SERVICE MANUAL - Caravans Plus
Contents
1.2. 06 B9 FUSESUBASSEMBLY _ Z 1 Z o MOTOR CAPACITOR B 11 caPAcTORCLAMPP 1 o o B I2 WSHERA 1 B I3 SPRING WASHER 1 o Y Y B 14 screw MAX18 1 yY B 15 JTAPPINGSCREW 4 B 16 JPLASTICCABLETIE Jori o o B 17 JIRONGABLETIE 3 B 18 MIDDLE PIPE tein __ 1 o J 20 jsSNAPFNG ______ 21 LEVELING LEG 22 23 STATIONARY LEG BASE PLATE i ee ee 59 sej Rev CR 2 2 EC yy EREA SASL Ra T YA MP SERS Mi 5 2 SPECIAL TAPPING SCREW 12 SPECIAL TAPPING SCREW 77 C13 BRACKET 0 4 C15 eaRTHwIRE ____ _ _ ______ C 16 SPECIAL TAPPING SCREW _ Cl7 CAPACITOR vet C19 21 e C20 DOWNCUSHON C21 MoTORPULLEY C22 NUT 11 C23 BOLT 11114 BT 12 C25 WASHER i _ 2 WASHER 2 J o Lcx moror 1 0 C38 ISPECALNUT 1 C299 JCLUTCHPULLEV Jon C30 RATCHETWHEEL C3 EMBRACESPRING 1 o C32 clurcHcase 1 C33 4 C3 00 C35 thelidofovertow 1 _ C36 MOTORRETRACTOR 1 o 2 JDRAIN pume fb 38 TLWASHER 23
3. 2 A A 25 2 225 LESAN ES 2 LAP RAD A 2 55 CERES ECR SRE COD T AMI Y AONE AN 25 ASINI VL NATAT LRN Y SBE ASS NS Ge 5 522 ASIN VAR S a See D ALP Ee A f NAP TAA 52 NAN 555 Section E PARTS LOCATION AND THEIR FUNCTION PAN ICM 8 c gt 9 MM ISOM MOTD A EU ORES ENED gt SAM j SORE EAS d T Cs SEE LRG gt OG gt NV SILENT a II AN 2 T A 21 27 gt LIN A NATA 28 SPAS SLE LR ELEN GEES EEG AS 9 AN SANCIUS TENIS ARAS NS 5 ENS SOLOS AN E SNPRA NAR ARAM 2 EN Ee X 52 AN Ae tf AN NY SAR gt S NAS o eve 55525452522 gt a SY OE E CHAT a 2 QU RAIS RISE TAE DO AN TASA ANTT NS OA PRINS ATE ANSA 4 225 MUSES 222 OEE FARM 553 e T SAS 6 e 29 b BA 552 Section
4. SERVICE MANUAL FULL AUTOMATIC WASHING MACHINE XQB22 22G Ree Te 57 2 D KARLA maz one 5 255 5 SS HORTA ESQ A EINES 2 SARITA A 2 ANS NSS 2 M NA M gt SARA EIN SN NN NS x eS 52 5 gt SN OS 2 AN 5 2 Pet ARTS 5 Ne 7 e T z AT ANT rete A AN EAR D AAA TAS AAT S gt LENIN AWN BAYAN Ce Tea EN Aven ESN AINA POOR ANA PRES ONE A NAA 2 5 2 UR AR NN TI TTE VAI me ANE RA ANI PER 55 MES ORA 22 5 655 SS ANA SISA PAR LAE SEER 22 FARES A A es 2 SESS 5 lt 5 A 2 RN RD 5 Section and Cleaning 3 3 NO OA PIS SS UT AVIA SU PINE NI OMAP RIN NCES b EY A IN 9 SN AN Ree PEERS SRNR gt INS v fae VASE 77 ele vs V A YN AP RAR SOAS IA NON PSI AEE 22 a 229 59 A NA SAN SADINA 22 25 2 6 5 APSA MN
5. The fdlowing describes the error and recommended treatment 11 9 SECTION F TEARDOWN This section will describe how to remove components from a top load washer Unless stated the procedure willbe the same on all top load washers Unless stated reverse the procedure to reinstall the component Always remove electrical power from the washer when working in an area where electrical power is present removing the top lid open the top lid demount the pin fixed on the top lid with tools then remove the top lid by gentle way removing the back cover use cross stvle screwdriver to demou nt thethreescrews fixed on the back cover then the back cover can be removed without difficulty removing control panel for some models thecontrol paneland the top lidis an integrated part and can not be disassembled Most of the mod els thecontrolpanel can be remo ved First open screw cap with screwdriver demouat the two screws Second push the colvtrol panelfrom lefto right removing the top frame first open the screw cap then demount the screw with screwdriver open the back cover then demount the safety switch based on different condition Removing the safety swtich Demount the screw with Screwdriver open the back Cover then press one end ofthe fas tener of the safety switch then draw it out from the slot removing the motor pulley First of all outer tub assembly should be re
6. 1 Exploded views and replacement part list 14 Section and Cleaning PNIS Use care with laundry products They finish on th can damage finish on the washer Winterizing Instructions If the washer is stored an area where freezing can occur or moved in freezing temperatures follow these winterizing instructions to prevent damage to the washer 1 Turn off water supply faucets 2 Disconnect hoses from water supply and drain water from hoses 3 Plug electrical cord into a properly grounded electrical outlet 4 Setthe WASH DRAIN SELECTOR knob to DRAIN position let washer drain for about 1 minute to drain out all water from wash tub Inside 5 Iffreezinghappens to Put about 2 liter of warm Remove items from the washer as soon as the water intothe wash tub forl0 minutes In the cycle ends Excess wrinkling color transfer and end drain out all water by step4 odors may develop in items left in the washer Drvthewashertop the area around the lid opening 6 and the underside of the lid These areas should always be dry before the lid is closed Set the WASH DRAIN SELECTOR knob to NORMAL position unplug electrical power cord dry wash tub interior and close lid Before cleaning the washer interior unplug the electrical power cord to avoid electrical shock hazards Store washer in an upright position MA Where to put the washing machine When extremely soiled items have bee
