 26004800 Samleboks 135 Picture 77 PCB for section valves New Commander 13 sections PCB On PCB 13 sections it indicates where the optional sensors must be connected For the Pendulum Lock the End nozzle connection is used for controlling the cylinder as described in section PCB f
47. pi o AR AR AR AR N aha a L n A Y Z m td kae e Cae Bae e A a a N E RUDD ia ig da veoh it Figure 7 Damping area When the sprayer is outside the dead zone the SafeTrack will try to get back to the ideal track lf the damping is low the reaction is fast Fast reaction on the SafeTrack can result in abrupt boom movements which may not be good for the boom If the damping is high the reaction will be smooth but will also result in lower precision So the adjustment of the damping must be done when the sprayer is taken out and driven in the field High speed High damping High precision Low damping 35 Service Manual for HC5500 Menu 3 6 5 Alignment Offset tit te A RRA att we ae ie aie t ia Y sl FP i a WaT 62 EE 92 This setting is for an electronic adjustment of the front potentiometer from the HC5500 If the sprayer is a little bit out of track the sprayer can be adjusted back to the ideal track from this menu Moving the sprayer right Moving the sprayer left Extended menu E 8 4 3 Chassis There are three different chassis in the HC5500 on for each size tank Chassis Setting Commander 3200 S Commander 4400 M Commander 6000 L lf the HC5500 is not set up to the correct chassis the SafeTrack will not be accurate 36 Service Manual for HC5500 Extended menu E 8 4 4 Sprayer drawbar Figure 8 Sprayer drawbar The sprayer drawba
48. present version Uploading main program from file hardiyc 1 11 bim Options C COMI C COME Highspeed CP2102 C COM2 C COM C COM3 C COME C CUMA C COM C COMS e SEARCH Exit Picture 31 Uploading software to the Jobcom When the uploading of the new software has started diode N28 and D27 will start to flash together with the watchdog as shown on Picture 32 x F Z 44 Service Manual for HC5500 When finished the upgrading program will write a line that tells if it has been successfully uploading or not See Picture 33 Hardi HC5500 Upgrade xj Present version te JobCom SW 1 11 Please wait Erasing present version Uploading main program fron file hardic 1 11 bin Upload of Joblom 541 11 was succesfull Select port Options Y COM1 C COME T Highspeed CP2102 C COM2 L COM COM3 COME C COM4 COMS C COMS t SEARCH pat Picture 33 Display message when the uploading is finish If the updating was not successful try again and check possibly the power supply to sprayer and PC Reset Jobcom With new software in the Jobcom it is necessary to perform a reset The reset is done in E9 5 and a code for entry is needed The code is 74650 y d AAAAA LI 1 Picture 34 Master reset of the Jobcom Instructions for uploading new software to the HC5500 The communication cable is plugged into the PC the plug without the Hard
49. r is measured from the bolt hole for tractor pin to the middle of the first bolt that holds the drawbar on the sprayer See Figure 8 Extended menu E 8 4 10 Safety factor The Safety factor is a setting that shall prevent the sprayer for tipping over when turning The safety factor is a combination of 3 parameters 1 Speed 2 Track wide 3 Angle of the front potentiometer The safety factor prevents the sprayer from tipping by restricting the SafeTrack angle If the speed is too high SafeTrack will reduce the angle e g 50 so the sprayer will not follow the tractor 100 but the sprayer will not tip over OnFigure 9 is there a drawing of 3 positions of the SafeTrack lf there is no risk of tipping the sprayer over there are no restrictions from the Safety factor and the SafeTrack will go to position 1 on drawing lf the speed too high in a turn the Safety Factor will reduce the angling see Position 2 Is the sprayer is over speeding the Safety factor will give an alarm and begin to straighten up the sprayer to position 3 The alarm can be accepted by pushing Enter on the HC5500 and the SafeTrack will operate normally again once the SafeTrack is set to Manual and back to Auto on the Hydraulic control box Figure 9 Safety factor reducing angle 37 Service Manual for HC5500 LookAhead The LookAhead can be activated in the extended menu E8 1 5 There are no adjustments for the system it can only be ac
