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1. 2 0000 2 ce ee 14 3 5 Threading the looper thread ee ee RE rara A 15 3 6 Threading the gimp thread socs ase sea ee RR RR Pe a a a 16 4 Swivelling the automat up and down 0 0000 eee ee 17 5 Thread tension 5 1 Upper thread and looper thread tension 00000 eee ee 18 6 Changing the cutting blocks and knives 6 1 Changing the cutting blocks and knives 580 312000 580 321000 Multiflex 22 6 1 1 Changing the KNIVES 2223 60 e240 8e eed WER ADEE ADS CSS Ree RR e ha ee 22 6 1 2 Changing the cutting blocks 2 o e 23 7 Push buttons ito 4208 og eine a AAA 24 8 Setting the fabric St0pS E E E E a e e a a 24 9 Switching on Switching off Threading mode 9 1 SWIICHING ON sico id dae OR ee Bae aci ee ee ea dd dl es st 25 9 2 SWIching Off 4 can 04 2 Ge REE we OR Ee e A eee wd a 25 9 3 Threading MOUE pass er vows MEERA SE ee he Re eee eh SS ws 25 10 Control panel and control unit 10 1 General Notes ce ire rn ee ee ewe ae ae a A ee er ew a 26 10 2 Control panel a gs dmb ie of SO A e ee a ee ee Re He 27 Index 10 3 10 4 10 4 1 10 4 1 10 4 2 10 4 2 2 10 4 2 10 4 3 10 4 4 10 4 5 10 4 6 10 4 7 10 5 10 5 1 10 5 2 10 5 3 10 5 4 10 6 10 6 1 10 6 2 10 6 3 10 6 4 10 6 5 10 6 6 10 7 11 11 1 11 2 11 3 11 4 11 5 11 6 12 13 13 1 13 2 13 3 1 Page Index of the control panel keys 2 ee 28 Main l
2. 1 Caution Danger of Injury A Turn the main switch off The maintenance of the buttonhole automat must only be carried out with the machine switched off ATTENTION IN After assembling and if the buttonhole automat has not been used for a longer time oil the wicks felts looper and needle bar components see installation instructions chapter 11 Maintenance work to be done Operating hours 8 40 160 500 Buttonhole automat Clean the area under the throat plate of sewing dust X Check the oil level x Check and clean the toothed belts X Oil the cutting punch 1 X Oil the clamp arms 3 and the felts 2 X Oil the felt 6 on the cam disc X Pneumatic system Check the water level in the pressure regulator X Clean the filter insert in the maintenance unit X Check the system for leakage X 51
3. General safety instructions The non observance of the following safety instructions can cause bodily injuries or damages to the machine 10 11 12 13 The machine must only be commissioned in full knowledge of the instruction book and operated by persons with appropriate training Before putting into service also read the safety rules and instructions of the motor supplier The machine must be used only for the purpose intended Use of the machine without the safety devices is not permitted Observe all the relevant safety regulations When gauge parts are exchanged e g needle presser foot needle plate feed dog and bobbin when threading when the workplace is left and during service work the machine must be disconnected from the mains by switching off the master switch or disconnecting the mains plug Daily servicing work must be carried out only by appropriately trained persons Repairs conversion and special maintenance work must only be carried out by technicians or persons with appropriate training For service or repair work on pneumatic systems disconnect the machine from the compressed air supply system max 7 10 bar Before disconnecting reduce the pressure of the maintenance unit Exceptions to this are only adjustments and functions checks made by appropriately trained technicians Work on the electrical equipment must be carried out only by electricians or appropriately trained persons Wo
4. 10 5 3 Programming of a buttonhole P key Keys tU OK key Keys 4 OK key Keys 4 OK key Keys 4 OK key Press the P key in order to switch from the main level to the menu for programming buttonholes Select with the Y keys the menu item buttonhole number Press the OK key to activate the menu item Select with the 1 keys the buttonhole that you want to alter Press the OK key Select with the Y keys the menu item tack type Press the OK key to activate the menu item Select with the 1 1 keys the tack type of the selected buttonhole Press the OK key Important note When altering the tack type of a buttonhole program all other values of the buttonhole are reset to the standard value Thus always select the tack type first before you set all the other values of a buttonhole Now adjust all the other parameters according to your needs 37 10 5 4 List of menu and submenu items Menu item Description a Buttonhole number up to 5 different buttonholes can be programmed Tay Taper tack selection buttonholes with taper tack 1 cross tack 2 round tack 3 and without tack 0 can be programmed E uz ag ibe rat i TE EX X Length adjustments Sewing length the sewing length can be set from 6 to 42 mm depending on the equipment Eyelet diameter the in
5. uz 20 e 50 i CA 2i 2 After switching on the top line of the display appears white on black The sequence last sewn is displayed keys TU Skip with the keys to the field sequence number OK key Press the OK key The cursor blinks in the selected line keys TJ Set the desired sequence with the 1 keys OK key Confirm the desired sequence by pressing the OK key 10 4 2 2 Selection of a buttonhole single buttonhole mode If the sequence number appears in the top line after switching on e g 3 the single buttonhole mode is activated in the sequence menu In this mode no sequences can be activated anymore The last sewn buttonhole is displayed 32 10 4 3 Adjusting the thread tension in the main level The display indicates in field 2 the upper thread tension during the sewing process The tension can be adjusted in the main level 01 02 03 04 05 20 KQ 50 EEA AAA 2 2 Keys 4 OK key Keys 4 OK key Skip with the 1 1 keys to field 2 upper thread tension Press the OK key The cursor blinks Set the desired value with the 4 keys Confirm by pressing the OK key 10 4 4 Adjusting the cut length in the main level The display indicates in field 3 the cut length The cut length can be adjusted in the main levels 01 02 03 04 05 Ti 20 USA A Sea CA 3 Lt 2 Keys 4
6. If the menu item has no submenus you will see a value on the display that you can alter If the menu item does include submenus you will see four dots on the display The values to this menu item are to be set in the submenus Skip with the U keys to the desired menu item Press the OK key in order to alter the value of the selected menu item If the selected menu item includes submenus after pressing the OK key a menu item of the selected submenu will be displayed Skip in the same way with the 4 keys to the desired submenu item and confirm your selection by pressing the OK key Now you can alter the value By pressing the key you will get back to the previous level By pressing the ESC key you will always get directly back to the main level With the keys gt you select the digit of the value you want to alter The values can only be altered in certain steps The sewing speed for example can only be altered in steps of 1000 or 100 i e the digits 10 and 1 cannot be selected With the key the value of the selected digit is increased With the key Y the value of the selected digit is reduced All values have a defined minimum and maximum that cannot be exceeded With the OK key you confirm the altered values You return to the menu selection With the ESC key you abort the value alteration The previous value is reestablished You return to the menu selection
