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Hardware and Installation Manual

1. COLD ZONE COLD ZONE INLET FAN INDUCTANCES CHOKES SDK7DTG0003BI Figure 5 3 Cooling air flow frames 1 and 2 MECHANICAL INSTALLATION 23 SD700 KOMPAKT POWER ELECTRONICS HOT ZONE EXHAUST FAN HOT ZONE COLD ZONE INLET FAN INDUCTANCES CHOKES SDK7DTGO0002BI Figure 5 4 Cooling air flow frames 3 and 4 For a correct maintenance and cooling the cabinet must be selected according to the following requirements Minimum cabinet dimensions according to the following table Minimum clearances between the inductances the drive and de adjacent equipment See following drawings SD7KDTD0026B Figure 5 5 Minimum clearances 24 MECHANICAL INSTALLATION ELECTRONICS 9 2 2 Installation in technical room For technical room installation the drive can be mounted with extension box IP20 The drive should be mounted vertically It should be well fastened through the anchorages designed for this to avoid any movement The input inductances CHOKE delivered with the drive must be mounted vertically aside the drive to ensure a correct operation They will never be installed aligned under or above the drive This restriction will avoid crossing the power cables or a cooling defect The maximum length of the cables between the chokes and the drive must be 3 m The inductance connection must be done with aluminium plates with nickel plated copper plates or plain
2. esce ce cose ie sio eere eee Gee ee cues zs iz ien lec 10 1 Dimensions POO u u SE u Lom u us 10 2 Dimensions 1E eU cose uuu T1 INDUCTANGES ul reU coc do sa Cea ve uoa eee Ce ct usss 11 1 Inductances for SD700 KOMPAKT Drive 11 2 Dimensions of Inductances 12 MAINTENANDQGE uu uu uuu aa 12 15 i 12 2 Hotstihe Ispeclot csset eia Eu a qh skay cqa 50700 INDEX 5 2 m I 0 50700 POWER ELECTRONICS 13 OPTIONAL EQUIPMENTuu u 2 u u oto ch ea eet ce ero vi ta seco eie ass s 68 IOS PME eee ah al edu er aasan ea 68 ZO m o d a o ER E ET TET 69 13 3 COMMUNICATION DOAUOS uuu uu uen u cu e eor n Sade has aun ea sem 69 13 4 Dynamic Braking Unit B 150 y enda en esee ao cU eene E Re Poe ana 70 13 5 Toueh Graphie Display u spaces o tosn y uu o DO RANG DS ERR M MON 71 14 MARKING srira 72 US MEZ CHE eT Lm 72 14 2 ow voltage iced s edes ccen tut rented 72 15 DECLARATION OF CONFORMITY CE screenees 73 6 INDEX POWER ELECTRONICS 50700 KOMPAKT SAFETY INSTRUCTIONS IMPORTANT Read this manual
3. POWER ELECTRONICS 14 CE MARKING The CE Marking is a system to identify equipment that complies with the relevant directives EMC directive CE marking guarantees the free movement of the product within the EEA CE marking shows that the product complies with technical safety compatibility issues and conformity assessment 14 1 EMC Directive The EMC Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union SD700 KOMPAKT Series drives are in accordance with the directive IEC 61800 3 2004 about adjustable speed electrical power drive systems 14 2 Low Voltage Directive The low voltage directive defines the security requirements of low voltage electrical equipment in order to circulate freely within the European Economic Area SD700 KOMPAKT Series drives are in accordance with the directive IEC 61800 5 1 2007 about adjustable speed electrical power drive systems 72 CE MARKING DECLARATION OF POWER ELECTRONICS ESPANA S L Address C Leonardo Da Vinci 24 26 46980 Paterna Valencia Telephone 34 96 136 65 57 Fax 34 96 131 82 01 Declares under its own responsibility that the product Variable Speed Drive for A C motors Brand Power Electronics Model name SD700 KOMPAKT Series Is in conformity with the following European Directives References Title 2006 95 CE Electrical Material
4. number of available terminals depends on the frame size Check the power terminal section Before connecting the cables clean the contact surfaces with a clean cloth and ethanol cleaner Use a spring washer and a fender washer between the nuts or bolts head and the busbar or terminal lug Use copper or aluminium 600Vac conductors for up to 500Vac rated voltage For 525Vac and 690Vac phase to phase rated equipment use 1kV conductors FSITG0038A Figure 6 4 Terminal lug connection The recommended cable types and lengths between the drive at factory settings and the motor are Unshielded cable 150m Asymmetrical 4 wire including PE conductor It is recommended to use a motor ground cable PE cross section equal or higher than active motor wires cross section U V W When single wire cables are used in three phase systems the three phase conductors must be bundled symmetrically Shielded cable 75m Ideal symmetrical 3 wire cable plus symmetrically arranged PE conductor with concentric shield To implement an effective shield bonding it could be used an EMC gland in both motor terminal box and drive cabinet to ensure effective 360 ground connection and a low high frequency impedance path Check the EMC recommendations section The number of three phase cable hose U V W PE to motor should be equal to number of IGBT s in the drive being one cable hose by each IGBT s Block
5. POWER ELECTRONICS Revisions Date Revision Description 08 06 2010 A First edition 11 03 2013 B Transportation EMC installation requirements Installation recommendations STO board safety function ATEX Multipulse drive connection CE marking Control cooling ELECTRONICS INDEX SAFETY INSTRUCTIONS eee eee 12 INTRODUCTION i uuu u u ess 2 CONFIGURATION TABLE AND STANDARD RATINGS 2 1 Configuration 2 2 Standard Ratings 230Vac 2 3 Standard Ratings 400Vac 2 4 Standard Ratings 440Vac 2 5 Standard Ratings 500 26 Standard Ratings 525 eiie u uu Ra erc ovas 2 7 Standard Ratings 690vac 3 TECHNICAL CHARACTERISTICS 4 RECEPTION HANDLING AND TRANSPORTATION 41 Reception and uuu 4 2 Handling and Transportation 5 MECHANICAL INSTALLATION J J J 5 1 Environmental Ratings 9 05
6. u k uu A 5 3 Tables of Heat Dissipation 6 POWER CONNECTION 6 1 Basic eonfig rfali iu ut u ee wa 6 EMEN u Re o EDT 6 3 Power Connection and Wiring 64 Ground connection 6 5 Installation 6 6 PROTCCHONS u u T 6 7 IT grids floating earth drives 6 8 Power Terminals 7 CONTROL CONNECTION J 7 1 Wiring recommendations 7 2 Control board terminals description 7 9 IQ Sale Torque uu RU peo ane 7 4 Connection with ATEX motors 8 MODBUS COMMUNICATIONN J J J 215 T 682 u uuu tete ota be cat 9 9 RS2922 GONWgWSGII DS L tee Lu a 64 RS485 CODHOCHIOLDS i rito u a p Ca 9 COMMISSIONING Z u
7. 22284 11 1 2 400 500 Equipments INDUCTANCE FRAME REFERENCE REFERENCE I A QUANTITY CONNECTION WEIGHT kg SD7K02105XY SD7K0250 5X Y 250 SD7K02755XY EB EBENEN REN SD7K03705XY SD7K04605XY P23A 50 1 5 ee Dum 2 SD7K0650 5X Y SD7K07205XY P298A 2x360 TypeB B o SD7KOB405X Y SD7KOB405X Y Y 50700925 5X Y YT 5X Y P233A 2x500 Type B 2x03 SD7K0840 5X 12 Y SD7K0925 5X 12 Y SD7K0990 5X 12 Y Connection Type A Connection Type B DIMENSIONS 59 zm I 0 SD700 KOMPAKT POWER ELECTRONICS 11 1 3 525VAC Equipments DRIVE INDUCTANCE REFERENCE REFERENCE I A QUANTITY CONNECTION WEIGHT gl SD7K0180 7X Y 20 1 SD7K0205 7X Y 8 20 1 339 TX Y HOS EL TX Y P233A 900 1 Type A 53 SD7K03407XY SD7K0425 7X Y P297A 2x290 Bel iow HOY PA T WB B TX Y TX Y SD7K07507XY RENE 7X 42 Y P233A 2x500 Type B 2x53 SD7K0750 7X 12 Y 11 1 4 690VAC Equipments DRIVE INDUCTANCE FRAME REFERENCE REFERENCE I A QUANTITY CONNECTION WEIGHT kg 6X Y P316B 170 1 Type A 33 SD7K01706XY E SD7K0210 6X Y P317B wm mls e ow SD7K0260 6X Y ome Type SD7K0320 6X Y Y P319B 2x230 Type B
8. 50700 The following figure provides overview of the standard wiring of control terminals through X1 and X2 user connectors X1 CONNECTOR 24Vdc Mutifunction Digital Inputs X2 CONNECTOR Factory Settings 275 Vac Common Terminal 24Vdc DI1 06 Start Reset Stop DI2 00 Not used DI3 3 00 Not used 014 3 00 Not used DI5 00 Not used DI6 17 Control 2 275 Vac 275 Vac 275 Vac 275 Vac Motor PTC Input 275 Vac Analogue Ref Signal 0 10Vdc Programmable V or mA Power supply common for Analogue Signal Analogue Reference Signal 0 20mA 4 20mA Programmable V or mA Power supply common for Analogue Signal Power supply for Analogue Signal 10Vdc 26mA Programmable V or mA Common Terminal 0Vdc Terminal 24Vdc RS485 A Serial communication RS485 B Serial communication OVdc Terminal Serial communication RS232 Rx Serial communication RS232 Tx Serial communication Figure 7 4 Example of control terminals standard wiring Multifunction Relay Outputs 02 No Faults NO Common NC Contact 03 General Fault NO Common NC Contact 05 Run NO Common NC Contact 50700 0001 Digital inputs be configured individually or collectively Analogue inputs be configured as comparators Details on varying standard configurations are available in the Software manual to assist the user The following figur
9. Avda de la Ferrer a 86 88 08110 MONTCADA REIXAC Tel 34 96 136 65 57 Fax 34 93 564 47 52 LLEIDA C Terrasa 13 Bajo 25005 LLEIDA Tel 34 97 372 59 52 Fax 34 97 372 59 52 LAS PALMAS C Juan de la 4 35200 TELDE Tel 434 928 68 26 47 Fax 434 928 68 26 47 VALENCIA Leonardo da Vinci 24 26 Parque tecnol gico e 46980 e PATERNA Tel 34 96 136 65 57 Fax 34 96 131 82 01 CASTELL N C Juan Bautista Poeta 2 Piso Puerta 4 12006 CASTELL N Tel 34 96 136 65 57 MURCIA Pol Residencial Santa Ana Avda Venecia 17 30319 CARTAGENA Tel 34 96 853 51 94 Fax 34 96 812 66 23 VIZCAYA Parque de Actividades Empresariales Asuaran Edificio Asua 1 B Ctra Bilbao Plencia 48950 ERANDIO Tel 34 96 136 65 57 Fax 34 94 431 79 08 MADRID Avda Rey Juan Carlos 98 4 28916 LEGAN S Tel 34 96 136 65 57 Fax 34 91 687 53 84 SEVILLA C Arquitectura Bloque 6 Planta 52 M dulo 2 Parque Empresarial Nuevo Torneo 41015 SEVILLA Tel 34 95 451 57 73 Fax 34 95 451 57 73 INTERNATIONAL SUBSIDIARIES Power Electronics Deutschland GmbH Dieselstrasse 77 D 90441 N RNBERG e GERMANY Tel 449 911 99 43 99 0 Fax 449 911 99 43 99 8 Power Electronics Australia Pty Ltd U6 30 34 Octal St Yatala BRISBANE QUEENSLAND 4207 P O Box 6022 Yatala DC Yatala Qld 4207 AUSTRALIA Tel 61 7 3386 1993 Fax 61 7 3
