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Premium and Advantys TeSysU and Phaseo System User Guide

1. 4uto open of last application 1 U CM BTLIXBTN 401 dop 2 UACMISBTLXBTH_MB2 dop 3 UCM ABT Apolid dap 4 U tCMSBTLIZBTN_ MBS dop Exit Configuring the Select the terminal type Terminal Type Configuration HMI Commercial References Choose protocol e Type XBT N401 e Protocol Modbus Modbus In the same dialog select the 30 0 S IEC1131 Syntax Modbus communication ores protocol parameters Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Modbus Set the Modbus protocol protocol parameters parameters The same parameters as those on the Advantys STB CFG port should be set These are Speed 9600 bauds Parity Even Click OK to close this window and continue with the parameterization by clicking Next Creating basic parameters Enter the symbolic names and the network address for the connected devices in this window The network address must match that of the Advantys STB CFG port Continue by setting the language Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 ModBus Protocol Parameters Configurati x Speed bauds g0 9 bits RTU Timeout 100 ma 30 Character Timeout number of characters Cancel a eo Parameter significant for BT Fee and BT Mys only T Number of Repetition XBT L1000 application creation assistant i 5 5l xj Welcome to the XBT L1000 application creation
2. Profibus CANopen Interbus DeviceNet Diagnostic capability via LED Module diagnostics bus and voltage monitoring Channel diagnostics open circuit overcurrent etc Module and channel diagnostics sent to the PLC via the fieldbus Module features Short circuit proof and undervoltage monitoring Reverse voltage protection Inputs and outputs electrically isolated from the fieldbus Input features Input characteristic according to IEC 1131 2 Type 2 Current consumption max 200 mA per input Reverse voltage protection Output features Protection against overvoltage e 1 6 A per output Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 49 TeSys model U e One power base e Control unit 0 15 to 32A e Only 6 setting ranges up to 32 A e Only 4 voltage ranges up to 240 V AC DC e 3 versions Standard Extended Multifunctional e Overall width 45 mm e Complete reversing contactor combination 0 15 to 32 A e Auxiliary switches and function modules e Integrated Motor circuit breaker auxiliary contact 1 NC with connectors Integrated Contactor auxiliary contacts 1 NO 1 NC freely available Option Auxiliary switch module with 2 contactor state contacts Option Signal contact Error and Selector switch position Function module alarm thermal overload Function module motor load display 0 to 10 V 4 to 20 mA e Function module differentiated error
3. Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Baud rate The baud rate can be set via the menu bar In this example the rate used is 500 kbps The baud rate depends on the modules used how they are distributed The CANopen specification should be observed Island Online Options Window He Add Rail Add nnotation Delete Annotation Add Module Module Editor i DD Reflex Editor al 2ixi Baud Rate for the Island Bus Default value 800 kbps a Resource Analysis ER I O Image Overview Baud Rate Tuning aea Island Properties It is possible to specify parameters for the individual devices on the CANopen extension which are transferred to the devices every time the bus is restarted Double click on the device to open the Parameters window The setting for the FTB devices is shown here for example The entry is made in the Value field Note on FTB Device Normally the diagnostic parameters of the separate channels are activated value 1 In order to use Pin2 as optional input the value must be set to 0 In the example channels 1 8 are set to 0 F YFTB 1CN12E045P0 1 xx Segment 1 Slot 7 Node ID 31 1 7 31 O S 2 x Hexadecimal General Parameters 1 0 Image Diagnostics F Mandatory module I Prioritize Parameter name E Parameter Input Diagnostic E Parameter Input Diagnostic at Pin Channel 1 i Channel 2 i C
4. The connection is made using the Connect menu item from the PLC menu or the equivalent button The programming cable serial USB or Ethernet must be connected to the PLC Transfer the application program to the PLC and then start the PLC Note If you want the PLC to start as soon as the download is complete you must check the relevant box before starting the transfer File Edit View Services Tools Build PLO Debug Window Onalyv2e Girl Shitt 6 Sada Hralee jaca e eana Fecha All Project atre File Edit View Services Tools Build PLE Debug Window Help ara at i ae BT Standard Mode Project Browser E Siulstion Mode Ta Structural wiew Set Address ry PLC m Simulator Gompares 20x z Bandwitdth Test Connection Address Address sys 127 0 0 1 Media TCPIP x Communication Parameters Communication Parameters File Edit View Services Tools Build PLE Debug Window Help Josal s wl Set Address Js a A sf A standard Mode Connect Sia Simulation Mode Fp Structural wiew File Edit View Services Tools Build PLC Debug Window Help A re x Disconnect Set Address Eth Standard Mode E Simulation Mode Compare m Transfer Project to PLC Zg Transfer Project From PLG Transfer Data From File to PLC Transfer Data from PLG to Eile Gomperes Transfer Project to PLC oy x Overwritten PLC Project Name Station Na
5. Diagnostics Configured TF Canhigure SNEIF Marier Controller Master Configurator Role Mame Rehaat Stl ider Heci her 010 SG Cle Coe Yew Favortes Toots Help dtk gt O BY Alh ote reda G D Master Controller m m swt ahd Ramee OY GRD eee Pet arg Oniedetiite 300 9 20000 Seve Pesa SchueMer Hectic tac 1996 2003 Continued on next page Schneider Electric 37 Parameterizing Master Configurator Advantys STB Master Serial online Reservation Time 0 continued All of the settings should be saved BD Telemecanique Microsoft Internet Deplerer Ee Gm Yew Faves Tos Me etek DD Beach raot Bred J iby S Adress BB het 02 168 11 01 aT aa a ate petiiew sear a a aaa cord sntreftor hntdangeen Reservation Tine p ma Vahd Range e 0120000 see ma Scharider Hectic tec 1996 2003 Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 38 HMI Introduction This section describes how to set up the Magelis HMI s visual display The HMI application for the XBT N401 is created using the XBT L1000 HMI software Proceed as follows to integrate the HMI 1 Create a new project 2 Configure the HMI 3 Create an application page 4 Simulate the application 5 Transfer to the operator terminal Creating a new Create a new project project File wiew Transfers 7 ile O New Ctrl M La Open Ctrl a Install Protocol