7. OR AE AAA 45 Information messages Needle notin basic position e 47 Threading Mode eee kw wR ARO RRR AAA ee EES 47 Thread Dredkages 2 2 aia Shak oe AER NR a aa Bee 47 Pressure monitor 2 4 28 0450 0 e EO ee bbb ee boas bed Ed Bee ew 47 Invalid Cutting POSITION eee a eds ee ee a a a ee Pee ee 47 Abnormal threading mode ee 48 Error MESSAJES 2 4 6 8 eeh a ee he a DAS da dd de 48 Maintenance CICAMING Pirri ek dog he Pe oR Coe ee ee ee 49 LUBDFICALING sana sust Le Qe He dete le le Ed RO he Ai al a Sa Aaa eR Ge he 50 CONTO usina heen eS a ey See AR ee oe ee a ee BE Se 51 1 Product description 1 1 Designated Use The DURKOPP ADLER 580 is a sewing automat designed for the sewing of buttonholes in light to medium weight material Such material which is generally made of textile or synthetic fibres is used in the clothing industry Furthermore this sewing automat can possibly also sew so called technical seams However in this case the user has to evaluate the possible risks preferably in cooperation with DURKOPP ADLER since such applications are rather rare and the variety of possibilities is vast According to the result of this evaluation suitable safety measures are to be taken Generally only dry fabrics must be processed with this machine The material must not be thicker than 8 mm when compressed by the lowered upper fabric clamps The material may not contain any hard objects The p
8. Press the OK key keys T4 Select the desired buttonhole program with the U keys OK key Press the OK key ESC key Press the ESC key You will get back to the main level 10 6 5 Cancelling a buttonhole within a sequence th 4 ME A a 2 02 22 Z 0 21 TE 20 0 M2 1 1 e 00 573 0 Keys TU Select the line of the programmed buttonhole sequence that is to be cancelled with the 1 1 keys OK key Press the OK key Keys TU Select the buttonhole program 0 with the 7 keys OK key Press the OK key By confirming the selected buttonhole is cancelled Any following buttonholes will move up ESC key Press the ESC key You will get back to the main level 43 10 6 6 Adding a buttonhole within a sequence A Important note A single adding of a buttonhole program into a buttonhole sequence is not possible 44 Keys 4 OK key Keys 1 1 ESC key Note down the programmed buttonholes that are following Select the desired line of the programmed buttonhole sequence with the Y keys Press the OK key Select the desired buttonhole program with the 4 keys Then alter the following buttonholes according to your notes Press the ESC key You will get back to the main level 10 7 Sewing The sewing operation can be controlled either with the manual switches or with the
9. best if it is sewn with the lowest possible thread tension Too tight thread tensions can lead to undesired ruffling and thread breakage particularly when processing thin materials Upper thread tension In general the upper thread tension has to be tighter than the looper thread tension The upper thread tension is designed as an electronic tension It consists of the main tension for the sewing process anda remaining tension cutting tension for tightening the upper thread during the cutting operation under the throat plate Depending on the elasticity of the upper thread used the remaining tension cutting tension has to be adjusted in such a way that the upper thread end hanging out of the needle is long enough to ensure a safe sewing start Adjust the main tension for the sewing operation via the control panel see chapter 9 3 2 Adjusting the thread tension in the main level Adjust the remaining tension cutting tension via the control panel menu item 130 Looper thread tension Swivel the machine head up Adjust the looper thread tension by means of tensioner 1 Turn the tensioner in clockwise direction in order to increase the looper thread tension Turn the tensioner counter clockwise in order to reduce the looper thread tension Swivel the machine head down Caution Danger of injury The looper thread tension must only be adjusted when the machine is switched off or in the
10. for cutting open is switched off Switching off the Threading mode Press key 2 again The key must be released After a short stop the sewing automat is ready for sewing again The sewing operation is continued where the Threading mode had been activated 25 10 Control panel and control 10 1 General notes gt The buttonhole automat of the class 580 is equipped with a programmable control Up to 50 different buttonholes can be defined The buttonholes can be memorized in up to 25 sequences One sequence can consist of up to 9 different buttonhole each single buttonhole can be repeated within one sequence up to 9 times successively When sewing the operator has the option to change automatically or manually between the programmed buttonholes Among the following buttonhole types can be chosen Buttonholes with taper tack Buttonholes with round tack Buttonholes with cross tack Buttonholes without tack Stitched eyelets For all types of buttonholes the relevant characteristics of the buttonhole e g buttonhole length and eye shape can be programmed see the chapter Buttonhole programming Attention Not all the different buttonhole types can be accomplished with each subclass and sewing equipment 26 10 2 Control panel You can programme the control using the control panel and also set the fucntion of each buttonhole This can be done through a
11. pedal Sewing with the manual switches With the manual switch the clamps can be controlled and the sewing operation started According to the setting in the service menu see service instructions the function is different 1 Setting standard Key 1 The clamps are opened or closed respectively Key 2 The sewing operation starts when the clamps are closed 2 setting Key 1 The clamps are opened or closed respectively Key 2 Ifthe clamps are not lowered they will be lowered now The sewing operations starts Quick stop while sewing Press key 1 or 2 The sewing operation stops Press key 1 for aborting the sewing operation Press key 2 for continuing the sewing operation Sewing with pedal optional equipment The pedal is a two step pedal without backpedal function When actuating the pedal to the first step the clamps are closed The clamps open again when the first step is released When actuating the pedal to the second step the sewing operation starts The pedal can be released as soon as the sewing operation has started Quick stop while sewing Step on the pedal The sewing operation stops Step on the pedal once again in order to abort the sewing operation It is not possible to continue the sewing operation using the pedal In order to continue the sewing operation you have to press the OK key on the control panel or use the manual switch 45 46 Removing the f
12. the buttonhole is essentially influenced by the sewing thread used Threads of synthetic fibre or silk threads can be used as needle and looper threads The look of the buttonhole is essentially influenced by the thread used the use of different upper and looper thread sizes Gimps The gimp is meant to stabilize the buttonhole and to give it a relief type appearance at the same time It should have the following features not too thick but supple and tight even thickness The threads mentioned in the following table are recommendations only Depending on the sewing equipment E No and the material also other threads and thread sizes may be required Type and size of upper thread Polyester fibre thread schappe silk spun 70 3 80 3 Poly Poly 80 2 Type and size of looper thread Polyester fibre thread schappe silk spun 70 3 70 3 Poly Poly 80 2 Type and size of lower gimp not necessary Poly Schappe 15 3 3 2 Removing and inserting the clamping plates Caution Danger of injury The removing and inserting of the clamping plates 1 has to be done with the sewing automat switched off or in the position Threading mode see chapter Threading mode Removing the clamping plate Lift the right clamping plate 1 slightly at the rear and pull it to the back Then remove the clamping plate to the right side Lift the left clamping plate 1 slightly at