7. abrasive household cleanser then rinse Shake or brush excess dirt and sand from items before washing Washer is overloaded Do not overload washer Load is out of balance Rearrange load to allow proper spinning Drain hose is kinked straighten drain hose Water supply is notadequatein Check another faucet in the house Wait until area water supply and pressure increase Water supply faucets are not Fully open water faucets completely open Wateris beingusedelsewherein Water pressure must be atleast 30 psi 260 kPa the house Avoid running water elsewhere while washer is filling Water inlet hoses are kinked Straighten hoses ater does notenter asher or it enters lowly Nater level does not over load Improper water level selection for models with waterlevel select higher water level Washer is overloaded Do not overload washer Water leaks Fill hose connection atfaucetor Check andtightenhose connections Install rubber washer sealing washers provided House drain pipes are clogged Unclog drain pipes Contact plumber if necessary Water pressure is bigger Turn on water faucet smally Section C INSTALLATION INSTRUCTIONS Before beginning installation carefully read these instructions This will simplify the installation and ensure the washer is installed correctly and safely Leave these instructions near the washer after installation for f
8. ace the pressure hose adjust the hose of fit or replacdhe impeller 10 wait until the voltage resumes normal 11 replace the clutch ed replace the pump 2 replace the controller 3 take the dirt out 2 controller fails 3 pump is clogged No draining 13 11 rep 1 the door switch fails close the door cover lei the door cover the tractor 4 re adjust the position of thq DAWL 5 adjust the tightness of the belt 2 the door cover is not closed 9 tractor fails 4 pawl of the clutch is not No belt is loosin the capacitor fails replace the capacitor spinning 9 the motor fails 8 theontroller fails 1 replace the motor thecontroller 9 replace the friction spring of the clutch apply extreme 9 the friction spring of the pressure lithium based grease clutch fails on both inner and outer walls 10 clothes is not evenly of the spring distributed during spin 10 put clothes uniformly e lies the motor much replace the belt noise during lack grease at top and bottom 4844 grease ZN 91 at top wash of the suspersionrod bottom of the suspension 1 7 CIO iS y distributed when spin 2replace the balancein 2 the balance ring leaks salt adjust the adjusble feet water 4 level the machine 3 the adjustable feet are not 5 replace the clutch much 6 replace the motor noise durin
9. g 4 unleveled ground T replace or fasten the nut spin 9 the clutch fails 8 f asten the screw of the 6nuch noisefrom the motor motor pulley wheel 7 the n ut for impeller is 9add grease ZN 91 at top and bottom of the suspension loosing 8 thepullev wheel ofnotor is rod loosing 9 grease lack at top and botto of the suspension rod 14 SECTION H Common failures of Electric parts failure Possible Cause Check Repair no motor running or abnormal the controller has no signal output the capacitor fails Clutch friction spring gets stuck noise the axial sleeve of the motor wornout the motorwinding is shorbr opencircuit others No capacity the capacitor fails replace the capacitor or insufficient capacity Pressure switch hose leakage Re connecting the hose or replace it Pressure switch doesnt activated replace thepressure switch the controller fails replace the controller winding of the vale shortor open replace the valve circuit Hydraulic part of the valve fails replace the valve non stop water entering or mo Water entering filter of the valve blocked others No activation Adjust the clutch paw or not reset No 4 5 setting or Pressure sensor hose leakage Re connecting the hose or replace it resetting the controller fails replace the controller failure inside the water level sensor replace the watepressure sensor others Pressurize abatin