50. rol fuction Resetting the Jobcom When the Jobcom is reset all the setting will return to default values including the SafeTrack setting Re calibration will be necessary 73 Connection between Jobcom and hydraulic PCB RS 485 Software upload J 15 From Spray box 2 Emergency only To PCB for sections valves Picture 80 Jobcom Service Manual for HC5500 Jobcom board e i o T EE Y ee ab a H e co jei N E E Syg ci H i LE L a rar Jl S Lal ae TD Hydraulic PCB To PCB for SafeTrack To hydraulic block on Boom Connection between Jobcom and hydraulic PCB To Hydraulic control box To pressure regulation valve TWIN sensors 74 Service Manual for HC5500 Fault finding on HC5500 amp JOBCOM JOBCOM FAULT PROBABLE CAUSE CONTROL REMEDY Power supply not sufficient The power cable to the Jobcom has to be a unbroken power line from the battery Power to Jobcom Jobcom not responding or unintended function Jobcom not responding Communication error Will not uploaded Software Cable incorrect or incorrectly fitted successfully LED s on Jobcom The cable from the battery to Jobcom has to be 6 square millimetres Fit 72266300 tractor power cable The fuse on the cable has to be 25A Check menu E9 2 All cables connections in the Jobcom Junction box and track assembly box is checked retighten screw on the
51. roller 70000 Could not send BLKEND to controller 80000 Could not read answer on BLKEND from serial port 90000 Controller gave illegal answer on BLKEND Service Manual for HC5500 Appendix Tank Gauge sensor WIKA pressure tranducer Model SII Range 0 250mBar Accuracy 0 5 0 25 BSL Supply voltage 12V 9 16V automotive Output LO0 2600hz open collector NPN Pull up LOK ohms to Vec Cable lin see below Process GI IB Protection IP67 Compensation Thru Goretex membrane Cable connection Tab contact types LOG peit xir ae 1824041 Hardi 262082 A gt a AMP 78271051 AMP 183066 1 AMP 2819344 Contact 3x Wire seal ix Amp SuparSeal Plug lt EUA r m at 1 Ii o OLS den 7 A in 3 Jacket Black Cuter diameter 4 Omin 4 run DORA Pr 1inned Moulded boot T1 Service Manual for HC5500 BEMERK 111 DENNE TEGHING WA KUM BEAYTTES TIL 4400 TAWKE HOR MANDEHULLET EA HEVET l g E E H alk Ty E E E V E A A Appendix 1 Hole for Tank Gauge sensor LACA EE Co end CEET Pag CELE pumas JBORETEGNTAS pana faao ne Service Manual for HC5500 Revision 04 09 2006 Error codes on HC5500 Error code on 76 PER the HC5500 2 B 5 09 2006 Proof reading of whole document Error code on 78 AF the HC5500 79
52. s buttons Arrow left Enter Arrow right Distance remaining and then switch on the Spray box at the same time The display will then write RESET 20070 os Picture 43 Shortcut for Master Reset Start up the HC5500 and check the SW version when the HC5500 starts up When the display starts up it will write SET CLOCK press ENTER if you want to ignore it 49 Service Manual for HC5500 Hyper Terminal This is a programme found in Microsoft Office under Programs Accessories Communications There are two set ups for the HyperTerminal lt can be setup with a little program Simple terminal that will run through the setting of the terminal very fast If this little program is not present HyperTerminal is chosen Instruction for setup Setting up the Simple Terminal are on page 51 What can the terminal be used for The HyperTerminal is used when data is dumped from a controller to a PC The controllers that can dump out data are the following e HC 5500 e HC 6500 There are different forms of data that can be read out of the controllers Where the user can read out the data from the controller e Menu 5 1 3 Read out Configuration e Menu 5 1 1 Read out Register e Menu 5 1 2 Read out all Registers e Menu E8 4 7 Error of recent hazardous SafeTrack situations Readout example On Picture 44 is an example shown from a controller opened in the program Notepad P perpeter1 TXT
