Product Description Safety Instructions Operating Instructions for
Contents
1. uunuesssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 12 5 3 Rinsing the BINKS airless pumbp cec ce e cec recette rece anna 13 5 4 Preparing and adjusting the spray material eeeeeeeeeeeeeeeee 14 oee r p ii o RER NEE A A 14 5 6 Work Stoppages 2 02 ae 15 6 SHUT DOWN C ee eier 16 f CLEANING YOUR BINKS UNIT 16 8 MALFUNCTIONS POSSIBLE CAUSES AND REMEDIAL MEASURES 17 8 1 Compressed air supply unit uussssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnn nn 17 8 2 Pneumatic drive and control system unit eee 17 8 3 Spray material Pump unit na 19 8 4 Suction system unit E 19 9 INSTRUCTION MANUAL 2 22 ae 20 10 COMPULSORY TESTING 5 3 S12H ee ee 20 11 TEST DOCUMENTS nes 21 12 SPARE PARTS LISTS Be ee 22 13 RECOMMENDED GUN unse 43 14 EC DECLARATION OF CONFORMITY 222uu4444220000200000nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 44 15 WARRANTY STATEMENT anne ee 45 BIfIKS 1 DESIGNATED USE BINKS airless pumps are used exclusively to output and apply spray material Any materials can be sprayed if they are approved by spray material manufacturers for use with airless spraying equipment These include Water thinnable lacquers and paints Solvent based lacquers and paints Base paints and primers Micaceous iron ore Zinc2. 0114 014165 0114 014216 0114 014164 0114 014165 0114 014170 Vorbehaltl Techn nderungen P P P P HK trolley type 02 frame wheel wall holder cpl wall holder nut washer Screw nut washer Screw 36 BIfIKS Ersatzteilliste spare parts list Ersatzteile Wandhalter spare parts wall bracket ees po ow pcs wall bracket assy type 02 wall bracket screw washer nut Vorbehaltl Techn nderungen 37 Ersatzteilliste Spare parts list BIfIKS Druckregler air regulator 3 8 1 2 Aircombi 0110 011745 Druckregler Aircombi Bezeichnung 0114 009048 Einstecknippel 0110 009164 Winkelverschraubung 0114 013531 01 Druckregler kpl 0110 009049 0110 009051 0114 020291 0114 009266 0114 021608 0114 014048 OO AJ DAF WD Vorbehaltl Techn nderungen K USS et et 2X lx a X air pressure regulator Aircombi Description nipple fitting pressure regulator cpl T piece nipple pressure regulator cpl nipple valve gauge 38 BIfIKS Ersatzteilliste Spare parts list Druckregler pressure regulator 1 2 Airless 0110 009348 Druckregler pressure regulator Bezeichnung Description 0114 020291 Druckregler kpl pressure regulator cpl 0114 014048 Manometer pressure gauge 0114 019051 Druckregler pressure regulator 0114 014125 Knebelschraube mit Mutter t handle with nut 0114 009044
3. 12 months to ensure that there is no risk involved in its continued operation If the units are idle the examination can be delayed until the next period of operation The operator is obliged to register the equipment for testing and to keep written records of the results of such testing 4 2 SAFE WORKING CONDITIONS 1 The requirements of the German accident prevention and safety regulation Working with surface coating compounds VBG 23 and the German directives governing jet stream units ZH 1 406 and static electricity ZH 1 200 provided by the professional associations must be observed Every person using a BINKS airless pump must have read and understood the operating in structions in particular the chapter on Safety If work is to be carried out in enclosed areas effective technical ventilation must be provided Use only those spray material lines and airless guns that are designed for use at the relevant maximum permitted working pressure of the spray material pump Be careful that there are no sources of ignition in the vicinity for example an open fire sparks glowing wires hot surfaces burning cigarettes etc There must be a distance of at 10 11 BIfIKS least 5 m between the spray jet outlet and any possible source of ignition the spray mist is ig nitable and there is a risk of fire or explosion The spray material leaves the nozzle under pressure Do not direct the spray jet towards
4. for example a consistency of 19 DIN4 sec is pre scribed but the measurement is 24 DIN4 sec you must add some more thinners and make the measurement again We recommend that once you have used it you clean the dip measuring cup immediately so that it can be used again for the next measurement Because two filters are used in the BINKS airless unit a suction filter and the high pressure filter it is not necessary to filter the spray material before working with it If particularly high quality coating work is involved you can also use a gun filter from the BINKS accessories range 5 5 START UP 1 Prepare the BINKS airless pump for start up in accordance with section 5 2 and if necessary rinse in accordance with section 5 3 BIfIKS Close the high pressure filter relief valve Immerse the spray material pump or the suction system in the spray material to be used for working Place the high pressure filter return pipe in the tank Then open the high pressure filter relief valve Open the ball valve for the compressed air supply and use the pressure regulator to set the compressed air supply to 1 bar The material spray pump will now draw in the spray material The spray material flows back into the tank through the high pressure filter the high pressure filter relief valve and the return pipe Point the airless gun into the tank Unlock the safety lever on the airless gun Operate the airless gun take off and close the high
5. packing for solvent paint materials Part no 0114 014477 Consisting of PTFE Leather packing Standard packing for waterborne paint materials Part no 0114 018924 Consisting of PTFE packing Lower packing Mixed standard packing for solvent paint materials Part no 0114 014476 Consisting of PTFE Leather packing Standard packing for waterborne paint materials Part no 0114 018925 Consisting of PTFE packing Packings for high strength and corrosion materials Upper packing Mixed high strength packing for solvent paint materials Part no 0114 016285 Consisting of PTFE high strength Leather packing High strength packing for waterborne paint materials Part no 0114 016283 Consisting of PTFE high strength packing Lower packing Mixed high strength packing for solvent paint materials Part no 0114 016286 Consisting of PTFE high strength Leather packing High strength packing for waterborne paint materials Part no 0114 016284 Consisting of PTFE high strength packing Note To the high strength packings graphite is added to the PTFE This improves the lubrication quali ties High strength packings are not recommended for bright finish paint Graphite can change the colour of the finish paint If you need special packings without graphite admixture please contact your dealer Our pumps are supplied fitted work sided with mixed packing for the application of solvent paint BIfIKS 3 TECHNICAL DAT