10. and ground No anomaly Megger check between terminals of output circuit and ground terminal Insulation resistance Megger type 500 Note Long life of the main components above indicated is based a continuous operation for the stipulated load These conditions can change according to the environment conditions MAINTENANCE 67 rozm I 0 SD700 KOMPAKT POWER ELECTRONICS 13 OPTIONAL EQUIPMENT 13 1 Accessories CODE DESCRIPTION Encoder Board It allows connecting up to 2 differential Encoders one of them for the user and the other one for vector control working from 5 to 24VDC according to the requirements Inputs Outputs Expansion Board It allows increasing the number of inputs and outputs of the drive It includes e 4 Programmable Digital Inputs optically isolated e 1 Programmable Analogue Input e 5 Digital Outputs Relays 1 Programmable Analogue Output SD7FO Fibre Optic Board SD7STO Safe Torque Off STO board Allows implementing in the drive the safe torque off function according to 61800 5 2 SIL1 or SIL3 External 24V Power Supply SD7ESOSI For Frame 1 of SD700 KOMPAKT Interior Assembly External 24V Power Supply SD7ES06I For Frames 2 and 3 of SD700 Interior Assembly External 24V Power Supply SD7ES081 For Frame 4 of SD700 Interior Assembly SD7TD Touch Graphic Display For further information see section Touch Graphic Displ
11. 1350 2 5 Standard Ratings 500Vac 6 PULSES HEAVY DUTY NORMAL DUTY CODE Motor 150 Motor 120 Rated Power kW Overload Rated Power kW Overload at 500VAC A at 500VAC A 66 12 PULSES Operation Temperature 50 C Operation Temperature 402C HEAVY DUTY NORMAL DUTY CODE Motor 150 Motor 120 Rated Power Overload Rated Power kW Overload at 500VAC A at 500VAC A SD7K0840 5X 12 Y 1008 1008 SD7K09255X12Y 70 590 110 1110 SD7K0990 5X 12 Y 1151 1151 2 6 Standard Ratings 525Vac 6 PULSES HEAVY DUTY NORMAL DUTY CODE Motor 150 Motor 120 Rated Power kW Overload Rated Power kW Overload at 525VAC A at 525VAC A SD7K0535 7XY 55 40 809 66 50 0 507 0607 60 50 84 60 90 14 CONFIGURATION TABLE STANDARD RATINGS SD700 KOMPAKT 12 PULSES Operation Temperature 50 C Operation Temperature 40 C HEAVY DUTY NORMAL DUTY CODE Rated Power kW Overload Rated Power kW Overload at 525 A at 525VAC A 7X 12 Y uuu 15 936 7 0 125 2 7 Standard Ratings 690Vac 6 PULSES Operation Temperature 50 C Operation Temperature 40 C HEAVY DUTY NORMAL DUTY CODE Motor 150 Motor 120 Rated Power kW Overload Rated Power kW Overload 690VAC A 690VAC A SD7K04606XY
12. 315 690 84735 10320 3 11700 SD7K07205X_ 720 400 1080 10560 900 50 1080 13200 14504 16443 SD7K09905X 990 590 5 90 1238 70 1485 17600 690Vac Operation Temperature 50 Operation Temperature 402C HEAVY DUTY NORMAL DUTY DE Se moror moror Rated Power kW Overload Heat W Rated Power kW Overload Heat W at 690VAC A at 690VAC A 3564 4384 5560 6450 8190 8946 11430 SD7K04606X 460 40 60 11610 575 50 60 12900 825 825 16254 SD7K06606X 660 60 990 16380 825 800 90 20800 26 MECHANICAL INSTALLATION ELECTRONICS 50700 6 POWER CONNECTION CAUTION Read carefully the following installation instructions for a correct electrical installation Otherwise it could cause damage to the equipment and lead to injury to people The access to the SD700 KOMPAKT power terminals can be only done removing the front cover The front cover can be removed unscrewing the 4 screws located in the four cover corners The SD700 KOMPAKT cover integrates cooling fans and a display Ensure disconnect these fans and the display before removing the cover Otherwise the drive could be damaged 6 1 Basic configuration Proper safety equipment must be selected and correct connections must be done to ensure proper operation An incorrectly applied or installed drive can result in system malfunction
13. 40 450 J 575 50 SDzK06606XY 60 630 90 95 80 90 12 PULSES Operation Temperature 502C Operation Temperature 40 C HEAVY DUTY NORMAL DUTY CODE Motor 150 Motor 120 Rated Power Overload Rated Power kW Overload at 690VAC A at 690VAC A SD7K05506X12Y 50 50 5 68 60 85 SD7K06606X12Y 60 60 90 85 90 CONFIGURATION TABLE STANDARD RATINGS 15 z m 50700 ELECTRONICS 3 TECHNICAL CHARACTERISTICS 16 INPUT OUTPUT ENVIRONMENTAL CONDITIONS PROTECTIONS 1 Other configuration consult Power Electronics POWER RANGE 1 VOLTAGE POWER MULTIPULSE INPUT FREQUENCY INPUT RECTIFIER TECHNOLOGY DISPLACEMENT POWER FACTOR DPF cos POWER FACTOR PF cos MOMENTARY POWER LOSS EMC INPUT FILTER HARMONICS FILTER CURRENT THD REGENERATIVE OUTPUT FREQUENCY 01 OVERLOAD CAPACITY EFFICIENCY At rated current and voltage CONTROL METHOD SWITCHING FREQUENCY OUTPUT DV DT FILTER OUTPUT CABLE LENGTH 01 DYNAMIC BRAKE OPERATION AMBIENT TEMPERATURE STORAGE TEMPERATURE ALTITUDE POWER ALTITUDE DERATING AMBIENT HUMIDITY DEGREE OF PROTECTION DEFLECTION ACCELERATION HEATING RESISTORS VIBRATION MOTOR PROTECTIONS DRIVE PROTECTIONS SD700 Kompakt 63kW
14. 42 N CAUTION Changes of control wiring or bridges should be performed at least 10 minutes after disconnecting the input power and after checking the DC Link voltage is discharged with a meter below 30VDC Otherwise you may get an electric shock SD70ITC0001CE Figure 7 2 Control board of SD700 Kompakt The user will have only access to the inverter control board that is equipped with the user interface ports and connectors It integrate as standard PTC connection analogue inputs and outputs digital inputs and outputs DC external input power supplies RS485 RS232 and USB communication and display ports Moreover the board is ready for the connection of optional boards such as I O expansion board encoder board communication boards fiber optic board etc X5 Optic Fiber Communication between drives X7 Communication buses connection IP j je j DEPT GIGI X10 Connector for optional encoders board X2 Programmable digital outputs X3 Keypad connection X8 Communication buses connection X1 Digital inputs PTC connection programmable analog inputs and outputs control power supply and X9 For optional serial communication inputs outputs board Jp4401 1104 To select communication port via RS232 485 or USB X4 USB port SD70ITCO002II Figure 7 3 Location and description of user connectors CONTROL CONNECTION ELECTRONICS
15. 50700 POWER ELECTRONICS 2 CONFIGURATION TABLE AND STANDARD RATINGS 2 1 Configuration Table EXAMPLE CODE SD7K037050121T 50700 Output Input Protection Pulse KOMPAKT i ree Current i Voltage Number Floating Input Earth Frequency ond Without 0370 370A 2 230VAC 6 Pulse floating 50Hz Environment earth 380 tst With 0460 460A 5 500VAC 12 12 Pulse F Environment 2 2 60 2 13 690VAC GENERAL CONSIDERATIONS 1 Verify the rated current of the motor nameplate to guarantee the compatibility with the selected drive 2 Floating earth drive not available with first environment filter 3 Consult availability Examples SD7K037052 SD700 Kompakt 370A 400VAC Protection Degree IP20 6 pulses Environment 2 SD7K092550 SD700 Kompakt 925A 400VAC Protection Degree IP00 6 pulses Environment 2 5070720201 SD700 Kompakt 720A 230VAC Protection Degree IPOO 6 pulses Environment 1 2 2 Standard Ratings 230Vac 6 PULSES Operation Temperature 50 C Operation Temperature 40 C HEAVY DUTY NORMAL DUTY CODE Motor 15096 Motor 12096 Rated Power kW Overload Rated Power kW Overload at 230VAC A at 230VAC A I 2 SD7K04602XY 40 010 1 60 55 185 SD7K0650 2X Y SD7K0720 2X Y 10800 90 22 1080 60 EZ SD7K0580 2X Y 3 12 CONFIGURATION TABLE AND STANDARD RATINGS Boudin iA SD700 KOMPAKT 2 3 Standard Ratings 400Vac
16. 6 PULSES HEAVY DUTY NORMAL DUTY CODE Motor 150 Motor 120 Rated Power kW Overload Rated Power kW Overload 4 4 2 SD7KO4605XY 40 22 60 55 535 60 SD7K07205XY 720 40 1 00 90 5 0 00 2 4 SD7K09905XY 90 590 5 128 70 5 12 PULSES HEAVY DUTY NORMAL DUTY CODE Motor 150 Motor 120 Rated Power kW Overload Rated Power kW Overload 4 400VAC SD7K0840 5X 12 Y 1260 1050 1260 SD7K0925 5X 12 Y 1388 1156 1388 SD7K09905X12Y 90 90 1 1455 1238 1485 2 4 Standard Ratings 440 6 PULSES Operation Temperature 502C Operation Temperature 402C HEAVY DUTY NORMAL DUTY CODE Motor Motor Power kW 150 Power 120 Rated A SE Mord Rated r EN SD7K06505XY 57 135 450 865 7387 40 600 865 SD7K08405XY 74 450 600 16 95 56 750 1M6 SD7K09905XY 90 560 750 13500 5 70 900 1990 CONFIGURATION TABLE AND STANDARD RATINGS 13 I 0 50700 POWER ELECTRONICS 12 PULSES Operation Temperature 50 C Operation Temperature 40 C HEAVY DUTY NORMAL DUTY Motor Motor A Power kW 150 Power kW 120 Rated ir Overload Rated at 440VAC Overload pew HP 507 0840 5X 12 Y 1146 1146 SD7K0925 5X 12 Y 1261 5 1051 2 1261 5 SD7K09905X 12 Y 90 50170 1350 1125 710 900
17. 800 kW 230Vac 380 500Vac 525Vac 690Vac 3 phases 10 6 12 50Hz 60Hz 6 Thyristor Diode gt 0 98 gt 0 91 gt 2sec depending the load inertia Second environment Industrial C3 Standard First environment Domestic C2 Optional C1 consult with Power Electronics Optional IT filter Choke coils 3 impedance lt 40 NO 0 200 of the nominal motor frequency Hz Constant torque heavy duty 150 during 60 sec at 50 C Variable torque normal duty 120 during 60 sec at 40 C 298 V Hz VECTOR CONTROL Open Loop PMC speed OLSP torque control AVC speed OLSP torque control OLTQ Encoder speed CLSP torque control AVC speed CLSP torque control CL TQ 4 to 8kHz PEWave 500 to 800V us USC150m SC 75m External B150 Dynamic Brake Minimum 20 C Maximum 50 C Minimum 40 C Maximum 70 C 1000m gt 1000m 1 Pn kW per 100m 3000m max lt 95 non condensing IP00 IP20 0 075mm at 10Hz 57Hz 9 8m s at 57Hz 150Hz Optional Rotor locked Motor Overload thermal model Output current limit Phase current imbalance Phase voltage imbalance Motor over temperature PTC signal Speed limit Torque limit IGBT s overload Input phase loss Low input voltage High input voltage DC Bus voltage limit Low DC Bus voltage High input frequency Low input frequency IGBT temperature Heat sink over temperature Power supply fault Drive therma
18. Digital inputs PTC status Output comparator status Analogue inputs and sensor values Analogue output value Motor overload and equipment status Drive and rectifier temperature Fault history last 6 faults Real time clock Perpetual calendar TECHNICAL CHARACTERISTICS 17 zm I 0 50700 18 CERTIFICATIONS ELECTROMAGNETIC lt gt COMPATIBILITY 3 DESIGN AND CONSTRUCTION FUNCTIONAL SAFETY 4 On certification process 50700 Kompakt CE UL 4 cUL EMC Directive 2004 108 CE IEC EN 61800 3 LVD Directive 2006 95 CE IEC EN 61800 2 General requirements IEC EN 61800 5 1 Safety IEC EN 60146 1 1 Semiconductor converters IEC 60068 2 6 Vibration IEC EN 61800 5 2 STO certified by T v Rheinland TECHNICAL CHARACTERISTICS POWER ELECTRONICS ELECTRONICS 4 RECEPTION HANDLING AND 4 1 4 2 TRANSPORTATION CAUTION Read carefully the following installation instructions for a correct handling Otherwise the equipment can be damaged and lead to injury to people Reception and Storage The SD700 Kompakt are carefully tested and perfectly packed before delivering In the event of transport damage please ensure that you notify the transport agency and Power Electronics 902 40 20 70 International 34 96 136 65 57 or your nearest agent within 24hrs from receipt of the goods Make sure model and serial number of the drive are