13. the rear and pull it to the back Then remove the clamping plate to the left side Inserting the clamping plates Push the clamping plate into its front seat Then snap it at the rear into the pin 3 Important note Wrongly inserted clamping plates can lead to damage or injuries 3 3 Changing the needle Caution Danger of injury The needle has to be changed with the sewing automat switched off or in the position Threading mode see chapter Threading mode Loosen the screw 1 Allen key in the accessories Pull the needle 2 out of the needle bar Push the new needle as far as it will go into the hole of the needle bar Align the needle 2 so that the hollow groove points to the front and the flat side 3 at the needle butt to the left towards the fastening screw 1 Only the needle system 579 has this flat side 3 When using needle system 558 align the needle 2 so that the hollow groove points to the front Tighten screw 1 14 3 4 Threading the upper thread Caution Danger of injury The upper thread must only be threaded in when the machine is switched off or in the Threading mode see chapter Threading mode Thread in the upper thread as shown in the illustrations Inorder to thread in the upper thread push the threading wire part of the accessories through the hollow needle bar 1 from the bottom
14. to the top Bring the upper thread behind the hook Pull the wire with the upper thread down Bring the upper thread to the left behind the tension disc 2 and thread it into the needle from rear to front Threading the looper thread looper thread gimp thread Caution Danger of injury The looper thread must only be threaded in when the machine is switched off or in the Threading mode see chapter Threading mode 16 The automat must be in its final position i e the looper turret with the loopers has to point to the front Remove the clamping plates see chapter 3 2 Swivel the automat upwards Thread in the looper thread according to the illustrations with the help of the long threading wire included in the accessories Leave an approx 25 mm long looper thread end hang out of the stitch hole of the throat plate Insert the clamping plates see chapter 3 2 looper thread gimp thread 3 6 Threading the gimp thread Sy Caution Danger of injury A The gimp thread must only be threaded in when the sewing machine is switched off or in the Threading mode see chapter Threading mode Thread in the gimp thread as shown in the illustrations depending on the subclass With the Subclass 141000 thread in the gimp as shown in illustration A Leave a gimp end approx 25 mm long hang out of the gimp hole of the stitch plate Sew a buttonhol
15. 2 02 22 3 00 21 fz 20 0 23 1 1 AN i ii 0 6 5 4 3 2 Keys 1 1 Select the field 1 with the 1 keys OK key Press the OK key The first column indicates the buttonhole s place within the sequence In the second column the desired buttonhole can be programmed for the selected place As an aid for programming you find indicated in field 7 the shape and in field 4 the most important parameters 5 cutting length 2 stitch length 6 throw width 3 cutting mode If the respective buttonhole is to be sewn several times successively you can set the desired number of repetitions in the third column Keys 51 1 Select the desired buttonhole sequence with the U keys OK key Press the OK key The buttonhole program will be selected Keys to Select the desired number of repetitions with the 4 keys OK key Press the OK key The desired number will be selected Should it be necessary to insert more buttonhole programs please begin from the 1st step on It is not possible to resume the sewing process using the foot switch pedal Resuming the sewing process is only possible using the OK key on the control panel or use the manual switch 10 6 4 Adding a buttonhole at the end of a sequence 01 2 02 2 00 2 20 0 0 0 a gt po efe R 1 Bes Ed ol keys TJ Select the last line in the programmed buttonhole sequence with the keys OK key
16. DURKOPP ADLER AG Manual complete 980 Double chainstitch buttonhole automat Single chainstitch automat for stitched eyelets Operating Instructions Installation Instructions Service Instructions Postfach 17 03 51 D 33703 Bielefeld Potsdamer Stra e 190 D 33719 Bielefeld Telefon 49 0 5 21 925 00 Telefax 49 0 5 21 92524 35 www duerkopp adler com Ausgabe Edition 09 2005 Printed in Federal Republic of Germany Teile Nr Part No 0791 580001 DURKOPP ADLER AG 580 Manual complete Contents Operating Instructions Installation Instructions Service Instructions Interconnection diagram 9890 580001 B All rights reserved Property of D rkopp Adler AG and copyrighted Reproduction or publication of the content in any manner even in extracts without prior written permission of D rkopp Adler AG is prohibited Copyright D rkopp Adler AG 2005 Foreword This instruction manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations The instruction manual contains important information on how to operate the machine securely properly and economically Observation of the instructions eliminates danger reduces costs for repair and down times and increases the reliability and life of the machine The instruction manual is intended to complement existing nat
17. OK key Keys 4 OK key Skip with the 1 keys to field 3 cut length Press the OK key The cursor blinks Set the desired value with the Uf keys Confirm by pressing the OK key 33 10 4 5 10 4 6 34 The cutting mode The piece counter 01 02 03 04 05 vz 20 Tet 50 A E 2 1 In the cutting mode it is possible to switch between the following parameters 0 no cut CA cut after sewing CB cut before sewing Keys 1 1 Skip with the ft keys to field 1 cutting mode OK key Press the OK key The cursor blinks Keys 11 Set the desired value with the 4 keys OK key Confirm by pressing the OK key The buttonhole automat 580 is equipped with a piece counter that counts the number of buttonholes sewn After the gt sign the current figure is indicated The value of the piece counter is memorized also when the automat is switched off The piece counter can count up to 9999 buttonholes When this figure is reached the counter restarts at 0 01 02 03 04 05 UE 20 USA 2 Li Resetting the piece counter keys 4 Skip with the U keys to field 2 piece counter OK key Press the OK key The piece counter blinks OK key Press the OK key for approx 1 5 second The piece counter is set to 0 and the display changes back to the main level 10 4 7 Automatic or manual op
18. Place the sewing material until it touches the fabric stops 2 on both sides right and left Loosen the screws 1 on the right and left Adjust the sewing position by moving the fabric stops 2 Tighten the screws 1 again 9 Switching on Switching off Threading mode l j 1 Switch on the main switch 1 The machine moves to the loading position and is ready for sewing 9 1 Switching on 9 2 Switching off Switch off the main switch 1 All drives and the control are immediately cut off the electric supply lines Attention The main switch is also the emergency stop button When the main switch is turned off the machine is separated from the power supply 9 3 Threading mode Attention The Threading mode must only be used for the operations necessary for threading the upper thread the looper thread and the gimp thread For all further operations e g change of knife or cutting block the machine has to be switched off with the main switch Switching on the Threading mode o Press key 2 in the front plate The key must engage The sewing automat is in the Threading mode In the Threading mode the key is illuminated The cloth carrier plate moves to the position best for threading The cloth clamps remain in the same position as they were when switching on the Threading mode The sewing drive is separated from the power supply The knife