6. pressure relief valve The spray material will now flow through the high pressure filter the spray material line and the airless gun back into the tank Release the airless gun take off and set the working pressure at the pressure control valve of the pressure reducer 3 Before carrying out any coating work we recommend a test spray e g on to paper or wood Only if the test gives you the desired result should you start to coat the actual object Make sure that the edges and the fringe areas of the object to be coated are also given an even coating 5 6 WORK STOPPAGES e f working with 2 K spray material you must note the given pot life and follow it precisely Within this time the unit must be carefully cleaned and rinsed with the recommended solvent There must be no residue left in the spray material pump the high pressure filters or the airless gun e When work is stopped the safety lever of the airless gun must be locked For work stoppages of between 10 and 30 minutes please proceed as follows A Wear eye protection 1 2 3 Lock the safety lever on the airless gun Shut off the compressed air supply by closing the ball valve Briefly open the high pressure relief valve taking care that the return pipe is not pointed at oth er people or at yourself until the pressure has reduced Then close the high pressure relief valve again Clean the outside of the airless nozzle from spray material residue as BIfI
7. rich paints Epoxy and polyurethane paints Oils Liquid synthetic materials Wax based underbody sealant materials Low solvent and solvent free spray material Please observe the working guidelines and safety instructions supplied by the spray material man ufacturer You should avoid using abrasive granular spray material Such spray material can cause heavy wear and tear on the valves and packing sets of the material pump and on the nozzles used on the airless ATTENTION BEFORE STARTING UP PUMP FILL UP LUBRICATION FLUID FOR WATERBORNE PAINT 0114 014871 FOR SOLVENT PAINT 0114 009433 EIr ca 2 BRIEF DESCRIPTION cricure 1 1 Pneumatic drive 11 High pressure filter 2 Compressed air supply connection piece 12 High pressure filter relief valve 4 Spray material pump 13 Return pipe 5 Suction system 14 Grounding terminal 7 Compressed air control valve 15 Spray material outlet connection piece 8 Pressure reducer 16 Grounding terminal if used without HP filter 10 Release agent chamber BIfIKS Comments on figure 1 The pneumatic motor 1 drives the BINKS airless pump An airflow controller in the pneumatic drive applies compressed air alternately to the pneumatic motor piston This sets the butt plate moving upwards and downwards The pneumatic motor is flange mounted directly to the spray material pump 4 A moving axle connects the pneumatic drive butt plate to the double piston of the spray material p
8. spraying work not to direct the jet towards the BINKS airless pump unit Dispose of cleaning and spraying material waste in accordance with the information provided by the respective spray material and solvent manufacturers If work is interrupted to change the nozzle for example lock the safety lever on the airless gun Release pressure from the system BIfIKS 4 3 PARTICULAR DANGER SPOTS 1 The flow of material escaping from the airless gun is under great pressure and thus has a powerful cutting effect You must therefore never point the airless gun at yourself or any other person animal or plant Never touch the spray jet with your fingers or hand or hold them in front of the airless Note If the cutting effect of the flow of material causes injury seek medical advice immediately Tell the doctor which spray material paint and or solvent thinners was involved and provide the relevant information from the manufacturer as per the safety data sheet supplier his phone number the material number 2 The escaping spray material generates recoil power You must therefore always hold the air less gun securely and make sure that you have a well balanced stance 3 In enclosed systems or systems which are under pressure where aluminium or galvanised parts come into contact with the liquid there can be dangerous chemical reactions if 1 1 1 tri chloroethane methylene chloride or other solvents containing hal
9. 4 013957 Si Ring JS40 F hrungsbuchse O Ring 8x1 5mm kpl Vorbehaltl Techn Anderungen 31 Ersatzteilliste spare parts list BIfIKS Dichtungssatz Luftmotor seal kit air motor LM 105 75 0114 018697 4x N gt 3x 0114 013954 0114 014608 O Ring O Ring 19x1 8mm 11x2mm 1x SI gt J 0114 014380 0114 014212 Nutring Si Ring JS22 21 8x12 2x5 2mm 1x XY 0114 014421 O Ring 12 3x2 4mm 1x 0114 013989 O Ring 94 2x5 7mm 1x 0114 014359 0114 014464 Si Ring JS40 Fuhrungsbuchse kpl 2x 0114 013957 O Ring 8x1 5mm Vorbehaltlich Techn Anderungen 1x _0114 014392 F hrungsring L 32cm 2x 0114 013993 O Ring 140x3 mm f r aktuelle Ausf hrung LM 105 75 0114 013990 O Ring 105x2 mm f r alte Ausf hrung LM 105 75 32 ERSATZEILLISTE SPARE PARTS LIST S Binks Reparatursatz Materialpumpe MP38 75R repair kit material pump MP38 75R 0114 014754 Packung gem Oben 0114 014477 Packung gem Unten 0114 014476 Sattelmg Manschette PTFE Sattelring Manschette PTFE Manschette PTFE ee Manschette Leder Manschette PTFE Manschette Leder Gegenring RF Manschette PTFE 2x Gegenring RF 0114 014159 Spannh lse 18x3mm 1x 0114 014568 Zylinderslifl 32x4mm 1x 0114 014237 0114 014022 Kugel 15mm Kugel 10mm 1x 2x 0114 013834 i d Dichtung 24 5x18x2mm 0114 014269 Dichtring 52x47x2 6 1x 0114 014012 Dichtung 24x20x1 5mm 1x 0114 013946 O Di
