Installation manual Fuel Pressure Emulator
Contents
1. STAG m Aogas Systems installation manual Fuel Pressure Emulator FPE A 04 141 00 00 1 09 02 2015 AC S A 15 181 Biatystok ul 42 Putku Piechoty 50 tel 48 85 743 81 00 fax 48 85 653 93 83 www ac com pl info ac com pl AC S A All rights reserved Any unauthorized copying reproduction publishing dissemination disclosing or other use of information presented herein in whole or as part particularly photographs drawings trademarks etc may lead to prosecution or civil proceedings www ac com pl info ac com pl AC S A ul 42 Pu ku Piechoty 50 15 181 Bia ystok Poland tel 48 85 743 81 00 fax 48 85 653 93 83 STAG autogas systems Contents 1 Technical data ceccccecccsececseeecseeeeseeeeeeeeeseeeeeeeesseeeesaeeesaeeeseesseeesseesseeesseeesaeeeeas 2 2 ADDICION Seen eee ee er ee er oe ee eee ree 2 3 Operating principle oc esecc sre sactss cates saranetoa cada cersaen soeercm se enewoeenmuecateceeceseeaneweuenoueaeeeeseecneeat 2 4 Wiring diagram and installation remarks cccecccsececeeeceeeeseeeseeeeeeeeseeeseeeeaeeenaees 2 Os MU ALON SAM sincere ces eneiatenaebanise E 8 0 NOOS er E E E 8 7 Warranty DOCUMGNI ccccccccsccceeeceeeccseeceeeceueesseeceeeceueesseesseesauseeaeessesseeeenaeenaess 9 1 Technical data Supply voltage 12V 25 Operating temperature 40 C 70 C Protection Class IP40 2 Applications The FPE A fuel pressure emul2. E T T ee a m i LPG CNG CONTROLLER WIRING NG SCH1 Wiring diagram for connection of the FPE A fuel pressure emulator with the vehicle system close to the petrol ECM AC S A All rights reserved Any unauthorized copying reproduction publishing dissemination disclosing or other use of information presented herein in whole or as part particularly photographs drawings trademarks etc may lead to prosecution or civil proceedings 3 www ac com pl info ac com pl AG AC S A ul 42 Putku Piechoty 50 15 181 Bia ystok Poland tel 48 85 743 81 00 fax 48 85 653 93 83 Ts AULOGaS systems FPE A emulator connected in accordance with SCH2 wiring diagram should be placed close to the fuel pump controller FUEL PUMP CONTROLLER WIRING NY GND BATTERY IGNITION SWITCH 5 FUEL PUMP CONTROL SIGNAL FUEL PRESSURE y SS FUEL PUMP CONTROLLER z u l SO Z S x Je Detailed description CONNECTOR WIRE SIDE Wy df Ol can be found in the E O gt O aj TAB 1 Table of versions 8 2 No colair Signal 1 parry 12v suPPLY 2 white IGNITION SWITCH i LPG CNG ELECTRO VALVE 4 EMULATED PRESSURE 5 se e IE cn 7 a yellow FUEL PRESSURE 9 e 10 e FUEL PUMP CONTROL SIGNAL FPE A WIRING FUEL PRESSURE EMULATOR FPE A N
3. G LPG CNG CONTROLLER WIRING SCH2 Wiring diagram for connection of the FPE A fuel pressure emulator with the vehicle system close to the fuel pump controller AC S A All rights reserved Any unauthorized copying reproduction publishing dissemination disclosing or other use of information presented herein in whole or as part particularly photographs drawings trademarks etc may lead to prosecution or civil proceedings 4 www ac com pl info ac com pl i AG AC S A ul 42 Pu ku Piechoty 50 15 181 Bia ystok Poland tel 48 85 743 81 00 fax 48 85 653 93 83 el 1016018 fF systems Tab 1 Table of versions VOLVO S40 Year of Petrol ECM harness manufac Conne Installation notes white black Fuel pump control signal ECM location white blue Fuel pressure sensor signal 2006 l 20 91 2 5T pe 2 white black Fuel pump control signal 2011 A white blue Fuel pressure sensor signal VOLVO S60 Year of Petrol ECM harness manufac Installation notes Wiring diagram SCH 1 ECM location Fuel pump control signal 3 2 green grey Fuel pressure sensor signal VOLVO S60 R Year of Petrol ECM harness manufac Installation notes ECM location Fuel pump control signal 2 5T VAZE 2009 RSS A 2 green grey Fuel pressure sensor signal SSS Wiring diagram SCH 1 VOLVO S80 Year of Petrol ECM harness manufac Installation notes Conne ctor ere Fuel pressure sensor signal PEN 2 5T p
