Installation Manual
Contents
1. 67 14 15 Ch 123465 67 8 1 2 3 4 5 6 7 8 12 314 if2i3ia siel7_ s_ 1 2 3 4 9 10 11 12 143 16 9 10 11 12 13 9 10 14 12 13 14 15 16 This configuration is composed by 14 15 16 e 6 analogue inputs E1 E6 up to 2 universal optional or high level optional inputs E7 E8 up to 4 0 2 or 4 universal analogue outputs E11 E14 e 24 Digital inputs A2 A5 B2 B5 of the Basic Unit and E1 E8 F1 F8 of the expansion unit and e 24 Digital outputs A6 A9 and B6 B9 of the Basic Unit and A1 A8 and B1 B8 of the expansion unit CPU I Os 32 Digital Inputs and 32 Digital Outputs 2 modules PM D0 16 16 00 INPUT OUTPUT INPUT OUTPUT INPUT mA V a ential mA V 24VDC 24VDC 0 5A 24v0C 16DI 1600 Xi X0 o o 1 2 3 4 1 2 3 4 11 213 4 5 6 71 8 9 10 11 12 13 14 15 16 9 Ch U e GS e EON Os i7 S 1 2 3 4 5 6 7 8 2 3 4 5 6 7 8 gggrccoumnmagggn 1 C EN E e icroPAC 801 9 40 41 12 13 14 15 16 a il2 3 4isicl7 3_12 314 Je 9 14 pal This is the maximum neonfiauralon and is saranosed by INPUT OUTPUT 24VDC 24VDC 0 5A e00 EEEE Y E MP O O f 46DI 1600 O OoOO MP 1 2 3 4 5 6 7 8 11 21314 5 6 71 8 9 10 11 12 13 14 15 16 9 10 ale 13 142. 15 16 o Ch E EA Ka D iG fare He Ch 9 10 11 12 13 14 15 16 e 6 analogue inputs E1 E6 up to 2 universal optional or high level optional inputs E7 E8 up to 4 0 2 or 4 universal analogue outputs E11 E14 e 40 Digital inputs A2 A5 B2 B5 of the Basic Unit and E1 E8 F1 F8 of both the expansion units and e 40 Digital outputs A6 A9 B6 B9 of the Basic Unit and A1 A8 and B1 B8 of both the expansion units
3. a Stripped wire Screw 7mm Spring 10mm Screw 7mm Spring 10mm C Flat blade screwdriver 0 6x3 5mm 0 4x25mm 04x2 5mm 0 4x2 5 mm Tightening torque 0 5 0 6NM_ 0 4 0 5Nm Technical data Two 11 poles plugs A and B pitch 5 0mm and two 14 poles plugs E and F pitch 3 8mm Made with self extinguishing material as required by UL94 VO standard Overvoltage cathegory pollution degree ll 2 Max load current section 8A 2 5mm at 65 C Test pulse voltage 4 kVp A Please note that the maximum current capacity for each terminal is 8A Make sure that the overall current absorption modules and field devices matches A the power supply A In order to avoid excessive voltage drops install the most power consuming modules closer to the power supply Voltage input Analogue inputs 1 6 HAGE ea Respect the polarity shown mA input Analogue inputs 1 6 le em Respect the polarity shown Functional earth terminal This type of earthing does not pro tect against electrical shocks Additional terminal block TB 211 1 Additional terminal block connection example Connection to the next An additional terminal block can be installed on the CPU module using the two slides located in the lower part of the module case The additional terminal block has no active components inside only two 11 pitch 5 0mm contacts connectors All the 11
4. default disabled OFF Line polarization Pull Up ON OFF 8 default disabled OF RS485 Modbus Port connector pL 12345678 Upper side 4 Female RJ45 Front side RS485 Modbus of the CPU port connector RS485 Modbus Port connection 1 The maximum length of the RS485 cable is 1200m 2 The default configuration of the Service Port is Baud Rate 9600 bps Data 8 bit Stop bit 1 Parity none Flow Control none Note The selection of DIP switches 4 and 5 must match the sellection operated by the configuration section consult the MP 01 User Manual The RS485 Modbus Port can be used to connect a Modbus field bus The RJ45 RS485 Modbus Port connector is located in the upper side on the left of the CPU item 12 in General description at page 1 Looking the hole of the plug the 8 contacts are arran ged as illustrated in the draw RS485 Modbus Port signals The signals present at the RJ45 connector of the Modbus Port are D 5 Signal D RS485 D RS485 GND RS485 NC NC NC NC CO N amp O1 G PO NC RS485 Modbus Port configuraton SAAB AMA 123 ON Some parameters of the RS485 Modbus Port can be configured using selectors 1 3 of the microswitch group located between the two serial ports item 11 in general description at page 1 The table that follows describes the s