10. A BINKS HP 6 34 EE 34 1 Air motor Air inlet pressure 8 bar Diameter cylinder 105 mm Material pump Volume double stroke 38 ccm Operating pressure max 272 bar Piston stroke 75 mm Free flow capacity nominal 2 3 Itr min Piston diameter D1 18 mm Piston diameter D2 25 mm Connections Air inlet Stem for quick disconnection or R 3 8 m Air to gun Aircombi only 90 connection for hose 8x6 or 1 4 NPS m Fluid outlet on HP filter 1 4 NPS m Dimensions of LxW xD in mm 725 x 220 x 190 bare pump The nameplate on your outfit is attached to the spray material pump Enter the data from the nameplate into figure 3 Have this information ready when you call customer service Figure 3 ITW Finishing Systems and Products Ringwood Road Bournemouth BH11 9LH England Druckluft getriebene Kolbenpumpe Packung An Leder PTFE Herstell Nr Baujahr F rdermenge Doppelhub lo Materialiberdruck max Je Wbersetzung E Lufteingangsdruck max Ire ITW Finishing Systems and Products Ringwood Road Bournemouth BH11 9LH England Phone 44 0 1202 571111 Telefax 44 0 1202 581940 Internet www itwifeuro com BIfIKS 4 SAFETY As well as the operating instructions and the applicable legal and other mandatory regula tions relevant to accident prevention in the country of use and at the place of use you must also observe the recognised special engineer
11. Einstecknippel nipple 0114 009266 Doppelnippel nipple 0114 021608 Kugelhahn valve Vorbehalt Techn nderungen 39 e d HITIIKE he TT Ersatzteilliste spare parts list 0110 009130 0114 016061 0114 016060 0110 009131 0110 009132 0110 009133 0110 009134 0114 014916 0114 014887 0114 014876 0114 014875 0114 014877 0114 014878 0114 016058 0114 016059 0110 009065 0114 019090 0114 019091 0114 019092 0110 009103 standard HD Filter 03 kpl mit Sieb 100 M Dichtung Feder f r Siebeinsatz klein Siebeinsatz klein 30 M blau Siebeinsatz klein 50 M orange Siebeinsatz klein 70 M gelb Siebeinsatz klein 100 M schwarz Siebeinsatz klein 150 M rot Siebeinsatz klein 200 M weiss Einlaufverschraubung Auslassverschraubung Erdungsklemme Ablassverschraubung Kugelhahn Schlauchnippel R cklaufschlauch Vorbehalt Techn nderungen HP filter cpl filter insert 100 m gasket spring for filter insert small filter insert 50 mesh SS filter insert 100 mesh SS filter insert 150 mesh SS filter insert 200 mesh SS filter insert small 30 mesh blue filter insert small 50 mesh orange filter insert small 70 mesh yellow filter insert small 100 mesh black filter insert small 150 mesh red filter insert small 200 mesh white inlet screwing outlet screwing grounding clamp outflow screwing ball valve hose connection return flow hose 40 BIfIKS Ersatzteilliste spare part
12. Foot valve or plunger valve faulty or stuck Wear Dried material Replace parts Careful cleaning nec essary Spray material es cape at double piston Grooving in the slide faces Wear Replace parts 8 4 SUCTION SYSTEM UNIT Type of defect Appearance of de fect Possible cause Remedy BINKS airless pump works erratically Suction screen blocked Spray material con taminated Clean or replace suc tion screen BINKS airless pump runs but there is no flow No suction power Suction filter dirty Foot valve ball sticks to valve seat Suction system not properly screwed down Spray material pump draws air screw down properly Clean Make practicable as BIfIKS 9 INSTRUCTION MANUAL Depending on the type of application and the place of installation the operator must use the oper ating instructions to provide more details on the safe operation of the BINKS airless pump in the form of an instruction manual in the language of the workforce This instruction manual is to kept in a suitable location at the place of work and the workforce informed of its whereabouts The workforce should comply with the instructions contained in this instruction manual 10 COMPULSORY TESTING In accordance with the professional association directives governing spray equipment ZH 1 406 paint spraying equipment should be checked by an ex
13. KS 6 SHUT DOWN Once work is completed the BINKS airless unit must be thoroughly cleaned Under no A circumstances must you allow paint residue to dry out in the unit To clean the airless unit use a solvent appropriate to the spray material A Wear eye protection Close the ball valve for the compressed air supply D Make sure that the return pipe is still directed into the spray material tank Carefully open the high pressure filter relief valve to reduce the pressure in the spray material pump and in the high pressure filter Co Point the airless gun into the tank of spray material and operate the take off to reduce any pressure which may still exist in the spray material line and in the airless gun 4 Lock the safety lever on the airless gun 5 Remove the spray material pump or suction system from the spray material N CLEANING YOUR BINKS UNIT IN Inno case spray material or solvent should soak into the ground or the canalisation Wear eye protection k Clean the pump and the suction system from the outside Immerse the spray material pump or the suction system in the tank of solvent N Clean the fluid tip tip system as described in the service bulletin of the spray gun We recom mend to stock the fluid tip in solvent Co Unlock the safety lever of the airless gun without fluid tip but with mounted tip system or tip guard Operate the gun Close the high pressure filter reli
14. Techn nderungen 25 BIfIKS Ersatzteilliste spare parts list Luftmotor air motor LM 105 75 pepe e ee b ie Pcs 0114 018694 0114 014387 0114 014165 0114 014371 0114 014673 0114 014374 0114 014666 0114 014373 0114 013954 0114 014372 0114 014656 0114 014164 0114 014388 0114 014376 0114 014379 0114 014378 0114 014628 0114 014438 0114 014774 0114 014619 0114 014618 0114 014608 0114 014305 0114 014340 0114 014067 0114 014381 0114 014661 0114 014367 0114 014380 0114 014212 0114 013989 0114 014392 0114 014391 0114 014384 0114 014421 0114 014396 0114 014395 0114 013993 0114 018476 0114 014386 0114 014359 ONDA PwMN Vorbehaltl Techn nderungen Luftmotor LM 105 75 Hutmutter U Scheibe Deckel Schalld mpfer kpl Scheibe Stehbolzen Steuerzylinder O Ring Sicherungsblech Steuergeh use kpl Mutter Steuerkolben kpl Steuerachse Zentrierst ck D mpfungsscheibe Scheibe Mitnehmer kpl Sicherheitsventil 8 bar Sicherungsring Schnepperlager Druckfeder Lagerbuchse Oberteil kpl neu Gewindestift Nutring Sicherungsring O Ring F hrungsring Kolbenplatte Scheibe O Ring Umsteuerachse kpl Motorachse O Ring Zylinder Stehbolzen Sicherungsring air motor LM 105 75 cover ass air muffler cpl spacer threaded bolt ass control cylinder control housing nut control piston control axle alignment insert dampening spacer spacer carrier ass safety valve 8 bar ret