6. assistant Name of the application to be created U CM XBTLYXBTN_401 dop Browse XBT L1000 application creation assistant List of current equipment TAa Modify the list Cancel Next gt XBT L1000 application creation assistant Configuration of languages Application languages ENGLISH Modify reference language in which the application is entered Default language ENGLISH used when the terminal is started up Modify lt Back Cancel Help Assign project name and click Next Continued on next page Schneider Electric 40 Creating basic Do not make settings for the XBT L1000 application creation assistant parameters terminal and dialogue table continued lets Configuration of parameters Dialogue Table Configuration lt Back Cancel Creating text After completing the basic objects parameters create the application pages Text objects and links to other pages can be created on an application page Properties can be assigned to the alphanumeric fields Properties of Alphanumeric Field General Options Condition First specify the variable Variable which is to activate the field Format _ _ _ Display Length Type Enumerated list a Leftiustified pea E Rightyustied Number of values 2 Fs i Leteu
7. 1 24 VDC 2 connector 2 common voltage Field power STB PDT 3100 supply STB PDT 3100 Note The output power Supply can be deactivated independently of the inputs e g in case of an emergency off 24 VDC sensor bus power 24 VDC sensor power return 24 VDC actuator bus power 24 VDC actuator power return Continued on next page Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 10 Advantys FTB FTB 1CN12E04 FTB 1CNO8E08 Advantys FTB Power supply and bus connection Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 POWER OUT co 0 4 Blindage Screening Schirmung Blindaje Schermatura Blindagem 24 V DI 24V DO Note For the assignment of the sensor inputs and actuator outputs please refer to the product description of the module concerned Schneider Electric General Software You will need to install the Unity Pro programming software for the Premium PLC the Advantys configuration software for the Advantys STB with CANopen extension and the XBTL1000 software for creating visualization A Microsoft Windows operating system must be installed on the PC e Windows 2000 or e Windows XP MAGELIS XBT L1000 Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Advantys Configuration software Coproghi 0 20 A Bice Haci AH otc Eee d Weng The conpube pogen a poci be opat ea dedrbuion of ih
8. Advantys STB island along with the desired IP address On the NIP 2212 you will find the MAC address of the island printed underneath the Ethernet port Overview Premium PLC m Model Family TCP IP 10 100 Extended connection m Module Address Module Utilities cl Module Channel YES 10 Scanning m Module IP Address IP Address 2 Global Data Address Server Gateway Address 0 0 0 m HTTP modification Locked in operation m Client Server address table 132 168 11 21 255 255 255 0 0 0 0 0 Island Input Input datas Island Output 7 Island Status Output datas HMI gt PLC PLC gt HMI Program MW 1000 45511 20 words MW 1020 49492 5 words MW 1025 45391 35 words MW 2000 40004 4 words MW 2004 44101 5 words You now need to configure I O scanning for the Advantys Island To do this click on the IO Scanning tab and enter the data below relating to the island s IP address Schneider Electric Island IN HMI gt PLC Island Status Island OUT PLC gt HMI Magelis HMI valve open open close setpoint 73 testmode on g act value 84 Continued on next page 32 Configuring Column name No 2 No 3 Description Ethernet communication ms _ in ms comes ee ee ener ms in ms RD Master Object Target for read data in SMW RD Slave Index 5391 9487 5356 Sta
9. Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Advantys STB HMI data cable XBT Z988 The XBTZ988 data cable is required to connect the local HMI D sub 25 pin to the Advantys CFG port Therefore the distributed I O data on the fieldbus island can be visualized on site directly without a PLC Data can also be exchanged between the HMI device and the PLC via the so called HMI PLC data area Ethernet connection STB NIP 2212 Ethernet interface MAC ID Top rotary switch Bottom rotary switch Space to enter the IP address Power supply interface LED area Card slot for the removable memory card Cover for CFG port i 2 3 4 5 6 7 8 9 The two NIM rotary switches 3 4 can be used to define how an IP address is assigned There are two options a Allocation via a central address server e g in the PLC The MAC address BOOTP or ROLE NAME is used for identification b The internal IP address INTERNAL is used Continued on next page Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Advantys STB Connection with the continued configuration software An STB XCA 4002 programming cable is used for the connection for programming the Advantys via the serial interface on the PC with Advantys software Alternatively the connection can be made via Ethernet CANopen expansion card STB XBE 2100 TAD 5 RAD T OSR2 OTR RTS 4 CT
10. L1003 software are independent of the protocol used an operator dialog application can be used in conjunction with any of the various PLCs that are available from leading market suppliers lt enables various types of page to be created with ease e Application pages can be linked to one another e Alarm pages e Help pages e Form pages The pages can contain variables and graphic objects of any type which are either predefined using the XBT L1003 software or created by means of other applications and then imported bitmaps etc They can have various properties assigned to them Min max limits color displacement weighting etc The XBT L1003 software can be used to configure the function keys via which commands are to be issued for the machine or application pages are to be called Moreover in the case of the graphic HMI the PLC symbol databases can be imported Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 54 Contact Schneider Electric GmbH 49 6182 81 2555 cm systems de schneider electric com Customer amp Market System amp Architecture Architecture Definition Support Schneider Electric GmbH As standards specifications and designs Steinheimer Strasse 117 change from time to time please ask for D 63500 Seligenstadt confirmation of the information given in this Germany publication Premium and Advantys TeSysU and Phaseo_EN doc 55
11. display under development e Communication modules e Parallel wiring with plug in connection cables up to eight motor controls can be supplied on one distribution module e AS i profile V2 V2 1 under development e Modbus RTU protocol e Gateway FIPIO Modbus DeviceNet Modbus Profibus DP Modbus Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 50 Magelis HMI Magelis HMI XBT N401 Display e Reduced construction size for installation in compact machines e Display front only 132 x 74 mm Depth only 31 mm terminal x 20 characters Characters displayed in large format Cyrillic characters 3 color backlight green orange red Ergonomics e 8 buttons 4 of which are labeled e Adapt according to requirements using removable labels cursor control data modification function key control and empty keypads e Simple navigation of the application pages e 2command buttons for each page Environmental conditions e Front face degree of protection IP 65 in accordance with IEC529 NEMA 4X outdoor e Rear face degree of protection IP 20 in accordance with IEC 529 e Operating temperature range 0 to 55 C e Operating humidity 0 to 85 no condensation e Vibration rating in accordance with IEC 68 2 6 10 to 50 Hz 0 075 mm 57 to 150 Hz 1g e Shock resistance in accordance with IEC 68 2 27 11 ms 15 g half sine shaped Pulses in three axes Premium and Advantys TeSysU and Phaseo_EN doc Juni
