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Compax3 Installation Manual

1. i 27 Installation and dimensions of Compax3 S038 and S075 V4 28 Installation and dimensions of Compax3 S150 V4 ii 29 Installation and dimensions of Compax3 S300 V4 i 30 3 3 1 Installation and dimensions of Compax3 S0xx V2 3 socket head screws M5 Mounting spacing Device separation 15 mm 40 03 05 O 222 ADI CCA lo 199 X o CED CHI o x Compax3 S025 V2 84 Compax3 S063 V2 100 192 120102 N8 Installation manual May 2004 27 28 C Compax3 device description CO mM AX3 3 3 2 Installation and dimensions of Compax3 S038 and S075 V4 3 socket head screws M5 Mounting spacing Device separation 15 mm 40 279 259 I 35 78 Compax3 S015 V4 Compax3 S038 V4 Compax3 S075 V4 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description 3 3 3 Installation and dimensions of Compax3 150 V4 4 socket head screws M5 Mounting spacing Device separation 15 mm O 09 x ar a O ilo X12 Q 39 i 192 120102 N8 Installation manual May 2004 29 Compax3 device description CO mM AX3 3 3 4 Installation and dimensions of Compax3 300 V4 4 socket head screws M5 Mounting spacing Device separation 15 mm 391 30 192 120102 N8 Installation manual May 2004
2. 3 2 10 1 Output wiring of digital outputs Compax3 z4v F1 F2 X12 1 l The circuit example is valid for all digital outputs The outputs are short circuit proof a short circuit generates an error F1 Delayed action fuse F2 Quick action electronic fuse can be reset by switching the 24VDC supply off and on again 24 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description 3 2 10 2 Input wiring of digital inputs SPS PLC Compax3 The circuit example is valid for all digital inputs F1 Delayed action fuse F2 Quick action electronic fuse can be reset by switching the 24VDC supply off and on again 192 120102 N8 Installation manual May 2004 25 Compax3 Compax3 device description 3 2 11 Resolver Feedback connector X13 13 a C C Resolver r 8V Vcc 5V controlled on the encoder side max SA load 5V for temperature sensor 5V for a and hall sensors SIN A Encoder DATAfbk es ota CE IE REF Resolver GND Vcc GND Vcc Note on F12 5V Pin 4 is measured and controlled directly at the end of the line via Sense and Sense Maximum length of cable 100m Caution Pin 4 and Pin 5 must under no circumstances be connected 26 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description 3 3 Installation and dimensions Compax3 In this chapter you can read about Installation and dimensions of Compax3 SOXX V2
3. 1 2 192 120102 N8 Installation manual May 2004 Parker EME Introduction 2 6 2 Conditions of utilization for UL permission UL certification according to UL508G The UL certification is documented by a UL logo on the device type specification plate UL logo G Conditions of utilization The devices are only to be installed in a degree of contamination 2 environment maximum The devices must be appropriately protected e g by a switching cabinet e The terminals are suitable for field wiring Tightening torque of the field wiring terminals green Phoenix plugs e C3SxxxV2 0 57 0 79Nm 5 7Lb in e C3SxxxV4 except C35300V4 0 57 0 79Nm 5 Lb in e C3S300V4 1 25 1 7Nm 11 15Lb in Temperature rating of field installed conductors shall be at least 60 C Use copper conductors only Please use the cables described in the accessories chapter they do have a temperature rating of at least 60 C e Maximum ambient temperature 45 C Suitable for use on a circuit capable of delivering not more than 5000 rms symmetrical amperes and 400 volts maximum ATTENTION AN Danger of electric shock Discharge time of the bus capacitator is 5 minutes The drive provides internal motor overload protection This must be set so that 200 of the nominal motor current are not exceeded e Cable cross sections e Mains supply corresponding to the recommended fuses see on page 48 e Motor cable correspon
4. 45 Compax3 device description 46 Compax3 Basic functions Compax3 devices disabled by Channel 1 Energize input 10 to C3_ 1 with powerPLmC to 0 through open contacts of Emergency power off module 13 14 Channel 2 Enable inputs of individual Compax3 s to 0 through open contacts of Emergency power off module 57 58 Activate Emergency power off module Before the Compax3 can be placed in operation the Emergency power off module must be activated by a pulse to Input S33 S34 Prerequisite S3 closed Safety door closed only in this case the safety door monitor enables the emergency power off module via two channels K1 energized K1 is energized if all Compax3 devices are currentless Output OO 1 if the PC_POWER modules of all devices have the status FALSE Channel 1 feedback The feedback contact of all Compax3 devices must be closed channel 2 If S33 and S34 of the Emergency power off module are briefly connected pulse the contacts will be closed between 13 and 14 and between 57 and 58 Energize Compax3 Motor and power output stage The Enable input is activated on all Compax3 s by the Emergency power off module Input I0 is also activated 1 on Compax3 C3_1 which makes it possible to activate the ENABLE inputs of the MC_ Power modules with the AND modules If a fault is still pending on Compax3 it must previously be reset The acknowledge rese
5. Axis in fault status fault present off 3 2 2 Power supply plug X1 for 230VAC devices S025 V2 S063 V2 Single phase 230VAC 10 80 230VAC 10 50 60Hz Rated input current 16Aeff Maximum fuse rating per device 10A automatic circuit 16A automatic circuit breaker D breaker D Always switch devices off before wiring them Dangerous voltages are still present until 5 minutes after switching off the power supply 192 120102 N8 Installation manual May 2004 1 T Compax3 device description CO mM AX3 3 2 3 Power supply plug X1 for 400 VAC devices 3 2 4 18 HV HW Mains voltage Three phase 3 400VAC 80 480 VAC 10 50 60 Hz Rated input current 10 Aeff 16Aeff 22Aeff pci Lui device Automatic circuit breaker D Always switch devices off before wiring them Dangerous voltages are still present until 5 minutes after switching off the power supply Ballast resistor high voltage supply plug X2 for 230VAC devices FIN Description 2 Ballast resistor 4 DC high voltage supply Caution The connector assignment of X2 is changed Please note the screen printing on the front plate of the device this is valid Brake operation Compax3 Sxxx V2 Recommended nominal power rating 20 60W 60 180W Caution The power voltage DC of two Compax3 V2 devices 230V devices must not be connected 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description 3 2
6. 120 offset Sine cosine max 5Vss typical 1Vss max 400KHz or TTL RS422 max 5MHzZ with the following modes of commutation Automatic commutation or Digital hall sensors e Distance coding with 1VSS Interface e Distance coding with RS422 Interface Encoder Interface selection by external plug contact assignment RS485 2 or 4 wire Max differential input between SIN X13 7 and SIN X13 8 Max differential input between SIN X13 7 and SIN X13 8 Max differential input between SIN X13 7 and SIN X13 8 115200 baud Word length 8 bits 1 start bit 1 stop bit Hardware handshake XON XOFF e 9600 19200 38400 57600 or 115200 baud Word length 7 8 bit 1 start bit 1 stop bit e Parity can be switched off even odd 2 or 4 wire 192 120102 N8 Installation manual May 2004 51 Compax3 Technical Data Motor holding brake output Voltage range 21 27VDC Maximum output current short circuit 1 6 A proof Brake operation Compax3 Sxxx V2 Controller type 025 V2 063 V2 Capacitance storable energy 560uF 15Ws 1120uF 30Ws dii 60 Recommended nominal power rating 20 60W 180W Pulse power rating for 1s 2 5kKW Compax3 Sxxx V4 brake operation Controller type S015V4 S038V4 S075V4 S150V4 S300V4 Capacitance storable 235uF 235uF 470uF 690uF 1100uF energy 37Ws 37Ws 7T5Ws 110Ws 176Ws Minimum ballast 1009 1