15. aining ring spacer o ring toggle toggle bearing spring bearing bush cylinder head cpl New threaded pin u seal retaining ring o ring guide ring piston plate spacer o ring guide axle cpl motor axle o ring cylinder threaded bolt retaining ring qe po c l l l PD DD PPO NM EA c Pp b i BSB wD a 26 BIfIKS Ersatzteilliste spare parts list Luftmotor air motor LM 105 75 Bezeichnung Description Verschlussschraube Dichtungssatz Reparatursatz Verschleifteil Vorbehaltl Techn nderungen 27 BIfIKS ist iste spare parts Ersatzte MP 38 75 Materialpumpe material pump material pump Materialpumpe 0114 014589 Vorbehaltl Techn nderung
16. as BINKS Product Description Safety Instructions Operating Instructions for BINKS Airless Model HP 6 34 These operating instructions are part of the equipment Please read and follow all instructions and safety precautions before using the equipment Disregarding can causes injuries on people and or damages on the unit ITW Finishing Systems and Products Ringwood Road Bournemouth BH11 9LH England Phone 44 0 1202 571111 Telefax 44 0 1202 581940 Internet www itwifeuro com Correspondance address ITW Oberfl chentechnik GmbH amp Co Justus von Liebig Stra e 31 63128 Dietzenbach Deutschland Telefon 49 0 6074 403 1 Telefax 49 0 6074 403 281 Internet www itwifeuro com Correspondance address ITW Surfaces et Finitions 163 171 Avenue des aur ats BP 1453 26014 Valence Cedex France T l phone 33 0 4 7575 2700 Fax 33 0 4 7575 2799 Internet www itwifeuro com Edition 06 08 Edition 06 08 Le BIfIKS BIfIKS TABLE OF CONTENTS 1 DESIGNATED 3 22 BRIEFDESCRIPTION nee ee 4 3 TECHNICAL DATA nu en een 8 MEC IJ ee 9 4 1 Principle of operation intended use uunuuussunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 9 4 2 Sale working Ke UU in ne ee 9 43 Particular Date 11 B START UP AND OPERATION sen 12 5 1 Grounding the BINKS airless pump nuussunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 12 5 2 Preparing to start up the BINKS airless pump
17. ay material the BINKS airless pump must be grounded in accordance with professional association regulation ZH 1 200 Germany Static Electricity before it is started up A grounding cable is included in the supply schedule 1 Grounding wire has to be mounted on the grounding terminal of the high pressure filter or if pump is used without HP filter on the middle section of the pump 2 Connect the other end of the grounding cable to a suitable grounding device e g grounding bar 5 2 PREPARING TO START UP THE BINKS AIRLESS PUMP Proceed as follows 1 Check that the lubrication chamber is full To do this open the screw plug on the filler neck of the lubrication chamber If necessary top up the lubricant Order Code for solvent paint 0114 009433 for waterborne paint 0114 014871 and close the screw plug again 2 Select a suitable filter cartridge using the table in section 2 Brief Description and insert it into to the high pressure filter 3 Attach a suitable hose to the spray material line to the spray material outlet connection piece on the high pressure filter The spray material lines in the BINKS supply programme are identified on the screw fitting with the maximum permitted working pressure and the bursting pressure The lesser value the maximum permitted working pressure must be greater than the maximum permitted working pressure of the spray material pump see 3 Technical 4 Connect the airless gun de
18. chtung 43x39x2mm 1x 1x 0114 014202 0114 013987 CU Dichtung 26x21x2 O Ring 53x2mm Rev 01 Sheet 1 1 ERSATZEILLISTE SPARE PARTS LIST BBINKS Reparatursatz Materialpumpe MP38 75 repair kit material pump MP38 75 0114 016007 Sattelring Sattelring Manschette PTFE Manschette PTFE Manschette PTFE Manschette PTFE Manschette PTFE Manschette PTFE 1x Manschette PTFE Manschette PTFE 0114 014237 Gegenring RF Gegenring RF Kugel 15mm 0114 014022 Kugel 10mm Packung PTFE unten 0114 018925 Packung PTFE oben 0114 018924 o n 0114013946 0114 013987 0114 014269 O Dichtuna 43252 O Ring 53x2mm Dichtring 52x47x2 6 Dichtung 43x39x2mm 2x 0114 014159 Spannh lse 18x3mm 1x 0114 013834 Dichtung 24 5x18x2mm x x 5 0114 014012 0114 014202 Dichtung 24x20x1 5mm CU Dichtung 26x21x2 1x 0114 014568 Zylinderstift 32x4mm Sheet 1 1 BIfIKS Ersatzteilliste spare parts list Dichtungssatz Materialpumpe seal kit material pump MP 38 75 0114 014648 1x a bg oe PARA Ads 0114 014269 O Ring 53x2 mm Dichtring 52x47x2 6 x XY 1x 0114 014202 0114 014012 CU Dichtung 26x21x2 Dichtung 24x20x1 5 mm 1x 0114 013834 gt Dichtung 24 5x18x2 mm 0114 013946 O Dichtung 43x39x2 mm Vorbehaltl Techn nderungen 35 Ersatzteilliste spare parts list BIfIKS Ersatzteile Fahrgestell spare parts trolley HEIZEN 0114 014614 0114 014640 0114 014057 0114 014795 0114 019005 0114 014164
19. d adjusting the lacquers and paints please contact spray material manufacturer Before starting to spray it may be necessary to use the solvent prescribed by the manufacturer to thin the spray material Add thinners until after a good stir the spray material runs easily off the stick used for stirring To prevent any uncertainty we recommend that you use a dip measuring cup where the run out time of the spray material indicates whether the spray material is still too thick and therefore whether it is necessary to add more thinners According to experience the flow time for lacquers and paints is 18 to 22 DIN4 sec and for effect lacquer and coating filler materials 25 to 50 DIN4 sec These figures relating to DIN EN ISO 2431 and have been established at a temperature of 20 C The lacquer and paint manufacturers generally state the best spraying con sistency for each of their products If you use motor driven mixers you must ensure that no air bubbles form in the spray material To take a measurement proceed as follows Immerse the measuring cup into the lacquer or paint which is ready for spraying until it is full to the brim To make the measurement quickly take out the dip measuring cup and count how many seconds it takes for the entire contents of the cup to run through the 4mm nozzle i e up to the time when you can establish the break off point of the out flowing paint Count off the seconds on a wristwatch or time with a stopwatch If