19. These drives are controlled via an electronic control in conjunction with various pneumatic machine functions This drive and control system offers the following advantages Variable sewing speed according to the sewing parameters e g upper thread looper thread material seam width up to a maximum of 2200 stitches min Quiet running no mechanical switching on and off Additional noise reduction by optimized needle bar and looper drive The use of step motors allows a very variable field of application No use of control cams The control panel with membrane keyboard that is able to display graphics is fitted on the right side of the sewing head within easy reach of the operator The following functions are operated via manual switches Closing and opening the clamp Activating the sewing operation Quick stop with needle position up Pneumatic cutting of the buttonhole Automatic adaptation of the cutting power for the buttonhole knife dependent on the programmed buttonhole length Due to the vertically working cutting system support no follow up work required in case of different cutting block heights Vacuum extraction of the eyelet cut wastes Central oil wick lubrication from two oil reservoirs Switch at the head cover for moving to the ideal position for threading in Electronically controlled upper thread tension In case of upper thread breakage the upper thread monitor interrupts
20. Threading mode see chapter Threading mode 20 Hint The length of the starting thread can be adjusted by changing the thread tension at the start 6 Changing of cutting blocks and knives The cutting length can be altered by changing the cutting blocks Caution Danger of injury Change the cutting block or the knife only when the buttonhole automat is switched off Change the cutting block Loosen the Allen screw 1 Allen key is part of the accessories Pull the cutting block 2 to the front and remove it Insert new cutting block and push it as far as it will go Tighten the Allen screw 1 again Change the knife Loosen the Allen screw 3 Allen key is part of the accessories Pull the knife 4 to the front and remove it Insert new knife and push it as far as it will go Tighten the Allen screw 3 again 21 6 1 Changing the cutting blocks and knives 580 312000 580 321000 Multiflex 6 1 1 Changing the knives 3 4 Caution danger of injury Knives may only be changed with the machine switched off Loosen the Allen screw 2 or 4 The Allen key is in the accessories Remove the knife 1 or 3 Insert the new knife and fix it by tightening the screw 2 or 4 Hint If the knife cannot be removed the screw of the second knife must be slightly unfastened Hint If a knife with a different shape has to be inserted t
21. ctuating directly the corresponding key or by altering some parameters Entering the parameters should be done in the programming mode P The parameters and the allocated values will be shown at the display To avoid an accidental altering of the pre set values the operating of the control panel is splitted in different levels Operator Technician Manufacturer The operator seamstress can directly access his her level Accessing the other levels are possible through entering a code number Bi DURKOPP ADLER Made in Germany Esd e s e 4 e ox gt y 27 10 3 28 Index of the control panel keys Key on control panel Designation of key in this manual ESC ESC key a P key F F key S S key fok OK key key gt key gt key tt key Y 10 4 Main level of the menu system 01 02 03 04 05 Tz 20 Ta 50 oe CA 2i 2 Sequence mode pa 2 20 ne 50 E CA E 2 Single buttonhole mode After switching on the automat and during sewing the display shows the main level of the menu system In the main level the following values are displayed Sequence number Buttonhole sequenc or Buttonhole number Empty line Sequence mode Single buttonhole mode and Upper thread tension Cut length Cut mode EN Depending on the sewing equipment the button
22. e and check whether the gimp is pulled back sufficiently With the Subclass 151000 thread in the gimp as shown in illustration B Only for the subclass 580 141000 4 Swivelling the automat up and down Caution Danger of injury The automat must only be swivelled up when the machine is switched off or in the Threading mode see chapter Threading mode For various operations e g for threading the looper thread or the gimp thread the automat has to be swivelled up Swivelling up Pull the locking bolt 1 and lift the automat at the front Let the locking bolt 1 go again and let it click into one of the drill holes maybe you have to move the automat up and down a little You should not let the automat go before the locking bolt 1 has snapped in Swivelling down Keep hold of the automat and pull the locking bolt 1 Swivel the automat down slowly Important When the automat is swivelled up very high the effect of the gas pressurized spring that is to slow down the downward movement is rather low at first Therefore keep hold of the automat when you swivel it down Operating the automat when it is swivelled up can lead to injuries and damage 18 5 5 1 Thread tension Upper thread and looper thread tension The thread tensions are dependent on the type and quality of the threads and fabrics The buttonhole looks
23. e field 2 the corresponding values 01 02 03 04 05 MES 20 i Tat 50 ohn CA 2i 2 3 Monoflex mode 30 Two knife positions are possible with the subclasses 580 312000 and 580 321000 that is why the field 3 shows a bar in addition The bar position shows which knife position is allocated to the buttonhole Single buttonhole mode In the main level you can select a previously memorized buttonhole 2 20 KR 50 4 CA i 2 1 2 Keys 4 Select the first line with the 4 keys The selection of buttonholes is only possible in line 1 OK key Press the OK key The cursor will blink EN keys T4 Select the desired buttonhole number with the J keys To help you the present buttonhole contour will be displayed in the field 1 and in the field 2 the corresponding values po 2 20 Tar 50 ot CA i 2 Monoflex mode OK key Two knife positions are possible with the subclasses 580 312000 and 580 321000 that is why the field 3 shows a bar in addition The bar position shows which knife position is allocated to the buttonhole Press the OK key to confirm 31 10 4 2 Selecting a sequence or a single buttonhole Depending on the setting in the sequence menu either the sequence mode or the single buttonhole mode is available see Sequence programming 10 4 2 1 Selection of a sequence Sequence mode 01 02 03 04 05
24. ed 2200 min buttonhole length cutting before or after sewing no cutting stitch distance form of eye electronic setting of the stitch row gauge 0 5 mm number of stitches in the eye 1 3 Subclasses 580 112000 580 121000 580 141000 580 151000 With short trimmer for the upper and the looper thread The looper thread trimmer is integrated into the throat plate so that the tread can be trimmed very close to the fabric To be used for buttonholes with taper tack cross tack with or without eye In conjunction with the corresponding sewing equipment it can be also be used for double stitched eyelets An electropneumatic upper thread catcher is part of the standard equipment The cut length is max 38 mm depending on the sewing equipment Without a lower gimp With short trimmer for the upper thread and long thread trimmer approx 30 mm thread length for the looper thread and the gimp Looper thread and gimp can thus be pulled tight or pulled through for the subsequent sewing of a lockstitch tack After the sewing of a cross tack they are trimmed short manually To be used for buttonholes with or without eye for cutting before or after sewing with taper round and EN cross tacks or no tacks For cut lenghts of up to 38 mm An electropneumatic thread catcher and a lower gimp guide are part of the standard equipment It catches the upper thread right after the trimming holds it and lays it w
