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CBX100 LT Installation Manual

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1. 7 In this way the reading device chassis can be connected to earth ground only if pin Earth is connected to a good earth ground The reading device chassis can alternatively be connected to the power supply ground signal GND or it can be left floating but in this case the jumper must be removed to GND floating to Earth default Figure 7 Chassis Grounding 9 PIN READING DEVICE AUXILIARY SERIAL INTERFACE The reading device auxiliary serial interface available on the internal CBX100 LT 9 pin connector can be used either for configuration or for data monitoring Connections can be made to a PC or Laptop using a straight through cable or a USB RS232 converter The details of the connector pins are indicated in the following table CBX100 LT 9 pin D Sub Female Connector Pinout Auxiliary RS232 SGND Auxiliary Reference Ground 1 4 67 89 INC o O NETWORK BUS TERMINATION ID NET Figure 8 ID NET Termination Resistance Switch The ID NET termination resistance switch enables or disables the insertion of the bus termination resistor for ID NET network applications In ID NET network applications the termination resistor must be enabled ONLY on the first and last devices of the chain On all the other devices this resistor MUST NOT be enabled OFF CAUTION RS485 HD Figure 9 RS485 HD Termination Resistance Switch Make sure the termination resistance switch is in the OFF po
2. 2 CICICGCIC X lt gt uxiliary Interface TX uxiliary Interface RX uxiliary Interface Reference Network Reference D NET Network D NET Network Network Cable Shield RS485FD RS485HD RTX RTX Auxiliary Interface yy SGND EF ID NET Shield as gt J TX Main RTS interface RX CTS SGND SGND SGND The input power signals Vdc GND and Earth as well as the network signals REF ID ID and Shield are repeated to facilitate system cabling In this way the power and network busses can enter and exit the CBX100 LT from different spring clamps but be physically connected together POWER SOURCE JUMPER SETTINGS For subzero applications input power is provided through the dedicated spring clamp connectors inside the CBX100 LT Make sure that the Power source jumper is in the default position as shown in the figure below power from power from device clamps default Figure 5 Power Source Jumper Settings SHIELD TO PROTECTION EARTH JUMPER SETTINGS The network cable shield Shield can be connected to Earth Ground Earth either directly or through a filter circuit If the jumper is left open the network cable shield Shield is floating Earth floating Filtered Earth default Figure 6 Shield to Protection Earth Jumper Settings CHASSIS GROUNDING JUMPER SETTINGS The reading device chassis grounding method can be selected by positioning a jumper see Figure
3. Figure 3 switches the power supply ON or OFF for both the CBX100 LT and the connected reading device The power switch does not control power to the Vdc GND V V spring clamps therefore any devices connected to these signals i e external trigger encoder etc are live and are not protected from polarity inversion Disconnect the power supply CAUTION when working inside the CBX100 LT CBX100 POWER SUPPLY V 10 30 Vdc GND Earth Ground Figure 3 Power Switch ON OFF Positions and Connections Vdc is electrically connected to V just as GND is electrically connected to V This is useful for supplying external trigger inputs and outputs from the CBX100 LT power source however V and V signals should not be used as power supply inputs to the CBX100 LT Although the CBX100 LT can be powered between 10 and 30 Vdc the Subzero readers require 24 Vdc 10 To avoid electromagnetic interference Connect CBX100 LT Protection Earth Earth to a good earth ground Connect the reading device chassis to earth ground through the jumper default setting see Figure 7 Connect the Network Cable Shield Shield to Filtered Earth through the jumper default setting see Figure 6 SYSTEM WIRING The connection and wiring procedure for CBX100 LT is described as follows 1 Open the CBX100 LT by unscrewing the 2 cover screws 2 Verify that the CBX100 LT power switch is off see Figure 3 3 Uns
4. by e the Genius Device Menu commands always e the BM100 button if Fam2 4K scanner X PRESS Key Functionality parameter is enabled If it ever becomes necessary to replace the reading device it can be quickly configured through the restore procedure BM100 provides complete backup and_restore functions Configuration and Environmental parameters and cannot be interrupted once started LED quickly blinking e For network nodes the backup module of the ID NET Master saves the configuration of all the reading devices in the network Master and all individual Slaves The Slaves must be configured with the same network baudrate as the Master before performing the Restore procedure e For single reading device stations Slaves or for RS232 Master Slave networks the backup module saves the configuration only of the specific connected reading device Backup Restore No Action 1 Make sure the Write Protection switch is unlocked These functions are cyclical every 3 seconds To perform Backup 2 Press and hold the Backup amp Restore button for approximately 3 seconds The green Backup LED B lights up 3 Release the button to select Backup and within 1 second press and release it again to activate the procedure The green Backup LED B blinks quickly indicating the backup procedure is active At the end of the procedure both B and R LEDs turn on for about 2 seconds When the LEDs turn off the procedure is co