19. 10VDC 10 AM 10 0 20mA 4 20mA Input resistance value in voltage mode is 20 Input ci resistance value in current mode is 2500 3 Common Input 1 lt Voltage or current programmable Analogue Input 2 V or mA See description Tj Al2 Common for Analogue Input 2 2 lt Voltage or current programmable Analogue Output 1 V or mA Configurable for 0 14 1 m 10VDC 10VDC 0 20mA or 4 20mA v gt amp AO1 Common for Analogue Output 1 l lt 5 Voltage or current programmable Analogue Output 2 V or mA Configurable for 0 ZO 16 2 lt 10VDC 10VDC 0 20mA or 4 20mA AO2 Common for Analogue Output 2 cc 10V POT supply for analogue inputs Input power for maximum 2 potentiometers gt B l GND USER Common for analogue inputs o i 424V USER odd i supply It provides a DC supply to an external sensor Maximum 24VDC z RS485 A RS485 serial communication interface for Modbus lt RS485B 5 Common for RS485 RS232 serial communication signals 24 RS232 Rx 5 EN RS232 serial communication interface for Modbus RS232 Tx 26 RLY1 NO Digital Output 1 Programmable change over relay NC Potential free Maximum RLY1 0 250VAC 8A 30VDC 8A RLY2 Digital Output 2 Programmable change over relay NO NC Potential free Maximum 2 RL
20. 5 SD7K0460 6X Y SD7K0550 6X Y SD7K0660 6X Y SD7K0550 6X 12 Y 2x330 2 Type B 2x62 SD7K0660 6X 12 Y 1 Connection Type A 2 Connection Type B e T SCR1 SCR2 SCR3 SCR1 SCR2 SCR3 60 INDUCTANCES POWER ELECTRONICS 50700 KOMPAKT 11 2 Dimensions of Inductances 11 2 1 P246B Inductance SD7KDTD0009A Figure 11 1 Dimensions of P246B Inductance 11 2 2 P256A Inductance 100 5C SD7KDTD0010A Figure 11 2 Dimensions of P256A Inductance DIMENSIONS 61 rozm 50700 POWER ELECTRONICS 11 2 3 P233A Inductance SD7KDTDO011A Figure 11 3 Dimensions of P233A Inductance mm 11 2 4 P297A Inductance SD7KDTD0012A Figure 11 4 Dimensions of P297A Inductance mm 62 INDUCTANCES POWER ELECTRONICS 50700 KOMPAKT 11 2 5 P298A Inductance SD7KDTD0013A Figure 11 5 Dimensions of P298A Inductance mm 11 2 6 P316A Inductance SD7KDTD0014A Figure 11 6 Dimensions of P316A Inductance DIMENSIONS 63 z m 0 50700 POWER ELECTRONICS 11 2 P317A Inductance SD7KDTD0015A Figure 11 7 Dimensions of P317A Inductance 11 2 8 P318A Inductance SD7KDTD0016A Figure 11 8 Dimensions of P318A Inductance 64 J INDUCTANCES ELECTRONICS 11 2 9 P319A Inductance SD7KDTD0017A Figure 11 9 Dimensions of P319A Inductance SD700 KOMPAKT DIM
21. 7 Cable routing distances It is recommended to route in separately cable racks trays or ducts the following cable types Single wire signal or data cables with V lt 60V Single wire cable with 60V V 230V Input power cables with low level of interferences 230V V 1000V Output motor power cables and Dynamic brake DC cables with high level of interferences 230V lt V lt 1000V Medium voltage cables with V 1000V The power cables must have sufficient current rating to prevent important wiring overheating and voltage drops The installer must consider the cable cross section cable type routing method and the ambient conditions to select the appropriate cable It is only permitted the use of cooper or aluminium cables The maximum cable section and the available holes per phase could be found in the Power connection terminals section 6 3 1 Recommended Cable Section for 400VAC Recommended Recommended Power kW Cable Section per Cable Section for CODE RATED at 400VAC Phase Earth Wire AWG AWG kcmil kcmil I 2 4 SD7K09905X 90 560 6 500 6x240 6 500 6x240 E SD7K0580 5X 3 x 500 2 x 240 3 x 500 2 x 240 3 Note Cable must be suitable for a permanent T gt 75 C Use 600V cables for up to 500Vac rated voltage For 525Vac and 690Vac phase to phase rated equipment use 1kV cables However this is only a recommendation You must follow the local regulation 32 POWER CONNECTION POWE
22. Common 1 logical 5V differential 0 logical 5V differential 1 logical 5V differential 0 logical 5V differential 50VDC regarding to the earth 7 digital inputs 2 programmable analogue inputs 0 10V 10V 0 20mA 4 20mA 3 relay outputs 2 programmable analogue outputs 0 10V 10V 0 20mA 4 20mA 240 1000m For the correct operation of the USB connection you should install the proper drivers For this you only need to access to the information of the proper model in http www ftdichip com Drivers VCP htm From here you can download the required files and complete their correct installation Note USB connection of SD700 KOMPAKT in the USB connection of the 50700 KOMPAKT a 5232 internal conversion is executed For this reason the transmission speed is the indicated one in the section RS232 9600 Bauds USB connector type is USB 1 1 B Slave Note Installation in the driver Host of the SD700 USB USB device of the SD700 KOMPAKT will be detected by operating systems XP and 2000 it is only necessary to indicate the driver at the moment of the installation In case of operating systems before W98 Me execute a search of new Hardware in the device administrator and complete the installation by indicating the drivers when the computer requires them MODBUS COMMUNICATION 51 zm I 0 50700 POWER ELECTRONICS 8 3 RS232 Connections The following
23. SECTION INPUT TERMINALS L1B L2B L3B OUTPUT TERMINALS 507 00208 Figure 6 12 Location of power connections for equipments of Frame 3 POWER CONNECTION 39 2m 0 POWER ELECTRONICS 50700 KOMPAKT 6 8 4 Connections for Frame 4 5 EX P Ley n am SECTION A A ja INPUT TERMINALS 15 215 L DUREE RUNG u INPUT TERMINALS di p OUTPUT TERMINALS OUTPUT 18 ILS Ew JI MESE TERMINALS PE 60 INPUT TERMINALS INSERTABLE BOLT M10 in SD7KDTD0021BI Figure 6 13 Location of power connections for equipments of Frame 4 40 POWER CONNECTION POWER ELECTRONICS 50700 KOMPAKT 7 CONTROL CONNECTION CAUTION The access to the SD700 KOMPAKT control board can be only done removing the front cover The front cover can be removed unscrewing the 4 screws located in the four cover corners The SD700 KOMPAKT cover integrates cooling fans and a display Ensure disconnect these fans and the display before removing the cover Otherwise the drive could be damaged 7 1 Wiring recommendations Before planning the installation follow the next recommendations The parallel cable routing should be minimized and the distance between the control wiring and the power wiring should be maximized It is recommended to route control cables with different voltages in separately cable racks trays or
24. and control system according to the drive EMC environment Otherwise Systems could suffer from interferences due to a low EMS level POWER CONNECTION CABLE SHIELD VFDTGOO1AI 50700 KOMPAKT 35 2 m I 0 50700 POWER ELECTRONICS 6 6 Protections 6 6 1 Ground fault protection The drive is equipped with an internal software ground fault protective function to protect the drive against input and output unbalanced currents The response threshold can be set from 0 to 30 of the rated current G 11 3 For further information see Programming and Software Manual This function is not intended to work as a personnel safety or fire protection so an external protection must be provided to ensure that a substantial ground fault current is promptly interrupted The SD700 Kompakt drives are suitable to operate with RCD components Type B if it is required The EMC filters and long motor cables increase the ground leakage currents so the threshold response of the protection should be adjusted according to the relevant plant conditions For additional information contact with Power Electronics 6 6 2 Motor thermal protection The drive includes a motor thermal protection that based on the motor performance parameters mathematically calculates the thermal reservoir of the motor When this reservoir is reduced below the limits the drive automatically stops the motor The thermal model sensitivity could be confi
25. connected properly A wrong installation and or application could cause a wrong operation of the system or a reduction of the long life of the equipment and its parts may get damaged This manual should be read carefully and understood before proceeding The purpose of the Serial Communication Network of the SD700 KOMPAKT is to integrate the drive itself into a network compatible with the Modbus communications protocol This is possible using RS232 or RS485 physical communications port or USB port For this it is necessary modify the position of the jumper of the control board JP1101 JP1104 Communications ports are clearly indicated in that connector Put the jumper in the desired position according to your needs Figure 8 1 Jumper for communications port selection Modbus communication system allows SD700 KOMPAKT drive to be controlled and or monitored as a slave by a Modbus master from a remote location RS485 network allows connecting up to 240 equipments in the same network Nevertheless RS232 network only allows connecting one unit slave into the network SD700 KOMPAKT drive operates as a peripheral slave when connected to Modbus system This means that the drive do not start the communication task master will be the one that starts this task Practically all of the operating modes parameters and drive characteristics are accessible through serial communications For example master can give start and stop order to the drive co
26. copper plates but using contact paste in order to prevent galvanic corrosion between copper and aluminium The screw attachment of the connection plates and the inductance aluminium terminal must be protected from humidity by applying petroleum jelly on the screw thread the washer and nut SD7KDTGO0004A Figure 5 6 Inductances position mm ENSEM 230VAC 63 75 380 690VAC mem wow mem om e um om men m om 507 0022 Figure 5 7 Vertical clearances MECHANICAL INSTALLATION SD700 KOMPAKT 25 2 m I 0 50700 POWER ELECTRONICS 5 3 Tables of Heat Dissipation Heat dissipation values have been obtained with a carrier frequency of 4kHz The heat sources inside the equipment correspond with the inverter bridge IGBTs rectifier bridge the input filter and the output dV dt filter SD700 Kompakt series present an overall efficiency higher than 98 at rated power so the heat dissipation approximately corresponds to 2 of the input power The cooling system of the drive depends on the degree of protection and the frame size 400Vac Operation Temperature 50 C Operation Temperature 40 C HEAVY DUTY NORMAL DUTY DE CO Motor Power 150 Dissipated Motor 120 Dissipated Rated kW at Overload Heat W Rated Power kW Overload Heat W 400VAC A at 400VAC A 2993 8 4320 5440 5720 6625 SD7K04605X 460 250 60 6725 55
