OPERATING INSTRUCTIONS - UNI
Contents
1. 15 0615011 66 06 15 008 er 05 15 010 88 05 15 006 69 0615002 0 010115010 91 or 005s 650 s2 or 003 os 33010156 01 a 01 0038 95 or 0071 110 96 06 17 000 r 01 0028 65 8 61759 9 01028 23 100 01 0198 135 101 01 0048 10 02 010105095 103 06 17 008 Toa or 0030 47 105 06 08 oot 108 06 08 002 107 101 0021 040 108 01002400 O RING 09 01 002300 WIPER 410 or 0130 130 WASHER fooson LOCKING HEAD Tiz 006s SCREW 113 0609017 010022075 COMPACT SET 115 0508 009 PISTONE MILE BEERE 116 06 09 006 LOCKING HEAD CYLINDER PISTONE Tr 0809014 LOCKING CROSS T 0609018 SQUARE PIN 119 06 09000 LOCKING GROUP 120 06 09019 LOCKING LAMA C 0609015 SUPPORT LAMA 122 05 09 028 DISTANCE PIN 123 oro 65 MILE SEGMENT 124 019118014 mor 125 01011214 WASHER 126 010065 080 SCREW 127 or 0664 045 Screw 128 0 0111012 WASHER LOCKING FOOT PRESS SHOE 1 PRESS SHOE 22 TOOTHED CORE ENOLESS SOLE CONNECTION CYLINDER 137 07 00302 SEAL 130 01 0172 08 139 os 08030 COVER 140 or 0024 0555 O RING tat ot 00505 O RING saz 010075025 CYUNOER HEAD SCREW mas 01 ov40 0292. the machine spindle clockwise until the back edge of the tyre slides fully over the rim Introduce the inner tube inside the tyre and by leaning the wheel against the platform carriage Drawing 17 support this operation Place the tool again in the neighbourhood of the wheel valve as it was done for the previous side of the tyre Place the vulcanizer clamp to the left of the too and Drawing 20 SERVICING REMARKS PROBLEM CAUSE REMEDY f you have a problem with Blocked pressure the transmission during valve Drawing 1 1 After removal of the valve lifting or lowering of the chuck casing use a metal pin with the diameter max 5 Ifyou have a problem during Blocked pressure valve mm in order to unblock chuck closing Drawing 1 valve 2 carefully the faulty valve If you have a problem Blocked pressure valve during platform movement Drawing 1 valve 3 Engine works but the Engine belt can be loose Check the engine belt chuck does not turn Not sufficient pressure Sense of rotation of the Interchange two phase the hydraulic part pump engine is reversed conductors of the engine Loss of oil Find the place and fill it up with oil to the correct level Machine chuck does Chuck valve o ring Exchange o ring not work be damaged input o ring can be damaged Report the defect to the service Chuck turns neither to Possible problem within Report the defect to the service the left nor to the right the electrical system of
3. MILE SEGMENT 01 0189 07 LOCKING VALVE 345 or 0150 02 LOCKING VALVE PART 146 01 0150 250 MANOMETER 347 05146 COVER SCREW 48 or 0039 03 CLOCK COVER 7 SPARE PARTS LIST NUMBER DESCRIPTION 14901 0112 10 WASHER 150 01 0063 076 SCREW 151 01 0060 015 SCREW 162 06 19 001 GEAR BOX CONNECTION METAL COVER 182 06 17 010 SWITCH CONNECTION BEEHIVE 454 01 0030 40 SWITCH 155 06 13 001 CONNECTION SHOE 156 01 0075 036 CYLINDER HEAD SCREW 157 01 0075 020 CYLINDER HEAD SCREW 158 06 13004 ENDLESS SCREW MILE 158 01 0053 30205 NSKFAG BEARING 150 0613096 BEARING COVER 161 01 0039 of DOWN COVER 162 01 0039 02 HOPP UP COVER 163 OF 0043 200 HOOP 164 01 0073 020 CYLINDER HEAD SCREW 165 010012 1050 STRAP 18 Conformity Declaration According to the directives 98 37 and 89 336 We Uni Trol Ltd Estrady 56 01 932 Warszawa Poland Declare on our exclusive responsibility that the product Assembly machine for lorry wheels type AT 14 26 which is concemed by this declaration is in conformity with the following legal regulations directive 98 37 CE machine safety directive 89 33 CEE and the modifications below electromagnetic compatibility In order to verify the conformity with the legal regulations one consulted the c
4. machine has to be used within the range of operations for which it was designed Other applications are incorrect and forbidden Producer and distributor bear no responsibility for possible losses resulting from any irregular incorrect or forbidden operation IMPORTANT The machine can be operated only by properly trained personnel All works involving electrical hydraulic or pneumatic system elements must be carried out exclusively by qualified personnel TECHNICAL PARAMETERS OVERALL DIMENSIONS HEIGHT MIN MAX 700 1160 DEPTH 1400 WIDTH MIN MAX 1390 1800 mi NET WEIGHT 530 KG ENGINE DATA REDUCER ENGINE 3x380 V 1 5 kW 1400 rev min PUMP ENGINE 3x380 V 1 5 kW 1400 rev min NOISE LEVEL 75 dBA APPLICATION RANGE assembly machine operate with wheels having the following minimum and maximum parameters RIM DIAMETER 14 26 WHEEL DIAMETER 1600 MAX WHEEL WIDTH 700mm WARNING It is forbidden to pump the wheel until it iswas properly mounted on the assembly machine Particularly heavy wheels should be mounted on the assembly machine by two operators WHEEL CLAMPING SYSTEM The machine self centring chuck is operated by the high pressure hydraulic system with working pressure from 2 to 11 MPa During the rotation of the chuck the working pressure is indicated by the installed manometer The standard working pressur