7. 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description Sample circuit example of Compax3 devices without fieldbus option Sample circuit for the following Compax3 devices Compax3 110 T10 Input Energize 10 X12 6 Output Controller Feedback 02 X12 4 The Stop Category 1 described here cannot be used in the Torque Controller operating mode At least Firmware Version V02 01 12 is required to be able to implement the application described here for the Compax3 110T10 device the Firmware Version of Compax3 can be seen with the C3 ServoManager under Online Device Identification Compax3 112 T11 Input Energize 12 X12 6 Output Controller Feedback 02 X12 4 or The Energize function channel 1 can be implemented via the RS485 bus interface X10 via a corresponding programming of the Compax3 If in this case the motor current is to be disabled via channel 1 the BitO of the DeviceControl Control word_1 must be set to LOW via the RS485 bus interface Compax3 111 T11 Input Energize 12 X12 8 Output Controller Feedback 02 X12 4 Compax3 Ixx T30 and Compax3 Ixx T40 Input Energize apply the Enable Input of the MC_Power module IEC program to a Compax3 input Output Controller Feedback apply the Status output of the MC_Power module IEC program to a Compax3 output If the Compax3 Safe Stands
8. Parker EME Compax3 device description 3 4 Safety function safe standstill Compax3 is equipped with the Safe Standstill safety feature The protection against unexpected start up described in EN1037 can be implemented with this feature Principle To ensure safe protection against a motor starting up unexpectedly the flow of current to the motor and thus to the power output stage must be prevented This is accomplished for Compax3 with two measures independent of each other Channel 1 and 2 without disconnecting the drive from the power supply Channel 1 Activation of the power output stage can be disabled in the Compax3 controller by means of a digital input or with a fieldbus interface depending on the Compax3 device type deactivation of the energize input Channel 2 The power supply for optocouplers and drivers of power output stage signals is disconnected by a safety relay activated by the ENABLE X4 3 input and equipped with force directed contacts This prevents control signals from being transferred to the power output stage A The Safe Standstill safety function as defined by EN 954 1 Category 3 is only possible if both channels are used Circuit diagram illustrating working principle Controller Energise Feedback Enable Feedback L1 L2 L3 X4 3 power X4 4 X4 5 Compax3 e Feedback power controller 192 120102 N8 Installation manual May 2004 31 Q
9. icii lano 17 Power supply plug X1 for 400 VAC devices i 18 Ballast resistor high voltage supply plug X2 for 230VAC devices 18 Ballast resistor high voltage supply plug X2 for 400VAC devices 19 Motor Motor brake plug XI a 20 Control voltage 24VDC enable plug XA 21 RS232 RS485 interface plug X10 i 22 Analog Encoder PUT ATI o eo 23 Digital inputs outputs plug X12 srera enina rea 24 Resolver Feedback connector X13 cccccesccccceeeeceeeseecseeeeceeeucecseueeesseucessseeesseueessseeesseeeeesseees 26 Connection assignment based on the example of Compax3 025 V2 EE wi D lt ee Hj Always switch devices off before wiring them Dangerous voltages are still present until 5 minutes after switching off the power supply BX easton When the control voltage is missing there is no indication whether or not high voltage supply is available 1 6 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description 3 2 1 Function of the LEDs on the front panel While booting alternately flashing e No configuration present flashing e SinCos feedback not detected IEC program not compatible with the firmware For F12 Hall signals invalid Axis without current excitation Flashes slowly Power supplied to axis commutation calibration Flashes quickly running Axis with current excitation off on
10. x i tr Loi e e Shielding connection of the motor cable The motor cable should be fully screened and connected to the Compax3 housing We offer a special shield connecting terminal as accessory item Connect the brake only on motors which have a holding brake Otherwise make no brake connections at all Motor holding brake output Voltage range 21 27VDC Maximum output current short circuit 1 6 A proof 20 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description 3 2 Control voltage 24VDC enable plug X4 a PN Descrinion ENR 2 Gnd24 V EN Ain l ENA 4 Enable out a Enable _out b Control voltage 24 VDC Voltage range 21 27VDC Current drain of the device Total current drain 0 8 A Total load of the digital outputs current for the motor holding brake Ripple 0 5Vpp Requirement according to safe extra yes low voltage SELV Power stage enable X4 3 24 VDC Tolerance range 18 0 V 33 6 V 720 Q The 24V supply can be taken for example from Pin 1 Safe standstill X4 3 0V For implementation of the Safe standstill safety feature in accordance with the protection against unexpected start up described in EN1037 Please note also the respective chapter See on page 31 see in the paper version Installation manual Compax3 with the circuit examples The energy supply to the drive is reliably shut off the motor has no to
11. 2 5kVA 5KVA 10kVA 20kVA at 400VAC Switching frequency 192 120102 N8 Installation manual May 2004 Parker EME Technical Data Resulting nominal and peak currents depending on the switching frequency of the power output stage Compax3 S0xx V2 at 230VAV Power output 025 V2 063 V2 stage switching frequency 8kHz lanna Compax3 S0xx V4 at 3 400VAC Power output S015 V4 S038V4 S075V4 S150 V4 S300 V4 stage switching frequency hamna I peak 30Acr 60A cr gt e 2a a la nomina SESA SA 5 5 0A 14A Ipeak 3 OAc 5 OAer 10 OAerr 10 OAs 28A er lt 5s Compax3 S0xx V4 at 3 480VAC Power output S038 V4 S075V4 S150V4 S300 V4 stage switching frequency gt Han ae 18A gt D a lt 5s 16kHz lonina 1 OAsr 2 OA cit 2 7 Ast di Att 10A ct leak 2 OA cit 4 OA cit 8 OA cit T OAsr 20Asr lt 5s The values marked with gray are the pre set values standard values lt lt 192 120102 N8 Installation manual May 2004 49 Technical Data 50 Compax3 Accuracy at the motor For option F10 Resolver Position resolution 16 bits 0 005 e Absolute accuracy 0 167 For option F11 SinCos Position resolution 19 bits 0 0002 e Absolute accuracy 0 005 For option F12 Direct drives Maximum position resolution e Linear motor 24 Bits per motor magnet spacing Rotatory motor 24 bits per motor revolution e Resolution for analog hall sen
12. 3 2 11 Resolver Feedback connector X13 iii 26 3 3 Installation and dimensions Compax3 ri 27 3 3 1 Installation and dimensions of Compax3 SOXX V2 27 192 120102 N8 Installation manual May 2004 5 Notes on the Documents Supplied General hazards 3 3 2 Installation and dimensions of Compax3 S038 and S075 V4 28 a es He Installation and dimensions of Compax3 S150 V4 rn 29 3 3 4 Installation and dimensions of Compax3 S300 V4 ttt 30 3 4 Safety function safe standstill ii 31 3 4 1 Safety instructions for the safe standstill function 33 3 4 2 Application examples for safe standstill rr 34 3 4 2 1 Sample circuit example of Compax3 devices without fieldbus ODIO na 35 3 4 2 2 Sample circuit example of Compax3 devices with fieldbus option 40 3 4 2 3 Sample circuit for C3 powerPLmC multi axis application 44 4 Technical Data ini alieni api ein 48 Rox o 0 0 _ I ITT tt tfoo q cc 1 6 192 120102 N8 Installation manual May 2004 Parker EME Introduction 2 Introduction In this chapter you can read about DEVICE ASSIGNING IM vedi areali 7 TV DE SPSCIICAUON platea zia E e ranieri iran 8 Release histoy COMP AK ae ica lisi 8 Sale Wiastruclions creed 9 Waranty coRd