25. equences can be created and memorized e In general all buttonholes can be selected in a sequence Single buttonhole mode You can select a buttonhole out of 50 preset buttonhole programs This buttonhole will be sewn until another buttonhole is selected 10 6 2 Switching the sequence mode on or off EN S key keys TU OK key keys T4 ESC key or key Press the S key to switch from the main menu to the menu for programming the buttonhole sequences Select the menu item sequence number with the 4 keys Press the OK key to activate the menu item Select the sequence number 0 with the 1 1 keys The sequence mode is switched off Press the ESC key You will get back to the main level Press the key You will get one level back Important note With any other sequence number the sequence mode is switched on 41 10 6 3 42 Programming of a sequence S key Press the S key to switch from the main level to the menu for programming a buttonhole sequence Selection of the sequence number keys TU Select the menu item sequence number with the 4 keys OK key Press the OK key to activate the menu item keys TU Select the sequence number that is to be programmed with the 1 1 keys OK key Press the OK key to activate the menu item Programming a buttonhole sequence Hh 4 1 7 E 01 IT
26. eration only adjustable in the sequence mode The buttonhole automat functions in manual or automatic operation mode depending on the setting Automatic operation In the sequence indicated on the display arrows are indicated between the types of buttonhole programs After sewing one buttonhole the control automatically switches to the next type of buttonhole After sewing the last buttonhole the control switches to the first buttonhole within the sequence The current buttonhole is highlighted with a bar The type of the buttonhole being currently sewn is indicated in the left half of the display Manual operation 05 09 02 04 In the sequence indicated on the display instead of arrows there are hyphens between the types of buttonholes The control does not switch automatically from one type of buttonhole to the other The current buttonhole is highlighted with a bar The type of the buttonhole being currently sewn is indicated in the left half of the display 05 gt 09 gt 02 04 Light barrier mode If the kit light barrier 0580 591524 is mounted it is possible to 01 E 02 operate the machine in light barrier mode Two light barriers recognize automatically whether it is a lapel or a jacket front edge and will call automatically the appropriate program Two programs must be listed in the sequence The light barrier mode is indicated by the symbol 1 1 Switching between automatic man
27. erson operating the automat has to wear finger and eye protection The sewing automat must be installed and operated in dry and well kept rooms only If it is operated in other rooms that are not dry and well kept further measures which have to be agreed upon see EN 60204 31 1999 can become necessary We as manufacturers of industrial sewing automats take it for granted that at least semi skilled operators are working with our products so that we can assume that all usual operations and their risks are known to them 1 2 Brief description The DURKOPP ADLER 580 is a double chainstitch buttonhole automat or a single chainstitch automat for stitched eyelets with CNC step motor technology for the material feed and the rotation of the sewing mechanism The buttonhole automat works with two chainstitch loopers the left one being thread guiding For sewing of buttonholes with or without eye with taper tack round tack cross tack or without bartacks As eyelet automat it works with two chain stitch blind loopers for the sewing of single stitched eyelets The automat is equipped with a upper thread trimmer and an electronically regulated upper thread tension Depending on the subclass the 580 comes with different types of thread trimmer systems Technical features The automat is driven by a positioning drive integrated in the machine arm The drive for the motion of the axis X Y and Z is effected by one step motor for each axis
28. evel of Menu system 2 0 eR ee 29 Altering the values of the main level directly 2 000000 022220220000 29 Selecting a buttonhole inthe main level 0 000 ee 30 Selecting a sequence or a buttonhole 00000 a a 32 Selecting a sequence Sequence mode 000 eee eee ee 32 Selecting a buttonhole Buttonhole mode 0 00000 eee ee 32 Adjusting the thread tension in the main level 0 e ee 33 Adjusting the cutting length in the main level 0 o eee eee eee 33 Cutting MOUE iaa rr ed da wee cl la e oe is e BROS A A 34 The plec counter y iio aca a A e e e a hee A aa 34 Automatic or manual operation can only be set in sequence M0d8 35 Buttonhole programming s e e s erare irradia AAA 36 Selection of a Menu tem sssr nra we wee A A A 36 EGILING Of ayalu ekora e or a a E A E ee e e a AO A A 36 Programming a buttonhole ww aa tiee a a a 37 List of menu and submenu items dadda daia aan aane EE 38 SEQUENCES caiie rice ew we a aa a A E ar ai a em we boy a aee hw A 41 General epasta a Shee ee ea da e A A 41 Switching on Off the sequence mode 0 41 Programming asequence aars ooo 42 Inserting a buttonhole at the end of a sequence e 43 Deleting a buttonhole at the end of a Sequence e 43 Inserting a buttonhole in within a sequence ee 44 SEWING aia A A e eee ee ee
29. ged or reduced x position of the cross tack the whole cross tack can be shifted to the right left dat Seam extension in the cross tack the overlapping of the buttonhole seams with the cross tack is called seam extension in the cross tack N F Round tack settings Number of stitches in the round tack the number of stitches to be set for the round tack is min 6 to max 12 stitches Throw width in the round tack the mechanically regulated throw width stitch width can be reduced Attention The reduction depends on the setting of the throw width in the menu item 150 Seam beginning position the seam beginning can be in the round tack 1 or within the lip 2 Overlapping in the lip overlapping of the seam beginning and the seam end in the lip Seam beginning within the lip the seam beginning can be altered to be at the beginning of the lip Value 100 or to the eye Value 0 Overlapping in the round tack overlapping of the seam beginning and the seam end in the round tack Speed sewing speed stitches per minute 40 10 6 Sequences 10 6 1 General notes Sequence mode The operator seamstress will be able to sew several buttonholes with different parameters successively without having to touch a key on the control panel e Each sequence can contain up to 9 different buttonholes Each different buttonhole within a sequence can be sewn repeatedly up to 9 times e 25 different s