53. sor on section valve page 11 PCB 4 20 mAmp sensor See sensor for minimum value E5 1 2 Maximum value 00 0 21 E5 2 E5 3 E5 X Fan speed Connected to section valve PCB Tank gauge For sprayers with Breakout PCB or Jobcom Sensor x Only with Breakout PCB or Jobcom Service Manual for HC5500 See sensor specifications for maximum value E5 2 1 Optional sensor PPU Digital input One pulse per revolution 1 00 PPU See Fan speed on page 12 E5 3 1 Type Not present Fillmeter ME Tank Control Hardi E5 3 2 PPU 000 000 PPU Connect to Breakout PCB or Jobcom See Tank gauge on page 13 Hardi has the Tank Gauge 0 250mbar pressure transducer fitted to sump Unit Defaults E5 4 Wind speed PPU 1 E5 5 Wind direction 5 5 1 min 0 ana E5 5 2 max 359 E5 6 Air temperature E5 6 1 min 20 E5 6 2 max 70 E5 7 RH E5 7 1 min 0 E5 7 2 max 100 E5 8 RPM sensor PPU 1 E5 9 Extra 1 PPU 1 E5 10 Extra 2 PPU 1 E5 11 Extra 3 E5 11 1 min 0 E5 11 2 max 9 E5 12 Extra 4 E5 12 1 min 0 E5 12 2 max 5 22 Extended menu 6 Service interval Service E6 interval PIN 04711 E6 1 A hours E6 2 B hours E6 3 C hours E6 4 D hours E6 5 Nozzle Service Manual for HC5500 10 hours 50 hours 250 hours Hours are not defined 50 hours Extended menu 7 Factory settings Factory E7 settings E7 1 E7 2 E7 3 E7 4 E7 5 E7 6 Total register
54. t returns to tank e g EFC on new COMMANDER Circulation System where liquid constantly circulates in the boom lines E3 1 2 Dual Line E3 1 2 1 Not present 2 stage 3 stage 19 Service Manual for HC5500 Default is Not present 2 stage Line A will always be open and Line B can be switched on and off automatically 3 stage Line A switches to B then Line A comes on so both A B are on E3 1 2 2 Pressure Speed If a pressure transducer is fitted pressure is used to trigger the line change E3 1 2 3 1 0 Second Default is 1 0 sec System lag prevents oscillation when spray lines change E3 1 2 4 1 5 Seconds Default is 1 5 sec System overlap allows the activated spray line to stabilise before the other line is turned off E3 2 Mistblower E3 2 1 Liquid system Equalization Not equalization Circulation Default is Equalization Equalization System with liquid return to tank from section valves e g EVC Not equalization System without returns to tank e g Solenoid controls Circulation System where liquid constantly circulates in the boom lines E3 2 2 Sub unit Standard UCR Default Standard UCR affects menu 3 3 UCR Unit Canopy Row Bases application on the size of the tree canopy Extended menu 4 Data exchange Extended menu 4 is where all communicates settings are set up The HC5500 can be attached to other units like a PC printers GPS or remote control The communication between the HC55
55. ted by the water in the tank The sensor sets data points for each 25 mm of water level 100 data points are available The data points are registration marks where the tank sensor registers the pressure and therefore how much water there is left in the tank at this water level The data points can be seen in Menu E8 2 3 For setting the data points the flow sensor must first be calibrated Next step is to fill the tank completely with a known quantity of water When the calibration starts the flow sensor will register how much water is sprayed out and the tank sensor will register the pressure for every 25 mm water level until the tank is empty At the end of the calibration the actual verses the theoretical quantity of water is set just like doing a Tank Method calibration of the nozzles This will fine tune the flow sensor PPU The calibration of the Tank gauge is described in the instruction book When the Tank gauge is used in use there are two modes e When the sprayer is moving e When the sprayer is stationary When the sprayer is moving the HC5500 will calculate an average value of the read out from the Tank gauge The average value is necessary because of the movement of the liquid in the tank will when the sprayer is moving If a not averaged value was shown the readout would be useless for the driver When stationary the value is not averaged The movement of the liquid in the tank should stop and the average value is ther
56. tivated or disabled In section Extended menu 8 on page 24 it shows where the LookAhead system is activated or disabled in the HC5500 What is the LookAhead The LookAhead is a system using the following components e Motor with a pulse generator pressure regulation valve e Speed input speed sensor e Boom position boom sensor e Flow registration flow sensor e Detection of section status Spray box lf the optional pressure sensor is fitted the system switches from flow based sensing when less than 5 Hz to pressure based sensing A description of how the pressure regulation valve works is in section Pressure regulation valve for LookAheao on page 40 The LookAhead can predict the correct setting of the pressure regulation valve when the main