5. take alll precautions to ensure the required safety conditions Machine net weight 530 kg UNPACKING Drawing 11 After the reception of the machine you have to take off its packaging and check visually if the machine is complete and without damage If you have any doubts then you should not use the machine and inform about it the producer s or distributor s qualified personnel WARNING The packaging material should be removed beyond the reach of children because it is potentially dangerous The packaging material should be stored in an appropriately protected place if it might pollute the environment or is not biodegradable Drawing 12 Drawing 13 Drawing 14 ALL WORKS WITHIN THE ELECTRICAL SYSTEM OF THE MACHINE INCLUDING THE FOLLOWING ONES MUST BE CARRIED OUT BY PROFESSIONALLY QUALIFIED PERSONNEL Check if the main electrical supply cable corresponds to the voltage value indicated on the rating plate Connect the supply cable to the plug according to European or domestic standards Drawing 12 The yellow green conductor in the supply cable is the protective conductor Check the earthing efficiency The machine must be connected to the supply network through multipoint insulating circuit breaker which is compatible with European standards and its open contact gap is not smaller than 3 mm Check if the multipoint circuit breaker is properly connected in the switchboard After the connection of
6. 6 13 assembly drawing Assembly machine 14 26 assembly drawing Assembly machine 14 26 APR as sey sao eh Ryo 15 SPARE PARTS LIST TTEMNO_ _ITEMICODE NUMBER DESCRIPTION 105 0 600 BOTTOM BODY GROUP 2 06 03 000 SLED GROUP 3 06 05 000 GEAR BOX BODY GROUP 0605015 SUPPORT CONNECTION MILE 01 0136 006 GREASER 6 010130035 WASHER 7 0620001 NUT 8 O10106 018 METAL SCREW s 0663 019 BOTTOM BEARING MILE 10 01 0062 030 SCREW orori264 WASHER 12 06 03 014 CARRIER SLED BEEHEVI 13 or 0140 048 WILE SEGMENT 14 0603020 BEARING MILE 15 0603010 SUPPORT MILE 46 01013407 PIPE CLAMP 17 010072025 CYLINDER HEAD SCREW 18 01013512P BLINO FLANGE PLASTIC 1 0101351 2 BLIND FLANGE PRINC 20 O10137 12 LEVEL INDICATOR 21 0621001 PISTON TOP LAYER 22 010072016 CYLINDER HEAD SCREW 23 06 06 000 CARRIER TABLE GROUP 24 06 03 015 HANDLE PIN 25 010073050 CYLINDER HEAD SCREW 26 01011206 WASHER 27 06 05 008 CARRIER WHEEL 28 01 0115 008 NUT 29 0607000 TYRE CHANGER ARM GROUP 30 0607006 PU
7. 982 1998 ality occering sae and pneumatic systems with their elements Pneumatics This declaration concerns all products manufactured according to the technical documentation which is contained in this declaration President of the Management Board 10 04 2004 siok
8. LLEY TO SUDE 3 foron WEDGE TEFLON 32 or 0140 020 WILE SEGMENT 33 01011516 NUT 34 010065146 SCREW 3501117016 FIBER NOT 36 ot 008102 LOCKING SPRING 37 0607014 SPRING WASHER 35 01 0140 038 HOLE SEGMENT 39 0507020 TYRE CHANGER ARM 20 01 0031 07 LOCKING ICREASING SPRING ai 5607 009 FIXING ARM 42 03 0069 170 SCREW 43101011203 WASHER 44 0610002 CAMPARA as 0610001 TYRE CHANGER OPERATING BODY 25 01014019 MILE SEGMENT ar 05 10 004 BEARING BEEHIVE a8 0610007 CONNECTION MILE as 0610010 CHANGER FOOT CONNECTION MILE 0 06 10 008 CHANGER FOOT St foront NUT 52 0612000 SLED PISTONE GROUP 53 010131 174 PRING WASHER s4 0100160750 HYDRAULIC HOSE 55 0624001 CONNECTION SCREW ___ 01 0115027 NUT 57 0611005 TYRE HEAD 58 01 0022 044 COMPACT SET 59 O10024 03555 RING O10023 635 WIPPER 61 010024 055577 O RING 62 010024 0628 OR NG 63 0611006 PISTONE NUT 64 0612004 SLED PISTONE MIE 65 0611000 HEAD LIFTING PISTONE GROUP 010024 01725 O RING 67 06 11 004 HEAD LIFTING PISTONE MILE 68 06 16 000 ACCESSORIES AND ELECTRIC PANEL CONNECTION GROUP 62 01 0115 005 70 010028 74 ELECTRIC PANEL 7 040135 ta BLIND FLANGE PRINC 72 95 18 000 GREASE TANK GROUP 73 010115005 NUT 7a 010075035 CYLINDER HEAD SCREW 75 ot 0034 03 SEAL 16