12. with ABL7RE2410 Schneider Electric 47 Advantys STB So lt q N D X F CANopen B i Advantys STB Modular I O system with e Various fieldbus couplers e Analog and digital modules e Counter e Expert modules I O selectivity 2 to 16 channels Open to motor starters variable speed drives drives and devices from third party manufacturers thanks to the bus backplane Product dimensions e General 120 x 78 mm HxD e Fieldbus coupler 40 5 mm wide e I Os and power module 13 5 or 18 mm wide Advantys STB has 7 different fieldbus interfaces also called NIM e CANopen e Ethernet TCP IP DeviceNet Modbus Plus INTERBUS FIPIO Profibus DP Other features e Removable memory card I O modules modified and parameterized via the serial interface Local HMI can be connected via the serial interface Direct on site open loop and closed loop control even if communication with the PLC fails HotSwap Separate infeed for input and output voltage Detailed diagnostics Reflex functions intelligent preprocessing Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 48 Advantys FTB Field Terminal Block Advantys FTB Block modules for e 16 digital inputs e 8 digital inputs 8 digital outputs e Digital inputs 4 digital outputs e 16 configurable digital inouts outputs Protection class IP 65 67 Plastic or metal housing Various fieldbus interfaces
13. 05 Schneider Electric 51 Unity Pro programming software UNY SPU EFU CD 20 programming software Unity Pro is the combined programming testing and operating software for the Premium Atrium and Quantum PLCs It uses all the proven standards from the PL7 and Concept software and provides a complete package with new functions for even more productivity and openness when compared to other software programs Unity Pro supports all 5 IEC 61131 3 programming languages as standard with all test functions via PC simulation or online on the PLC directly Thanks to the icon variables that are independent of the memory the structured data and the user function blocks the application objects are mapped directly from the special components of the automated process The user configures the Unity Pro operator screens within the application using the graphical libraries Operator access is simple and direct The test and maintenance functions are simplified thanks to animated graphic objects For diagnosis all system and application errors are displayed in plain text and in chronological order date and time is provided at the origin in a visualization window You can return to the source of the conditions that have caused the error using the navigation function for troubleshooting The XML format a Web standard for data exchange has been used as the source format for Unity applications The simple import export functions mean that the entire
14. 2 H P HI P H P H P H P H P H P H P H P H P H P H P H P H P H P Close Schneider Electric 25 Downloading the configuration Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Start by selecting the Build option in the Island menu or the equivalent icon to generate a machine readable version from the completed configuration An information window will be displayed while the build is in progress Once the build process is complete a message will be displayed informing you of whether or not the operation was successful If this is the first time that a connection to the island has been established start by specifying the connection settings This is done by selecting Connection Settings from the Online menu In the case of a serial link the settings must be made as per the screenshot shown here and must be compatible with the island Alternatively if an IP address already exists a connection via TCP IP can be parameterized Island Online Options Window Hel God Bail a dd Annotation Delete Annotation Strg D God Module oe Module Editar D Reflex Editor Lock er Resource Analysis cs a FA NO Image Overview Baud Rate Tuning Island Properties Build in progress Build in progress Please walt ax Connection Type 5 r Modbus Node ID ait 1 wel 1 247 C TCPAP Sethngs Cancel 4
15. 33003546 02 Premium and Advantys TeSysU and Phaseo System User Guide source code Schneider Electric Building a New Electric World Contents Application example Source COC ii iiiccsececcieectasinsect veces ncecnavauchanauencueecsavckenaseuetsvansuarectesncustics 2 TY BIC AL AD DING ALIOINS ssi a a a E E 3 7AN 61 0 C2163 10 2 T eee eet nee ee ee Rot ore Cor ON e REPO E TPR r Cre Reet ror hr cree ares eee eo iee eee eee eer eres 4 WAS TAN AMO p EAN AEE E E A EEEE E OET 6 AOWA G e a a a a a ames sashat agen suncnaents 7 SOWA eee oe re ee e a eee oe ee eee a 12 COMMUNICA ON siepanneen 13 NAVIES MIS M UON sannan 18 TeSys Une lace ae cece a a a er es ec a cece cee 20 PRON AIM Sie eaaret can teneataneenuncnenctaceuetconuteniidanaslenseahs sundaes a 21 PEO eects setae rch eectce st seat bee ecg cats ihe ace se tases eats aah cs hacen ce aaah es seesaw ase see eave este aed 30 a L eset esheets bee seat tte cast EAA tk ste EA AA te mance este dasa teat nance A AE EA E 39 PROG GUN ioestowet ag eee stee toca ag tes a 46 Detaled COMPONEENS NGI spatretirsadretinvainceivetneteivasieiuenieyr ouster tren borers inane eevetvadecietiaiesane 46 COMO OMS I IE CESS asec ac sid eae cae ates eit rca E ain Seat rca ida a Siaeree cae 47 COTTAGE crcoeaeces ences stan sertiwctonyairces AAE a a EEE 55 Introduction This document is intended to provide a quick introduction to the described System It is not intended to replace any speci
16. 4 Serial Parameters he TI Xx pd z 1 Parameters Port Baud Aate 3600 Others ATU 8 data bits even panty 1 stop bit Cancel Schneider Electric 26 Downloading the configuration continued Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 You can now establish a connection to the island by selecting Connect from the Online menu or by pressing the equivalent button Note If no build operation has yet been performed the software will now initiate an automatic build Once the connection has been established the Advantys software will detect that the machine readable version generated does not match the current configuration in the island and will present you with an option to Download or Upload After selecting Download confirm the security prompt A progress bar will be displayed during download Once the download is complete the island will perform a reset and the connection will be interrupted Once you have confirmed the prompt re establish the connection with the island nline Options Window Help Zi Pa Disconnect Connection Settings Configuration Port settings B Bun E Stop Reset Download into the Island Uplcad From the Island Store to sSiM Gard Protect Force 4ubo tontiguration Test Mode l oe Module Diagnostics s DO Image animation Data Transfer h i lt t ft amp The configuration in the workspac