5. c warning message can be sent The Restore function is available SERVICES AND SUPPORT Datalogic provides several services as well as technical support through its website Log on to www automation datalogic com and click on the links indicated for further information including o PRODUCTS Search through the links to arrive at your product page which describes specific Info Features Applications Models Accessories and Downloads e SERVICE Overview Warranty Extensions and Maintenance Agreements Repair Centers Helpdesk Material Return Authorization CE COMPLIANCE Warning This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures See the reading device Reference Manual for the Declaration of Conformity 821001541 Rev A
6. crew the compression connectors and pass all the system cables through them into the CBX100 LT housing 4 To connect the power and input output signals e Prepare the individual wires of the system cables by stripping the insulation back approximately 1 cm e Using a device such as a screwdriver push down on the lever directly next to the clamp see Figure 4 e Insert the wire into the clamp and release the lever The wire will now be held in the spring clamp 5 Tighten the compression connector nuts so that the internal glands seal around the cables Figure 4 System Cable Connections Flexible stranded wire should be used and must meet the following specifications 24 16 AWG 0 2 1 5 mm The CBX100 LT spring clamp connector pinouts are indicated in the Pinout table All positions Refer to the reading device Installation Manual for signal details lt 2 O Power Supply Input Voltage GND Power Supply Input Voltage Earth Protection Earth Ground Power Source External Trigger External Trigger A polarity insensitive xternal Trigger B polarity insensitive wer Reference External Trigger ower Source Inputs nput 2 A polarity insensitive ut 2B polarity insensitive wer Reference Inputs lt External Trigger Input Generic Input O lt O o lt I I N N I n ower Source Outputs ower Reference Outputs tput 1 Output ii tput 1 tput 2 tput
7. g 70 to 200 Hz Shock Resistance 30 g 11 ms EN 60068 2 27 3 shocks on each axis Protection Class IP65 EN 60529 when compression connectors and reading device are correctly connected for further details about minimum maximum supply voltage refer to the manual of the connected reading device since the minimum supply voltage required may be gt 10 i e 24 Vdc 10 for Subzero readers Installation must be made at a temperature not lower than 20 C BACKUP AND RESTORE ALL IN ONE MODELS ONLY Figure 11 General View 1 Backup Restore Button 2 Display Connector not used Write Protection Lock 4 ID NET Baudrate Switch ID NET Address Switches 6 Backup Restore Indicator LEDs 7 Network Type Switch The CBX100 LT all in one models contain the BM100 Backup Module which provides the following functions e Backup and Restore Complete Configuration and Environmental parameter storage for ID NET network and reading devices Includes write protection e Network Address Selection Hardware Address selection for the ID NET Slave devices overrides software configuration e Network Type Selection Selection of the ID NET Slave type networking depends on the application BACKUP AND RESTORE PROCEDURE The backup and restore functions are valid for any application layout type point to point or ID NET network using CBX100 LT all in one model connection boxes They can be performed
8. g 68 4 0 16 0H CE a O N ot ee oS bu Te L _ oOo oo ash E s ZH pa 43 3 Da 1 71 Figure 1 Overall Dimensions ELECTRICAL CONNECTIONS AND SETUP The following figure shows a typical layout PWR PS I O Main Interface Scanner Auxiliary Interface Scanner Reading Device Configuration PC Figure 2 System Layout The dotted line in the figure refers to an optional temporary hardware configuration in which a portable PC can be quickly connected to the CBX100 LT and consequently to the reading device auxiliary interface through the internal 9 pin connector This allows monitoring of the data transmitted by the reading device or configuration through the utility program see the reading device Installation Manual for more details The reading device auxiliary interface signals are also available on the internal spring clamp connectors After making system cabling and switch settings connect the reading device to the 25 pin connector on the CBX100 LT housing Switch ON the CBX100 LT power switch see Figure 3 The Power LED lights blue when the power connection has the correct polarity The Power LED lights red in case of wrong polarity After system functioning has been verified close the CBX100 LT using the 2 cover screws POWER SUPPLY Power is supplied to the CBX100 LT through the Vdc and GND pins provided on the spring clamp connector The power switch see
9. mplete 4 Set the Write Protection switch to locked To perform Restore 1 Press and hold the Backup amp Restore button for approximately 6 seconds The yellow Restore LED R lights up 2 Release the button to select Restore and within 1 second press and release it again to activate the procedure The yellow Restore LED R blinks quickly indicating the restore procedure is active At the end of the procedure both B and R LEDs turn on for about 2 seconds When the LEDs turn off the procedure is complete To exit without performing Backup or Restore procedures do one of the following e Release the button while both LEDs are off No Action e After releasing the button the first time do not re press the button to activate the procedure but wait about 3 seconds timeout during which the relative LED blinks slowly NETWORK TYPE SELECTION The network type depends on the application layout Net Type Switch 0 None no network present or ID NET Master 1 7 Not Available 8 ID NET Slave Synchronized 9 ID NET Slave Multidata The Net Type selector switch allows setting the ID NET network e ID NET Masters communicating with the Host through the main serial interface and all other non network applications must be set to None 0 e f used for ID NET Slaves this switch must be set to Slave Synchronized 8 or Slave Multidata 9 depending on the ID NET network Topology Role same a