13. Compax3 device description CO mM AX3 Notes In normal operation of Compax3 24 V DC of power is supplied to the Enable input X4 3 The drive is then controlled by the digital inputs outputs or the fieldbus When used properly the Safe standstill safety function is only used when the motor is at a standstill since it is not capable of braking a motor or bringing it to a standstill by itself The Safe Standstill safety function is implemented in the following devices Compax3 technology function Device power 110110 e S025V2 111111 e S063V2 IxxT30 e S015V4 IxxT40 S038V4 112711 e S075V4 120111 e S150V4 1217111 e S300V4 eC10T11 Compax3 specific Inputs and Outputs channel 1 The Energize input and the Controller Feedback output depend on the Compax3 device type e Compax3 110 T10 111 T11 C10T11 a permanently assigned digital input and output see in the application examples e Compax3 112 T11 a permanently assigned digital input and output see in the application examples or realize the energize function via the RS485 bus interface programmable in the Compax3 e Compax3 T30 T40 Energize and Controller Feedback are applied to the I Os by way of the IEC program e Compax3 with Bus Energize and Controller Feedback are activated resp queried via the fieldbus via control and status word 32 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device d
14. are stopped after it has elapsed the contacts between 57 and 58 open which in turn deactivates the Enable inputs of the Compax3 devices Channel 2 feedback Via the series circuit of all feedback contacts the Safe Standstill status all Compax3 devices without current is reported Only if the drives are all at a standstill the safety door may be opened and the hazardous area may be accessed 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description If the safety door is opened during operation and the emergency power off switch was not triggered before the Compax3 drives will also trigger the stop ramp A N Caution The drives may still move If danger to life and limb of a person entering cannot be excluded the machine must be protected by additional measures e g a lock on the door 192 120102 N8 Installation manual May 2004 39 Q Compax3 device description CO mM AX3 40 Sample circuit example of Compax3 devices with fieldbus option Sample circuit for the following Compax3 devices Compax3 120 T11 Compax3 120 T11 Layout 2 Compax3 devices the circuit example is also valid for one or multiple devices if it is adapted accordingly 1 Emergency Power off module BH5928 47 manufactured by Dold 1 Safety door monitor BD5985N manufactured by Dold Note With safety door monitor BD5985N the safety door must be opened and closed again every time after turning on the
15. correct association of the device and its documentation e Never detach electrical connections while voltage is applied to them e Safety devices must be provided to prevent human contact with moving or rotating parts Make sure that the device is operated only when it is in perfect condition Implement and activate the stipulated safety functions and devices Operate the device only with the housing closed Ensure that motors and any linear drives present are mounted securely e Check that all live terminals are secured against contact Fatal voltage levels of to 750V occur 2 5 Warranty conditions The device must not be opened Do not make any modifications to the device except for those described in the manual e Make connections to the inputs outputs and interfaces only in the manner described in the manual When installing the device make sure the heat dissipator receives sufficient air Attach the devices according to the mounting instructions using the provided fixing holes We cannot provide any guarantee for any other mounting methods Note on exchange of options Compax3 options must be exchanged in the factory to ensure hardware and software compatibility 1 0 192 120102 N8 Installation manual May 2004 Parker EME Introduction 2 6 Conditions of utilization 2 6 1 Conditions of utilization for CE conform operation Industry and trade The EC guidelines for electromagnetic compatib
16. input simulation Input direction RS422 5V level B Encoder input simulation Ain0 analogue input 14 bit Ain1 analogue input 14 bit Ain0 analogue input 14 bit Input direction RS422 5V level Reserved Reserved GND B Encoder input simulation N Encoder simulation N Encoder simulation 6 8 Si fio i 15 The exact assignment depends on the device type lt lt You will find the description of the device specific assignment in the online help which can be opened from the Compax3 ServoManager 3 2 9 1 Wiring of analog outputs Compax3 10V 1mA max 3MA X11 15 3 2 9 2 Wiring of the analog input Compax3 192 120102 N8 Installation manual May 2004 23 Q Compax3 device description KO mM AX3 3 2 10 Digital inputs outputs plug X12 PIN Input output I O X12 High density Sub D 1 O 24VDC output max 400mA 01 Output 1 max 100mA Output 2 max 100mA Output 3 max 100mA WIN 3 5 IR T 11 Input 1 e pe hma SSS 9 I3 Input 3 11 24V input for the digital outputs Pins 2 to 5 13 16 Input 6 Ql Gnd 24 V All inputs and outputs have 24V level Maximum capacitive load on the outputs 50 nF max 4 Compax3 inputs The exact assignment depends on the device type You will find the description of the device specific assignment in the online help which can be opened from the Compax3 ServoManager
17. of Compax3 S150 V4 29 Installation and dimensions of Compax3 S300 V4 30 Introduction 7 Manufacturer s Declaration of Conformity 14 Motor Motor brake plug X3 20 Motor Connection 20 Motor holding brake 20 N Notes on the Documents Supplied 3 O Index Output wiring of digital outputs 24 p Plug and connector assignment Compax3 16 Plug assignment Compax3S0xx V2 16 17 18 20 21 22 26 Power supply 16 17 Power supply plug X1 for 230VAC devices e 17 Power supply plug X1 for 400 VAC devices 18 R Release history Compax3 7 Resolver 26 Resolver Feedback connector X13 26 RS232 RS485 interface plug X10 22 RS232 plug assignment 22 RS485 plug assignment 22 S Safe standstill e 31 Safe Standstill application example 34 Safety function safe standstill 31 Safety Instructions 9 Safety notes on the Safe Stop feature 33 Safety conscious working 9 Sample circuit example of Compax3 devices with fieldbus option 40 Sample circuit example of Compax3 devices without fieldbus option 35 Sample circuit for C3 powerPLmC multi axis application 44 Special safety instructions 10 State of delivery 15 T Technical Data 48 Type specification plate 8 U Usage in accordance with intended purpose 9 W Warranty conditions 10 Wiring of analog outputs 23 Wiring of the analog input 23 X X1 17 X10 22 X11 2
18. 009 560 220 15Q resistance Recommended nominal 60 60 60 500 60 1000 60 1000 power rating 100W 250W W W W Pulse power rating for 1s 2 5kKW 10 KW 42kW Ballast resistors for Compax3 BRM8 01 1000 Compax3 S025 V2 250W lt 1s gt 10s cooling time Compax3 S015 V4 Compax3 S038 V4 BRM5 01 56Q Compax3 S063 V2 180W 2300W lt 0 4s gt 8s cooling Compax3 S075 V4 ume BRM6 02 339 Compax3 S150 V4 6900 W lt 1s gt 20s cooling time BRM4 01 150 Compax3 S300 V4 570W 6900 W lt 1s gt 20s cooling time BRM4 02 159 Compax3 S300 V4 740W 8900W lt 1s 20s cooling time BRM4 03 150 Compax3 S300 V4 1500W 18kW lt 1s gt 20s cooling time 52 192 120102 N8 Installation manual May 2004 Parker EME Technical Data Mechanical data Controller type Dimensions Weight kg HxWxD mm Compax3 S075 V4 260 x 115 x 172 Compax3 150 V4 260 x 160 x 172 68 Compax3 300 V4 380 x 175 x 172 Protection type IP20 Safety Safe standstill certified according to For implementation of the protection EN954 1 category 3 BG PRUFZERT against unexpected start up function described in EN1037 Please note the circuit examples in the paper manual supplied Circuit examples see on page 31 UL certification conform to UL e according to UL508C Certified E File_No E235 342 The UL certification is documented by a UL logo on the device type specification plate