17. Advantys Config Tool Set communication parameters on Advantys STB and FTB Create application program using Unity Pro Parameterize Advantys STB online Configure visualization HMI using XBT L1000 software Proceeding in the sequence described above will ensure that the relevant information can either be imported directly or entered manually from the previous action Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Introduction TeSysU Power base LUB12 Control unit LUCB 05 BL Note Note TeSysU This chapter presents the motor starter components used in this system They can be adapted according to the application motor output reversing or non reversing drive Basically the TeSys U motor control unit comprises Power base Control unit Communication module Coil wiring kit Optional reversing block limiter isolation block and other modules LUB LUF C00 LU9B 1 LUF C00 communication module with parallel wiring 2 LU9B N11C coil wiring kit The LUF C00 module with parallel wiring enables motor controls to be connected to the I O modules of PLCs quickly and without the need for tools It replaces conventional systems using a screw terminal block and single conductor wiring The module with parallel wiring collects all information regarding the states and control commands of each motor control The connection module distributes information from the PLC I O modules to each co
18. Apply 22 Configuring the hardware continued The content of blocks 1 2 7 Block 1 Output data process image and 8 can be read and written 4096 registers available to block 9 using the HMI Agreed data is exchanged with Block 2 Output table for the PLC fieldbus master via fieldbus master to HMI blocks 2 and 9 512 registers available Block 7 35 predefined island bus status registers Block 8 Input data status process image 4096 registers available Block 9 Input table for HMI to fieldbus master 512 registers available Next add the other modules 7 from the catalog STB PDT 3100 Field power supply STB DDI3610 6 digital inputs STB DRC 3210 2 relay outputs STB EPI 2145 Parallel interface STB XPE 2100 CANopen extension must be the last one STB XMP 1100 Bus termination PDT 3100 DRC 3210 EPI 2145 XBE 2100 Finally the CANopen extension is configured by selecting the devices in the catalog under Extended CANopen These are e FTB1CN 12E04SP0 12 inputs 4 outputs e FTB 1CN 08E08SPO0 8 inputs 8 outputs Addressing on the extension is performed automatically in accordance with the sequence on the bus If specific addresses are required the devices should be moved or the maximum start address should be changed Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 23 Configuring CANopen communication Adjusting the device parameters
19. B and FTB Components Master switch VCF 02GE Power supply ABL7RE2403 Continued on next page Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 7 Components continued Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Premium PLC TSX TSX P57 5634M Premium power supply TSX PSY 5500 Sensor 24VDC Alarm relay 110 220V supply PG protective ground Schneider Electric ENNAN Display LEDs Eject button for PCMCIA SRAM card Terminal port TER Slot for a memory expansion card PCMCIA Slot for a communication card PCMCIA RJ45 connector for Ethernet connection USB port RESET button Continued on next page Components continued Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 TeSysU motor starter LUB12 LUCBO5BL LUFCOO LUSBN11N The power related components are oriented by the motor used Magelis HMI XBT N401 LUB LUF C00 LU9B Type AC motor Size Application specific Liaison RJ45 1121314 51617 814 The power must be compatible with the TeSysU motor starter triggering unit Front face SubD25 serial interface 3 wire terminal for 24 V DC supply MiniDIN printer connection to be used later Schneider Electric Continued on next page PDT 3100 DRC 3210 EPI2145 ABE 27100 continued Advantys STB Ethernet bus adapter STB NIP 2212 1 connector
20. REW TYPE TERM CONN 20 STBXTS1110 CONNECTOR I O 5 SCREW TYPE TERM CONN 20 Lo STBXTST120_ CONNECTOR NIM 2 SCREW TYPE TERM CONN 10 STBXTST130_ CONNECTOR POM SCREW TYPETERM CONN xBTz968 HicabletoAGvans STB r s Progamming O oo FTBTONTZEOESPO DIGITAL VO 24 V DC 12 IN 04 OUTIP 67 CANopenbus FTBTGNOSEDESPO DIGITAL TO 24 V DC 08 INOS OUT IP 67 GANopenbus FTXDP22x Power supply cable ex stands toreng J e T xx stands for length Exen CANopenbustemina on ooo C TesysUpowerbase Turco Communication module with paraten J USENTIN Colwingt TURo Connection cable for comectng Teses J Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 46 Component Features Premium PLC aj ALAA JALNA Premium PLC TSX P57 5634M I O capacity Data register Controller channels Max number of bus network interfaces Integrated interface Programming Phaseo power SNL supply SM E etemesaniqee Phaseo power supply ABL7RE2403 Input voltage Output voltage Output current Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 2040 digital I Os 512 analog I Os 64 intelligent channels 640 KB integrated Max 7168 KB via PCMCIA 30 4 networks 8 AS Interface 1 CANopen bus via PCMCIA 5 fieldbuses INTERBUS or Profibus DP Ethernet TCP IP Unity Pro 100 to 240 V single phase 50 60 Hz 24V 3 0 A up to 10 A
21. S 6 E GHD 1 NIG 3 mh E nenin TXD tra amit data RAD receive data DSR data set ready DTR data terminal ready RTS request to send CTS clear to send GND ground reference NC not connected CAN ground 2 CAN low CAN high CAN ground CAN low cable shield CAN high Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Advantys FTB Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 CANopen bus connection cable FTX CN32xx Note xx stands for varying lengths The FTXCN3210 cable is used for the connection Provided that two FTBs are directly connected to one another the cables can be used as they are Note If on the other hand a connection is made to the ATV junction box or Advantys STB one of the connectors must be removed and the cables attached separately CANopen bus termination FTX CNTL12 Power supply cable FTX DP22xx Note xx stands for varying lengths Schneider Electric TeSys U Advantys connection cable LU9R10 Used to connect the Advantys STB EP12145 module Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Advantys module STB EPI2145 Communication module LUF C00 parallel connection Connection cable LU9R10 The STB EPI 2145 is an Advantys STB special module that establishes parallel cabling between an Advantys STB and up to four reversible TeSys U units Each of the four channels on the S