ON OFF function is OFF e g on the headland The pressure regulation valve will continue to regulate in relationship to the speed and number of active sections When the main ON OFF function is switched ON again e g in the crop the pressure regulation valve will be very close to the right position for the right flow When spraying the LookAhead logs the valve position every time the correct application has been maintained for more than 10 seconds When the sprayer is in transport position the boom sensor deactivates the LookAhead so it will not function on the road Figure 10 shows the LookAhead system compared to the old pressure regulation valve The main difference bet
57. unction E8 4 2 1 Front sensor Approx 2 50 V when straight E8 4 2 2 Rear sensor Approx 2 50 V when straight E8 4 2 3 Boom 1 sensor 0 8 V when unfolded and 5 0 V when folded Less then 0 5 V not connected E8 4 2 4 Boom 2 sensor 0 8 V when unfolded and 5 0 V when folded Less then 0 5 V not connected E8 4 2 5 Lock sensor 0 8 V when locked and 5 0 V when unlocked Less then 0 5 V not connected CM05 S CMOS M CMOS L Use S for 3200 M for 4400 amp L for 6600 100 cm Length from drawbar eye to anchor bolt for drawbar Caters for long or short trailer drawbars 0 To set steering speed when operated manually Note and can be changed by toggling 25 Service Manual for HC5500 Use steps of 10 as a guide E8 4 6 Boom sensors 1 2 Default 1 This is the number of boom fold sensors present E8 4 7 Error print Yes Prints last 3 hazardous situations and shows Alteration log changes E8 4 8 Minimum radius 6 0 m Minimum turning radius allowed for the trailer Default 6 0 m Tank size 3200 L 6 5 4400 L 7 0 6600 L 9 0 Increase to achieve a soft stop prevent bottoming out on trapeze cylinders E8 4 9 Max speed 18 km h Maximum speed when the tracking function is active Beyond max speed max angling of sprayer is 10 degrees only E8 4 10 Safety factor 100 Raising this value increases captiousness Default is 100 for a CM 4400 For CM 3200 use 90 8 for CM 6600 use 120
58. valve that works with the LookAhead system has a pulse generator built on to the motor See Picture 26 lt counts how many revolutions the motor has taken and hereby the electrical motor finds marked positions When sprayer starts spraying LookAhead registers the position revolutions number on the motor speed and the flow to this position When the sprayer is turned OFF LookAhead will use the registered flow speed and valve positions and thereby be able to predict the position of the pressure regulation valve when the sprayer is turned on again Picture 26 Pressure regulation valve with the pulse generator 40 Service Manual for HC5500 There are two versions of the pressure regulation valve with the knob colour coded Blue and Yellow The differences between these two valves are the gearing from the motor to the valve On Picture 26 the gearing can not be seen without removing the gearbox assembly from the synthetic housing Normally is it the yellow pressure regulation valve that is use for LookAhead 1 The yellow valve ratio is 1 to 150 one turn on valve gives 150 turns on the motor 2 The blue valve ratio is 1 to 80 turns faster then the yellow 4 Service Manual for HC5500 Upload new software to Jobcom HC5500 What you need For uploading new software to the Jobcom the communication cable is necessary In section Communications cable on page 8 the cable is described and how to use it The PC
59. veral places in Delimiter that can be ticked In the field Other the symbol can be used None of the other fields are marked 6l Service Manual for HC5500 Text Import Wizard Step 2 of 3 This screen lets you set the delimiters your data contains You can see how our text is affected in the preview below Delimiters M Tab Space Other Text qualifier l 7 Treat consecutive delimiters as one ata preview NWiOD RS FSF SPS SSS SESS SSS TEE EEE SEES SEES EES EEE EE EEE HAPDI HCSSOO configuration EEE AAA AAA AAA A r A A A AAA A r A h AAA Serial number 03011661 Picture 69 Text Import 2 In the next dialogue box Picture 70 is there nothing to change just accept finish and go on Text Import Wizard Step 3 of 3 This screen lets you select each column and set Column data Format the Data Format General General converts numeric values to numbers date Text values to dates and all remaining values to text LT pate omy C Do not import column skip Advanced Data preview JiOB SF FFT EEE EEE ae a HAPCI HCS500 contiquration hb d gb ded EEE EA AA EA AAA AAA AAA Serial number 03011661 Cancel lt Back Picture 70 Text Import 3 After this Excel should open and the display should look like Picture 71 62 Service Manual for HC5500 Microsoft Excel perpeteri TXT E File Edit View Insert Format HARDI HCS500 configuration