19. 24 V power supply so that the Emergency power off module can be acknowledged and reset To avoid this safety door monitors with an additional simulation entry can also be used 1 Relay K1 1 Emergency power off switch e Hazardous area accessible via a safety door with safety door switch S1 and S2 1 button S3 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description B TOCETTEEE annn 7 9 controller Feldbus i e Schnittstelle da D No i Kanal F a Feedback i Te power _ Fieldbus Channel 1 oO Ki supply Interface L N Controller GND24V Feedback Fieldbus Interface L1 XI ai a L2 X1 2 ee Gerat 2 Ener ise controller Feldbus g Schnittstelle Feedback power Fieldbus supply Interface Gontroller Feedback O S13 S23 S24 S14 2 kanaliger Schutzt rw chter 2 channel safety TERENE door control BD5985N Dold Y1 Y2 A2 A1 Kanal 2 Channel 2 Not Aus Schalter Emergency power off switch K1 S3 O GND24V 24V Not Aus Modul I L Emergency power off modul nen BH5928 47 Dold tem Switches and buttons S1 Closed when the safety door is closed Closed when the safety door is closed S3 Activate Emergency power off module 192 120102 N8 Installation manual May 2004 41 Compax3 device description Compax3 Basic functions Compa
20. 3 X12 24 X13 26 X2 18 X3 20 X4 21 192 120102 N8 Installation manual May 2004 1 ua Compax3 2 192 120102 N8 Installation manual May 2004
21. 5 Ballast resistor high voltage supply plug X2 for 400VAC devices Controller type S015V4 S038V4 S075V4 S150V4 S300V4 Capacitance storable 235uF 235uF 470uF 690uF 1100pF energy 37Ws 3 7Ws T5WS 110Ws 176Ws Minimum ballast 1002 1002 56Q 220 15Q resistance Recommended nominal 60 60 60 500 60 1000 60 1000 power rating 100W 250W W W W Pulse power rating for 1s 2 5kW 10 kW 42kW Connection of the power voltage of 2 Compax3 V4 devices 400V devices In order to improve the conditions during brake operation the DC power voltage of 2 devices may be connected The capacity as well as the storable energy are increased furthermore the braking energy of one device may be utilized by a second device depending on the application Please connect as follows Device 1 X2 4 to device 2 X2 4 Device 1 X2 5 to device 2 X2 5 Please note the following Caution In case of non compliance with the following instructions the device may be destroyed e You can only connect two similar devices same power supply same rated currents Connected devices must always be fed separately via the AC power supply 192 120102 N8 Installation manual May 2004 1 9 Compax3 Compax3 device description 3 2 6 Motor Motor brake plug X3 PIN Description U motor PETA e Da gt 1 6 e le V motor W motor 4 PE motor E BR Motor holding brake 6 BR Motor holding brake
22. AC three phase Nominal power supply voltage of the device Designation of the feedback system F10 Resolver F11 SinCos Single or Multiturn F12 Feedback module for direct drives Device interface 110 Analog Step Direction and Encoder Input 111 112 Digital Inputs Outputs and RS232 RS485 120 Profibus DP 121 CANopen Corresponding fuse protection Date of factory test Options Technology function T10 Servo Controller T11 Positioning T30 Motion control programmable according to IEC61131 3 T40 Electronic cam control 192 120102 N8 Installation manual May 2004 Parker EME Introduction 2 4 Safety Instructions In this chapter you can read about General hazards sneseno ni ET E A ili eil 9 Safety conscious Work iaia eee lavate 9 Special safeyinsiuciionsa sas e T EE EAAS 10 2 4 1 General hazards General Hazards on Non Compliance with the Safety Instructions The device described in this manual is designed in accordance with the latest technology and is safe in operation Nevertheless the device can entail certain hazards if used improperly or for purposes other than those explicitly intended Electronic moving and rotating components can constitute a hazard for body and life of the user and cause material damage Usage in accordance with intended purpose The device is designed for operation in electric power drive systems VDE0160 Motion sequences can be automated with this device Severa
23. Co IMDOAX3 Electromechanical Automation Compax3 Installation Manual Single axis devices Paper version RMB Cea Te WI ARAE KEYFAITH MECHANICAL amp ELECTRICAL ENGINEERING SHENZHEN CO LTD TEL 0755 83288220 428 www keyfahith cn FAX 0755 83288212 dk RH HHS BAM 21246503 We reserve the right to make tecnical changes 13 05 04 10 29 192 120102 N8 Installation manual May 2004 Darker The data contained in this manual correspond to the current status at the time of printing Notes on the Documents Supplied CO mM AX3 Copyright 2003 Parker Hannifin GmbH EME All rights reserved Windows NT Windows 2000 Windows XP are trademarks of Microsoft Corporation EME Electromechanical Automation Europe Germany Parker Hannifin GmbH Cn Electromechanical Automation Postfach 77607 1720 Robert Bosch Str 22 D 77656 Offenburg Tel 49 0 781 509 0 Fax 49 0 781 509 98176 noe ners A E mail sales hauser parker com mailto sales hauser parker com Internet www parker eme com http www parker eme com England Parker Hannifin plc Electromechanical Automation 21 Balena Close Poole Dorset England BH17 DX UK Tel 44 0 1202 69 9000 Fax 44 0 1202 69 5750 E mail sales digiplan parker com mailto sales digiplan parker com Internet www parker eme com http www parker eme com Italy Parker Hannifin S p A Electromechanical Automation Via Gounod 1 l 20092 Cinisello Balsamo MI Italy Te
24. E2 X12 8 Energise Feedback Controller i Feedback O de safety 3 relay i X4 4 Feedback S13 S23 S24 S14 2 kanaliger Schutzt rw chter 2 channel safety door control BD5985N Dold Yi Y2 A2 A1 Channel 2 Not Aus Schalter Emergency power off switch Q GND24V 24V Y39 Y40 A1 Not Aus Modul CJI EH T Emergency power off modul ap iLi BH5928 47 Dold O 24V GND24V Switches and buttons si Closed when the safety door is closed Ca Closed when the safety door is closed Activate Emergency power off module Guide Device 1 to a currentless state error acknowledge Guide Device 2 to a currentless state error acknowledge 192 120102 N8 Installation manual May 2004 37 Compax3 device description 38 Compax3 Basic functions Compax3 devices disabled by Channel 1 Energize input to 0 through open contacts of Emergency Power off Module 13 14 Channel 2 Enable input to 0 through open contacts of Emergency power off module 57 58 Activate Emergency power off module Before the Compax3 can be placed in operation the Emergency power off module must be activated by a pulse to Input S33 S34 Prerequisite S3 closed Safety door closed only in this case the safety door monitor enables the emergency power off module via two channels K1 and K2 energized e K1 receives current if Compax3 Device 1 is currentless output 1 in curre
25. N 50 082 2 EC directives and harmonised EC norms EC low voltage directive EN 50 178 General industrial safety norm 73 23 EEC and RL 93 68 EEC o l l Equipping electric power systems with electronic operating equipment HD 625 general electrical safety Insulation principles for electrical operating equipment EN 60 204 1 Machinery norm partly applied EC EMC directive EN 61 800 3 EMC norm 89 336 EEC l l Product standard for variable speed drives EN 50 081 2 50 082 2 EN 61 000 4 2 61 000 4 5 192 120102 N8 Installation manual May 2004 Parker EME 5 Index A Analog Encoder plug X11 23 B Ballast resistor 18 52 Ballast resistor high voltage supply plug X2 for 230VAC devices 18 Ballast resistor high voltage supply plug X2 for 400VAC devices 19 C C3 ServoManager 4 Compax3 device description 15 Conditions of utilization 11 Conditions of utilization for CE conform operation 11 Conditions of utilization for UL permission 13 Control voltage 24 VDC 21 Control voltage 24VDC enable plug X4 21 D Device assignment 7 Digital inputs outputs plug X12 24 F Function of the LEDs on the front panel 17 G General hazards 9 Input wiring of digital inputs 25 Installation and dimensions Compax3 27 Installation and dimensions of Compax3 S038 and S075 V4 28 Installation and dimensions of Compax3 SOxx V2 27 Installation and dimensions