22. TB EPI 2145 comprises two outputs start forwards and start backwards and three inputs ready for operation run message and error status This combination precludes cabling errors Schneider Electric Introduction Function Layout Implementation This chapter describes how to initialize parameterize program and start up the system Functional description 1 For the purpose of operation the PLC must be started and there must be an Ethernet connection to the drive island i e the Advantys STB 2 As soon as the power is switched on the drive island devices enter the initialization phase The IP address is taken from the PLC address server and the CANopen extension is started 3 The entire island is controlled via this PLC For this purpose the STB and FTB input and output values are transferred between Advantys STB and the PLC Data is also exchanged between the HMI and the PLC via Advantys Drive island data can still be displayed without a PLC 400 VAC ee Gn eSys U Gaz oSysl TeSysU i Premium PLC i 3 m TeSysU CAN Open Magelis HMI Modbus w Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Order of tasks Proceed as follows to optimize the setup time of the individual products 1 2 9 6 Set up the TeSysU motor starters Configure the I O platform module assembly parameterization etc using
23. TD_EM2145 8503 STO_EPI2145 1504 STR_EPI2145 1505 SIR EP145 Sis STB EPrz45 1507 STB_EPI2145 1508 STB_EFIZIG5 LT STB_EPIZT4S 4ADY STB _EPIZ145 4AN STD_EP2145 4FLT STB E2145 1503 STR_ERIZ145 510 STA EPI2148 9511 STB_EP 2145 8512 STO_EPi2145 00 STR EA2145 ECO S18 EP145 ECOG STB EPI2145 ECH SOCSHSCSCSHSOCSCSCHSSCHSSSCHCHSSSOSCSSHOSCSCECSESCSCSCOOSCCOOE 1 WORD TO BIT HME_PLC Opin ato mere e2 ets wre mets mts wry ere e to 0IT10 nities RITI2 iTi iT19 TeSysU No 1 OG Ready OG Fault Object Properties Push Button FTA_ORFORA_OUNI N1 pouT Auto ede y IN FTR_SSEORA_OuMI 4IN1 QUT Auto ede IN BIT13 FTS_CSE0BA_Ouv3 7 1N1 AvtoMote 4 IM EDT w ODT FH IODOT irgu 7 of D01310 Input 2 of DDI3510 irea 3 of DDIJ10 ingas 4 of OD ISRO ingad 5 ft DDIS510 Input of DDI3510 State of Ings 1 DDI2610 State of Irgat 2 DDI 10 State of Ingad 3 DDI3610 State of Ingu 4 DD13810 State of Input 5 DDIZ610 State of Ings 6 DD13510 TeSys 1 Rendy JE Piel a TeSy 1 Aun E127 45 TeSyl 1 Fauk EPi21 65 Tasya 2 fead EPEZ1 45 TeSiyal 2 Run E171 5 TeSys 2 Fed EP105 TeSyall 3 Meady EPR Tay J Aun EP215 State of Irgat 1 EPIZ1 45 State of Ingat 2 EPIZ1 5 State of Input 3 EPIZ1 45 State of ingat 4 EPI21 45 State of Irgat 5 EPIZ1 45 State of Ingad 6 E PT1 5 State of Inger 7 EP12 25 State of Inout O EPI2145 TeS Fa EPIZ1 45 TeSys 4 Fi
24. a ppan ca a porion cl i raap mcd ir ave Caland coe patar r el ba pocia be the Tein Hr undies a E General Premium PLC TSX P57 5634M HMI Communication The methods of communication below are used between devices e CANopen e Modbus TCP e Modbus e Parallel cabling CANopen is used as an extension to facilitate communication between the Advantys STB and the fieldbus devices Advantys FTB Modbus TCP is used for communication between Advantys STB and the PLC The Ethernet cable is used either for the connection via a hub or switch or for a direct connection with a crossed Ethernet cable Modbus is used between Advantys STB and the HMI Parallel cabling uses a pre assembled cable to connect the I O island to the motor starter This rules out the possibility of cabling errors 1 Serial link between PC with Unity Pro and PLC TER AUX using cable TSX PCX 1031 switch position 0 2 Alternative connection between USB interface on the PC with Unity Pro and the PLC using connection cable UNY XCA USB 033 3 The Ethernet interface is used for the IO scanner and other PLC services It can also be used as a programming interface Unity Pro A switch or hub and an Ethernet cable are required to establish an Ethernet connection Connection cable XBT Z915 Used for programming the XBT Z915 HMI XBTN via the serial ss interface on the PC with HMI software XBTL SubD25 Premium and
25. an be used to monitor the Ethernet interface To do this specify a variable name in the data editor and assign E COM _ETHCOPRO as the type Also the Ethernet interface address is entered as the address This is CHO0 1 3 in this example The content of the structure can be looked up in Unity online help Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Creating the application program Note The creation of the application program is only described here in a general sense Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 First you need to declare variables and assign them to input and output data of the drive island assuming that you do not intend to make use of direct addresses Individual variables have been used for the inputs and outputs in the example program The application program is now programmed and depends on the requirements of the machine or process A graphical interface and animation tables can then be created to be used for startup Veriabler DOT Types Function Blocks OFB Types CC STB 00W10 INT 570 _DDI3610 en STO _DDI610_IN09 STR D01610 INOI STB _DDI10 INS STD_DDIG10 Ms STB_DDIZ10 1501 STR ODI3510 1502 STB D01510 1503 STB_DDI3510 1504 STB_DDI3610 1505 STB DOI310 1506 STB_EPI2145 TADY STB EP45 IAUN STB _EPI245 FLT STB_EP2145 ey S18 EA7145 AUN STB EPI7145_ 2FL STO EP245 0r STO _EPI2145_3AUN STR_EPIZ145 501 STB _EPIZ145 S0 S
26. application or parts of it can be exchanged with other software in your project The converters integrated in Unity Pro automatically convert PL7 and Concept programs into Unity Pro programs Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 52 Advantys configuration A software L oa veal el Sel ware Mii Yesias do Eid 7 a Kiar Advantys configuration software An Advantys STB system is configured by e Parameterizing all the I O modules on the Advantys STB platform digital analog and intelligent modules with standard functions Parameterizing the reflex functions executed at island level e Setting these parameters using the Advantys configuration software STB SPU 1000 This software can also be used e To optimize island performance by specifying priorities to be applied when processing module data e To add preferred modules or standard CANopen devices such as FTB OTB and ATV31 e o check that the configuration complies with the design guidelines and to check the current consumption e o change the module s standard functions Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 53 HMI software XBT L1003 The XBT L1003 configuration software can be used to develop dialog applications for all the HMlIs in the Magelis range The XBT L1003 software should run on any IBM compatible PC with a Windows operating system The applications produced using the XBT
27. d Online Options Window Help new workspace New Workspace Strg h Cae Open Workspace Save workspace Gopr Workspace Ta Glose Workspace To do this you must specify the mper z path the workspace name and the name of the first island Name Name STB body ce Workspace File _ sland File Location Name with path d DATA Advantys el d DATA Advantys4S TB body is gt l Name with path d DATASAdvantys STBSSTB aiw gt l Cancel _ Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Configuring The STB NIP 2212 Ethernet the hardware network interface is selected in the catalog under Network as the starting module Double click on this module to open the Parameters view The maximum address of the CANopen extension 82 in this example can be adjusted here The number of registers every five words in this example to be exchanged between the PLC and HMI via the Advantys module can also be specified Module Help Configure object dictionary entries Result Modbus Register 40000 Block 1 to Advantys STB 44096 Output Process Image AAI e Ss Block 7 Advantys STB Daignostics Block 8 Advantys STB 49487 Intput Process Image 49488 F Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 2x Hexadecimal Max node ID on the CANopen extension 32 Cancel