10. s Master NETWORK ADDRESS SELECTION Figure 12 Address Selection Switches BM100 provides hardware network address selection for rapid installation of ID NET networks These switch settings are read at each power up or reset and override software configuration settings The valid selection range for the ID NET Slave addresses is from 01 to 31 Address selections outside of this range are not accepted by the ID NET network The x100 switch refers to the ID NET baudrate BAUDRATE SELECTION When the BM100 is used for ID NET network Slaves the ID NET baudrate is selected through the baudrate switch and must match the Master ID NET baudrate The settings are ID NET Baudrate Switch 0 19200 Baud 5 500 kBaud 1 38400 Baud 6 1 MBaud 4 250 kBaud 9 Reserved SEARCH FOR BACKUP MEMORY AT DEVICE STARTUP This reader configuration parameter is enabled by default so that at startup the reader sends a message to recognize the presence of and communicate with the Backup Module If using the CBX100 LT all in one model this parameter must be enabled WRITE PROTECTION LOCK RATE z WRITE PROTECT Figure 13 Write Protection A write protection switch is provided to protect configuration data from being inadvertently overwritten When this switch is in the lock position the Backup function is not available data cannot be written to the backup memory and a diagnosti
11. sition default INDICATOR LEDS blue red yellow Figure 10 Indicator LEDs There are five Indicator LEDs which signal power and I O activity and are visible from the CBX100 LT outside cover The Power LED is blue when power is correctly applied to the CBX100 LT and the power switch is turned on This LED is red if power polarity is incorrect In this case the connected reading device and optional Backup Module are protected If external I O devices are powered through CBX100 LT connected to V V they are not protected from polarity inversion CAUTION The remaining four LEDs signal activity on the relative I O lines Their meaning depends on the software configuration of the connected reading device TECHNICAL FEATURES ELECTRICAL FEATURES Supply Voltage 10 to 30 Vdc 0 5to0 3A 2 5 A Max Consumption Limited Current Consumption CBX reading device consumption see related manual USER INTERFACE Power On Polarity Error blue red Trigger yellow IN2 green OUT1 yellow OUT2 green PHYSICAL FEATURES LED Indicators Mechanical Dimensions 138 x 128 x 62 mm 5 4 x 5 x 2 4 in Weight about 380 g 13 40 oz ENVIRONMENTAL FEATURES Operating Temperature 35 to 50 C 31 to 122 F Storage Temperature 35 to 70 C 31 to 158 F Humidity max 90 non condensing Vibration Resistance 14 mm 2 to 10 Hz EN 60068 2 6 1 5mm 13 to 55 Hz 2 hours on each axis 2
12. the CBX100 LT power consumption to that of all the devices powered through the CBX100 LT reading device P S I O Refer to the manual of the connected devices for details about minimum maximum CAUTION supply voltage and power consumption Each CBX100 LT supports only 1 single reading device system accessories OPENING THE CBX100 LT To install the CBX100 LT or during normal maintenance it is necessary to open it by unscrewing the two cover screws The CBX100 LT must be disconnected from the power supply during this operation CAUTION Installation must be made at a temperature not lower than 20 C MECHANICAL INSTALLATION CBX100 LT can be mounted to various wooden or plastic surfaces using the two self threading screws 3 9 x 45 mm and washers provided in the package Mounting to other surfaces such as concrete walls or metallic panels requires user supplied parts screws screw anchors nuts etc A mounting template is included in the package to facilitate hole drilling alignment CBX100 LT can also be mounted to a DIN rail or a Bosch Frame using the following mounting accessories BA100 93ACC1821 BA200 93ACC1822 The diagram below gives the overall dimensions of the CBX100 LT and shows the two mounting through holes Mountin
13. we JATALOGIC CBX100 LT Installation Manual The CBX100 LT is a connection box which can be used as an accessory to facilitate system connections for installation and device replacement of several Datalogic family reading devices specifically designed to be used in subzero temperature applications System cabling is made through spring clamp terminal blocks inside the CBX100 LT while the reading device is connected to the CBX100 LT through a 25 pin connector on the housing A 9 pin connector placed inside the CBX100 LT facilitates connection between an external PC and the auxiliary serial interface of the reading device for configuration or data monitoring GENERAL VIEW CBX100 LT Figure A 1 Indicator LEDs 2 Cover Screws 2 3 Compression Connectors 4 4 25 pin Decvice Connector Subzero logo Figure B 1 Power switch ON OFF 2 Auxiliary Port Connector Mounting Holes 2 ID NET Termination Resistance Switch 6 Spring Clamp Terminal Blocks RS485 Termination Resistance Switch Power Source Selector 9 Shield to Protection Earth Selector 6 Indicator LEDs Chassis Grounding Selector SAFETY PRECAUTIONS ATTENTION READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT POWER SUPPLY This product is intended to be installed by Qualified Personnel only This device is intended to be supplied by a UL Listed NEC Class 2 power source Total power consumption is given by adding

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