26. UL logo G 192 120102 N8 Installation manual May 2004 53 Technical Data 54 Compax3 Insulation requirements Protection class Protection class according to EN 50 178 VDE 0160 part 1 Protection against human contact with According to DIN VDE 0106 part 100 dangerous voltages Overvoltage category Voltage class III according to HD 625 VDE 0110 1 Degree of contamination Degree of contamination 2 according to HD 625 VDE 0110 part 1 and EN 50 178 VDE 0160 part 1 Ambient conditions General ambient conditions In accordance with EN 60 721 3 1 to 3 3 Climate temperature humidity barometric pressure Class 3K3 Operation 0 to 45 C Class 3K3 Storage 25 to 70 C Class 2K3 Transport 25 to 70 C Class 2K3 TAI Operation lt 85 Class 3K3 Relative humidity Storage lt 95 Class 2K3 Transport lt 95 Class 2K3 Elevation of operating site lt 1000m above sea level for 100 load ratings Please inquire for greater elevations Cooling mode Compax3 S025 V2 S150 V4 convection Compax3 S300 V4 force ventilation via fan in the heat dissipator Sealing IP20 protection class according to EN 60 529 EMC interference emission Limit values according to EN 61 800 3 Class A with integrated mains filter for up to 10 m cable length otherwise with external mains filter EMC disturbance immunity Limit values for industrial utilization according to EN 61 800 3 includes EN 50 081 2 and E
27. a 11 2 6 1 Conditions of utilization for CE conform operation 11 2 6 2 Conditions of utilization for UL permission ii 13 2 7 Manufacturer s Declaration of Conformity 14 3 Compaxs3 device descriptioni 0 010 tetano 15 Sil State Of deley ccona 15 3 2 Plug and connector assignment Compax3 rr 16 3 2 1 Function of the LEDs on the front panel iii 17 3 2 2 Power supply plug X1 for 230VAC devices n 17 3 2 3 Power supply plug X1 for 400 VAC devices rrnn 18 3 2 4 Ballast resistor high voltage supply plug X2 for 230VAC devices 18 3 2 5 Ballast resistor high voltage supply plug X2 for 400VAC devices 19 3 2 6 Motor Motor brake plug X3 iiii 20 3 2 7 Control voltage 24VDC enable plug X4 iii 21 3 2 8 RS232 RS485 interface plug X10 iii 22 3 2 9 Analogs Encoder piUgnti ia 23 3 2 9 1 Wiring of analog outputs iii 23 3 2 9 2 Wiring of the analog input 23 3 2 10 Digital inputs outputs plug X12 iii 24 3 2 10 1 Output wiring of digital OUtputS i 24 3 2 10 2 Input wiring of digital INputsSs cccceeeceeeeceeeceeeeseeeeseeeseeeeseees 25
28. accessed If the safety door is opened during operation and the emergency power off switch was not triggered before the Compax3 drives will also trigger the stop ramp AN Caution The drives may still move If danger to life and limb of a person entering cannot be excluded the machine must be protected by additional measures e g a lock on the door 192 120102 N8 Installation manual May 2004 43 Compax3 device description ompax3 Sample circuit for C3 powerPLmC multi axis application If the Compax3 Safe Standstill feature is required or used for a system or machine the two error messages Motor Stalled and Tracking must not be turned off with the C3 Errormask function module 44 Layout 1 Compax3 with powerPLmC en Compax3 devices 1 Emergency Power off module BH5928 47 manufactured by Dold e1 Safety door monitor BD5985N manufactured by Dold Note With safety door monitor BD5985N the safety door must be opened and closed again every time after turning on the 24 V power supply so that the Emergency power off module can be acknowledged and reset To avoid this safety door monitors with an additional simulation entry can also be used 1 Relay K1 1 Emergency power off switch e Hazardous area accessible via a safety door with safety door switch S1 and S2 1 button S3 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description C3_1 mit C3 powerPL
29. contactor for an Emergency Power off for example for repair jobs Please note in this regard that even after the power is disconnected dangerous electrical voltages may still be present in the Compax3 drive for about 5 minutes When using an external Emergency Stop module with adjustable delay time as illustrated in the Safe Standstill application example it must be ensured that the delay time cannot be adjusted by persons not authorized to do so for example by applying a lead seal The adjustable delay time on the Emergency Power off module must be set to a value greater than the duration of the braking ramp controlled by the Compax3 with maximum load and maximum speed If the setting range for the specified Emergency power off module is not sufficient the Emergency power off module must be replaced by another comparable module AIl safety related external leads for example the control lead for the safety relay and feedback contact must absolutely be laid so they are protected for example in a cable duct Short circuits and crossed wires must be reliably excluded If there are external forces operating on the drive axes additional measures are required for example additional brakes Please note in particular the effects of gravity on suspended loads If the power fails the possibility must be considered that for the application with stop category K1 such as is described in the application example it will no
30. ding to the nominal output currents see on page 48 Maximum cross section limited by the terminals mm AWG e C3SxxxV2 2 5mm AWG 12 e C3SxxxV4 except C3S300V4 4 0mm AWG 10 C3S300V4 6 0mm AWG 7 e Circuit protection In addition to the branch circuit protection the devices have to be protected with the supplementary protector S 261 L manufactured by ABB e C3S025V2 ABB nominal 400V 10A 6kA e C3S063V2 ABB nominal 400V 16A 6kA e C3S038V4 ABB nominal 400V 10A 6kA e C3S075V4 ABB nominal 400V 16A 6kA e C3S150V4 ABB nominal 400V 20A 6kA e C3S300V4 ABB nominal 400V 25A 6kA e C3S300V4 ABB nominal 400V 25A 6kA 192 120102 N8 Installation manual May 2004 1 3 Introduction CO mM e X 3 2 7 Manufacturer s Declaration of Conformity As defined by the EC Electromagnetic Compatibility EMC Directive 89 336 EEC and the EC Directive relating to electrical equipment designed for use within certain voltage limits Low Voltage Directive 73 23 EEC We the manufacturer Parker Hannifin GmbH hereby declare that the product s listed below Device type intelligent servo drives Model Compax3 to which this declaration relates including the product model placed on the market by us have been designed and manufactured in conformity with the essential requirements of the Standards and other Normative Documents listed in the following Applied harmonized Standards especially Electromagnetic Co
31. e hardcopy version of the respective manual Please note that the help files and the manuals are associated with defined device and software versions The catalogs supplied provide an overview of and information on the Compax3 device series The Adobe Acrobat Reader is also included on the CD It is free software that lets you view and print Adobe Portable Document Format PDF files and it is distributed and generally accepted throughout the world You can also download it directly from the Adobe website at www adobe com products acrobat If your PC has not been set up accordingly start the default htm file on the CD 192 120102 N8 Installation manual May 2004 3 Notes on the Documents Supplied CO mM AX3 1 1 C3 ServoManager Installation of the C3 ServoManager Minimum requirements Connection between PC and Compax3 Device selection Configuration The Compax3 ServoManager can be installed directly from the Compax3 CD Click on the appropriate hyperlink or start the installation program C3Mgr_Setup_ V exe and follow the instructions For successful installation your PC must meet the following minimum requirements e Windows NT 4 0 Intel with Service Pack 6 Windows 2000 Service Pack 4 recommended or Windows XP e Administrator authorisation on the system Microsoft Internet Explorer 4 01 SP2 or higher e Pentium PC 300 MHz or faster is recommended 64 MB RAM 128 MB recommended e R