60. version is shown In line 4 the upgrading program starts to erase the software in the HC5500 In line 5 the uploading of the new software has started The bar at the bottom of the dialogue box indicates the uploading is in process When finished the upgrading program writes a line that tells if it has been successfully uploading or not See Picture 41 Hardi HC5500 Upgrade E xj Present version ts HC5500 Sw 3 16 Please wait Senal number 04012260 Erasing present version Uploading main program from file hardiw316 bin Upload of HC5500 54 3 16 was succesfull Select port Options E CDM COME T Highspeed CP2102 COM2 COM C COM COM C COMA C COM C COMS C SEARCH Vins ee Picture 41 Display when uploading is finish 48 Service Manual for HC5500 Master Reset HC5500 To access Extended menu press and hold ESC button on HC 5500 and then power up Spray box A bip will indicate Extended menu is active and it will show El With new software in the HC 5500 it is necessary to perform a reset The reset is done in E7 2 and a code for entry is needed The code is 12345 See Picture 42 When keyed press Enter and the resetting will begin When done press ESC to exit the menu E y Spray il wb Picture 42 Master reset code After reset the HC5500 return to default values Only the total register will not be reset Short cut for resetting the HC 5500 Pres
61. w software to Jobcom HC5500 on page 42 lf there is trouble with the uploading of the software or error codes appear the error codes can be seen in section 17 Service Manual for HC5500 Error code on the HC5500 on page 76 18 Service Manual for HC5500 Extended menu Extended menu 1 is where the language in the HC5500 is chosen There are standard languages but there is also place for two local languages that can be uploaded to the HC5500 by a service man In section Language transfer page 64 instructions for how to translate a language file and how to transfer the file to the HC550 is explained Extended menu 2 is for what kind of measuring unit the controller shall use Extended menu 3 is the basis setup of what kind of sprayer is the HC5500 attached to and what kind of liquid system is mounted on the sprayer Extended menu 1 Language E1 Language UK D DK F SF HU Local 1 Local 2 Default is UK Local 1 amp 2 are languages that can be added with a PC and the HC 5500 Language config software or another HC 5500 Extended menu 2 Unit E2 Unit Metric US Extended menu 3 Sprayer type See Description 1 EVC compared to E3 Sprayer type E3 1 Field sprayer E3 1 1 Liquid system Equalization Not equalization Circulation EFC on page 29 Default is Equalization Equalization System with liquid return to tank from section valves e g EVC Not equalization System withou
62. ware halt this is done before the computer is powered up See Picture 27 page 42 The communication cable is attached to the HC5500 in port 1 Com 1 the plug with the halt See Picture 35 45 Service Manual for HC5500 Picture 35 Communication cable attached to the HC5500 The PC is now ready to be powered on As soon the PC is running the HC5500 can be switched on as well When the HC5500 is on the display will write HARDWARE HALT See Picture 36 The HC5500 Is waiting for contact to the Hardi HC5500 upgrade software orogramme HC 5500 wi Picture 36 Connecting HC5500 to PC On the PC the upgrading program can be started up and the PC dialogue box should look like Picture 37 I Hardi HC5500 Upgrade xj H Info HC 6500 Welcome to Hard upgr Sade HC5500 SW3 16 JobCom SW 1 11 Unknown de 1 Select pork Options C COMI COME Highspeed CP2102 COM COM C COMS C COMES O CUMA an AL C coms C SEARCH Upload Exit Picture 37 Ready for uploading 46 Service Manual for HC5500 The dialogue box shows what software version will be uploaded to the HC5500 and a communication port has to be chosen 1 to 9 The computer can also search for the com port See Picture 37 the yellow circle Click Upload to start the uploading The display in the HC5500 will change See Picture 38 25028 we Picture 38 Display on HC5500 when uploading lf the display doesn t