27. drive supply are accessible from the top and output terminals motor supply from the the bottom of SD700 KOMPAKT We recommend installing the drive according to the following diagram INPUT POWER SUPPLY 3 PHASE PE CONNECTION FOR BRAKING UNIT B150 CONNECTION FOR BRAKING UNIT B150 SD7KITPO001A 507 002 Figure 6 3 Power wiring connections detail 50700 Kompakt Note It is recommended to use an earth cross section equal or higher than active wires cross section POWER CONNECTION 29 2 m I 0 50700 POWER ELECTRONICS N CAUTION Line voltage input supply must never be connected to U V and W terminals Otherwise the drive will be damaged Line voltage L1 L2 and L3 terminals and earth will be connected to the terminals assigned for this function Motor should be connected to the terminals indicated as U V and W Terminals HVDC and HVDC are used to connect a dynamic braking unit if the application requires it As standard the input and output terminals are made of tin plated copper If they are oxidized prior to its installation the connections will be poorly executed and will cause overheating To avoid this effect it is recommended to follow the next steps tis recommended to use 211 tin plated copper terminal lugs Use M10 zinc bolts and nuts and apply a torque of 40Nm Check after the first week of operation that the torque applied is maintained
28. ducts It is recommended to use shielded twisted cable for all the data signal or control cables that came out from the variable speed drive with the properly shield bonding to ground To ensure an effective shield bonding it is recommended to include in the SD700 Kompakt front metal panel of the control board EMC shield clamps that ensure a 360 effective shield bonding 10CM MAX EMC SHIELD CLAMP CONTROL CABLE SHIELD SHIELD CONTROL CABLES SD FRDTGOOOAAI Figure 7 1 Shield bonding Digital signal cables must be grounded at both ends of the cable It is recommended to use independent shielded cables for digital and analogue signals When using multiple analogue signals do not use common return for them If a low interference is experienced hum loops using analogue signals disconnect the shield grounding from one of the ends The maximum section for the control cables is 2 5mm and the recommended tightening torque is 0 4Nm Although the control board is insulated galvanically for safety reasons it is recommended not to modify the wiring while the equipment is connected to the input power supply N CAUTION Changes of control wiring or bridges should be performed following the safety instructions indicated before Otherwise it could cause damage to the equipment and lead to injury to people CONTROL CONNECTION 41 zm I 0 50700 POWER ELECTRONICS 7 2 Control board terminals description
29. intended to be used with certain limits of voltage 2004 108 CE Electromagnetic Compatibility 2006 42 CE Machinery directive Models with optional STO card installed References of the harmonized technical norms applied under the Low Voltage Directive References Title ee 55 References of the harmonized technical norms applied under the Electromagnetic Compatibility Directive References Title IEC 61800 3 2004 Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods References of the harmonized technical norms applied under the Machinery Directive References ooo IEC 61800 5 2 2007 Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functional Paterna October 5 2012 Functional Safety ype Approved W TUVRheinla nd S David Salvo Executive Director f POWER ELECTRONICS www powerelectronics es www power electronics com 24 Hours Technical Assistance 365 days a year 34 96 136 65 57 HEADQUARTER e VALENCIA SPAIN C Leonardo da Vinci 24 26 Parque Tecnol gico 46980 PATERNA VALENCIA ESPANA Tel 902 40 20 70 Tel 34 96 136 65 57 Fax 34 96 131 82 01 CATALONIA CANARY ISLANDS LEVANT NORTH CENTRE SOUTH GERMANY AUSTRALIA BRAZIL CHILE CHINA KOREA INDIA ITALY MEXICO NEW ZEALAND UNITED KINGDOM SOUTH AFRICA BRANCHES BARCELONA
30. of the connected induction three phase motors by means of its main components rectifier bridge the DC bus inverter bridge and power and control board TT TTT TT ETT HVDC i Tr5 SCR1 5 2 SCR3 O O O L1 gt 15 G iu R a s og 12 1 4 T 3 mmn 5 x INPUT Tr4 T2 9 0 y CHOKE 05 A 6 HVDC RECTIFIER DC BUS INVERTER Protections and fuses not included 507 001 Figure 6 1 General Block Scheme for frames 1 and 2 HVDC INPUT CHOKE A MER T RECTIFIER DC BUS INVERTER Protections and fuses not included SD7KDTPOO07AI Figure 6 2 General Block Scheme for frames 3 and 4 SD700 Kompakt integrates external input chokes filters These filters significantly reduce the THDi values and increase the impedance line protecting the drive against electrical distortions The input choke filter must be installed in the input side for more information see section 5 2 The SD700 Kompakt includes a power and a control board to control the rectifier thyristor diode s bridge shooting the inverter IGBT s bridge shooting the soft charge the DC bus voltage and the motor performance In addition control board integrates the interface terminals such as communication ports the digital and analogue inputs and outputs colour touch screen display and alphanumeric display etc 28 POWER CONNECTION POWER ELECTRONICS 50
31. or reduction in product lifetime as well as component damage You must read and understand this manual thoroughly before proceeding AC Power Supply Earth leakage circuit breaker ELB Inline Magnetic Contactor Input inductance Installation and wiring Use a power source with a voltage within the permissible range of drive input power rating Equipment is provided to operate with the neutral connected to the ground Select circuit breakers or fuses in accordance with applicable national and local codes We recommend using specified circuit breakers or fuses to operate with drive Install if necessary When installed do not use it for the purpose of starting or stopping the drive The input inductance CHOKE reduces the current and voltage harmonic distortion protects the drive from main disturbances decreasing the risk of damage due to over voltages To operate the drive reliably install the drive in the proper orientation and with proper clearances Incorrect terminal wiring could result in the equipment damage Do not connect power factor capacitors surge arrestors or radio noise filters to the output side of the drive POWER CONNECTION 27 z m I 0 50700 POWER ELECTRONICS 6 2 Topology SD700 Kompakt drive operates according to the principle of pulse width modulation PWM Varying the power supply voltage and the grid frequency it is possible to control the speed and torque
32. range to prevent its operation during normal conditions POWER CONNECTION POWER ELECTRONICS 50700 KOMPAKT 6 8 Power Terminals 6 8 1 Connections for Frame 1 2 lt 22222 SECTION INPUT TERMINALS 62 Lo aX CE INPUT TERMINALS 18 caua EEN L3 OUTPUT TERMINALS 17 6 914 INPUT TERMINALS OUTPUT TERMINALS KOMPAKT SERIES 507 00188 Figure 6 10 Location of power connections for equipments of Frame 1 POWER CONNECTION 37 2m 0 SD700 KOMPAKT POWER ELECTRONICS 6 8 2 Connections for Frame 2 T DE SLLITI WET Pier i ESAE Li w E mte SECTIONA A INPUT TERMINALS oe Saeed oy EU rox N 62 INPUT TERMINALS 17 OUTPUT TERMINALS INPUT TERMINALS 40 SD7KDTDOO019BI Figure 6 11 Location of power connections for equipments of Frame 2 38 CONNECTION ELECTRONICS 6 8 3 Connections for Frame 3 FE 2 5 ee ee Y PE 107 98 AN 98 98 107 INPUT TERMINALS ELS L1A L2A L3A W V NE NI N Jr 19 0 LO d OUTPUT TERMINALS INPUT TERMINALS SD700 KOMPAKT 5 oe Fen a Sa lt 4 259 55225 MESSEN T
33. 07 0210 50 Y SD7K0180 70 Y SD7K0130 60 Y 1 SD7K0250 20 Y SD7K0250 50 Y SD7K0205 70 Y SD7K0150 60 Y 18 2 SD7K0275 20 Y SD7K0275 50 Y SD7K0170 60 Y SD7K0330 20 Y SD7K0330 50 Y SD7K0270 70 Y SD7K0210 60 Y 2 SD7K0370 20 Y SD7K0370 50 Y SD7K0295 70 Y SD7K0260 60 Y 148 SD7K0460 20 Y SD7K0460 50 Y SD7K0340 70 Y SD7K0320 60 Y zm o 1085 I 61 14 190 61 1 SD7KDTD0001B Figure 10 1 Dimensions of Frame 1 400 SD7KDTD0002B Figure 10 2 Dimensions of Frame 2 DIMENSIONS 55 SD700 KOMPAKT POWER ELECTRONICS 10 1 2 Dimensions of Frame 3 and Frame 4 INPUT VOLTAGE 20 to 1096 20 to 10 15 to 10 SD7K058020Y SD7K058050Y SD7K0425 70 Y SD7K065020Y SD7K065050Y SD7K047070Y 970385 60 Y 200 SD7K072020Y SD7K072050Y SD7K053570Y 507846060 Y SD7K0840 50 Y SD7K0925 50 Y SD7K0660 70 Y SD7K0550 60 Y SD7K0990 50 Y 507 0750 70 Y SD7K0660 60 Y SD7K0840 5012 Y SD7K0660 7012 Y 507 0550 60 12 Y SD7K0925 5012 Y 507 0750 7012 Y 507 0660 60 12 Y SD7K0990 50 12 Y 365 225 236 225 36 5 SD7KDTD0003B Figure 10 3 Dimensions of Frame 3 mm 1009 400 1088 365 225 486 225 365 SD7KDTD0004B Figure 10 4 Dimensions of Frame 4 mm 56 DIMENSIONS ELECTRONICS 10 2 Dimensions IP20 10 2 1 Dimensions of Frame 1 and Frame 2 INPUT VOLTAGE 525VAC 3 380 500VAC SD7K0210 22 Y SD7K0210 52 Y 1 SD7K0250 22 Y SD7K0250 52 Y SD7K0275 22 Y SD7
34. 30 POWER CONNECTION POWER ELECTRONICS 50700 KOMPAKT The following figures show the recommended cable type and bundling RECOMMENDED UNSHIELDED SHIELDED qtu SINGLE PARALLEL A Ideal symmetrical 3 wire cable plus Asymmetrical 4 wire cable including PE conductor symetrically arranged PE conductor with concentric shield NOT RECOMMENDED Single wires incorrect bundling SD70DTPOOO6EI Figure 6 5 Hecommended cable type and bundling CABLES MOTOR SD70DTPO0010A Figure 6 6 Recommended cable bundling scheme N CAUTION Line voltage input supply must never be connected to U V and W terminals Otherwise the drive will be damaged It is necessary that installer guarantee the correct observance of the law and the regulations that are in force in those countries or areas where this device is going to be installed Do not use capacitors for power factor correction surge suppressors or RFI filters on the output side of the drive Doing so may damage these components POWER CONNECTION 31 2 m SD700 KOMPAKT POWER ELECTRONICS All power conductors such as input power cables output motor cables DC link cables must be routed separately from the control signal PTC encoder or data cables The recommended distances between the cables are shown in the next figure Control Cable 200 mm Power Cable 90 300 mm Motor Cable 500 mm Control Cable SD7KDTCOO01AI Figure 6