32. ed during operation and the emergency power off switch was not triggered before the Compax3 drives will also trigger the stop ramp AN Caution The drives may still move If danger to life and limb of a person entering cannot be excluded the machine must be protected by additional measures e g a safety door locking 192 120102 N8 Installation manual May 2004 47 Technical Data Compax3 4 Technical Data 48 Mains connection Compax3 S0xx V2 Controller type 025 V2 063 V2 Mains voltage Single phase 230VAC 10 80 230VAC 10 50 60Hz Rated Ratedinputcurrent current eaeff 6Aeff Maximum e i rating per device CS automatic circuit a automatic circuit i D i D Mains connection Compax3 Sxxx V4 Mains voltage Three phase 3 400VAC 80 480 VAC 10 50 60 Hz Rated input current SAeff 6Aeff 10 Aeff 16Aeff 22Aeff Maximum fuse rating per 10A 16A CEMIGE Automatic circuit breaker D Output data Compax3 S0xx V2 Rated output current at 1 230 V i Pulse carenti fesaetirss 12 GneMiorse _ Power hp Switching frequency Power loss for In Pv 30W 60W ean The currents are valid for the standard power output stage clock frequency of SKkHz Output data Compax3 Sxxd V4 Output voltage at 3 400 3x 0 400V VAC Rated output current at 1 5Aeff 3 8Aeff 7 5Aeff 15Aeff 30Aeff 3 400 VAC Pulse current for 5s 4 5Aeff 9 0Aeff 15Aeff 30Aeff 60Aeff at 400VAC Power Ps 1kVA
33. equired HD capacity CD Installation 350 MB before installation 200 MB after installation Super VGA Monitor with a resolution of at least 800 x 600 setting small fonts Your PC is connected with Compax3 over an RS232 cable SSK1 COM 7 interface on the PC based on X10 Compax3 Start the Compax3 ServoManager and make the setting for the selected interface in the menu Options Port RS232 COM 1 or COM 2 In the menu tree under device selection you can read the device type of the connected device Online Device Identification or select a device type Device Selection Wizard Then you can double click on Configuration to start the configuration wizard The wizard will lead you through all input windows of the configuration 192 120102 N8 Installation manual May 2004 Parker EME C3 ServoManager General hazards Contents 1 Notes on the Documents Supplied ccccccceeeeeeeeeeeeeeeeeeeeeneenseneeees 3 Tet Co servoManageLlaiiiio ei aaa 4 Zoiintroguetlione cani T ZA WEVICEASSIOMINGINE uaar T 2 2 Release history Compax3 iii 7 2 3 Type specification plate au 8 2 4 Salev Instructions 3 masini enedencsnqeceacsnceceqcseacce 9 2 4 1 General nazaras ilaele 9 2 4 2 Safety conscious working iii 9 2 4 3 Special safety INStFUGHONS luiiliri ili 10 2 5 Warranty conditions ii 10 2 6 Conditions of utilizatioNi cisi
34. escription 3 4 1 Safety instructions for the safe standstill function Safety functions must be tested 100 e Only qualified staff members are permitted to install the Safe Standstill feature and place it in service For all applications in which the first channel of the Safe Standstill is implemented by means of a PLC care must be taken that the part of the program that is responsible for current flowing to or not flowing to the drive is programmed with the greatest possible care The Safe Standstill application example of Compax3 with fieldbus should be considered The designer and operator responsible for the system and machine must refer programmers who are involved to these safety related points Terminal X4 2 GND 24 V and at the same time the reference point for the safety relay bobbin must be connected with the PE protective lead This is the only way to ensure protection against incorrect operation through earth faults EN60204 1 section 9 4 3 All conditions necessary for CE conform operation see on page 11 must be observed It should be noted in connection with the Safe Standstill application example illustrated here that after the Emergency Power off switch has been activated no galvanic isolation in accordance with EN 60204 1 Section 5 5 is guaranteed This means that the entire system must be disconnected from the mains power supply with an additional main switch or mains power
35. ility 89 336 EEC and for electrical operating devices for utilization within certain voltage limits 73 23 EEC are fulfilled when the following boundary conditions are observed Operation of the devices only in the condition in which they were delivered i e with all housing panels Mains filter A mains filter is required in the mains input line if the motor cable exceeds a certain length Filtering can be provided centrally at the plant mains input or separately at the mains input to each device Commercial and residential area limit values of Class A in accordance with EN 61800 3 The following mains filters are available for independent utilization SOxx V2 NF101 01 Only for motor lines longer than 10m 038 S075 S150 V4 NFIO1 02 Only for motor lines longer than 10m S300 NF101 03 Only for motor lines longer than 10m Industrial area limit values in accordance with EN 61800 3 Longer motor cable lengths are possible in industrial areas without a mains power filter Connection length connection between mains filter and device unshielded lt 0 5m shielded lt 5m fully shielded on ground e g ground of control cabinet Motor and Feedback cable Operation of the devices only with Parker motor and feedback cables their plugs contain a special full surface area screening The following cable lengths are permitted Motor cable lt 100 m the cable should not be rolled up A motor output filter i
36. ionsSislll A EEES N 10 Conditions OFutlizZahoN ae a a E N EE a a E e aa EASE 11 Manufacturer s Declaration of Conformity 14 2 1 Device assignment This manual applies to the following devices e Compax3 S025 V2 supplement e Compax3 S063 V2 supplement e Compax3 S015 V4 supplement e Compax3 S038 V4 supplement e Compax3 S075 V4 supplement Compax3 S150 V4 supplement e Compax3 S300 V4 supplement 2 2 Release history Compax3 You will find the release overviews in the Internet http www parker com euro_emd DE produkte Compax3 release_info de index htm or on the Compax3 CD under release_info de index htm 192 120102 N8 Installation manual May 2004 T Introduction Compax3 2 3 Type specification plate Compax3 Type specification plate ou will find the exact description of the device on the type specification ate which is located on the right side of the device Parker Hannifin GmbH EMD HAUSER Robert Bosch StraBe 22 7 656 Offenburg FY Tel 49 0 781509 0 www parker emd com Part No C3S025V2 F10 I10 T10 MOO Tested 04 03 2003 Serial No 1638080001 MITI HI rower input iac 230v Fuse _10a Type designation The complete order designation of the device 2 5 6 10 9 C3S025V2 C3 Abbreviation for Compax3 S Single axis device with direct AC mains power supply 025 Device current drain in 100mA 025 2 5A V2 230VAC single phase V4 400V
37. l 39 0 2660 12459 Fax 39 0 2660 12808 E mail sales sbc parker com mailto sales sbc parker com Internet www parker eme com http www parker eme com EMN Electromechanical Automation North America USA Parker Hannifin Corporation Electromechanical Automation 5500 Business Park Drive Rohnert Park CA 94928 Phone 800 358 9068 FAX 707 584 3715 E mail CMR_help parker com mailto CMR_help parker com Internet www compumotor com http www compumotor com 2 192 120102 N8 Installation manual May 2004 Parker EME Notes on the Documents Supplied 1 Notes on the Documents Supplied Compax3 Installation manual C3 ServoManager Online help system Manuals Catalogs Adobe Acrobat Reader The present manual contains the installation instructions for the associated Compax3 device series refer to Chapter Device Assignment Compax3 CD The enclosed self starting CD contains the C3 ServoManager software tool for configuring optimizing etc Compax3 Please use always the latest C3 ServoManager version which can be found on the latest Compax3 CD enclosed The installation of ServoManager also copies an online help system to your PC that can be started directly from ServoManager You will find the complete description of the selected device type in these online help files The CD also contains additional help files as well as manuals in PDF format that can be printed to compile a complet