10. g of water pumr the drain valve is blocked with dirt Leaking or No draining replace the drain valve take dirt out the short circuit or open circuit of Water replace the drain valve pump failure inside the water level sensor the controller fails others replace the water pressure sensor replace the controller 19 SECTION Exploded views and replacement part list Exploded views A WORKTABLE PARTS XQB22 22G A XQB22 22GP 17 B BODY PARTS 18 19 C XQB22 226P SS Tem 2 S ares 2 SHEET ls A 3 TAPPINGSCFEW 5 o LID 5 PRESSURE SWITCH KNOB 6 LID SWITCH La o 7 TAPPING SCREW me gt Un gt PB 1 8 WATERINLET VALVE 9 4 10 141422 11 12 NOZZLE SUBASSEMBLV 13 ____ _____ 14 WATER INLET HOSE 15 16 1140 A 17_ TAPPING SCREW 6 18 JTAPPING SCREW __4 A 19 FRONT SHEET We CONTROL PANEL PLATE 20 PERCE See 22 MSAN SER XEN Pes Ries LAER CO B4 upper CABINET 1 B5 POWERLINE 1 B6 lnetherCABINET 1 o Y B 7 JINSULATINGBAG 1 gg INSULATING CONNECTOR INSULATING
11. gram mainly by driving motor tractor and pump The controller rectifies washer by feedback of safety switch and confirms water level with the setting by water level switch Water level switch The water level switch is located in the top frame It is made up of a button and gear assembly that allows the user to adjust the water level in the tub The adjustable pressure switch plastic hose are connected tothe outer tub When the tub dose not have water in it the air in the plastic hose is at atmospheric pressure then the switch inputs an analog variable to electronic program controller as water enter the tub the air in the tube 15 compressed accordingly the switch inputs another analog variable to electronic program Safety switch The safety switch assemblyis a safety device that removes power from the motor circuits when the cover is lifted during spinning The safety switch is mounted tothe bottom of the top frame Pulsator The pulsator is located in the center of the inner tub The pulsator is driven by the shaft of the transmission and rotates back and forth to moves the clothes through the water Bleach dispenser The bleach dispenser is mounted on the inner tub Water inlet valve The water valve is mounted to the rear top frame The water inlet valve is tow solenoid operating valves hot water valve and a cold water valve Drain pump nought The drain pump is mounted o
12. ins or safety pins may be in tub or pump stop washer and check tub If noise continues after washer is restarted objects may be in pump Call your authorized servicer Belt buckles and metal fasteners are To prevent unnecessary noise and hitting wash tub damage to tub fasten fasteners and tum items inside out Washeris overloaded Do not overload washer Stop washer quealing sound or hot rubber odor and reduce load humping sound Heavy wash loads may produce a thumping sound This is usually normal If sound continues washer is probably out of balance Stop washer and redistribute wash load ibrating noise Washer is not resting firmly on floor Move washer so it rests firmly on floor Wash load unevenly distributed in tub stop washer and rearrange wash load Some laundry outside the spin tub Put laundry into the spin tub Spin tub inner cover pressed well Take out some laundry make the spin tub inner cover flat _ Washer does not start Electrical power cord may not be plugged Make sure plug fits tightly in wall outlet in or connection may be loose ater in washer Drain hose is kinked or clogged Clean and straighten the drain hose does not drain or drains slowly Drain pump is clogged Take dirt outor call your authorized servicer OCCURRENCE POSSIBLE CAUSE SOLUTION Lid is not completely closed Close lid completely Heavily soiled items Wipe tub with a non
13. ion and the replacement of soak the head of the drain the power wire should be carried out by hose in warm water it will professionals make the engagement easy Cabinet Grounding wire Rated voltage Notices 8 Drain 16 caused shen the drain hose is blocked Drain hose must be placed at least 75cm Simple operation 1 Before operation please open the Lid 2 Put the clothes into washing tub and Close the 114 3 Put the detergent into the water inlet Power source and grounding gt dic E 4 Plug the cord into the socket switch on The washing machine employs th power alternativecurrent With the rated voltage 5 Turnon the tap connected to the two ConformS with the power source of the water inlet hoses Cables A special power 6 Press Power button socket for the washing machine had better be 7 Press Start Pause button The washing set beside the washing machine for convenience machine will go into operation and safety The method of connection of the automatically as programmed n v r r a a r eg yy gg pt SECTION E PARTS LOCATION AND THEIR FUNCTION Electronic program controller Located in the top frame the electronic program controller offers power and instructions to components of the washer The electronic program controller controls washing model and pro