4. ator equipped with autoadaptation functionality is designed for use in a wide range of vehicle models in which errors related to the pressure controller circuit in the fuel rail or high low rail pressure occur during operation of the engine fuelled by LPG CNG It is compatible with the following vehicle models Volvo S40 S60 S60R S80 XC70 XC90 Opel Astra Insignia Chevrolet Captiva Exact versions of supported models are listed in the following sections 3 Operating principle When the engine is fueled by LPG CNG there is no supply of petrol from the rail so the rail pressure is not changing as expected by the petrol ECM This is interpreted as an error in the pressure control circuit AS a consequence the ECM shortens the injection time pulses and or reports a failure that may make continuation of driving impossible The FPE A works with the regulator circuit and solves the problem After installation and the first start up the activated adaptation function selects the parameters and emulation mode for a given car in an automatic mode The settings are stored in system non volatile memory and can be modified only with another adaptation cycle 4 Wiring diagram and installation remarks The supplied universal emulator harness should be connected in accordance with the indicated wiring diagram and recommendations of the table with versions dedicated to specific cars The location of emulator installation depends on the wiring diagra
5. completed successfully AC S A All rights reserved Any unauthorized copying reproduction publishing dissemination disclosing or other use of information presented herein in whole or as part particularly photographs drawings trademarks etc may lead to prosecution or civil proceedings 8 www ac com pl info ac com pl AC S A ul 42 Putku Piechoty 50 15 181 Bia ystok Poland tel 48 85 743 81 00 fax 48 85 653 93 83 STAG autogas systems 7 Warranty Document Quality warranty terms and conditions AC S A with its registered seat in Bialystok ensures good quality correct operation and efficient functioning of the purchased equipment for which this Warranty Document was issued on the territory of the country the purchase was made in The warranty is given on the following terms and conditions 1 WARRANTY COVERAGE 1 this warranty concerns proper functioning of the equipment and is valid on the territory of the country the purchase was made in 2 the warrantor is only responsible for defects due to reasons within the sold equipment and for consequential damages to this equipment 3 the warranty does not cover a normal operating wear of the equipment b equipment which has been modified repaired or infringed in any way by the Customer or any third persons 2 WARRANTY TERMS AND CONDITIONS AND PROCEDURE 1 the basis for exercising the warranty rights is to submit the properly filled up original Warran
6. e fa yellow orange Fuel pump control signal blue brown Fuel pressure sensor signal 2007 H AC S A All rights reserved Any unauthorized copying reproduction publishing dissemination disclosing or other use of information presented herein in whole or as part particularly photographs drawings trademarks etc may lead to prosecution or civil proceedings 5 Wiring diagram SCH 1 www ac com pl info ac com pl i AG AC S A ul 42 Pu ku Piechoty 50 15 181 Bia ystok Poland tel 48 85 743 81 00 fax 48 85 653 93 83 Ts AULOGaS systems VOLVO XC70 manufac Conne Signet O ee no Wire colour efaj wow Fuel pump control signal EEEREN 8 at yelomoange Fuel pump control signal A ae blue brown Fuel pressure sensor signal Wiring diagram SCH 1 VOLVO XC90 Petrol ECM harness Wirecotour Signal OO O amine yellow Fuel pump control signal green grey Fuel pressure sensor signal Fuel pump control signal 2011 A 2011 A green grey Fuel pressure sensor signal Wiring diagram SCH 1 ECM location yellow Fuel pump control signal 2007 4 4 a 2011 A green grey Fuel pressure sensor signal Year of 4 2 manufac Conne 4 2004 7 2 3 7 2 3 71 0 71 Wiring diagram SCH 1 AC S A All rights reserved Any unauthorized copying reproduction publishing dissemination disclosing or other use of information presented herein in whole or as part particularly pho
7. ion must be performed 1 Start the engine on petrol and keep it on idle until the rated operating temperature is reached 2 Make sure that the LPG CNG change over switch is set in the petrol fuel mode and stop the engine 3 Turn off the ignition switch 4 Disconnect the FPE A from the harness female connector wait min 5s and reconnect the emulator When the rubber cover on the connector is pulled off an lit internal red LED should be seen 5 Turn on and turn off the ignition switch three times within 30s after emulator connection to the harness socket The internal red LED should start flashes slowly 6 Start the engine The internal red LED should start flashes fast 7 Leave the car on idle for about 2 minutes until the internal red LED light stops flashing and lights up permanently 8 Switch car to gas and wait until the LED light will shut down This means that the adaptation process is completed When the adaptation is completed the emulator is ready to work on LPG CNG mode If the adaptation process is interrupted the whole procedure must be restarted 6 Notes Correct operation of the emulator requires the following conditions to be met e The emulator should be connected in accordance with the wiring diagram and recommendations of the table with unit versions e The emulator has been installed in the correct location SCH1 for the ECM area and SCH2 for the fuel pump controller area e The adaptation process has been