20. d by the original use purchaser or any other party Authorised by David Smith General Manager 44
21. e 9 1 o m a o 2 o D S Be Dei o m D e o o 2 o c o a HD filter cartridges overview SEESSSSEIESIEEIESSEESESILESSERILEIETIEN NN ANSA ANN ANN ANNE ORENSE SESS NOS SS BEREITEN SNR EANSSASSI M ORONO RON NH OH SIERT ESSERE IN n SS SSL SSO x RER IS PRO OS Se SRR SSRN SRE SSSSS ANANS TNINNSSNSIAN Ei EE EE 34 621 RE KSSEEELEEESESEN KISTEN pu X NUS d SSSI SOE LOSE CSS M E N WETNESS SR RR SEE IST G NS PRS STETTEN SIT S XS U ORGY ERR EE SEET ME OHA A PERSE SS SS o o VS E g T X o E e El o S gt t Ki a o o E e 2 oly o 89 98 1 0 Di E zu e Do al o ale 2 EIE oo o tv a gt D a o SIS ao ol yc I c E Lol og 0 Be i gt o O LOIA O Figure 2 Packings as BIfIKS The lifetime and the maintenance rate of a pump depend crucially on the right packing The pack ing for solvent and waterbased paint are different For the use of high viscosity or high corrosion materials we recommend high strength packing Depending on the field of application there are different packings for solvent and waterbased ma terials Standard packing Upper packing Mixed standard
22. ef valve Set the incoming air pressure to max 2 bars and open slowly the ball valve Let the solvent runs through the system so that the spraying material could rinse out gt Let the solvent runs through the system for a couple of minutes until the solvent runs clear through the airless gun Close the ball valve and lock the safety lever of the gun Wu Clean the airless gun from the outside and check the filter on the handle if mounted o Clean the filter insert of the high pressure filter N Clean the filter of the suction pipe oo We recommend to remain the equipment filled with liquid We recommend to preserve the BINKS airless equipment if it is not used for a longer period of time Please rinse the complete system with silicon free oil as described in section 5 3 MEASURES In case of a break down of your equipment please contact your dealer or the manufacturer of the unit who will lead a professional repair BIfIKS 8 MALFUNCTIONS POSSIBLE CAUSES AND REMEDIAL 8 1 COMPRESSED AIR SUPPLY UNIT Type of defect Appearance of de Possible cause Remedy fect No flow through Spray material pres No compressed air Check compressed air BINKS airless pump sure drops BINKS airless pump does not start Nozzle on airless gun blocked supply Clean or replace noz zle Reduction of area Air motor controller blocked Pipeline kinked pressure control
23. en 28 BIfIKS Ersatzteilliste spare parts list Materialpumpe material pump MP 38 75 material pump Materialpumpe 0114 014589 Vorbehaltl Techn nderungen 29 BIfIKS Ersatzteilliste spare parts list Materialpumpe material pump MP 38 75 TT BEE m DRE A 0114 014589 Materialpumpe MP 38 75 material pump MP 38 75 O Ring o ring Hochdruckkopf pump head Ablassventil kpl outlet valve kpl Winkel elbow Verschlu schraube lock screw Dichtring gasket Packung gemischt oben kpl packing mixed ass 0114 018924 Packung PTFE oben kpl packing PTFE ass 0114 016285 Packung hochfest gemischt kpl oben upper high strength packing mixed 0114 016283 Packung hochfest kpl oben upper high strength packing cpl R ckschlagventil kpl non return valve Dichtung gasket Schraube screw Druckfeder spring Federgeh use spring housing Spannh lse tension pin Doppelkolben dual piston Dichtung gasket Kolbenventil kpl valve piston ass 0114 014022 Kugel ball 0114 014755 Kugelf hrung ball guide 0114 014159 Spannh lse tension pin 0114 013783 Ventilgeh use kpl valve housing cpl 0114 014476 Packung gemischt unten kpl packing mixed ass 0114 018925 Packung PTFE unten kpl packing PTFE ass 0114 016286 Packung hochfest gemischt kpl unten lower high strength packing mixed 0114 016284 Packung hochfest kpl unten lower high strength packi
24. etzenbach Telefon 49 0 6074 403 1 Telefax 49 0 6074 403 281 Examiner eec DEALER STAMP Tested unit Manufacturer eeeeessseeeeeeee TDG HOE System components used O Airless pump O Airless gun O Spray material line Tested components General condition of system Jet stream unit Equipment name plate Safety valve Pressure gauge fitting Pressure relief valve Jet stream unit with heater Temperature limitation control Temperature display Spraying device Max pressure identification Equipment number identification Efficiency Safety equipment Hoses and fittings Hose identification Fitting identification Grounding Between components Overall system Measuring of resistance 1 MQ Operating instructions Function of the overall system User instructions Technical condition Safe condition Health and safety at work regulations Overall assessment of the examination Comments ADDRESS OF OPERATOR Name ce cta Duis rediere is Ee irn SIT TREE POStCOdE T OWN ssn is Year of manufacture O Pump head Cart O Triprod O l Wall bracket O complies not tested does not retrofit recom compl mended 21 as TEST DOCUMENTS Test document no Date of test N Q o 3 5 D 3 lt 12 SPARE PARTS LISTS 2 N BIfIKS Ersatzteilliste spare parts list Luftmotor air motor 0114 018694 Materialpu
25. hin FIVE YEARS from date of shipment from ITW provided the claimed defective product or part thereof is promptly returned to the ITW factory or ITW authorised warranty repair centre with transportation pre paid This warranty does not cover failure of parts or components due to normal wear or damage which in the judgement of ITW arises from misuse abrasion corrosion negligence accident substitu tion of non ITW parts faulty installation or tampering If ITW inspection discloses no defect in material or workmanship repair or replacement and return will not be covered by the ITW warranty This warranty covers ITW manufactured Piston Pumps manufactured and shipped on or after January 1 2004 Equipment not covered by this ITW warranty such as accessories or components of equipment switches connections fittings hoses which are sold by ITW are subject to the ITW Standard Terms of Sales amp Delivery and the terms of the individual manufacturer The foregoing warranty supersedes voids and is lieu of all or any other ITW warranties express or implied and no warranty or merchantability or fitness for particular purpose is intended or made ITW s sole obligation and the original use purchaser s role remedy is as stated above and in no event shall ITW be liable for any special direct indirect incidental consequential or other damages or expenses of any nature including without limitation loss of profits or production time incurre