35. 386 1993 Power Electronics Brazil Ltda Av Imperatriz Leopoldina 263 conjunto 25 CEP 09770 271 S O BERNARDO DO CAMPO SP BRASIL Tel 55 11 5891 9612 Tel 55 11 5891 9762 Power Electronics Chile Ltda Los Productores 4439 Huechuraba SANTIAGO CHILE Tel 56 2 244 0308 0327 0335 Fax 56 2 244 0395 Oficina Petronila 246 Casa 19 ANTOFAGASTA CHILE Tel 456 55 793 965 Power Electronics Beijing Room 606 Yiheng Building No 28 East Road Beisanhuan 100013 Chaoyang District BEIJING R P CHINA Tel 86 10 6437 9197 Fax 86 10 6437 9181 Power Electronics Asia Ltd 20 F Winbase Centre 208 Queen s Road Central HONG KONG R P CHINA Power Electronics Asia HQ Room 305 SK Hub Primo Building 953 1 Dokok dong Gangnam gu 135 270 SEOUL KOREA Tel 82 2 3462 4656 Fax 82 2 3462 4657 Power Electronics India No 25 4 Palaami Center e New Natham Road Near Ramakrishna Mutt 625014 MADURAI Tel 91 452 452 2125 Fax 91 452 452 2125 Power Electronics Italia Srl Piazzale Cadorna 6 20123 MILANO ITALIA Tel 39 347 39 74 792 P E Internacional Mexico S de RL Calle Cerrada de Jos Vasconcelos No 9 Colonia Tlalnepantla Centro Tlalnepantla de Baz CP 54000 ESTADO DE MEXICO Tel 52 55 5390 8818 Tel 52 55 5390 8363 Tel 52 55 5390 8195 Power Electronics New Zealand Ltd 12 Road Waltham CHR
36. 700 KOMPAKT The inverter bridge generates the PWM wave that controls the motor performance voltage current torque SD700 Kompakt Series by Power Electronics integrate as standard output dV dt filters that reduces significantly the dV dt rise time below 500V us 800V us therefore it reduces the voltages peaks at the motor windings the common mode currents and the EMC emissions is recommended to install ultra fast fuses that protect the drive against downstream overcurrents SD700 Kompakt integrates multiple electrical protections that protect the drive and the motor as a motor relay does 6 3 Power Connection and Wiring CAUTION The following installation recommendations are suitable for TN and TT grids For IT grids check the dedicated section Otherwise it could cause damage to the equipment and lead to injury to people Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power To remove the front cover check that the DC Link red LED is off then remove the metallic cover and check with a multimeter the following measures Measure between the output power busbars U V W and the cabinet and check that the voltage is around OV Measure that the DC link terminals and chassis voltage are below 30VDC Otherwise you may get an electric shock SD700 KOMPAKT is designed for working with 3 phase supply with the neutral connected to the earth Input terminals
37. ENSIONS 65 rozm 0 50700 POWER ELECTRONICS 12 MAINTENANCE SD700 KOMPAKT drives consist of advanced semiconductor devices Temperature humidity vibration and deteriorated components can reduce their efficiency To avoid any possible irregularity we recommend making periodic inspections 12 1 Warnings sure to remove the input power while performing maintenance sure to perform maintenance after checking the DC Link capacitor has discharged Check that the voltage between terminals HVDC and HVDC is below DC 30V The bus capacitors in the drive main circuit can still be charged even after the power is turned off correct output voltage of the drive can only be measured by using an RMS voltage meter Others voltage meters including digital voltage meters are likely to display incorrect values caused by the high frequency PWM output voltage of the drive 12 2 Routine Inspection Be sure to check the following points before handling the drive Installation site conditions Drive cooling system conditions Excessive vibrations Excessive overheating Normal output value on the monitor Instrument of Measurement Inspection Inspection method element Inspection Temperature 30 to 50 Humidity below 9590 condensing Measure the voltage between Digital terminals R S T and N multimeter Tester Fasten the bolts again one week after it
38. ICS V J2 1 GND STO BOARD VOLTAGE 50700 0020 CAUTION For SIL 3 applications the safety function has to be tested regularly approximately once per month in order to detect certain failures Figure 7 8 Example 2 Safety door opening CONTROL CONNECTION 47 2 m I 0 50700 POWER ELECTRONICS 7 3 2 Safety Integrity Level SIL1 PLc This connection scheme provides an easy and cost effective solution for installations that not require the highest safety level requirements In this case the two NC contacts from the external push button are directly connected to the optional STO board As the previous solutions the operator pressing sensor will deactivates the IGBT switching of the inverter bridge through two independent channels disconnecting the motor power supply and avoiding any possible unexpected restart The monitoring terminals will not be connected INPUT VOLTAGE 12 Teee a Sensor Ku 50700 DRIVES EMERGENCY STOP PUSH STO BOARD BUTTON Br N ULE 24Vdc TY 96 STO1 Feedback 1 Feedback2 na 1 TL POWER BOARD OUTPUT VOLTAGE SD70DTCO0021AI Figure 7 9 Emergency Stop Push button connection scheme SIL 1 PLe X1 19 and X1 20 terminals can be used for other purpose depending on the inverter applications frequency reference performed by an ex
39. ISTCHURCH 8023 P O Box 1269 CHRISTCHURCH 8140 Tel 64 3 379 98 26 Fax 64 3 379 98 27 Power Electronics UK Pty Wells House 80 Upper Street Islington London 1 ONU 147080 Islington 5 Tel 34 96 136 65 57 Fax 34 96 131 82 01 Power Electronics South Africa Pty Ltd Central Office Park Unit 5 257 Jean Avenue Centurion 0157 Tel 34 96 136 65 57 Fax 34 96 131 82 01 POWER ELECTRONICS www power electronics com
40. K0275 52 Y SD7K0330 22 Y SD7K0330 52 Y 2 SD7K0370 22 Y SD7K0370 52 Y SD7K0460 22 Y SD7K0460 52 Y 1341 7 1041 7 2096 to 1096 SD7K0180 72 Y SD7K0205 72 Y SD7K0270 72 Y SD7K0295 72 Y SD7K0340 72 Y 690VAC 15 to 10 SD7K0130 62 Y SD7K0150 62 Y SD7K0170 62 Y SD7K0210 62 Y SD7K0260 62 Y SD7K0320 62 Y 11 7 118 6 1066 4 T 50700 kg 61 1 SD7KDTD0005A Figure 10 5 Dimensions of Frame 1 mm 1041 7 Figure 10 6 Dimensions of Frame 2 mm SD7KDTD0006A DIMENSIONS 57 2 m I 0 50700 POWER ELECTRONICS 10 2 2 Dimensions of Frame 3 and Frame 4 INPUT VOLTAQE WEIGHT LI 380 500VAC 525VAC 690VAC k 20 20 to 10 20 to 10 15 to 10 SD7K0580 52 Y SD7K0425 72 Y RR SD7K0460 62 Y SD7K0580 22 Y 3 SD7K0650 22 Y SD7K0650 52 Y SD7K0470 72 Y SD7K0720 22 Y SD7K0720 52 Y SD7K0535 72 Y SD7K0840 52 Y SD7K0925 52 Y SD7K0660 72 Y SD7K0550 62 Y SD7K0990 52 Y SD7K0750 72 Y SD7K0660 62 Y SD7K0840 52 12 Y SD7K0660 72 12 Y SD7K0550 62 12 Y SD7K0925 5212 Y SD7K0750 7212 Y SD7K0660 62 12 Y SD7K0990 52 12 Y SD7KDTD0008A Figure 10 8 Dimensions of Frame 4 mm 58 DIMENSIONS POWER ELECTRONICS SD700 KOMPAKT 11 INDUCTANCES 11 1 Inductances for 50700 KOMPAKT drive 11 1 1 230VAC Equipments INDUCTANCE REFERENCE REFERENCE e B dic SD7K02752XY 256 H 50700650 2XY
41. ON PRECAUTIONS When the Auto Restart function is enabled keep clear of driven equipment as the motor will restart suddenly after the fault reset The STOP RESET key on the keypad is active only if the appropriate function setting has been made Pushing this button the drive will NOT perform a safe stop It is available STO optional board which installed with a separate EMERGENCY pushbutton will disconnect the power and will be unable to generate torque in the motor with high reliability If a fault is reset with the reference signal still active the drive will unexpectedly restart Verify that it is permissible for this to happen Otherwise it may lead to injury to people Do not modify or alter internal wiring and spare parts without Power Electronics supervision Before programming or operating the SD700 Kompakt Series initialise all parameters back to factory default values SAFETY INSTRUCTIONS 50700 KOMPAKT 2 m I 0 50700 POWER ELECTRONICS EARTH CONNECTION Ground the drive and adjoining cabinets to ensure a safety operation and to reduce electromagnetic emission Connect the input PE terminal only to the dedicated PE terminal of the drive Do not use the case or the chassis screw for grounding Ground the drive chassis through the dedicated and labelled terminals Use appropriate conductors to comply with the local regulations The ground conductor should be connected first and re
42. R ELECTRONICS 50700 KOMPAKT 6 3 2 Recommended Cable Section for 690VAC Recommended Recommended Cable Section per Cable Section for Power kW Phase Earth Wire at 690VAC AWG AWG kcmil kcmil KEN SD7K0130 6X 3 0 300 70 120 3 0 300 70 120 1 CODE Rated SD7K0150 6X 3 0 300 70 120 3 0 300 70 120 SD7K0170 6X 3 0 300 95 150 3 0 300 95 150 SD7K06606X 60 60 3x500 3x240 3x500 3 240 EZ SD7K0210 6X 300 500 120 240 300 500 120 240 2 Note Cable must be suitable for a permanent T gt 75 C Use 600V cables for up to 500Vac rated voltage For 525Vac and 690Vac phase to phase rated equipment use 1kV cables However this is only a recommendation You must follow the local regulation 6 4 Ground connection Before connecting the power conductors be sure that the chassis of the drive and the adjoining cabinets are connected to ground through the dedicated PE terminals They are situated at both sides of the bottom metallic walls of the drive and they are labelled with the appropriate ground connection Check section 6 8 Power Terminals Motor s chassis grounding must be connected to the drive In other words connect the motor s ground conductor to the PE output terminal of the drive and not to the installation s ground We recommend that the cross section of the motor s ground conductor PE should have at least the cross section of the active conductor U V W Add
43. S The EMC standards aims to ensure that all the electrical equipment that could operate simultaneously in the same environment are compatible That means the interference immunity of all the devices is greater than the interference emission of all the devices within the same environment The EMC requirements for Power Drive System PDS are defined in IEC EN 61800 3 standard that is included in the Declaration of conformity CE enclosed In European Union EN61800 3 standard takes precedence over all generic or previously applicable product family EMC standards The PDS in the context of this standard comprises the drive converter the motor cables and the motor Therefore the installer as the ultimate responsible must follow the installation instructions given within this manual Depending on the location of the drive the standards define four categories distributed in two environments e First Environment First Environment includes domestic premises It also includes establishments directly connected without an intermediate transformer to a low voltage power supply network which supplies buildings used for domestic purposes such as shopping malls cinemas hospitals Second Environment Industrial use Second Environment includes all establishments other than those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes E g factories and those other premises supplied by their own de