28. e does not match the configuration in the connected island Please select one of the following options Upload 3 Cancel al x g P The island must be in Reset state before starting a download Caution This z s y Will stop all processing in the island Do you want to reset the island Downloading 33 305 packets Advantys No response recerved from the island Please check the cable the connectors and the connection settings The island may have been reset to defaults Default values S600 6 5 1 Continued on next page Schneider Electric at Downloading the configuration continued Advantys STB Specifying the IP address 7 Once the connection has been anne options Window Help re established you can start i the island by selecting Run from the Online menu or pressing the equivalent button Pi Connect y Disconnect Gonnechion settings e Configuration Port Settings E top Reset Download into the Island Upload From the Island Store to SIM Card Protect Force 4ubo configuration Test Mode a Module Diagnostics 4 1 2 Image Animation Confirm the prompt Following eE gt i successful startup the E Ready to set the island to Running state Caution This will activate 1 0 following message will appear processing Please confirm in the output window No errors Island fully J _ Canet operational The type of IP address assig
29. ewachy EPRCT a TeSys 4 Run EP127 45 TeSurl 4 Fak EARE State of Ingat 9 EPI21 45 State of Irgat 10 ERIZ1 45 State of ingat 11 EPI21 45 State of Input 12 EPI2145 Echo of Output 1 EPRI Echo of Outpt 2 EPIZ1 OS Echo of Oidped 3 JEPIT AS Echo of Outpt 4 EPID 45 OUT Pe GTG_FPIl144_ gt 14 or OUT STR_EPID146 7 on or IEF OUT f STREP 145 _A8F 3 BIT_TO_wWOR imro out i mitt SBT ers ipit mrs nit Rity Q1 fA Mode Bire jbity wre Ditti j mT 2 TeSysU No 1 eo Ready QG faut fo fo Animation Animation Type Control Controlled variable Variable Screen_1 F x Type BOOL Comment m Control element style M Graduation IV with latching Text si B order Layout Cancel Schneider Electric 6 pp ly Help TeSysU No 1 OG Ready Fat ru Ao Start F fo 35 Downloading a program Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Upon completion of programming the entire project must be built To do this select the relevant menu item or button Depending on the connection used you can select UNTLW0O1 for a Uni Telway connection or USB for a USB connection In both cases the PLC SYS address should be used as the standard system address A connection can also be created via TCP IP ifa program with an IP address is already running
30. fic product documentation On the contrary it offers additional information to the product documentation for installing configuring and starting up the system A detailed functional description or the specification for a specific user application is not part of this document Nevertheless the document outlines some typical applications where the system might be implemented Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Abbreviations am human Machine interlace OCO OSOS S SOS Psu Porsu OOOO SSS inputOuiput SSCS inpulOutput VSD VVD Variable Speed Drive Variable Velocity Drive Premium Name of a Schneider Electric PLC Unity Pro Name of Schneider Electric PLC programming software Magelis _ Name of Schneider Electric Human Machine Interface Name of a Schneider Electric range of power supply units TeSys U Name of a Schneider Electric distributed I O system Small Terminal Block Application example Source code Introduction Examples of the source code used to attain the system function as described in this document can be downloaded from our Village website under this link Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 2 Typical applications Introduction The following chapter describes some typical applications or partial applications for this system Application Description beme Motor control Used for starting and pro
31. fig 110 220 VAC TSX P57CD 02 y 57 0 128Kb Program Config 24 VDC Next you should modify the position of the CPU by Lia dragging and dropping and ee insert the correct power Brin torre E 1 2 TSX P57 5634m supply Now save the project e EN Derived e Types EN Derived FB Types E jf ariables amp FB instances E ry Communication e i ee Tables i EA a Screens ra Documen tation Continued on next page Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 30 Creating a new project continued Configuring Ethernet communication Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Adjust the number of I O data items The peak values are used in this example First select New Network under Communication Network in the project browser In the Add Network window specify Ethernet as the network type and enter a name for the network under Change Name Click OK to create the network 0 1 TSX P57 5634M 57 5 7Mb Program Ethernet TCP IP USB Unitelway overview M Configuration Animation VO objects m Operating mode Size of global address fields ZM 512 ZMW 2048 KW 256 I Memory protect I7 Automatic start in Run 45 128 SW 168 Jv M Wi Reset on cold start m Memory cards r No memory card se
32. hannel 3 i Channel 4 k Channel 5 i Channel 6 Channel 7 Channel 8 Filter 16 Input Lines Error Mode 16 Output Lines Error Yalue 16 Output Lines Filter 16 Output Lines Module Help s elect the parameter channel value Schneider Electric 24 I O assignment You can use the I O Image Overview menu item located in the Island menu or the equivalent icon to call the function for assigning the I O to the memory areas The information concerning the selected data is displayed in the description field Alternatively the project can also be printed out The printout will contain the same information Inputs e Advantys STB FTB from 45392 to 45411 20 words e PLC gt HMI from 49488 to 49492 5 words Outputs e Advantys STB FTB from 40001 to 40004 4 words e HMI gt PLC from 44097 to 44101 5 words Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Island Online Options Window He God Rall a 4dd Annotation Delete Annotation Strg dd Module amp Module Editar is T Reflex Editor ste Build Lock eb Resource Analysis STO Image Overview Baud Rate Tuning Island Properties Abie Image Overview Fieldbus Image Modbus Image Input Data Input Reg 45392 Bit 0 Digital Input STBDDI3610 1 xx 17371 Channel 1 Input Data Output Data 7 6 aa S 4 4 4 sot ot S 232