5. Up to 2 universal optional or high level optional inputs E7 E8 Up to 4 0 2 or 4 universal analogue outputs E11 E14 8 Digital inputs A2 A5 and B2 B5 8 Digital outputs A6 A9 and B6 B9 Extended configurations CPU I Os 8 Digital Inputs and 8 Digital Outputs 1 module PM DO 08 08 00 The extended configration can be obtained connecting to the central unit CPU with integrated I Os 1 or 2 expansion modules for a total amount of the CPU I Os pa ogee Cl we Gants Sueaur ie ge plus 40 Digital Inputs and 40 Digital Outputs For details read carfully the CECE CeimicroPAC eo EE CE O installation manual of the module to be installed lalalalalalala This configuration is composed by 1 2 3 4 5 6 7 je 1 2 3 4 e ggagprccummmiggn o CPU I Os 16 Digital Inputs and 16 Digital Outputs 1 module PM D0 16 16 00 fertomv por OUTPUT INPUT OUTPUT OUTPUT 2mA V mA 4V eseT 24VDC 0 5A 24VDC 0 5A EXE CM eimicro AC sD 8D0 d 1 4 5 8 112131415 6 analogue inputs E1 E6 Up to 2 universal optional or high level optional inputs E7 E8 Up to 4 0 2 or 4 universal analogue outputs E11 E14 16 Digital inputs A2 A5 B2 B5 of the Basic Unit and A2 A5 B2 B5 of the expansion unit 16 Digital outputs A6 A9 and B6 B9 of the Basic Unit and A6 A9 and B6 B9 of the expansion unit 24vDC 4601 C 78
6. IS09001 Certified AIOI ASCON spa 20021 Baranzate Italy Fax 39 02 350 4243 www ascon it support ascon it mod MP 01 M I MP 01 01 09 07 Cod J30 658 1AMP 01 E Installation Manual Contents General description Accessories Installation Electrical connections Electric safety Integrated system CPU module with on board 1 0 mod MP 01 1 Model identification label on the back side of the module 2 DIN RAIL 35 x 7 5 EN50022 3 Male Molex 14 poles plugs E and F pitch 3 8mm the female plugs have fast snap ON connectors with screw or spring terminals to connect the 8 analogue inputs and the 4 analogue outputs 4 Slides to install an additional terminal block 2 x 11 poles accessory 5 Male 11 poles plugs A and B pitch 5 0mm the female 11 poles plugs have fast snap ON connectors with screw or spring terminals to connect the power supply the 8 digital Inputs and the 8 digital outputs 6 Status LED RS status of the Run Stop commad digital input 1 8 yellow status of the 8 digital inputs 1 8 red status of the 8 digital outputs 4 diagnostic ERR error RUN program status run stop BAT battery status PWR power supply ON 7 Removable and writable label to identify the connected 1 0 TAG number 8 Bus to connect the external I O modules 9 Reset button 10 RJ45 plug labelled X0 to connect an RS232 485 terminal al
7. contacts of each connec tor C and D are internally connec ted and can be used to make multi ple connections see the example J K L N R S T thermocouple type input opt Analogue inputs 7 8 Line impedance 15002 max Respect the polarity shown To extend the connection use always compensation cable of the correct type for the ther mocouple used When present the shield must be connected to a proper earth at only one end Pt100 Pt1000 resistance thermometers 2 3 4 wires input opt Analogue inputs 7 8 Re f b B 3 wires Leal T erioo 2 wires PT1000 The connection example refers only to input 7 for input 8 copy the same connection configuration When 3 wires system is used always use cables of the same section 1mm min max resi stance 2002 line When 2 wires system is used and the distance between the module and the sensor is 15 m the use of a 1 5 mm section cable produces a 1 C 1 8 F measure error V input opt Potentiometer input opt Analogue inputs 7 8 Analogue inputs 7 8 0 10 V e Ce 10 7 8 9 10 E E A B A B A V mal v mA toj F fo F P b b R 1000 10kQ max High level inputs optional High level analogue inputs 7 8 10 10V 0 10 V 7 ie d 8 9 10 High level analogue inputs 7 8 20 20 0 20 4 20 mA 4 20 mA 4 20 mA Analogue outputs 1 4 opt The user ca
8. des technical assistance and the repair service for its Customers Please contact your nearest Agent for further information All the information and warnings about safety and electromagnetic compatibility are marked with the sign at the side of the note Precautions UNC All wirings must comply with the local regulations The supply wiring should be routed away from the power cables Avoid to use electromagnetic contactors power relays and high power motors nearby Avoid power units nearby especially if controlled in phase angle Keep the low level sensor input wires away from the power lines and the out put cables If this is not achievable use shielded cables on the sensor input with the shield connected to earth Notes 1 Make sure that the power supply voltage is the same indicated on the instrument label 2 Switch ON the power supply only after all the electrical connections have been com pleted Configuration examples A combination of up 2 expansion modules can be connected to the CPU in order to obtain the desired number of 1 0 Basic configuration INPUT TeRTOmy Pot OUTPUT INPUT OUTPUT mA V ae SAAN 24VDC 24VDC 0 5A d C ES CO CeimicroPAC sot CO 1 23 5 6 8 1 213 ggagprecuwmmiggn 4 7 4 S The basic configration is made by the central unit CPU with integrated 1 0s The basic configuration has 6 analogue inputs E1 E6