44. SD 700 Kompakt Series VARIABLE SPEED DRIVE Variable Speed Drive Hardware and Installation Manual POWER ELECTRONICS SD OO KOMPAKT Series VARIABLE SPEED DRIVE Variable Speed Drive Hardware and Installation Manual Edition March 2013 SD7KMTHWO1BI Rev B 50700 POWER ELECTRONICS POWER ELECTRONICS SD700 KOMPAKT SAFETY SYMBOLS Always follow safety instructions to prevent accidents and potential hazards from occurring This symbol means improper operation may results in serious personal WARNING injury or death Identifies shock hazards under certain conditions Particular attention should CAUTION be given because dangerous voltage may be present Maintenance operation should be done by qualified personnel Identifies potential hazards under certain conditions Read the message and N follow the instructions carefully Identifies shock hazards under certain conditions Particular attention should be given because dangerous voltage may be present Edition of March 2013 This publication could present technical imprecision or misprints The information here included will be periodically modified and updated and all those modifications will be incorporated in later editions To consult the most updated information of this product you might access through our website www power electronics com where the latest version of this manual can be downloaded z m I 0 50700
45. Y2 z MN 250VAC 8A 30VDC 8A Oo lt lt RLY2 NC gt H RLY3 NO RLY3C Digital Output 3 Programmable change over relay NO NC Potential free Maximum 250VAC 8A 30VDC RLY3 NC 44 CONTROL CONNECTION POWER ELECTRONICS 50700 KOMPAKT 7 3 STO Safe Torque Off The STO function is defined as follows Power that can cause rotation is not applied to the motor The frequency converter will not provide energy to the motor which can generate torque For three phase asynchronous motor that means to stop supplying alternating three phase power to the stator This function corresponds with an Emergency Stop Category 0 according to IEC 60204 1 When the drive is running and the STO function is applied the motor will freely stop by its own inertia The SD700 Kompakt s STO optional board permits to achieve two Safety Levels for the STO function The safety integrity level 513 PLe requires the use of an external SELV PELV 24Vpc source emergency push button and a safety relay SIL3 certified with feedback For safety integrity level SIL1 PLc it is only required an external push button Maximun reaction time of STO function is less than 50ms See section 7 3 1 and 7 3 2 for additional information By using this function cleaning emergencies or maintenance work on non electrical parts of the machinery can be performed without switching off the input power supply to the drive Based on the study of ea
46. asions excessive stress heavy loads or pinching Otherwise you may get an electric shock Do not make any insulation or voltage withstand tests on the motor with the drive connected SAFETY INSTRUCTIONS 7 zm I 0 50700 POWER ELECTRONICS N CAUTION Install the drive on a non flammable surface Do not place flammable material nearby Otherwise fire could occur Disconnect the input power if the drive is damaged Otherwise it could result in a secondary accident or fire After stopping the drive it will remain hot for a couple of minutes Touching hot parts may result in skin burns Do not apply power to a damaged drive or to a drive with parts missing even if the installation is complete Otherwise you may get an electric shock It is not permitted to weld the cabinet this can damage the electronic sensitive equipment inside Do not allow lint paper wood chips dust metallic chips or other foreign matter into the drive Otherwise fire or accident could occur N WARNINGS RECEPTION SD700 are carefully tested and perfectly packed before delivering In the event of transport damage please ensure that you notify the transport agency and POWER ELECTRONICS 902 40 20 70 International 34 96 136 65 57 or your nearest agent within 24hrs from receipt of the goods UNPACKING Make sure model and serial number of the variable speed drive are the same on the box delivery note and
47. atory to use a push button equipped with two normally close contacts that will be connected to the relay s safety inputs L1 INPUT VOLTAGE 24Vdc Sensor EMERGENCY STOP PUSH BUTTON SD700 DRIVES POWER ELECTRONICS STO BOARD HL Y le J2 1 Km STO1 s Feedback 2 LL POWER BOARD OUTPUT VOLTAGE Ww 50700 0019 Figure 7 7 Example 1 Emergency stop push button N CAUTION According to EN 60204 1 automatic restart is not allowed after an emergency stop For this reason the machine control must prevent an automatic start after emergency stop For SIL 3 applications the safety function has to be tested regularly approximately once per month in order to detect certain failures 46 CONTROL CONNECTION POWER ELECTRONICS 50700 KOMPAKT Example 2 SIL3 PLe Safety door opening stop for maintenance tasks with manual restart This function is used to prevent an unexpected restart when a maintenance task is being carried out in a risk area In this case the relay s safety inputs will be connected to a safety interlock switch placed in the door Additionally a push button is installed to force a manual restart of the safety relay and a lamp connected to the NC output contact of the external safety relay will indicate the restart INPUT VOLTAGE L1 L2 PE 24Vdc SD700 DRIVES E E Unlocked Locked POWER ELECTRON
48. ay Kit 3 meters Extender for Display Kit 5 meters Extender for Display GSM Module cmo For Touch Graphic Display option Dynamic Braking Unit For further information see section Dynamic Braking Unit B150 SD7DB Optional Board for Slave Mode Brake For Dynamic Braking Unit B150 option Consult availability with Power Electronics 68 OPTIONAL EQUIPMENT ELECTRONICS 50700 13 2 IP20 Housing IPOO equipments can be easily improved to IP20 by installing an extra enclosure so that the drive becomes protected from the ingress of foreign objects larger than 12 5mm of diameter like fingers for example The following table resumes the dimensions of that extra enclosure in function of frame size x SD7KITD0001B Figure 13 1 Extension Box Dimensions DIMENSIONS iN Debit eee 13 3 Communication boards SD700 family is compatible with the most commonly used communication protocols Profibus DP DeviceNet Modbus TCP Ethernet IP N2 Metasys CAN Open thanks to its optional boards Eras p EE gt Www Keene LI ef SD70ITR0031A Figure 13 2 Example of Profibus optional board OPTIONAL EQUIPMENT 69 50700 POWER ELECTRONICS 13 4 Dynamic Braking Unit B150 The Dynamic brake permits to control the regenerated energy for se
49. carefully to maximise the performance of this product and to ensure its safe use and installation Power Electronics accepts no responsibility or liability for any damage resulting from inappropriate use of the equipment nthis manual safety messages are classified as follows N WARNING Do not remove the metal cover while the power is applied or the unit is in operation Otherwise electric shock could occur Do not run the drive with the front cover removed Otherwise you may get an electric shock due to the high voltage terminals or exposure of charged capacitors Do not remove the cover except for periodic inspections or wiring even if the input power is not applied Otherwise you may access the charged circuits and get an electric shock Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power To remove the front cover check that the DC Link red LED is off then remove the terminals metallic cover and check with a multimeter the following measures e Measure between the output power busbars U V W and the cabinet and check that the voltage is around OV e Measure that the DC link terminals and chassis voltage are below Otherwise you may get an electric shock Operate the switches with dry hands Otherwise you may get an electric shock Do not use cables with damaged insulation Otherwise you may get an electric shock Do not subject the cables to abr
50. ch application and a risk assessment the designer should define the safety function required and each safety level The STO safety function has been certified by Tuv Rheinland according to IEC EN 61800 5 2 CAUTION The STO safety function does not disconnect the main input power and auxiliary power supply The drive disconnects the output motor power supply Therefore active conductors may be present inside so do not carry out electric maintenance tasks without isolating the drive Otherwise it could cause damage to the equipment and lead to injury and death to people Do not use the STO function as a normal drive stop 50700 0024 Figure 7 6 Optional STO board terminals It is recommended to use double shielded twisted pair cable for external 24Vdc and safety channels Shielded must be connect to ground as it is indicated in the examples Description ER J1 1 STO O1 STO output channel 1 J1 2 STO O2 STO output channel 2 m Teron 1 GND GND 2 2 5 11 STO input channel 1 J3 2 FB1 Feedback 1 contact J3 3 FB2 3 FB2 Feedback 2 contact B J3 1 STO 12 STO input channel 2 J6 1 424Vdc 24Voc power supply 24 V Max 2W J6 2 GND 0 Vpc power suppl This safety integrity level replaces the older Category 3 according to EN954 1 CONTROL CONNECTION 45 zm I 0 50700 POWER ELECTRONICS 7 3 1 Safety Integrity Level SIL3 PLe This assembly provide a
51. ctronics is the most extensive product family with a power range from 1 5kW to 2000kW It has been designed focused on maximum motor care components durability and easy maintenance SD700 portfolio is divided in 3 products series that comply with specific demands and standards in worldwide installations thanks to its own specific features SD700 SD700KOMPAKT SD700FREEMAQ SD700FR 8 SD700FL 50700 Kompakt series with a power density up to 800kW m is the suitable solution when space saving is necessary The drive keeps the advanced family features reducing up to 2 5 times the size This series is available from 63kW to 800kW with a voltage range from 230VAC to 690VAC and is available for 6 and 12 pulses It is delivered in two IP00 pieces the drive unit and separately the input chokes and can be easily adapted to IP20 The customer following Power Electronics recommendations will easily install the components in a dedicated cabinet or technical room The whole family integrates unique features such as low dV dt smart mechanical design and accurate control Figure 1 1 SD700 Kompakt Series SD700 products provide high efficiency maximum control functional safety durability easy commissioning and easy maintenance for the whole range Power Electronics delivers flexible integrated solutions fully tested under the most demanding environmental and electrical conditions INTRODUCTION 50700 KOMPAKT 11 z m