8. m for a specific version and configuration of the fuel pressure control system AC S A All rights reserved Any unauthorized copying reproduction publishing dissemination disclosing or other use of information presented herein in whole or as part particularly photographs drawings trademarks etc may lead to prosecution or civil proceedings 2 www ac com pl info ac com pl AG AC S A ul 42 Pu ku Piechoty 50 15 181 Bia ystok Poland tel 48 85 743 81 00 fax 48 85 653 93 83 Ts AULOGaS systems FPE A emulator connected in accordance with SCH1 wiring diagram should be placed close to the ECM ECM WIRING XY FUEL PUMP CONTROL SIGNAL FUEL PRESSURE y SS z o m 4 s Detailed description o YO can be found in the TAB 1 Table of versions CONNECTOR WIRE SIDE 2 g Pin Wire i No colour Signal 1 BATTERY 12V SUPPLY white IGNITION SWITCH LPG CNG ELECTRO VALVE EMULATED PRESSURE 0 Aa w N GND FUEL PRESSURE FUEL PUMP CONTROL SIGNAL o o N H H i i i gt FPE A WIRING FUEL PRESSURE EMULATOR FPE A AUTOGAS CONTROLLER i e 8 gt I Q lt es eee mr LU _S lt m ow ral Ca LPG CNG ELECTRO VALVE Al LIET S CING TINTECTIOWN CONTROLLER S e IGNITION SWITCH ci ae BATTERY p d
9. re of the Seller AC S A All rights reserved Any unauthorized copying reproduction publishing dissemination disclosing or other use of information presented herein in whole or as part particularly photographs drawings trademarks etc may lead to prosecution or civil proceedings
10. tographs drawings trademarks etc may lead to prosecution or civil proceedings 6 www ac com pl info ac com pl i AG AC S A ul 42 Pu ku Piechoty 50 15 181 Bia ystok Poland tel 48 85 743 81 00 fax 48 85 653 93 83 eaaa IIa autogas systems OPEL ASTRA manufac Installation notes ture Pin No Wire colour EE red blue Battery 12V supply Connector of fuel pump controller e blue white Fuel pressure sensor signal Wiring diagram SCH 2 OPEL INSIGNIA manufac Installation notes ture cs blue white Fuel pressure sensor signal e gt violet blue Ignition switch ririri Connector of fuel pump controller BEEBE BBB B RRR EEE BEeBSB BB BBB BBeBeae 17 31 Fuel pump control signal Wiring diagram SCH 2 CHEVROLET CAPTIVA manufac Installation notes GROUND Fuel pressure sensor signal ca black ririri Connector of fuel pump controller ririri Wiring diagram SCH 2 AC S A All rights reserved Any unauthorized copying reproduction publishing dissemination disclosing or other use of information presented herein in whole or as part particularly photographs drawings trademarks etc may lead to prosecution or civil proceedings 7 www ac com pl info ac com pl AC S A ul 42 Putku Piechoty 50 15 181 Bia ystok Poland tel 48 85 743 81 00 fax 48 85 653 93 83 STAG autogas systems 5 Emulator start Following the installation of FPE A adaptat
11. ty Document 2 to exercise the warranty rights you should immediately report any noticed defect to the local Distributor of AC S A for the valid list of Distributors visit the website at www ac com pl delivering the defective equipment with the Warranty Document and a copy of the purchase receipt The Distributor is responsible for delivery of defective goods to the Quality Control Department of AC S A 3 WARRANTY PERFORMANCE TIME 1 the manufacturing defects of the equipment should be removed and inoperative components should be removed repaired or replaced within 14 days of equipment delivery to AC S A 2 in non standard cases the repair time may be extended 4 WARRANTY PERIOD 1 the warranty period is 24 months from the date of sale 2 the warranty expires in the event when the Customer fails to observe provisions of the Warranty Document in particular in case of a misuse of the equipment b mechanical damages c any unauthorised alterations to the equipment d failure to observe the instructions of correct operation in particular those in the Operating Manual e other damages through the fault of the user 5 FINAL PROVISIONS This warranty for sold goods does not exclude restrict or suspend the Purchaser s rights arising from product s inconsistency with the agreement Any disputes under this warranty shall be settled by the court having jurisdiction over the seat of AC S A date of sale stamp and signatu
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