26. ing regulations governing safe and pro fessional working practices 4 1 PRINCIPLE OF OPERATION INTENDED USE 1 BINKS airless spraying equipment has been built to comply with state of the art standards and recognised safety rules Nevertheless its use may constitute a risk to life and limb for the user or for third parties or cause damage to the BINKS airless pump and other assets The BINKS airless pump must only be used in technically perfect condition in accordance with the regulations and the instructions set out in the operating instructions and only by safety conscious persons fully aware of the risks involved Any malfunctions especially those affect ing safety must be rectified immediately The spray material line must not be dragged across sharp edged objects and must always be checked before use to ensure that it is in perfect condition BINKS airless pumps are designed exclusively for the designated use stated in Section 1 Us ing them for purposes other than those mentioned is considered contrary to the intended use The manufacturer supplier cannot be held liable for any damage resulting from such use The user alone must bear the risk The manufacturer is not liable for any unauthorised modifications or repairs made to the BINKS airless pump In accordance with the professional association directives governing spray equipment ZH 1 406 paint spraying equipment should be checked by experts on request or at least every
27. ler contaminated Contaminated com pressed air Check lines Clean pressure control valve Filter compressed air 8 2 PNEUMATIC DRIVE AND CONTROL SYSTEM UNIT Type of defect Appearance of de fect Possible cause Remedy Erratic operation number of strokes reduced pneumatic drive stops Faulty piston valve Wear Foreign matter in the control system Replace parts Remove foreign mat ter replace faulty parts Pneumatic drive frozen up Compressed air too damp Condensation in the compressed air sup ply Too many strokes Install water separa tor Check compressor Use smaller spray nozzle Modify working condi tions Install oiler Reduce air pressure 8 3 SPRAY MATERIAL PUMP UNIT BIfIKS Type of defect Appearance of de fect Possible cause Remedy Material coming from the spray material chamber Upper packing of spray material pump faulty Replace spray mate rial pump packing BINKS airless pump runs non stop BINKS airless pump runs on despite stop ping spraying Lower packing of spray material pump faulty Replace spray mate rial packing BINKS airless pump does not stop on down stroke Foot valve or plunger valve faulty or stuck Wear Dried material Replace parts Careful cleaning nec essary BINKS airless pump does not stop on up stroke
28. mpe material pump high pressure pump 2 LE Ge B DILL lg p Ahh P Pg SNNT T OO WY bps fff N 7 Sa J J RN ATI 7 YY HNN ISS N ler 4 c TZ TES A SFB GH y DL A A FR P HH A YH SE A Hochdruckpumpe IIZ st ei c ou a r E 5 o un 5 o o o o E 3 x o 3 Be o o EIE 0114 014573 23 Vorbehaltl Techn Anderungen EIrI Es Ersatzteilliste spare parts list Luftmotor air motor LM 105 75 air motor LM 105 75 Luftmotor LM 105 75 0114 018694 z MI mm AT uw SZ 177 1777 GER C KR URS VERN HDD Si MATIAN GA Ce m Tr ES KAA E A D TA Vorbehaltl Techn Anderungen 24 BIfIKS Ersatzteilliste spare parts list Luftmotor air motor LM 105 75 air motor LM 105 75 Luftmotor LM 105 75 0114 018694 EFF h Yj Uy Uj J d LA xO z Vorbehaltl
29. ng cpl Druckzylinder pressure cylinder Anzugring connecting ring O Ring o ring Bodenventil kpl bottom valve ass Kugel ball Kugelf hrung ball guide Zylinderstift cylindrical pin Bodenventilgehause valve housing Dichtung gasket Mutter nut U Scheibe washer Stehbolzen threaded bolt Www a awww em wom rw mw Bw BW on Bw ew L sn sw sw L Q 402202604202 0020000060060 0114 014648 Dichtungssatz seal kit 0114 014754 Reparatursatz Packung gem repair kit packing mixed 0114 016007 Reparatursatz Packung PTFE repair kit packing PTFE Verschleifiteil wearing part Vorbehalt Techn Anderungen 30 BIfIKS Ersatzteilliste spare parts list Reparatursatz Luftmotor repair kit air motor LM 105 75 0114 018698 x AZ 1x N 2x5 0114 013954 Sau O Ring 0114 014388 0114 014378 19x1 8mm Steuerkolben kpl Dampfungsscheibe 27x11 7mm 1X Sr 0114 014619 Si Ring JV32 SE 1x 7 0114 014608 MOS ay SX 0114 014618 O Ring 0114 014380 0114 014212 Scheibe 11x2mm Nutring i Ri Bui eT _ m 21 8x12 2x5 2mm Si Ring 522 1x S X 0114 014421 1x 1 O Ring 12 3x2 4mm 0114 013989 O Ring 94 2x5 7mm 1x 0114 014392 F hrungsring 1 L 32cm D 2x 0114 013990 O Ring 105x2 mm f r alte Ausf hrung LM 105 75 2x 0114 013993 O Ring 140x3 mm f r aktuelle Ausf hrung Vu J C LM 105 75 jf Re 2x 0114 014359 0114 014464 011
30. nsider the min and the max data see section 3 Technical Data 5 3 RINSING THE BINKS AIRLESS PUMP A Wear eye protection Every BINKS airless pump is tested with water during final inspection and thoroughly rinsed with a non gumming preservative oil With this rinsing process it is possible that the residual moisture of water emulsion will be left in the pump Before the unit is started up for the first time a suitable solvent must be used to thoroughly rinse out the remains of the preservative fluid and the unavoidable impurities introduced during equip ment assembly Proceed as follows 1 2 3 Prepare the BINKS airless pump for start up in accordance with section 5 2 Close the high pressure filter relief valve Immerse the spray material pump or the suction system in the tank of solvent Insert the high pressure filter return pipe into the tank of solvent Open the high pressure filter relief valve Open the ball valve of the air supply and set the compressed air control valve on the pressure regulator to approximately 1 bar The spray material pump or the suction system now draws in the solvent The solvent runs back to the tank through the high pressure filter the high pres sure filter relief valve and the return pipe Point the airless gun into the tank Unlock the safety lever on the airless gun operate the air less gun trigger and close the high pressure relief valve The solvent will now flow through the high pre