9. e Port is Baud Rate 9600 bps Data 8 bit Stop bit 1 Parity none Flow Control none Note Consult the MP 01 User Manual for details about the service port configuration The RS232 Service Port can be used to configure the CPU and its devices using a dumb VT100 terminal The RJ45 RS232 485 Service Port connector is loca ted in the upper side on the right of the CPU item 10 in General description at page 1 Looking the hole of the plug the 8 contacts are arranged as illustrated in the draw Service Port signals The signals present at the RJ45 connector of the Service Port are ms 5 Signal D RS485 D RS485 GND RS485 GND RS232 RX RS232 TX RS232 NC CO N amp O1 G PO NC Service Port configuraton OOOAMAAn Some parameters of the Service Port can be configured using selectors 4 8 of the microswitch group located between the two serial ports item 11 in general description at page 1 The table that follows describes the selectable options Female RJ45 Ethernet connector Upper side Front side of the CPU Please note that the ON OFF position of the microswitches is pointed out on the microswitces block Selector ON OFF 4 RS232 enabled RS232 disabled 5 RS485 RS232 Termination resistance ON OFF 6 110 default disabled OFF Line polarization Pull Down ON OFF
10. electable options LAN Ethernet TCP IP port connector The Ethernet TCP IP port RJ45 connector is located in the upper side of the CPU item 13 in General description at page 1 Looking the hole of the plug the 8 contacts are arranged as illustrated in the draw Please note that the ON OFF position of the microswitches is pointed out on the microswitces block Selector ON OFF 110Q termination 1 resistance ON OFF default disabled OFF Line Poa 2 Pull Down ON OFF default disabled OFF Line polarization 3 Pull Up ON OFF default disabled OFF Ethernet signals The signals present on the RJ45 Pin Signal ethernet connector are those 1 TX standard for all Ethernet TCP IP 9 TX connection 3 RX To connect correctly the CPU to 4 NC the programming computer use 5 NC an ethernet cross cable in case 6 RX of direct connection no HUB or 7 NC network router between the PC 8 NC and the CPU otherwise if the Computer is not directly connected to the CPU use a patch cable to connect the CPU e With the blade of a screwdriver free the 8 slots at the top and bottom of the CPU in order to remove the rear cover from the rest of the the housing ZN WARNING The procedure to replace the RTC battery must be done with the 24Vdc power supply CONNECTED the 2 MP 01 Powered ON l e Once the box of the CPU is open locate the battery positio
11. n and slide it out from the terminals See image e After the battery has been changed the user can close the CPU rear cover 1 The rear cover must be positioned in order to put the two slides which lock the box to the DIN rail in the lower part look at the CPU front to identify the upper and lower CPU side e Replace the battery with the positive pole facing the rear panel of the CPU and paying attention not to touch the battery with the fingers see image 2 positive positive 2 After the two parts of the CPU have been aligned press the two parts of the box in order to re insert the 8 slots opened at the beginning of this setting procedure Class II instrument rear panel mounting This instrument has been designed in compliance with Regulations on electrical equipment according to regulations on the essential protection requirements in electrical equipment EN 61010 1 Regulations on Electromagnetic Compatibility according to Regulations on RF emissions EN61000 6 4 industrial environ ments Regulation on RF immunity EN61000 6 2 industrial equip ment and system It is important to understand that it s responsibility of the installer to ensure the compliance of the regulations on safety requirements and EMC This controller has no user serviceable parts and requires special equipments and specialised engineers to be repaired For this purpose the manufacturer provi