38. l motion sequences can be can combined by interconnecting several of these devices Mutual interlocking functions must be incorporated for this purpose 2 4 2 Safety conscious working This device may be operated only by qualified personnel Qualified personnel in the sense of these operating instructions consists of Persons who by virtue to their training experience and instruction and their knowledge of pertinent norms specifications accident prevention regulations and operational relationships have been authorized by the officer responsible for the safety of the system to perform the required task and in the process are capable of recognizing potential hazards and avoiding them definition of technical personnel according to VDE105 or IEC364 Persons who have a knowledge of first aid techniques and the local emergency rescue services Persons who have read and will observe the safety instructions Those who have read and observe the manual or help or the sections pertinent to the work to be carried out This applies to all work relating to setting up commissioning configuring programming modifying the conditions of utilization and operating modes and to maintenance work This manual and the help information must be available close to the device during the performance of all tasks 192 120102 N8 Installation manual May 2004 9 Introduction CO mM a X 3 2 4 3 Special safety instructions Check the
39. longer be possible to execute the braking ramp controlled to speed 0 It is important to note that if the drive is being activated Energize by the RS232 RS485 interface it may not be possible to execute switch off by a controlled braking ramp For example this is true when the set up window of the C3 ServoManager is used If set up mode is turned on the digital I O interface and fieldbus interface are automatically disabled 192 120102 N8 Installation manual May 2004 33 Compax3 device description Compax3 3 4 2 Application examples for safe standstill 34 In this chapter you can read about Sample circuit example of Compax3 devices without fieldbus Option n 35 Sample circuit example of Compax3 devices with fieldbus Option 40 Sample circuit for C3 powerPLMC multi axis application 44 The application examples described here correspond to Stop Category 1 as defined by EN60204 1 A Stop Category 0 in accordance with EN 60204 1 can be implemented for example by setting the delay time on the Emergency power off switch to 0 The Compax3 drive will then be turned off immediately in 2 channels and will not be able to generate any more torque Please take into consideration that the motor will not brake and a coasting down of the motor may result in hazards If this is the case a Safe Standstill in the stop category 0 is not permitted
40. mC C3_1 powerPLmC Program Kanal 1 Channel 1 a qe ae pate scccsiszicza seccesionemimimimimenimiminininininini _ T T T Suola Energise 10 X12 6 Feedback Controller i il Il a Dony Feedback O0 X12 2 MN g Kanal 1 r KCI Channel 1 fer x GND24V DE relay INI 473 Enable power supply Rn Enable C3_2 x1 eldbus S V stelle COU Fieldbus Interface Enable C3_3 controller wer Energise Feedback Controller power supply Feedback PIER safety x relay j TIT a v Enable C3_n supply ia Status 4 Feedback stelle Fieldbus Interface controller el Energise Feedback 3 power Controller Feedback a es x relay supply 4 Feedback controller Energise Channel 2 Feedback i Controller power Feedback supply eedback relay INI RATS k n J supply S13 23 24 S14 2 kanaliger Schutzturwachter 2 channel safety door control BD5985N Dold Not Aus Schalter i I VE ee Emergency power off switch Interface O GND24V 24V Not Aus Modul L_ Bane Sit apy power off modul Switches and buttons S1 Closed when the safety door is closed S2 Closed when the safety door is closed Activate Emergency power off module 192 120102 N8 Installation manual May 2004
41. mpatibility EN 61 800 3 EMC product standard for adjustable speed electrical VDE 0160 part 100 power drive systems including special testing procedures Safety EN 50 178 Electronic equipment for use in power installations VDE 0160 Caution The present Manufacturer s Declaration of Conformity is valid only if the master conditions for operation described in the Conditions of Use section have been met In the case of non conformity with these conditions or upon modification of the product the present declaration will become invalid 1 4 192 120102 N8 Installation manual May 2004 gS U EME eee 3 Compax3 device description In this chapter you can read about stal0fdeliNeNizi lella weeny cece oe eae eee 15 Plug and connector assignment CompaXx3 rneer eren n 16 Installation and dimensions CompaX3 i 27 Safelyfunction safe standstill sad lele ore 31 3 1 State of delivery Compax3 is delivered without configuration After switching on the 25VDC supply the red LED is flashing while the green LED is dark Please configure the device with the help of the Windows Software Compax3 ServoManager 192 120102 N8 Installation manual May 2004 1 5 Compax3 device description CO mM aX3 3 2 Plug and connector assignment Compax3 In this chapter you can read about Function of the LEDs on the front panel 17 Power supply plug X1 Tor 230VAC AEVices
42. ntless state Channel 1 feedback K2 receives current if compax3 device 2 is currentless output 1 in the currentless state channel 1 feedback The feedback contact of all Compax3 devices must be closed channel 2 If S33 and S34 of the Emergency power off module are briefly connected pulse the contacts will be closed between 13 and 14 and between 57 and 58 Energize Compax3 Motor and power output stage Compax3 devices are enabled by the Energize input and the Enable input via the Emergency power off module If a fault is still pending on Compax3 it must previously be reset The acknowledge reset function depends on the type of the Compax3 device The motors are energized with current Summary Compax3 is only energized if the feedback functions are capable of functioning via two channels Access to the hazardous area Activate Emergency power off switch The two channel interruption at the emergency power off switch deactivates the emergency power off module the contacts 13 14 will open immediately Channel 1 Compax3 devices receive the command via the Energize input to guide the drive to a currentless state using the ramp configured in the C3 ServoManager for drive disable Feedback channel 1 The Compax3 outputs Controller Feedback will energize only the relays K1 and K2 Channel 2 After the delay time set in the Emergency power off module this time must be set so that all drives
43. rque A relay contact is located between X4 4 and X4 5 normally closed contact Enable_out_a Enable_out_b Power output stage is Contact opened activated Contact closed deactivated Series connection of these contacts permits certain determination of whether all drives are de energized Relay contact data Switching voltage AC DC 100 mV 60 V Switching current 10 mA 0 3 A 192 120102 N8 Installation manual May 2004 21 Compax3 Compax3 device description 3 2 8 RS232 RS485 interface plug X10 Interface selectable by contact functions assignment of X10 1 X10 1 0V RS232 X10 1 5V RS485 PIN X10 Enable RS232 OV RD O RS485 2 wire PIN RS485 two wire Sub D X10 Pin 1 and 9 jumpered externally 6 des S 8 tres o a PSY S RS485 4 wire PIN RS485 four wire Sub D X10 Pin 1 and 9 jumpered externally Enable RS485 5V 2 4 7 8 ERKDA S SE PSY 3 ip 2 4 6 Dl 22 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description 3 2 9 Analog Encoder plug X11 PIN X11 Reference High Density Sub D 24V output for encoder max 7OmA a 2 Aint analogue input 14 bit 3 4 1 2 3 D A monitor channel 1 10V 8 bit resolution 4 5 D A monitor channel 0 10V 8 bit resolution 5 5V outputforencoder max 150mA Input steps RS422 5V level AI Encoder input simulation Input steps RS422 5V level A Encoder