30. h the standard equipment With a lower gimp guide and a gimp advancing device 1 4 Structure of product Subclasses o o o O O O oj o o o oe o olojojo jojo N N baag q N N 4 Ww o ae te E ojojoj jojo O O mo om wo wo Equipment Material number Sewing automat 0580 990001 X 0580 990002 X 0580 990004 X 0580 990005 X 0580 990021 X 0580 990022 X Accessories 0791 580501 X XIX X xX X Optional equipment Pneumatic connection set 0797 003031 Oo O0 0 0 Oojo Integral sewing lamp LED 0580 100344 X xX X X xX X Foot switch 9880 580002 OJ OojoJ Oo OJ O Upper gimp guide 0580 590804 O Upper thread catcher 0580 590154 X xX X X X Upper thread catcher 0580 590144 O Fabric deflector for back trousers 0580 590574 O Olo Support table for operating while standing 0580 590504 O O o O O Positioning aids Spacer for the distance buttonhole to buttonhole R L 0580 590294 OJojoj 0 O Spacer R L for the distance buttonhole to fabric edge 0580 590404 X xX X X XIX Center stop guide 0580 591224 A V Laser marking lamp 0580 590564 ololojo Ojo Slide on table for vertical positioning 0580 590604 O Kit for vertical positioning 0580 590554 O left and right clamping plate Kit for vertical positioning 0580 590384 O O left and right clamping plate Kit for vertical positioning 0580 590374 O O left and right clamping plate X Standard equipment O Optional equip
31. he control panel has to be set accordingly See service instructions chapter 29 4 8 22 6 1 2 Changing the cutting blocks Removing the cutting block Disconnect the compressed air supply Use a screwdriver 2 to push gently the cutting block holder 1 downward Loosen the screw 3 Pull out the cutting block 4 to the left Fitting the cutting block Insert the cutting block 4 in the guide and tighten the screw 3 Connect the compressed air supply again Hint The cutting block 1 will then move automatically upward after the compressed air hose is connected Hint If a cutting block with a different length has to be inserted the control panel has to be set accordingly See service instructions chapter 29 4 8 23 7 8 Push buttons By means of the push buttons it is possible to control the clamps and to start the sewing operation According to the setting in the service menu see service instructions the function is different 1 Setting Key 1 The clamps are opened or closed respectively Key 2 The sewing operation starts when the clamps are closed Setting Key 1 The clamps are opened or closed respectively Key 2 If the clamps are not lowered they will be lowered now The sewing operation starts N Setting the fabric stops A Caution Danger of injury Adjust the fabric stops only when the buttonhole automat is switched off 24
32. hen sewing the next buttonhole into the right buttonhole seam This guarantees a safe seam beginning also with light and loose fabric tightly pulled stitches from beginning of sewing a proper buttonhole rearside no more cleaning out With short trimmer for upper and looper thread and lower gimp To be used for buttonholes with or without eye for cutting before or after sewing with taper round and cross tacks or no tack With these automats buttonhole length cutting length and taper tack length can be adjusted after insertion of corresponding clamping plates Three set of clamping plates are designated L1 for sewing lengths of 12 24 mm L2 for sewing lengths of 16 28 mm L3 for sewing lengths of 24 36 mm Different taper tack lengths are possible within these groups An electropneumatic thread catcher and a lower gimp guide are part of the standard equipment With short trimmer for the upper thread Universal machine for cut lenghts of 10 50 mm and buttonholes in fabric of different qualities and thickness depending on the sewing equipment optional with or without lower gimp In conjunction with the corresponding sewing equipment also to be used for single chain stitch eyelets To be used for buttonholes with or without eye for cutting before or after sewing with taper round and cross tacks or no tack 580 312000 580 321000 With short trimmer for upper and looper thread The looper thread tri
33. hole can be cut open before or after sewing or not cut open at all Daily pieces counter The following options are available in the main level Direct editing of values in the main level Programming of buttonholes P key Programming of buttonhole sequences S key Service menu F key 10 4 1 Altering the values of the main level directly The values of the main level can directly be altered as follows keys TJ Select the line that you want to alter with the 1 keys OK key Press the OK key The cursor will blink in the selected line keys ED Select the digit that is to be altered with the gt keys keys TU Alter the selected value with the keys 1 With the key you increase the value with the key Y you reduce it OK key Confirm the set value with the OK key If you do not want to confirm the set value press the ESC key The previous value will be reestablished 29 10 4 1 1 Selecting a buttonhole in the main level Sequence mode In the main level it is possible to change any time between the memorized buttonholes of the sequence 01 02 03 04 05 MER 20 Kee 50 el CA yi 2 1 2 Keys gt With the keys it is possible to select any buttonhole of the displayed sequence The selected buttonhole will be highlighted with a bar To help you the present buttonhole contour will be displayed in the field 1 and in th
34. inished workpiece with the subclass 580 151000 In order to remove the finished workpiece pull the looper thread and the gimp under the thread clamp 2 Pull both threads from the right to the left along the blade 1 The threads are cut Replacing the knife Loosen screw 1 and remove the fabric holder 4 Take out the old blade 2 Push the new blade 3 as far as it will go into the groove and snap it off in the direction indicated by the arrow Tighten the screw 1 Fix the holder by using the screw 4 Hint The blade must not protrude the holder 11 11 1 11 2 Information messages Needle not in basic position API Threading mode A 11 3 Thread breakage A ae 11 4 11 5 Pressure monitor S Invalid cutting position AN X If the needle is not in its basic upper position at the sewing start this information code will appear Error Correction Turn the handwheel until the information disappears As long as the sewing automat is in the Threading mode the information code in the margin appears Error Correction Press the button at the head cover Should the thread breaks during the sewing operation the information code in the margin appears in the display Correction Press the button at the head cover to get into the threading mode Thread in the sewing automat Press the button at the head cover again to exit the threading mode The p
35. ional accident prevention and environment protection regulations The instruction manual must always be available at the machine sewing unit The instruction manual must be read and applied by any person that is authorized to work on the machine sewing unit This means Operation including equipping troubleshooting during the work cycle removing of fabric waste Service maintenance inspection repair and or Transport The user also has to assure that only authorized personnel work on the machine The user is obliged to check the machine at least once per shift for apparent damages and to immediatly report any changes including the performance in service which impair the safety The user company must ensure that the machine is only operated in perfect working order Never remove or disable any safety devices If safety devices need to be removed for equipping repairing or maintaining the safety devices must be remounted directly after completion of the maintenance and repair work Unauthorized modification of the machine rules out liability of the manufacturer for damage resulting from this Observe all safety and danger recommendations on the machine unit The yellow and black striped surfaces designate permanend danger areas eg danger of squashing cutting shearing or collision Besides the recommendations in this instruction manual also observe the general safety and accident prevention regulations