52. diagram shows a common wiring for a RS232 connection SD700 MODBUS RS Common X1 RS232 Rx MASTER RS232 Tx POWER ELECTRONICS The connection of the shield could be realized on the gateway terminals or on the opposite extreme of the cable depending on the installation conditions SD70DTRO0005AI Figure 8 2 RS232 connection 8 4 RS485 Connections The following diagram shows a common wiring for a RS232 connection RS485 MODBUS MASTER 21 X1 5485 RS Ma POWER ELECTRONICS RS485 A 21 RS485 B 22 RS Common P POWER ELECTRONICS The connection of the shieldcould be realized on the gateway terminals or on the opposite extreme of the cable depending on the installation conditions SD7ODTROOO6AI Figure 8 3 RS485 connection 52 MODBUS COMMUNICATION POWER ELECTRONICS 50700 KOMPAKT 9 COMMISSIONING CAUTION Only qualified personnel are allowed to commission the drive Read and follow the safety instructions on the first pages of this manual Neglecting the safety instructions can cause injury or death Ensure that there is no voltage present in the input power terminals and no voltage can be connected to the drive inadvertently This chapter do not include all the tasks to be performed during commissioning follow local and national regulations For a properly commissioning we recommend checking the following steps Check the compatibility
53. dicated transformer MEDIUM VOLTAGE DISTRIBUTION NETWORK LOW VOLTAGE PUBLIC NETWORK LOW VOLTAGE INDUSTRIAL NETWORK FIRST L SECOND ENVIRONMENT U GITG0006AI Figure 6 8 Environments definition The two environments are divided in four categories C1 to C4 that are summarized in the following table FIRST ENVIRONMENT SECOND ENVIRONMENT Restricted Installation 1 YES 2 Notes 1 Restricted Installation means that the installation and commissioning must be carried out by specialist personnel 2 C4 category applies only for complex systems or when ratings are equal or above to 1 000 V or 400 C4 category could be reached if the equipment in hoc complies with recommendations 34 POWER CONNECTION ELECTRONICS 6 5 2 6 5 3 EMC GLAND 50700 Kompakt compliance SD700 Kompakt variable speed drives are designed for industrial second environment use The use of radio frequency interference filters RFI filters and dV dt filters as standard and the correct installation following the recommendations within this manual permits to achieve compliance with C3 category defined in IEC EN 61800 3 Optionally the SD700 Kompakt non floating earth variable speed drive could be installed in residential areas first environment by employing optional RFI filters that permits to achieve compliance with C2 category SD700 Kom
54. e 5 2 Inductances position 22 MECHANICAL INSTALLATION POWER ELECTRONICS SD700 KOMPAKT The cabinet must have two isolated zones which permit independent cooling systems The Hot Zone consists of the back and top part of the drive the air must be expelled out of the cabinet and should avoid the internal or external recirculation The hot zone inlet grating must be aligned with the fan inlets of the drive The inlet and outlet gratings for IP20 and the additional fans for IP54 cabinet must be designed according to the following tables The cold zone consists of the Choke inductances the electronics and connection terminals The cold zone inlet fan must be in front of the inductances and the exhaust fan on the upper part of the cabinet The inlet and outlet fans for IP20 or IP54 cabinet must be designed according to the following tables Minimum flow rates IP20 amp IP54 Cold Zone Air Flow Hot Zone Air Flo m lh m lh 250 Minimum gratings area IP20 amp IP54 SD700 00 Cold Zone KOMPAKT Outlet grating mm 18 000 28 000 45 000 62500 zm o 62 500 I The following figures describe the SD700 Kompakt IP20 cabinet component distribution The IP54 cabinet must be equipped with the additional features Additional dust filters in all the inlet and outlet gratings Additional IP54 exhaust fan for the hot zone HOT ZONE HOT ZONE EXHAUST FAN 9
55. e shows typical wiring configuration for a 3 wire start stop push button system CONNECTOR X1 24V Usr DI 24 3 Wires wiring 011 gt Start 014 gt Reference 2 Multifunction Digital Inputs DI6 Control 2 Motor PTC Input SD70DTC0002BI Figure 7 5 Wire control terminals wiring DI2 Stop 1 Reset DI3 3 Stop 2 Reset Common terminal 24Vdc DI5 Speed inversion CONTROL CONNECTION 43 rozm SD700 KOMPAKT POWER ELECTRONICS SIGNAL DESCRIPTION Power supply for digital inputs Short circuit and overload protected Maximum 24VDC 180mA Programmable Digital Input 1 Digital inputs are configured in the Input group Their status can be displayed in the visualisation group It is powered from terminal 1 or an 1 24V USER external power 24VDC supply If an external power supply is used the common should be connected to the terminal 19 user GND DI2 Programmable Digital Input 2 See 011 description DI3 DIS Programmable Digital Input 3 See 011 description Programmable Digital Input 4 See 011 description Programmable Digital Input 5 See 011 description Programmable Digital Input 6 See DI1 description 52 lt 5 a 6 7 ee L9 PTC PTC Control signal of the motor temperature through the connection of a PTC Voltage or current programmable Analogue Input 1 V or mA Configurable for 0
56. eeping the minimum clearances distances Do not drop the drive or subject it to impact The SD700 Kompakt drives contain static sensitive printed circuits boards Use static safety procedures when handling these boards Avoid installing the drive in conditions that differ from those described in the Environmental Ratings section CONNECTION PRECAUTIONS To ensure correct operation of the drive it is recommended to use a SCREENED CABLE for the control wiring The motor cable should comply with the requirements within this manual Due to increased leakage capacitance between conductors external ground fault protection threshold value should be adjusted ad hoc Do not disconnect motor cables if input power supply remains connected The internal circuits of the SD700 Kompakt Series will be damaged if the incoming power is connected and applied to output terminals U V W Do not use power factor correction capacitors banks surge suppressors or RFI filters on the output side of the drive Doing so may damage these components Always check whether the DC Link red LED is OFF before wiring terminals The capacitors may hold high voltage even after the input power is disconnected TRIAL RUN Verify all parameters before operating the drive Alteration of parameters may be required depending on application and load Always apply voltage and current signals to each terminal that are within levels indicated within this manual OPERATI
57. gital Inputs Programmable inputs and active high 24Vdc Optically isolated 1 Analogue Input Programmable and differential input 5 Digital Outputs Programmable multi function relays 1 Analogue Output Programmable outputs in voltage current 24V External Power Supply Fault Relay integrated USB port RS232 port RS485 port Optical fiber Ethernet Modbus RTU Profibus DP DeviceNet Ethernet Modbus TCP Ethernet IP CAN Open N2 Metasys Gateway Removable 3 meters and 5 meters optional RJ45 LED ON Control board is energized LED RUN Motor receiving power supply LED FAULT Flashing displays that a fault has occurred 4 lines x 16 characters Keypad with 6 keys to control and configure the drive start and stop reset Independent memory 3 5 Touch Screen 240x320 pixels with pen 4Gb MicroSD card Faults and events log and notification Quad Band GSM modem integrated to remote start stop and notification by SMS Ethernet Switch with two RJ45 connections Optional 5Vdc external power supply or batteries Average current and 3 phase motor current Average voltage and 3 phase motor voltage Average input voltage and 3 phase input voltage 3 phase input and output frequency DC Bus Voltage Drive Status Speed Torque Power Power factor of motor Register of total and partial drive running time with reset function hours Register of total and partial drive energy consumption with reset function KWh Relay status
58. gured in parameter G2 7 for further information consult Software and programming manual The drive includes as standard a PTC connection that permits to monitor the motor temperature Once connected and configured the drive could either stop the motor or generate a warning signal 6 6 3 Others The drive implements additional motor and drive protections such as power loss ride through automatic fly restart high and low input and output voltage pump overload and underload For further information consult Software and Programming manual 6 6 4 Safety Stop Function Safe Torque Off STO allows the drive output to be disabled so that the drive cannot provide power or generate torque in the motor The STO safety function has been certified by T v Rheinland according to IEC EN 61800 5 2 For further information see section 7 3 6 7 IT grids floating earth drives 36 When planning an IT grid electrical installation select the drive for floating earth operation Check the drive reference to ensure the correct drive selection IT grids must be equipped with an insulation monitoring system To set the parameter settings consider that the drive has inherent very high impedance even when a large number of drives are working in parallel on the same IT system It is recommended the installation of surge arrester to ground to protect against transient overvoltages The surge arrester must have rated voltage greater than the drive voltage