31. ogenated chlorinated hydro carbons are used If you use the named solvents or paints which contain these solvents we recommend that you contact the spray material manufacturer or ITW Oberflachentechnik 4 If there are malfunctions or obstructions you must immediately shut off the compressed air supply at the ball valve Disconnect the unit from the compressed air system operate the air less gun and open the high pressure filter relief valve before removing the airless gun or the hose 5 To prevent static charging from causing a fire or an explosion the equipment must be proper ly grounded the pump the material tank the object to be coated If using materials with a flash point under 21 C of ignition group G1 G3 there must be an additional conductive con nection between the material tank and the pump potential equalisation cable The material tank must always be made of metal 6 Prevent spray back into a closed tank as an ignitable gas air mixture will build up Take par ticular care with materials with a flash point less than 21 C 7 The A weighted sound level of pumps may exceed 85 dB A Local conditions may dictate a higher noise level which could cause noise deafness If this is the situation operating personnel must be protected by suitable protective equipment or safety measures BIfIKS 5 START UP AND OPERATION 5 1 GROUNDING THE BINKS AIRLESS PUMP To prevent static charging igniting the flammable spr
32. peo ple or animals as this could cause injuries If the skin is broken and comes into contact with paint lacquer or solvent there is a risk of infection Consult a doctor immediately to obtain professional expert treatment Tell the doctor which spray material or solvent is involved Pre sent the safety data sheet Be aware that working with sprays may produce vapours which can damage your health see information on the safety data sheet and the tins of material You must therefore use a per sonal breathing equipment as indicated by the spray material manufacturer Keep children and all people right away from the work area Keep the BINKS airless pump in a safe place to which children and unauthorised persons do not have access Make sure that unauthorised personnel and children in particular cannot start up the BINKS airless pump Store the BINKS airless pump in a dry place Use only original BINKS accessories and original BINKS replacement parts Repair work must only be carried out by authorised specialised companies or by ITW You can obtain the addresses of specialised companies from ITW or from your specialised dealer When repairing and mounting the pump it is necessary that all connections are clean and mounted correctly Before re starting the pump the correct resistance 1 MO must be measured The resistance has to be determined between foot valve and upper top point of the pump You must be careful when carrying out
33. pert on request or at least every 12 months to ensure that there is no risk involved in its continued operation If the units are idle the examination can be delayed until the next period of operation The operator is obliged to register the equipment for testing and to keep written records of the results of such testing An expert is someone whose professional training and experience has given him adequate knowledge and understanding of jet stream units and who is sufficiently acquainted with the rele vant national health and safety and work and accident prevention regulations directives and gen erally recognised technical regulations that he is able to assess whether jet stream units are safe to operate The employer operator must make sure that test results for each jet stream unit are kept as a written record and that this is retained until the next text We provide a blank Test record for spraying equipment form for this purpose Please make as many copies of this as you need Furthermore you must ensure that this test document is available at the place where the jet stream unit is in use A copy of the test record or a test plaque is sufficient for this But we also ask you to enter the test document date and expert in the Test Document table 20 11 TEST DOCUMENTS as BIfIKS Test record for spraying equipment ITW Oberfl chentechnik GmbH amp Co KG BIfIKS Justus von Liebig Stra e 31 D lte nete D 63128 Di
34. s list Ersatzteile Ansaugleitung spare parts suction system 0114 014844 Ansaugsystem NW 20 flexibel suction system DN 20 flexible 0114 013801 jerni reducing nipple 0114 018506 i suction hose DN 20 0114 013734 i a filter housing 0114 014112 ialsi strainer 20 mesh 0114 014068 ialsi strainer 50 mesh 0114 014221 ialsi strainer 70 mesh 0114 014080 Sicherungsring retaining ring Vorbehaltl Techn Anderungen 41 13 RECOMMENDED GUN BIfIKS High Pressure Max Pressure Recommended Max Pressure Pump Pump bar Gun Gun bar HP 3 28 024 HAP 50 500 Airless Outfit Airless 1 420 HP 3 28 224 AA 4000 275 Aircombi Outffit DSG 2000 250 HP 4 20 100 HAP 50 500 Airless Outfit Airless 1 420 AA 1500 105 A nahe 199 DU gt DSG 2000 250 HP 4 32 256 HAP 50 500 Airless Outfit Airless 1 420 HP 4 32 256 AA 4000 275 Aircombi Outffit DSG 2000 250 HP 6 34 272 HAP 50 500 Airless Outfit Airless 1 420 HP 6 34 Aircombi Outfit 212 NTE 278 HP 6 60 390 HAP 50 500 Airless Outfit Airless 1 420 HP 10 32 256 HAP 50 500 Airless Outfit Airless 1 420 HP 10 32 Aircombi Outfit eue AGES HP 20 66 Airless Outfit icd Lia 300 HP 25 48 384 HAP 50 500 Airless Outfit Airless 1 420 HP 30 32 256 HAP 50 500 Airless Outfit Airless 1 420 nk Us 474 HAP 50 500 Airless Outtfit 42 BIfIKS 14 EC DECLARATION OF CONFORMITY ITW Finishing Systems and Products Ring
35. signed at least for the maximum permitted working pressure of the spray material pump to material pump to the fluid hose We recommend for Airless BINKS Airless spray gun HAP 50 with max pressure 500 bar or BINKS Airless spray gun Airless 1 with max pressure 420 bar We recommend for Aircombi BINKS Aircombi spray gun AA 4000 with max pressure 275 bar 5 Make sure that the ball valve on the pneumatic drive is closed Connect the compressed air supply at the compressed air supply connection piece The airless pump is equipped with an air maintenance unit consisting of filter pressure regu lator and fog lubricator The air maintenance unit is intended for cleaning compressed air for workshop purposes from liquid and solid contamination for pressure regulation and for providing a fine oil spray for lubrication of cylinders valves etc Set the amount of oil drops per minute on the dosing screw as required during operation The number of drops can be seen in the sight glass as BIfIKS The filter cleans the compressed air from water condensate scale rust particles etc Drain off the water condensate at regular intervals and clean the sintered filter if it is dirty Before putting the pressure line into operation relieve the filter regulator by fully unscrewing the regulating screw Thereafter rotate the regulating screw clockwise until the pressure gauge on the filter regulator indicates the required pressure please co