36. med Knife Shape Buttonhole shape for Buttonhole shape for No cutting after sewing cutting before sewing no cutting Xx Y Xx Y Xx Y 0 0 0x0 0 0 0x0 0 0 0x0 0 1 1 3x3 0 1 6x3 5 1 1x2 6 2 2 1x3 2 2 4x3 9 1 7x2 8 3 2 8x4 3 3 3x4 6 2 4x3 9 4 3 0x4 6 3 6x4 8 2 6x4 1 5 3 2x5 4 3 6x6 1 2 8x4 7 Number of stitches in the eye the number of stitches to be set for the circle of the EN buttonhole eye is min 4 to max 25 stitches Eye inclination the buttonhole eye can be slightly inclined to the left or to the right Throw width the mechanically regulated throw width stitch width can be enlarged or reduced up to 0 5 mm boe Cut settings Cutting mode depending on the sewing equipment the buttonhole can be cut after sewing 1 before 2 or not cut at all 0 no cutting CA cutting after sewing CB cutting before sewing Cutting area the inner distance between the lips of the buttonhole is called cutting area rie ME Modus Multiflex 580 312000 580 321000 Cutting area 1 complete cut 2 medium cut 3 eye cut Cutting length with complete cut it is only possible to reduce the cutting length about 2 mm Cutting position with medium cut the position is changeable and can be given as percentage it rises from the eye 0 to the rearmost 100 position i Ti El Cut correction in x direction the knife s position can be moved to the right or to the left wi
37. ment A Can only be ordered in connection with the sewing equipment E1151 V Can only be ordered in connection with the length package L1 or L2 Subclasses o O O O O o o jojo jojo olo jo lojojo N N ba N N 4 LO fe e Woe Woe Woe olo lolo jolo o OO Equipment Material number Stands MG58 13 regular installation MG58 400104 O Oo O Ool O Stand with fastening parts and table top 1060 x 750 incl maintenance unit and rollers MG58 13 regular installation of a narrow stand MG58 400124 Oo 0 0 0 O o Stand with fastening parts and table top 620 x 750 incl maintenance unit and rollers MG58 13 vertical positioning narrow stand MG58 400114 O O O Stand with fastening parts and table top 1060 x 600 incl maintenance unit and rollers X Standard equipment O Optional equipment 10 Technical data Machine head Class 580 Type of sewing stitch Double chain stitch Number of needles 1 Needle system 558 579 Attention IN When changing over from one needle system to the other the distance between looper and needle and the adjustment of the needle protection have to be checked imperatively see service instructions Max needle size Nm 80 120 558 Nm 90 125 579 Upper thread size max Nm 50 Looper thread size max Nm 30 Max speed 2200 min Stitch length 0 5 2 mm Max sewing length 38 mm subclass 580 11200 depend
38. mmer is integrated into the throat plate so that the thread can be trimmed very close to the fabric Equipped as standard with an electropneumatic upper thread catcher and the buttonhole cutting system Multiflex The Multiflex system allows the cutting of various buttonhole length buttonhole shapes and round eyelets without changing the cutting tools Equipped as standard with two cutting blocks and three knives Cutting length from 16 mm up to 36 mm or from 9 mm up to 31 mm can be set depending on the cutting block Special cuttings like only the buttonhole eye buttonhole seam are possible with the standard equipment Without a lower gimp With short trimmer for the upper thread and long thread trimmer for the looper thread and the gimp Looper thread and gimp can thus be pulled tight or pulled through for the subsequent sewing of a lockstitch tack After the sewing of a cross tack they are trimmed short manually Equipped as standard with an electropneumatic upper thread catcher and the buttonhole cutting system Multiflex The Multiflex system allows the cutting of various buttonhole length buttonhole shapes and round eyelets without changing the cutting tools Equipped as standard with two cutting blocks and three knives Cutting length from 16 mm up to 36 mm or from 9 mm up to 31 mm can be set depending on the cutting block Special cuttings like only the buttonhole eye buttonhole seam are possible wit
39. on sewing equip 38 mm subclass 580 12100 38 mm subclass 580 14100 50 mm subclass 580 15100 38 mm subclass 580 31200 38 mm subclass 580 32100 Max cutting length 38 mm subclass 580 11200 depend on sewing equip 38 mm subclass 580 12100 32 mm subclass 580 14100 50 mm subclass 580 15100 36 mm subclass 580 31200 36 mm subclass 580 32100 Operating pressure 6 bar 0 5 bar Air consumption approx 3 NL per working cycle Rated load 320 VA Rated voltage 1 x 190 240 V 50 60 Hz Dimensions Machine head 550 x 370 x 580 Lx W x H Table top regular installation 1060 x 750 x 1150 mm Lx W x H Table top narrow stand 620 x 850 x 1150 mm L x W x H Working height 730 900 mm upper edge of the table top upper edge of the machine table 830 1000 mm Weight with stand approx 160 kg Weight of head approx 100 kg Weight of control approx 12 kg 11 3 Operation 3 1 Needles threads and gimps Needles Needle system 558 579 Needle sizes Nm 80 120 558 Nm 90 125 579 according to the type of sewing thread fabric and sewing equipment E No A Attention When changing over from one needle system to the other the distance between looper and needle and the adjustment of the needle protection have to be checked imperatively see service instructions Subclass 580 112000 580 312000 580 141000 580 151000 580 321000 12 Threads The look of
40. ressure monitor monitors the air pressure of the air supply When there is no compressed air or the pressure is too little this information code will appear on the display Error correction Switch off the sewing automat Supply sufficient compressed air Switch the sewing automat on again Hint Appears only with the Multiflex setting In case an invalid cutting position is chosen the opposite hint appears Error correction Check and set the control unit and the data of the knives and cutting blocks in use 47 11 6 Abnormal threading mode If the needle is in the Threading mode position at the sewing begin the information code in the margin appears fg Error Correction Press the button at the head cover gt switch on the Threading mode Switch off on the sewing automat 12 Error messages see Error messages in the service instructions 48 13 Maintenance Caution Danger of injury A Carry out maintenance work only when the machine is switched off Whenever maintenance work has to be done with the machine running practice utmost caution 13 1 Cleaning A clean sewing automat helps to avoid disturbances Daily cleaning Clean the zone around looper thread trimmer and throat plate as well as the sewing head daily from sewing dust thread tails and cutting waste If a vacuum unit is available it is best to evacuate the waste by using it Empty the vacu