33. haseo_EN doc Juni 05 Schneider Electric Simulating the application Transfer to the operator terminal Display pages Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 The application can be simulated offline without HMI connected using the simulation function of the XBT L1003 software XBT L1000 XBTN_401 dop File Edit View Page Configuration Transfers Simulation Window F PHT Saredahee F 6 ET ani gj j In order to download the application from the PC to the Magelis XBT N401 you will need to connect the XBT Z915 communication cable Select the menu item Transfers gt Export gt To Terminal After a short delay a popup menu will appear asking whether you wish to continue with the download The Page Tree window contains information about the display pages and their connections i XBT L1000 XBTN_401 dop File Edit View Page Configuration Transfers Simulation Window D k eMe S amp Import Shift F 11 XBT L1000 X The command Export will destroy the application contained in the connected terminal Continue the Export Abbrechen S lo x Type Application 4 Pages H 2 Nol2 ie 1 Main 3 No34 a m 3 No34 fe 2 No12 bee 1 Main A 4 Auto fp 1 Main Continued on next page Schneider Electric 43 Display pages continued From the individual pages other pages that have to be configured accordingly can be called Impu
34. lected Default values B No memory card selected Maximum values Project Browser Ta Structural view P Station EP Configuration EP Derived Data Types EP Derived FB Types w ariables amp FB instances Q Communication New Network B Program Y Anant 7 Add User Directory EP Operator S Add Hyperlink 2 Documenta zoom out Expand all Collapse all Add Network Network Comment List of available Networks Ethernet x Change Mame 5634 Abbrechen Hilfe Project Browser ta Structural wiew Wy Station H wert H Configuration Buer E Derived Data Types jase B Derived FB Types Hiem TEP Yariables amp FB instances rece Communication i Networks ee A E B Frouting T Open Sata TEP Program Export i seseegnee E Animation T Delete Bsc zy Operator Sci a ER Documentat dd User Directory Add Hyperlink Schneider Electric Continued on next page 31 Configuring Ethernet communication continued Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Open the network and make the following settings in the sequence described e Select the model family expanded connection The tool tips show the devices that belong to each model family Specify the IP address and subnetwork mask Activate the address server and I O scanning Next click on the Address Server tab and enter the MAC address of the
35. lse command Toggle command rite Bd Help The configured pages are shown below AUTO or MANU mode can be selected on the start page From here you can switch to the other pages The three state indications for the first two TeSysU motor controls are shown here The drive can also be switched on and off in Manu Mode As above for numbers 3 and 4 only Continued on next page page Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 44 Display pages All of the drive s run messages continued are shown on this page as is the PLC s value in seconds Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 45 Addendum Detailed components list peona ABL7RE2403 POWER SUPPLY 240V ACIPH24VDC3A J WCFO2GE EMERGENCY OFF WASTER SWITCH f TSXPS75634M Premium CPU 640KBINTEGRETH f TSXPSYSs0M 175 230 VACI65 W power supply J TSXRKVEEX Expandabiebackpiane 8 PTSXTLYEX Terminating resistors Aande J o oo TSXPCKI031 Communication cable mutttunctonal J UNYXCAUSB033 Communication cable USB optional f POWER SUPPLY 24 V DC PDM STAND Cl STB NIP 2212 BUSCOUPLERETHERNETNMSTAND STB XCA 4002 CONFIGURATION CABLE RS232 SUBD HE13 2M CANopen extension module CF STBXBAIO00 BASEVOTYPES27 MM STeXBAZ200 BASE POM 18MM C Ld LD D E STEXMPHO0 BUS TERMINATOR VODULEISLANDBUS lt BASE I O TYPE2 18 MM STBXTS1100 CONNECTOR I O 6 SC
36. me finvalid project Version jo 0 22 Version Last Build 18 02 2005 11 32 53 Last Build r PC Project r kur x 9 PLE Project i Name Station Version 0 0 22 Last Build 16 02 2005 11 32 53 Confirm Run on this Project bbrechen Schneider Electric 36 Parameterizing When the application program Advantys STB is running in the PLC the online BOOTP server is also active Following an Advantys STB Power Cycle the IP address is transferred and the island can be reached using this address and a Web browser The default login is USER and the password is also USER The password can be changed in the Security area The master configurator and the master controller can both be accessed in the Configuration area The following settings should be made in order to use an HMI on the CFG port Master Controller Reservation Time Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Gi Welcome to EOC Microsoft Intemet Epione Be Gi Wew Footer Too Hele l Hek e a ED l Aeh ries eda Bhs as Bienne i i Schneid cocker Ethernet Network Interface Module Configuration and Diagnostics Enter Dentech Frampais Espanol Ttaliann Sheer Hertie Tae 1008 Sd i Telemecanique Micrsenft Internet Eher Ble Gt Mew Foes Took Hee oe D A l Ah rr ee ee Aakiress E bet 1 1 2 eure fale pie cur oem configuration jen SIB NIP 2212 STANDARD Sapport Seray
37. nment is set via the rotary switches on the NIP 2212 island head Each of the rotary switch positions that can be used to specify a valid IP address is indicated on the housing of the STB NIP 2212 There are a total of four different methods for assigning addresses 1 Assignment of the address via BOOTP 2 Assignment via DHCP 3 Assignment of a fixed IP address via the NIP 2212 Web page 4 Conversion of MAC address into an IP address Within the context of the ROCEKANE example project the address is assigned using the BOOTP mechanism as the PLC s Ethernet interface has a BOOTP server making this the simplest method To use the BOOTP method you must set the top rotary switch to the 0 position and the bottom one to BOOTP INTERNAL f BOOTP Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 28 Advantys FTB The CANopen address and transfer rate are set manually on the modules via rotary switches There are two rotary switches for the address and one for the transfer rate In Specifying the the example software both FTB modules are configured with the addresses 31 and 32 address and and the transfer rate is set to 500 0 kbps transfer rate Address 10x Address 1x Rotary switch position Transfer rate Autom recognition 10 kbps 20 kbps 50 kbps 100 kbps 125 kbps 250 kbps 500 kbps 800 kbps 1 Mbps Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Elect
38. nnected motor control The following points should be taken into account when selecting components 1 A24 V DC LUCx xx BL control unit must be used The BL extension should be observed 2 There are different versions of the coil wiring kit which depend on the power base LU9B N11C should be used if the power base has one direction of rotation LUBxx and LU9M RC should be used if the power base has two directions of rotation LU2Bxx Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 20 Advantys Introduction This chapter describes how to configure the I O platform The Advantys configuration software is used for this purpose Proceed as follows 1 Create a new project workspace 2 Configure the hardware network interface power supply and I O modules 3 Configure CANopen extension communication baud rate 4 Adjust device parameters reset inputs settings etc 5 Download the configuration to the Advantys STB General The address and transfer rate must be specified for all the devices on the CANopen extension It is important to ensure that the addresses run consecutively in descending order starting with 32 which is the maximum start address The maximum start address can be adjusted between 8 and 32 using the Advantys software see Advantys STB Specifying address and transfer rate Creating a After starting the Advantys new project software you must create a File Edit view Islan