36. ssure filter the spray material line and the airless gun back into the tank The time of rinsing depends on the length of the material lines and the solubility of the spray material We recommend a short reflush with fresh solvent Release the airless gun take off Slowly increase the pressure at the compressed air control valve of the pressure reducer to maximum working pressure see section 3 Technical Data while checking and testing that all lines and screw and plug caps are tightly sealed If there are any leaks in the system shut down the BINKS airless pump immediately Only re start the BINKS airless pump once you have repaired the leak Reduce the pressure at the compressed air control valve of the pressure reducer again and close the ball valve as EIr Es 10 Make sure that the return pipe is still directed into the solvent tank Carefully open the high pressure filter relief valve to reduce the pressure in the spray material pump and in the high pressure filter 11 Point the airless gun into the tank of solvent and operate the trigger to reduce any pressure which may still exist in the spray material line and in the airless gun If working with waterborne spray material the BINKS airless pump must again be thoroughly rinsed with water before it is started up 5 4 PREPARING AND ADJUSTING THE SPRAY MATERIAL To be able to work without trouble and obtain a perfect surface special care must be taken in pre paring an
37. ump The ascending stroke of the double piston draws in the material through the suction system 5 and the foot valve of the material pump At the same time the material spray which is already in the spray material pump above the double piston is ejected through a check valve into the high pressure filter 11 The descending stroke of the double piston closes the foot valve and the spray material which has been drawn in is forced through a plunger valve into the space above the double piston At the same time the spray material which is already there is ejected into the high pressure filter If the airless gun take off is not operative counter pressure will build up in the spray material line The pump will stop Remove spray material from the airless gun and the BINKS airless pump will start up again The area of the motor piston is greater than the area of the material piston This difference in area causes the pressure to intensify With an area ratio of 60 1 for example a working pressure of 1 bar at the pneumatic drive will be intensified to a working pressure of 60 bar at the spray materi al pump The lubrication chamber 10 physically separates the pneumatic drive from the material pump The lubrication chamber is filled with lubricant Order Code 0114 014871 for waterborne paint Order Code 0114 009433 for solvent paint The release agent cleans the double piston of the spray material pump and lubricates the packing and the moving a
38. wood Road Bournemouth BH11 9LH England As the representative manufacturer of the items listed below High Pressure Paint Pump Models BINKS HP 4 20 HP 3 28 HP 4 32 HP 10 32 HP 6 34 HP 25 48 HP 6 60 HP 20 66 HP 30 32 HP 30 75 Declare under our sole responsibility that the equipment to which this document relates is in conformity with the following standards or other normative documents EN 13463 1 2009 EN 13463 5 2005 EN 982 1996 A1 2008 and EN 12621 2006 And thereby conform to the protection requirements of Council Directive 98 37 EC relating to Machinery Safety Directive and council Directive 94 9 EC relating to Equipment and Protective Systems intended for use in Potentially Explosive Atmospheres CE amp 2 Gc T4 Issued on 23 02 10 Authorised by Dave Smith General Manager 43 BIfIKS 15 WARRANTY STATEMENT 5 Year HP Piston Pump Warranty All Piston Pumps are backed by our 5 year warranty as a measure of the confidence we place in the quality of these products a confidence that you can share BINKS HP Piston Pumps Five Year Warranty ITW Finishing Systems and Products ITW warrants to the original use purchaser of ITW manufactured HP Piston Pumps that ITW will repair or replace free of charge including return shipping costs within Europe any such products which under normal use and service proves de fective in material or workmanship as determined by ITW inspection wit
39. xle The volume of air and thus the delivered volume of spray material is regulated by the working pressure at the compressed air control valve 7 The compressed air control valve is equipped with an excess pressure safety valve which is triggered if the maximum working pressure at the pneumatic motor is exceeded The material pump can draw in spray material in two ways Direct suction This involves immersing the suction system in the spray material Suction through a flexible suction system This involves connecting the spray material pump to a flexible suction system The free end of the suction system is inserted into the tank containing the spray material BIfIKS The extracted spray material is filtered through the high pressure filter standard filter on HP 6 34 type 03 order no 0110 009130 before being driven out through the spray hose and the airless gun We recommend the following filter cartridges for the various types of spray material n o 3 S Gc oj E ol gt o o 3 8 5 o 9 9 9 6 9 ei amp E 3 o vi 5 Sg ol L 9 o So 2 OQ wl o c S 3 3 8 gt c g i OF 2 S o ai al 2 E MO o a Ei oe E E E E g E E E E gn m ol olol Mm c c ci c ol oi cd o cs zzz gt al S sl s x x 2 c o N ol 5 wl sol zo el Z 2 9 9 z 0 ei o o o m D 2 bo gt c a o D k
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