9. UNI TROL Ltd Production Plant amp Sales Office Estrady 56 01 932 Warsaw OPERATING INSTRUCTIONS ASSEMBLY MACHINE FOR LORRY WHEELS AT 14 26 CONTENTS General conditions Technical characteristic Machine and its components Standard equipment displacement unpacking Electrical connection Disassembling and assembling of tubeless tyres and textile cord tyres Disassembling and assembling of wheel tyres for agricultural machines Servicing remarks Machine assembly drawings Machine part list Conformity declaration ATTENTION MACHINE WITHOUT OIL UNI TROL Ltd Computer balancing machines Production Plant Wheel assembly machines amp Sales Office Elevators Estrady 56 Wheel assembly machines 01 932 Warsaw Compressors Automatic pumping devices Vulcanizers Vulcanizer tools Workshop equipment WARNING This instruction manual is an integral part of the product It is recommended to become familiar with all warnings and orders contained in it This is important for the safe work and maintenance This manual should be kept in a safe place so that you can use it in the future 14 26 This machine was designed for the assembly and disassembly of lorry wheels and some delivery van wheels machine is intended for the operation within the limits determined in this manual and according to the producer s recommendations The
10. e amounts to 11 MPa but for weaker or particularly thin rims it is recommended to limit this pressure PRINCIPAL COMPONENTS THE ASSEMBLY MACHINE Drawing 1 Four jaw universal chuck Drawing 2 Clamping jaw The chuck rotates with two rotational speeds both directions The chuck is hydraulically opened and closed Drawing 3 Chuck arm control unit Drawing4 Assembly machine AT 14 26 Drawing 5 Portable control unit The controllers are connected in the portable control unit Drawing 7 Working arm Quick rotation system of the tool helps to change it quickly from disk to claw Drawing 6 Hydraulic unit Through the working pressure control the unit allow to determine safe operating conditions for different alloy rims Drawing 8 Drawing 9 Drawing 10 Drawing 11 STANDARD EQUIPMENT VULCANIZER SPOON Drawing 8 This tool is necessary to put the tyre edge the working head during disassembly VULCANIZER CLAMP Drawing 9 It is used for the assembly of tubeless tyres and one piece rims DISPLACEMENT Drawing 10 To install and correctly displace the machine you have to carry out the following actions Place the rope harness the first rope 1 5 long and the second rope 2 long to the indicated points Lift with an elevator to the appropriate height ATTENTION If it is necessary to displace the machine you have to
11. nizer paste put the wheel into motion After termination of the above operations withdraw the locking pin and turn the tool by 180 degrees Repeat these operations for the other side of the tyre Tilt the working arm and return the disk by pressing the pedal By using the lever turn the working tool to its second position to use claw and fix the working tool to the carriage Move the claw from the portable control unit to the tyre and insert it between the tyre edge and the rim until the tyre is hooked Drawing 19 and 20 Stretch the tyre and move the wheel rim away from the tool until the tyre edge creates the channel between the tyre and the rim Insert the vulcanizer spoon Drawing 20 Drawing 7 between the rim and the tyre over the claw so that the tyre edge remains hooked by the claw Again put the rim into motion towards the tool and tum it until it slips off the tyre Lean the wheel against the platform carriage in order to secure the working space necessary for easy inner tube removal Disassembly of the other edge should be carried out after reversing the working tool by 180 degrees inserting it the claw between the rim and the tyre edge Drawing 19 and turning the machine spindle clockwise until the operation is finished ASSEMBLY In order to place the tyre on the rim you should first fix the vulcanizer clamp at the peak point of the rim Orawing 17 Drawing 8 and place the tool the claw between the tyre and the rim
12. orresponding standards or other standard documents PN 292 1 2000 Machines Safety Basic notions general design principles Basie terminology methodology Part 1 PN EN 292 2 2000 Machines Safety Basic notions general design principles Basic terminology methodology Part 2 EN 50081 1 1996 General requirements concerning compatibility emission Commercial living and light industry environment Part 1 PN EN 50081 2 1998 Electromagnetic compatibility General requirements concerning emission Industrial environment Part 2 PN EN 50082 1 1999 Electromagnetic compatibility General requirements conceming disturbance resistance Commercial living and light industry environment Part 1 PN EN 50082 2 1987 Electromagnetic compatibility General requirements concerning disturbance resistance Industrial environment Part 2 PN EN 294 1994 Machine safety Safety distances preventing from reaching dangerous zones wih the upper imbs 349 1999 Machines Safety Minimum gaps preventing from crushing the parts of human body 60204 1 2001 Machine safety Equipment of electrical machines Part 1 General requirements PN EN 61204 2001 D C low voltage feeders Safety requirements and characteristics PN EN 61293 2000 Marking of electrical devices with ratings concerning electrical supply Safety requirements 62 2002 Electrical components PN EN