12. n choose the number of analogue output installed in the central unit 0 2 or 4 outputs Respect the polarity Analogue load i 2la ay 12 13 14 m H2 3 145 E Respect the polarity shown Digital Inputs 1 8 Type II EN61131 2 Respect the polarity When present the shield must be connect ed to a proper earth at only one end Contact input Additional terminal block 24Vdc Connect to 24Vde Source PNP device Respect the polarity When present the shield must be connect PNP 7 B a g7 ed to a proper earth at only one end device lf the input device needs to be powered by the module verify that the current con sumption does not exceed the power sup ply limits Additional terminal block Connect to 24Vdc Digital Output 1 8 PNP Source Type i 24 Vdc 0 5A digital outputs Source PNP device Respect the polarity Sy POWER When present the shield must be connected E to a proper earth at only one end OL A Additiona terminal b Dlock Communications connections On the CPU module are present all the communications ports Connect the cable of the varoious interfaces as follows X0 port RS232 485 Service Modbus Port connector Female RJ45 RS232 485 service port connector Front side of the CPU Service Port connection 1 The RS232 cable must be shorter than 15 m 2 The hardware default configuration of the Servic
13. n from the DIN rail 1 Close the spring slide then clip the upper part of the module on the rail 2 Rotate the module downwards till to the click 3 Switch OFF the Power Supply Lower the spring slide by inserting a flat blade screwdriver as indicated 4 Turn and lift the module upwards Mounting the module i Connecting the expansion modules The 1 0 module are already set The I O expansion modules max 2 must be mounted on the right of the last mounted module The modules CPU included must be pow ered OFF when connected to each other All the modules must be removed from the DIN rail before to connect or disconnect the expansion modules 1 Switch OFF the Power Supply 2 Insert the connector of the bus in the right most module A position key identifies the insertion versus of the connector 3 Mount the modules on the DIN rail To remove the 1 0 expansion modules invert the mounting sequence described Electrical connections Terminals connections and plugs INPUT mA V 1 2 3 4 5 6 7 8 Dore TCRTO mv PoT OUTPUT INPUT mA V mA V 1 11 2 3 4 si6 7_ 18 1121314 OUTPUT 24VDC 0 5A EY eimicroPAC sot EC x1 X0 3 3 4 2131 4 Power supply 24Vdce 15 25 5W max The power supply terminals A10 A11 and B1 B11 are internally connected using these terminals it i
14. s possible to bring the power supply to other modules Connection to the next module E Te g1 81 14141 tlt Pin Label Signals Pin Label Signals E1 E6 6 analogue inputs pole Al RS Run Stop input terminal A 2 universal analogue inputs A2 A5 1 4 4 digital input terminals E7 E9 A A terminals or W V Be geste AG A9 1 4 4 digital output terminals ES E10 B 2 universal analogue inputs A10 A11 L 24V power supply terminals i mA B terminals or mA mA measure F B1 M OV power supply terminal E11 E14 4 optional universal analogue o iad ait puts pole B2 B5 5 8 4 miguel input Ternat F1 F6 6 analogue inputs pole B6 B9 5 8 4 digital output terminals p7 pgx p 2 Universal analogue inputs B10 Hearth terminal i potentiometer terminals B11 M OV power supply terminal 2 universal analogue inputs rene com b terminals or common 4 optional universal analogue F11 E14 outputs pole These 2 analogue inputs are optional see the Model Code for details If present can be Universal TC V mA measures potentiometer High level V mA measures Terminal b terminals F8 F10 are the com mon terminals com pole of the 2 inputs Description Plugs A and B terminals Plugs E and F terminals Flexible cable section 0 2 2 5 mm AWG24 AWG12 0 08 1 5 mm AWG28 AWG16
15. so for setup purposes 11 Microswitches to configure the serial ports positions XO and X1 12 RJ45 plug labelled X1 to connect a Modbus RTU bus Master Slave using an RS485 serial communication port 13 RJ45 plug labelled LAN to connect the Ethernet TCP IP network for programming purposes or for the MODBUS through the TCP port 11 poles connectors With screw terminals AP S2 SPINA V11 With spring terminals AP S2 SPINA M11 EF Power supply 120W 5A 24Vdc Power supply 45W 2A 24 Vdc AP S2 AL DR45 24 14 poles connectors AP S2 AL DR1 20 24 a 20 kepeit With screw terminals AP S2 SPINA V14 With spring terminals AP S2 SPINA M14 64 70 46 40 45 20 Rail mounting DIN 35 x 7 5 EN 50022 Mounting position Mount the module vertically In order to help the ventilation flow of air respect the distances between modules and walls or other modules Mounting position mm Additional terminal block AP S2 TB 211 1 Operating conditions Environmental condition ANC Suggestion t Temperature Operating 0 50 C conditions o Rh Umialy 5 95 Rh ort non condensing t c Temperature Use forced gt 50 C ventilation Special 4 i conditions AN gt 95 RH Warm up ee Conducting Use filter lt 3 atmosphere Corrosive Forbidden atmosphere atmosphere VE Mounting removing the modules o
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