39. ric 29 PLC Introduction This chapter describes how to create a PLC program including the logic for the drive island using the Unity Pro software Proceed as follows to integrate the PLC 1 Create new project and select hardware 2 Configure Ethernet communication 3 Create application program logic 4 Connect PLC and download program Creating a After starting Unity the first thing you need to do is create i a new project When doing so File View Tools PLE Help you must select the correct panew PLC Open Chrlea new project Exit New Project Premium 00 Premium i Lp TSX P57 0244M 57 0 128Kb Program CANopen i ie TSX PS 104M 57 1 224Kb Program Unitelway TSX P57 154M J 57 1 224Kb Program Fipio Unitelway TSX P57 1634M 57 1 224Kb Program Ethernet TCP IP Unitelway i o TSX P57 204M 3 57 2 768Kb Program Unitelway in TSX PS7 254M 3 57 2 768Kb Program Fipio Unitelway i TSX PS7 2634M 3 57 2 769Kb Program Ethemet TCP IP Unitelway TS PS 304M 3 57 3 1 75Mb Program Unitelway TS P57 354M 00 57 3 1 75Mb Program Fipio Unitelway ov TS PS 3634M 57 3 1 75Mb Program Ethernet TCP IP Unitelway coe TSX PS 454M 57 4 2Mb Program Fipio USB Unitelway ove TSX PS 4634M 57 4 2Mb Program Ethernet TCP IP USB Unitelw TS P57 554M 57 5 7Mb Program Fipio USB Unitelway 57 5 7Mb Program Ethernet TCP IP USB Unitelw TSX P57CA 02 57 0 128Kb Program Con
40. rive island components means that it is possible to house them in a control cabinet with the following approximate external dimensions 500 x 300 x 200 mm WxHxD The XBTN and the master switch can be installed in the front door for operation there Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Installation Introduction This chapter describes how to install the hardware and set up the software for the task associated with the following applications Layout LB BP ISA I ial A as T H Note Each of the drive island motors is controlled separately by the PLC The input signals are imported using the Advantys and the I O modules FTB with IP 67 protection The outputs of these modules are used to control additional devices e g valves lamps etc Cross island data can also be communicated to the PLC and displayed on the local HMI There is an option to display local island data without a PLC Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Hardware General e For assembly purposes the power supply and Advantys STB require a top hat rail e The motor starters can either be attached to a top hat rail or to the mounting plate directly e The other devices can be attached directly to the mounting plate e 400 230 V AC cables connect the master switch power supply PLC and motor starter e The 24 V DC cable is used between the power supply HMI Advantys ST
41. rt address for reading data from island corresponds to 4xxxx in words C a na in MW C a Ree island corresponds to 4xxxx C a in words Note The length of the read and write areas are based on the island s I O data image Regarding the island the entered start addresses must be reduced by one in Unity Three configuration sequences are used Area no 3 can be combined with area no 1 However to achieve greater clarity this was not carried out in this example The progression of a signal from the HMI to Advantys and on to the PLC and back is shown here as an example Premium PLC Advantys STB Magelis HMI MW9488 Bit 8 set auto manu MW4097 gt Bit 8 view auto manu auto manu MW4099 value PLC seconds Continued on next page Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 33 Configuring 7 Now close the configuration and confirm acceptance of the changes when the Ethernet prompt appears communication continued The configured network must be assigned to the hardware To do this switch to the Hardware view and double click on the CPU network connection The window opposite appears The following three settings should be made and then applied 1 Select the channel in this example channel 3 2 Select the function in this example ETH _TCP_IP 3 Select the network connection the configured connection In Unity an existing structure c
42. stited with ts Cancel Help Continued on next page Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric 41 Creating text Select the source target from WEZ objects the Equipment drop down continued list Enter Advantys here Equipment MASTER i 19488 i Onimo F i eM Wie Cancel n the first screen bit 8 o as word MW9488 is used Format B Symbol a Advanced symbols gt gt On the second screen the whole word MW4099 is used Equipment MASTER x TT pd Format Word Different formats are available NNN al for the display The first or Value Text max lenath 3 ok second text is displayed here set manu Cancel depending on the bit state Help set auto Characters As well as the text which has been converted from a value the value itself can also be displayed Paste Add Number of values Delete Default text it value The tab also indicates whether the variable is read only write only or read write General Options Condition Automatic Digits after decimal point Conversion XBT 1 xPLC 0 Entry Protection Access by password m Write enabled C With Without Te ad 4 i p orstant Ube fe Constant Cancel Help Premium and Advantys TeSysU and P
43. tecting pumps Material Used for starting up and controlling the conveyors conveyors in packaging machinery Water Used for controlling and monitoring management water pumps in water treatment plants Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Overview Layout Architecture The system concerned is a PLC which is used to control a local drive island The island consists of an I O platform four motor starters with motors two external I O modules and a HMI Other units can be added if required Modbus TCP is used to connect the drive island to the PLC CANopen is used as the island fieldbus A pre assembled cable is used between the motor starters and the I O platform The HMI is connected to the I O platform directly The island is supplied with 400 230 V AC Safety is ensured via a master switch 400 VAC o Modbus TCP PS TeSysU Premium PLC TeSysU 3 TEXTI ISPL 2 x 9 BTN401 0009 Magelis HMI Premium and Advantys TeSysU and Phaseo_EN doc Juni 05 Schneider Electric Components Dimensions Hardware e TSX Premium PLC e Phaseo power supply e TeSysU motor starter 4x e Magelis XBTN HMI e Advantys STB remote I O e Advantys FTB I O module IP 67 e AC motor 4x Software e Unity Pro 2 0 2 PLC e Advantys configuration software 1 90 remote I O e XBT L1000 4 3 HMI The compact size of the individual IP20 d

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