13. the machine Transmission does not 2 rise or lower Platform does not move MAINTENANCE All maintenance works should be carried out when the electrical supply is disconnected ensure the durable and fallure free operation of the assembly machine for a long period of time you have to carry out systematically the following servicing works 1 Lubricate periodically the following machine parts mandrel joints slideway of the tool platform leading plate servo motor of the elevator machine chuck and its joints 2 Systematically check the oil level in the hydraulic system by means of a depth gauge placed in the oil tank Producer recommends using the hydraulic oil Shell Tellus Oil 42 or another producer s equivalent having the same viscosity as the indicated 3 Periodically check the oil level in the reducer of the machine chuck This operation should always be carried out with the lowered working arm of the machine at a standstill The oil level should be checked in the peep hole of the motoreducer housing Producer recommends using the gear oil Shell Omala 680 or another producer s equivalent having the same viscosity as the indicated oil 4 Oil tanks are equipped with drain holes Oil drain follows unscrewing the plug Attention You should dispose of the used oil according to the obligatory regulations 12 assembly drawing x at 20 oo Assembly machine 14 2
14. the machine you should momentarily turn on the main switch and check the correctness of engine rotations should be compatible with the direction of the arrow indicated on the engine Drawing 13 In the case when the engine rotations have the opposite direction you have to interchange two phase conductors in the supply plug If the machine functions abnormal way then you should immediately turn off the main switch Drawing 14 and find in the SERVICING REMARKS of this manual the description of such a case and the solution to it THE PRODUCER AND DISTRIBUTOR BEAR NO RESPONSIBILITY FOR ANY DAMAGE RESULTING FROM NON OBSERVANCE OF THE ABOVE MENTIONED CONDITIONS TUBELESS TYRE WHEELS AND BALLOON TYRES FOR CROSS COUNTRY VEHICLES DISASSEMBLY Detach the tyre edge from the rim by means of the machine disk lubricate the tyre and the rim edges with a suitable vulcanizer paste Drawing 15 Repeat this operation on the other side of the wheel If it is the rim of balloon tyre then you should continue the operation of tyre unsticking until it gets completely detached from the rim This operation is much easier if you use a special roll for tubeless tyres ATTENTION If we disassemble a very hard balloon tyre 2 with textile cord tubeless tyre with wing 15 very large rim it is recommended to carry out this operation in the same way as for agricultural machines ATTENTION Tyre and rim edges sho
15. uld always be very well lubricated with a vulcanizer paste ASSEMBLY In order to assemble the required tubeless tyre you have to place the tyre on the machine carriage keeping it inclined Next you have to slide it over the rim by means of vulcanizer spoon and by pressing the tyre top slide it over the rim top If the above mentioned is not possible you have to use the vulcanizer clamp contained in a standard equipment Drawing 17 simultaneously slide both tyre edges over the rim The assembly of the other side Is similar awing 16 ATTENTION For the assembly of a particularly hard balloon tyre with textile cord or a tubeless tyre with a very large rim it is recommended to carry out this operation in the same way as for agricultural machines WARNING t is strictly forbidden to pump the wheel until it was properly mounted on the assembly machine Particularly heavy wheels should be mounted on the assembly machine by two operators WHEELS FOR AGRICULTURAL MACHINES DISASSEMBLY Mount the wheel in the machine self centring chuck lift it until the rim touches the machine disk After deflating the tyre start the process of unsticking the tyre from the rim by means of a portable control unit lever Drawing 18 or Drawing 15 By using pedals and levers of the portable contro unit shift the disk forwards and keep on turning the machine spindle After lubricating tyre and rim edges with a special vulea
Download Pdf Manuals
Related Search