41. rk on parts and systems under electric current is not permitted except as specified in regulations DIN VDE 0105 Conversion or changes to the machine must be authorized by us and made only in adherence to all safety regulations For repairs only replacement parts approved by us must be used Commissioning of the sewing head is prohibited until such time as the entire sewing unit is found to comply with EC directives The line cord should be equipped with a country specific mains plug This work must be carried out by appropriately trained technicians see paragraph 8 It is absolutely necessary to respect the safety instructions marked by these signs Danger of bodily injuries Please note also the general safety instructions Index Page Preface and general safety instructions Part 1 Operating Instructions Cl 580 1 Product description 1 1 DESIGNATED USE ei ee ie ee ee ee e ele ee be Re ae ee ee a a 5 1 2 Brief descriptions o s aeni he ee ARPA REM ee Re be EE oe EE eae a 5 1 3 DUBCIASSES aia Soy cr Pacer Bee kw a Oe bo eRe RS ee ee ne bw FE E 7 1 4 Structure of the product 0 0002 a a a io o a A a e ee 9 2 Technical data n on aaa aa aa a 10 EN 3 Operation 3 1 Needles threads and giMpS 0000 eee ee ee 11 3 2 Removing and inserting the clamping plates o o o 12 3 3 Changing the neede se isime aa e a a a A de o o e a 13 3 4 Threading the upper thread
42. ternal diameter of the eyelet can be set from 2 to 7 mm depending on the equipment Stitch length in the lip the distance from stitch to stitch within the lip from 0 5 to 2 mm Number of stitches in the eyelet the number of the stitches that are evenly distributed over the entire eyelet Eyelet overlap the overlapping of the seam beginning and the seam end Thread trimming length with the Subclass 580 112000 0580 312000 it is possible to alter the length of the needle thread on the underside of the buttonhole Length of the condensed stitches at the seam beginning the distance from stitch to stitch within the stitch condensation at the seam beginning Length of the condensed stitches at the seam end the distance from stitch to stitch within the stitch condensation at the seam end Number of condensed stitches at the seam beginning the number of stitches within the stitch condensation at the seam beginning Number of condensed stitches at the seam end the number of stitches within the stitch condensation at the seam end 38 MH it ut Upper thread tension Sewing tension the sewing tension regulated electronically during the sewing cycle Trimming tension remaining upper thread tension for the upper thread trimmer Tension at the sewing start upper thread tension at the seam beginning Menu item Description E ni J Eye settings Eye type up to 6 different eye types can be program
43. the sewing cycle the fabric clamps remain closed and hold the workpiece which can be removed at the touch of a button Covered smooth design The swivelling up of the automat is supported by a gas pressurized spring which also helps that the machine head is swivelled back slowly The special design of the machine arm allows for a vertical positioning of the fabric by using a different cloth detention device additional equipment Control Counter indicating the number of buttonholes sewn on the display You can define up to 50 different buttonholes Up to 25 buttonhole sequences with up to 5 programmed buttonholes can be memorized One sequence may contain up to 9 different buttonholes every buttonhole can be 9 times repeated consecutively within the sequence Integrated test and monitoring system Multitest This system allows not only for a monitoring of the sewing process but also for a quick testing of the input and output elements as well as of the motor functions without additional measuring instruments By means of a setting provision on the display it is made possible that the fabric support plate moves to the initial position of the next buttonhole after releasing the workpiece This allows for a better view when positioning the fabric According to the buttonhole type the following parameters can be set at the control with or without eye tack type with taper tack round tack cross tack or no tack max spe
44. thin the buttonhole Cut correction in y direction the knife s position can be moved to the front or to the rear within the buttonhole Correction of cutting pressure automatic adjustment 4 steps of the cutting force of the buttonhole knife depending on the buttonhole length buttonhole length eyelets up to 14 mm 2 steps buttonhole length from 15 mm to 30 mm 3 steps buttonhole length from 31 mm 4 steps In this menu item the preset cutting force can be increased or decreased depending on the buttonhole length 39 Menu item Description ball Flexible cutting Monoflex mode 580 312000 580 321000 Y yz Taper tack settings Taper tack length the taper tack length can be set from 2 mm to 36 mm depending on the sewing equipment and the buttonhole length Throw width in the taper bar the mechanically regulated throw width stitch width can be pan reduced Attention The reduction depends on the setting of the throw width in the menu item 150 y Overlapping in the taper bar overlapping of the buttonhole seams in the taper tack i Height of the taper slant the length of the taper in the tack can be set ll Cross tack settings Hl Cross tack length the overall length of the cross tack Ps Stitch length in the cross tack distance from stitch to stitch within the cross tack from 0 5 mm to 2 mm Lt Throw width in the cross tack the mechanically regulated throw width stitch width can be enlar
45. ual and light barrier operation keys T4 Select with the t and Y arrow keys the line that indicated the current sequence OK key Press the OK key keys T4 Switch with the and U arrow keys between the two operation modes The arrows between the buttonhole types appear or disappear respectively OK key Press the OK key to confirm the selection or ESC key Press the ESC key to abort or cancel the selection Selecting the buttonhole to be sewn next in a sequence When the sewing menu is visible on the display it is at any time possible to switch from one memorized buttonhole to another Press the gt keys or one of the arrow keys or gt Within the displayed sequence the next or respectively the precedent buttonhole type will be selected 35 10 5 Buttonhole programming The menu system 580 is divided into several levels In the main level the most important information for the sewing operation are indicated From this main level it is possible to switch to the programming level in order to program buttonholes A menu item can include further submenu items 10 5 1 Selection of the programming level P key Key 4 OK key E key ESC key 10 5 2 Altering a value Keys ED Keys 4 OK key ESC key 36 Press the P key in order to switch from the main level to the menu for programming buttonholes A menu item will be displayed
46. um waste container if neccessary EN Check the water level in the pressure regulator daily The water level must not rise up to the filter insert 2 Screw in the drain screw 3 and the let the water run under pressure out of the water separator 1 49 13 2 Lubricating 50 Check the oil level in the oil reservoirs 4 and 5 weekly Caution Danger of injury Oil can cause skin eruption Avoid a longer contact with the skin Wash yourself thoroughly after a contact ATTENTION The handling and disposal of mineral oils is subject to legal regulations Deliver used oil to an authorized collecting station Protect your environment Take care not to spill any oil Fill up the oil reservoirs exclusively with lubricating oil DA 10 or an equivalent oil with the following specification Viscosity at 40 C 10 mm s Ignition point 150 C The oil can be bought at the sales points of DURKOPP ADLER AG under the following parts numbers 250 ml container 9047 000011 11 container 9047 000012 2 container 9047 000013 5 container 9047 000014 General notes All the machine s moving parts are lubricated by two oil reservoirs via an oil wick system Thus the lubricating actually consists of checking and filling up the oil reservoirs but from time to time it is necessary to oil the felts 2 of the clamp arms 3 of the punch 1 and of the cam disc 6 13 3 Control

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