63. wbar bolt This has to be adjusted every time a new tractor is hooked on to the sprayer At the same time check the rigidness of the tractor drawbar mounts There should be no sideways movement 33 Service Manual for HC5500 Menu 3 6 3 Dead zone Dead zone Tractor wheels ideal track N td E A AK J E O ET These 5 cm gives the dead zone Se te Se Sa Se Te de IH RAR tte de Hd iif E sa oo bs a AR AKR EE wing E 9 9 9 9 Figure 6 Dead zone How big must the dead zone be Default is 5 cm High speed Increase dead zone High precision Decrease dead zone What is the dead zone The dead zone is how far away the SafeTrack can be from the ideal track before the Safe Track will adjust its course The tractor track is the ideal track for the sprayer and the sprayer will therefore try to follow this track as close as possible To prevent excessive steering adjustments the dead zone will prevent the SafeTrack to react on to small corrections when it is active This will also prevent excessive wear or damage to the boom yaw mechanism When the dead zone is set to 5 cm the Safe Track will not react before it is 5 cm away from the ideal track On Figure 6 is the dead zone shown and described with drawings 34 Service Manual for HC5500 Menu 3 6 4 Damping Damping area Dead zone Damping area a soled a eo oe oo Kea ete EE a e O L ha Ba E T ie 9 cY X E E O N a
64. ween the two valves is how fast the pressure regulation valve finds the right flow The three circles mark where changes are made in the flow 38 Service Manual for HC5500 E 2 Z LC N L e 30 40 50 Time s Programmed Flow Ordinary Controller Look4Ahead Figure 10 LookAhead system compared to the old pressure regulation valve Circle 1 Start position the flow is set for 150 l min the flow is changed for 50 l min and the flow starts to drop Circle 2 The old pressure regulation valve drops down to 80 l min and has to make a calculation of how far the flow has dropped Look Ahead knows where to go so it is not necessary to calculateate before the flow is very close to the wanted flow The LookAhead makes a little fine adjustment on the pressure regulation valve and finds the right flow very fast The old pressure regulation valve has to make several adjustments before the right position is found and uses also a lot more time Circle 3 When the flow is increase to 150 l min is the same happing again How to use the LookAhead Operators with tractors that can changes gear without using the clutch are basically the ones that will benefit mostly with Look Ahead New tractors are often driven with clutch free gearboxes e g Vario Dynashift CVX These new gearboxes corrupt the Hardi Matic system in the liquid system of the sprayer because they can change the ground speed without increasing the rom
65. y low speed 7 to10 km h in a crop where the precision must be high the dead zone reduced for more precision The best settings for the sprayer can only be taught by trying different setting of the SafeTrack for the different spraying jobs Table 1 Setting for the SafeTrack are all the parameters for adjusting the SafeTrack Each adjust is described with what happens if the setting is changed and what effect will it have on the sprayer Settings for SafeTrack Effect on tracking system Steady driving Menu 3 6 1 Decrease Shouldbesetastherealtrackwidthonthesprayer o ESTI S O o o o Tractor drawbar 80 cm Overshoot taking corners Menu 3 6 2 AA Faster d Overshooting A Slower Taking corners Menu 3 6 3 Decrease Reacting on small deviations Small corrections all More unstable High precision Tendency to oscillate May damage the time the boom Om T Ju ee curve in large straight lines 31 Service Manual for HC5500 Damping 80 How to react to a track deviation Menu 3 6 4 Little 0 No oo More aggressive May damage the high Very unsteady High precision damping boom damping Alignment offset 0 Following the tractors track Menu 3 6 5 Negative setting Sprayer moves to the left from the track Must follow the tractor in all situations on effect of having the sprayer driving in Positive setting Sprayer moves to the right from the track offset line from the tractor If the value is over 10 cm it is recomm

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