14. mouth 15 on the same surface If not make it smooth with the given file 2 Loosen the locking ring slightly Screw four screws into universal connector at the same distance 3 Put the tap deeply into the universal connector then screw in the screws 4 Screw tight the locking ring clockwise at the most 5 Pull the skirt of one end of the water inlet hose downwards and then plug in the universal connector sound of means proper connection 6 Grasp the water inlet hose by hand and pull it downwars to see whether it is secured 7 Screw the nut on the other end 8 After of inlet hose installation do not immediately switch on the power Open the tap and let water go over both ends of the inlet hose and check If the inlet hose is difficult to install because of the tap leakage you can invite the experienced person for help E WM The color of the hot water inlet hose ends 5 whether occur the Installation of drain hose Notices Nip the fixing ring with The socket and the grounding wire must be hand to make it loose and installed by an electrician to prevent engaged on the drain hose and incorrect installation or use of the socket put the drain hose into the and to guarantee the safety of use of leading skirt of drain hose in electricity the bottom of the washing The power wire of the washing machine machine to the end at the most employs Y connect
15. moved Demou nt the two fastening screw on the motor then the motor is demounted at the same the motor pulley is removed for it is connected with the axis of the motor SECTTON G Common failure andTroubleshooting Failure Inspection Recommended xa Ed 2 wait for power supply eplace power 4ieplace 9 replace controller 6 replace powercord power supply or burnt 2 no water su upp y or water pressure too low 3 winding of inlet valve damaged 4 thdilter on the inlet valve 4 blocked with dirt start pause is not pressed a the power Asin hi p supply or re UP wait 5 water supply or Water pressure resume inlet valve it A normal that electromagnetic noise eard while valveis energized E cleandirton the filter Press start pause again No water in replace tle pressure switc 2 replace controller 3 replace the capacitor 4 the motor fails 4 replace the motor 9 belt 15 broken theV belt No washing 6 the pulley of the clutch 6 lace the pulley wheel cracks the clutch 7 Pressure hose on the tub falls off 8Pressure hose leakage cloggec or bent 9Impeller breaks away from the washing axial low power voltage 11 transmission gear of the clutch 15 dama 3 the capacitor fails 7 connect the pressure 8 repl
16. n the Bottom of the out tub it is controlled by electronic program controller The motor The motor is mounted to transmission mounting plate The motor is a capacity start bi directional motor it drives the transmission by a belt The tractor The tractor is mounted to transmission mounting plate it is controlled by electronic program controller When the tractor run it change clutch to enter into spinning status Suspension rod complete Suspension rod complete is composed of metal rod plastic shell and damping spring It is the key damping device Clutch The top of the transmission 15 centered in the outer tub by a bearing and seal assembly Inner tub The inner tub is mounted to the top of the clutch In the process of wash it stands still When spin it runs simultaneously at one way direction with pulsator Belt The belt connects motor pulley with clutch Assembly of electric capacitor and inductance The assembly of electric capacitor and inductance is mounted atthe Back of the washer Cabinet t is mainly used to start motor The emergency warning function If error occurs the buzzer will beep for 10 seconds the type of trouble light will on and if doesnt operate the machine at the same time the buzzer wil repeat the beeps every 14min and 50 seconds If consumer doesnt operate the machine with one hour the controller wil tum cf the power switch automatically
17. n washed a dirty residue may remain on the tub Remove this Keep the washing machine away from heavy by wiping the tub with nonabrasive household sun shine cleanser Rinse thoroughly with water T keep the washing machine away from moisture The washer interior or tub may become stained from fabric dye clean these parts witha and rain nonabrasive household cleanser Thisprevents Avold uneven and elastomeric ground dye transfer to future loads Outside When washing is completed wipe top and sides of washer with a damp cloth Turn water faucets off to prevent pressure build up in the hoses needed clean the cabinet with mild soap and water Never use harsh gritty or abrasive cleansers if top or lid becomes stained clean with diluted chlorine bleach Rinse several times With clear water Remove glue residue from tape or labels with a mixture of warm water and mild detergent Or touch residue with the sticky side of the tape or abel Section B Avoid Service Checklist Before calling for service review this list It may save both time and expense The list includes common concerns that are not the result of defective workmanship or materials in this washer OCCURRENCE POSSIBLE CAUSE SOLUTION Clunking or gear certain amount of clunking or gear sounds are normal in a heavy duty washer This is normal Rattling and clanking noise Foreign obiects such as co