44. s required for motor cables gt 20 m MDR01 04 max 6 3A rated motor current e MDR01 01 max 16A rated motor current e MDRO1 02 max 30A rated motor current 192 120102 N8 Installation manual May 2004 1 1 Introduction Co mM a X 3 Shielding connection of the motor cable The motor cable should be fully screened and connected to the Compax3 housing We offer a special shield connecting terminal as accessory item Feedback cable lt 100m Motors Operation with standard motors Control Use only with aligned controller to avoid control loop oscillation Grounding Connect the filter housing and the Compax3 grounding screw on the underside to the cabinet frame making sure that the contact area is adequate and that the connection has low resistance and low inductance Never mount the filter housing and the device on paint coated surfaces Cable installation Signal lines and power lines should be installed as far apart as possible Signal leads should never pass close to excessive sources of interference motors transformers etc Accessories Make sure to use only the accessories recommended by Parker Connect all cable shields at both ends ensuring large contact areas This is a product in the restricted sales distribution class according to EN 61800 3 In a domestic area this product can cause radio frequency Warning disturbance in which case the user may be required to implement appropriate remedial measures
45. sors with 1Vss signal 13 5 bits motor magnet spacing For 1Vss sine cosine encoders 13 5 bits graduation of the scale of the encoder e For RS 422 encoders 4xEncoder resolution Exactitude The exactitude of the position signal is above all determined by the exactitude of the feedback system used Control voltage 24 VDC Voltage range 21 27VDC Current drain of the device Total current drain 0 8 A Total load of the digital outputs current for the motor holding brake Ripple 0 5Vpp Requirement according to safe extra yes low voltage SELV 192 120102 N8 Installation manual May 2004 Parker EME Technical Data Motors and feedback systems supported Motors Direct drives e Linear motors Torque motors e Sinusoidal commutated synchronous motors up to maximum rotation speed of 9000 rpm e3 phase synchronous direct drives e Maximum rotating field frequency 600Hz Position encoder Feedback Option F10 Resolver Yvpuon FIY Resolver Litton JSSBH 15 E 5 JSSBH 21 P4 RE 21 1 A05 RE 15 1 B04 Siemens e 23401 T2509 C202 Special encoder systems for direct drives Analog hall sensors Encoder linear or rotatory Distance coded feedback systems Interfaces e Singleturn Stegmann e Multiturn Stegmann Absolute position up to 4096 motor revolutions Option F12 e Sine cosine signal max 5Vss typical 1Vss 90 offset e U V Signal max 5Vss typical 1Vss
46. t function depends on the type of the Compax3 device The motors are energized with current Summary Compax3 is only energized if the feedback functions are capable of functioning via two channels Access to the hazardous area Activate Emergency power off switch The two channel disconnecting at the emergency power off switch deactivates the emergency power off module the contacts 13 14 will open immediately Channel 1 The MC_POWER modules are deactivated for all Compax3 s by Input IO 0 on device C3_1 with powerPLmC via the AND modules Compax3 devices are guided to a standstill and the current is switched off by means of the ramp for drive disable configured in the C3 ServoManager Channel 1 feedback Output OO 1 if the MC_POWER components of all devices have the status FALSE Channel 2 After the delay time set in the Emergency power off module this time must be set so that all drives are stopped after it has elapsed the contacts between 57 and 58 open which in turn deactivates the Enable inputs of the Compax3 devices Channel 2 feedback Via the series circuit of all feedback contacts the Safe Standstill status all Compax3 devices without current is reported 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description Only if the drives are all at a standstill the safety door may be opened and the hazardous area may be accessed If the safety door is open
47. till feature is required or used for a system or machine the two error messages Motor Stalled and Tracking must not be turned off for a programmable Compax3 drive T30 T40 with the C3 Errormask function module 192 120102 N8 Installation manual May 2004 35 Q Compax3 device description CO mM AX3 Structure of Compax3 devices without fieldbus option 2 Compax3 devices the circuit example is also valid for one or multiple devices if it is adapted accordingly 1 Emergency Power off module BH5928 47 manufactured by Dold 1 Safety door monitor BD5985N manufactured by Dold Note With safety door monitor BD5985N the safety door must be opened and closed again every time after turning on the 24 V power supply so that the Emergency power off module can be acknowledged and reset To avoid this safety door monitors with an additional simulation entry can also be used 1 relay per Compax3 1 Emergency power off switch e Hazardous area accessible via a safety door with safety door switch S1 and S2 3 buttons S3 S5 36 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description Gerat 1 OEE eee GaSe 7 Caen ears roe aa controller 110T10 E0 X12 6 111T11 E2 X12 8 Energise asi Kanal 1 Contoler Channel 1 A2 X12 4 KID GND24V X4 4 Feedback LI oxi e L2 X1 2 Mie eee gk de OR controller i 110T10 E0 X12 6 1 111T11
48. valuates this and responds as follows Channel 1 Compax3 devices receive the command via the control word to guide the drive to a currentless state using the ramp configured in the C3 ServoManager for drive disable Channel 1 feedback The Compax3 feedback via the status word is evaluated by the PLC and passed on to the emergency power off module via K1 Channel 2 After the delay time set in the Emergency power off module this time must be set so that all drives are stopped after it has elapsed the contacts between 57 and 58 open which in turn deactivates the Enable inputs of the Compax3 devices Channel 2 feedback Via the series circuit of all feedback contacts the Safe Standstill status all Compax3 devices without current is reported Example for the assignment of the control word CW to guide the drive to a stop and deenergize Profibus CW 2 0 OFF3 standstill via ramp FSTOP3 and then switch to currentless CANopen CW 3 0 standstill via STOP ramp then with CW 0 deenergize Example for the assignment of the status word SW to guide the drive to a standstill and switch Profibus SW 6 1 switch on disable motor currentless CANopen SW 1 0 Ready to Switch on motor deenergized 42 192 120102 N8 Installation manual May 2004 Parker EME Compax3 device description Only if the drives are all at a standstill the safety door may be opened and the hazardous area may be
49. x3 devices disabled by Channel 1 Energize deactivated by PLC due to open contacts of the Emergency power off module 13 14 Channel 2 Enable input to 0 through open contacts of Emergency power off module 57 58 Activate Emergency power off module Before the Compax3 can be placed in operation the Emergency Power off module must be activated by a pulse to Input S33 S34 Prerequisite S3 closed Safety door closed only in this case the safety door monitor enables the emergency power off module via two channels K1 energized via PLC The feedback contact of all Compax3 devices must be closed channel 2 If S33 and S34 of the Emergency power off module are briefly connected pulse the contacts will be closed between 13 and 14 and between 57 and 58 Energize Compax3 Motor and power output stage The PLC enables the Compax3 devices by means of the control word and the Emergency power off module enables the Compax3 devices by means of the Enable input if a fault is still pending on Compax3 it must be previously acknowledged reset The motors are energized with current Summary Compax3 is only energized if the feedback functions are capable of functioning via two channels Access to the hazardous area Activate Emergency power off switch The two channel interruption at the emergency power off switch deactivates the emergency power off module the contacts 13 14 will open immediately The PLC e

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