18. not meant to cover every possible condition and situation that may occur Good safe practice and caution MUST be applied when installing operating and maintaining any appliance Maximum benefits and enjoyment are achieved when all the Safety and Operating instructions are understood and practiced as a routine with your laundering tasks A ee eel CPM e wEEE e A a d nll Section D Simply installation The washing machine should be placed inside the room with a flat floor which is convenient for water supply and drain has low moisture and no direct sunshine and does not freeze in winter Please adjust the washing machine even according to the instructions below to make the washing machine run steadily in low noise 1 or screw the foot out adjusting foot to make the four placed even on the floor 2 When the floor is slanting or uneven it is not easy to make even only by the adjusting foot Then the rubber band can be added to the unflat place 3 Use gradienter to check whether the washing machine is placed flat Notices if the washing machine is not placed flat it may cause great vibration or automatic check and rectificatiomr other abnormal Adjustable foot Screw in Screw out Installation of water inlet hose 1 Check the tap mouth Make sure every part of the tap
19. receptacle is present it CeCe Ce AM OL X is the owner s responsibility to have a licensed electrician replace it with a properly grounded three prong grounding type receptacle 4 For added personal safetvconnect separate Ground wire from atop panel hinge screwon the rear ofthe washer to a grounded cold water pipe DO NOT ground to a gas supply pipe or hot water pipe 5 Grounded cold water pipe MUST have metal continuity toelectrical ground itl MUST not be interrupted by plastic rubber or other electrical insulating connectors such as hoses fittings washers gaskets including water meter or pump Any electrically insulated connector should be jumped with copper wire securely clamped to bare metal at both ends 6 Ifa grounded water pipeis not available Ground rod MUST be used Drive the rod into the ground outside the dwelling and connect a grounding wire between the grounding Screw and the grounding rod it may take to Ground AY Destroy the carton and plastic bags after the washer is unpacked Children might use them for play Cartons covered with rugs bedspreads or plastic sheets can become airtight chambers causing suffocation Place all materials in a garbage container or make materials inaccessible to children AMIS The instructions in this manual and all other literature included with this washer are
20. uture reference NOTE The electrical service to the washer must conform with local codes and ordinances e ELECTRICAL REQUIREMENTS CIRCUIT Individual properly polarized and grounded 15 amp branch circuit fused with 15 amp time delay fuse or circuit breaker OUTLET RECEPTACLE Properly grounded 3 prong receptacle to be located so the power supply cord is accessible when the washer is in an installed position GROUNDING REQUIREMENTS Improper connection of the equipment grounding conductor can result in a risk of electrical shock Check with a licensed electrician if you are in doubt as to whether the appliance is properly grounded 1 Powersupply cord with 3 prong grounding plug Ddnt under any circumstances cut remove or by pass the grounding prong 2 The washerMUST be grounded In the event of a malfunction or breakdown grounding will reduce the risk of electrical shock by a path of least resistance for electrical current 8 Sincerour washeris equippedwith mower supply cord having an equipment grounding conducior and a grounding plug the plug MUST be plugged into an appropriate copper wired receptacle that is properly installed and grounded in accordance with all local codes and ordinances or in the absence of local codes with the Nationa Electrical Codes If indoubt call a licensed electrician DO NOT cut off or alter the grounding prong on the power supply cord In situations where two slot
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