59. highly reliable safety function When the sensor E Push Button is activated the STO function interrupts providing energy to the motor Therefore it will stop the motor by its own inertia or will avoid any possible unexpected start The use of an external safety relay permits to monitor all the safety elements and feedbacks signals therefore in case a relay failure or elements malfunction the motor will safely stop and a restart will be prevented The external safety relay must be 513 or certified and compatible with the following features 24Vdc power supply 2 safety input terminals at least 2 NO and 1 NC outputs contacts and a reset function Ej PILZ PNOZ X2 P8 The sensors emergency push buttons interlock switches etc must be certified as safety elements The total probability of a dangerous random hardware failure per hour PFH value of all elements which are applied for the realization of the safety function shall not exceed the limit of the corresponding SIL level The installation must be performed by trained personal with experience in functional safety Example 1 Emergency stop SIL3 PLe safety function with automatic restart The STO s board power terminals will be connected to an external auxiliary SELV PELV 24Vdc power supply Both input safety channels will be connected to NO contacts of safety relay and the monitoring channel J3 2 and J3 3 will be connected to the terminals of the safety relay restart It is mand
60. itionally it should be installed following the recommendations indicated in section 6 3 Power Connection and wiring When connecting the earth ensure that all connected terminal lugs are securely tight and protected from mechanical forces The tightening torque in case of M10 PE terminals is 40Nm A CAUTION For safety reasons it is determinant to measure the grounding resistance of the plant itself This must be established before the first start up of the plant and with the drive disconnected It is responsibility of the installer to provide the adequate number type and cross section grounding conductor alongside with the characteristics of the drive used and the Plant in order to minimize the grounding resistance that comply with the local and national regulation POWER CONNECTION 33 2 m I 0 50700 POWER ELECTRONICS 6 5 EMC Installation Requirements 6 5 1 Introduction The European EMC Directive defines electromagnetic compatibility as follows the capability of an apparatus an industrial plant or a system to work satisfactorily in the electromagnetic environment without at the same time causing electromagnetic disturbance which would be unacceptable to apparatus industrial plant or systems present in this environment The Electromagnetic compatibility EMC depends of two mains characteristics of the equipment the Electromagnetic Interference EMI and Electromagnetic Susceptibility EM
61. kt series are wall mounting drives specially designed to be mounted in a technical room or inside a cabinet The installation method and mounting location must be suitable for the weight and dimensions of the drive Power electronics recommend hanging the SD700 Kompakt cabinet on a solid wall or structure through the anchorages placed on the rear part of the drive which supports the VFD s weight and the possible forces generated by the wiring nno SD7KITM0001A Figure 5 1 SD700 Kompakt wall mounted 5 2 1 Installation inside a cabinet For cabinet installation the drive will be mounted without extension box IP20 Otherwise the drive could have refrigeration problems The drive should be mounted vertically It should be well fastened through the anchorages designed for this to avoid any movement The input inductances CHOKE delivered with the drive must be mounted vertically aside the drive in front of the inlet fan to ensure a correct operation They will never be installed aligned under or above the drive This restriction will avoid crossing the power cables or a cooling defect The maximum length of the cables between the chokes and the drive must be 3 m It is recommended to install the Display outside the cabinet and integrated on the door This configuration will permit a safety drive operation and configuration FAN HOT ZONE COLD ZONE INDUCTANCES SD7KDTG0001BI Figur
62. l model Ground fault Software and Hardware fault Analogue input signal loss speed reference loss Safe stop Emergency stop 2 For operation frequencies higher than 100Hz consult Power Electronics 3 SC Shielded cable USC Unshielded Cable Follow Power Electronics installation recommendations For greater cable lengths consult with Power Electronics TECHNICAL CHARACTERISTICS POWER ELECTRONICS 50700 KOMPAKT HARDWARE COMMUNICATION CONTROL PANEL DIGITAL INPUTS DIGITAL OUTPUTS ANALOGUE INPUTS ANALOGUE OUTPUTS ENCODER INPUTS Optional USER POWER SUPPLY EXTENSION BOARD Optional EXTERNAL POWER SUPPLY Optional STANDARD HARDWARE OPTIONAL HARDWARE STANDARD PROTOCOL OPTIONAL PROTOCOL TYPE LENGTH CONNECTION VISUALIZATION LEDS ALPHANUMERIC DISPLAY COLOUR TOUCH SCREEN DISPLAY Optional DISPLAY INFORMATION OTHERS 50700 Kompakt 6 programmable Active high 24Vdc 1 PTC input Isolated power supply 3 Programmable changeover relays 250Vac 8A or 30Vdc 8A 2 Programmable differential inputs 0 20mA 4 20mA 0 10Vdc and 10Vdc Optically isolated 2 Isolated programmable outputs 0 20mA 4 20mA 0 10Vdc and 10 Two differential encoders input Voltages inputs from 5 to 24Vdc 24Vdc user power supply Max 180mA regulated and short circuit protected 10Vdc user power supply Max 2 potentiometers R 1 regulated and short circuit protected 4 Di
63. lation or retraction sign observed Measure the capacitance No anomaly Visual check Check that the Measure the surface and temperature is connectors temperature homogeneous and below 70 C Is there any liquid leak Is there any overheated point Infrared thermometer Input Inductances Is there any contactor Audible check Contactor chatter Is the contact damaged No anomaly Visual check Balanced voltage between Digital Measure voltage between phases i e lower than 8V multimeter output terminals U V and W difference for 400V RMS voltage models meter Is there any imbalance Operating check between output voltage phases Are there any abnormal noises or oscillations Cooling fans Is the cooling fan disconnected Is the displayed value Measurement pay correct Is there any noise or AI abnormal vibrations Has any unusual smell been perceived circuit Protections Disconnect the power supply OFF and rotate the fan manually Check the connections Fan should rotate effortlessly No anomaly Check the reading instrument Check the specified Voltage meter with an external values and the control Current meter measurement values etc Audible sensory and visual check Check if damages have been produced by overheating Disconnect the cables U V and W and join them together Check the More than 5 resistance between this join
64. moved last Motor ground cable must be connected to the PE output terminal of the drive and not to the installation s ground We recommend that the section of the ground conductor PE should be equal or greater than the active conductor U V W fthe user decides to use shielded motor cable ensure a correct 360 shield bonding in both the drive cabinet and the motor terminal box HOW TO USE THIS MANUAL Quick Guide 1 Make sure model and serial number of the drive are the same on the delivery note and unit See Chapter 2 2 Read carefully the safety instructions before installation commissioning operation and maintenance of the drive See safety instructions section 3 For reception handling and transportation see Chapter 4 4 Before the mechanical installation check the environmental ratings drive configuration mounting and clearances See chapter 5 5 Follow the mechanical installation instructions See Chapter 5 6 Before the electrical installations check basic configuration and wiring recommendations see Chapter 6 and Chapter 7 7 Follow the electrical installation instructions in Chapter 6 and Chapter 7 8 For Modbus Communication hardware see Chapter 8 9 Follow the commissioning instructions in Chapter 9 10 For preventive maintenance instructions follow the recommendations in Chapter 12 10 SAFETY INSTRUCTIONS ELECTRONICS 1 INTRODUCTION SD700 low voltage drives by Power Ele
65. ntrol SD700 KOMPAKT status read the current used by the motor etc in short master can access all of the possibilities of the drive 50 MODBUS COMMUNICATION ELECTRONICS 8 2 5232 RS485 USB Physical level Terminals Output signal level Input signal level Maximum line impedance Insulation Programmable inputs via Modbus Programmable outputs via Modbus Max number of SD700 KOMPAKT in network Maximum cable length Physical level Terminals Output signal level Input signal level Insulation Programmable inputs via Modbus Programmable outputs via Modbus Max number of SD700 KOMPAKT in network Maximum cable length Connector USB 1 1 and 2 0 type Controller FTDI chip Model FT232BM 50700 KOMPAKT 3 cables optically insulated half duplex RS232 single ending 23 RS Common 24 RS232 Rx receiving line 25 gt 5232 Tx transmitting line 1 logical lt 6 5V regarding to 0 logical gt 6 5V regarding to 1 logical lt 0 8V 0 logical gt 2 4V 2500pF 50VDC regarding to the earth 7 digital inputs 2 programmable analogue inputs 0 10V 10V 0 20mA 4 20mA 3 relay outputs 2 programmable analogue outputs 0 10V 10V 0 20mA 4 20mA 1 15m 2 cables optically insulated half duplex RS485 differential mode 21 5485 A negative 22 gt RS485 positive 23 RS
66. of the upstream protections circuit breaker fuses etc that could cause an unexpected stop during the soft charge Assure that the line voltage is compatible with drive voltage range On the contrary the drive could be damaged Connect input PE and output power wiring and verify that they are correctly installed and fastened Check that the drive protective covers are mounted and doors are properly closed Check control and analogue and digital signals cables functions STO Potential free Check that the drive follows the remote and local soeed commands COMMISSIONING 53 2 m I 0 50700 POWER ELECTRONICS Connect input power supply Verify that the display is turned and drive control parameters Follow the instruction delivered in Software and Programming manual Check line voltages displayed Start the drive without motor using the display s keyboard pushbutton START Check that the fans rotate smoothly and there is any obstacle reducing the cooling capacity Connect the motor and check its rotation direction Check that the drive follows the references of speed current etc 54 COMMISSIONING POWER ELECTRONICS 50700 KOMPAKT 10 DIMENSIONS 10 1 Dimensions IP00 10 1 1 Dimensions of Frame 1 and Frame 2 INPUT VOLTAGE 380 500VAC 525VAC 690VAC 20 to 10 20 to 10 15 to 10 WEIGHT 230VAC 20 507 0210 20 Y 5
67. pakt is not a retail unit which is neither a plug in device nor a movable device and it is intended to be installed and commissioned by qualified personnel Therefore C1 category will not be required SD700 Kompakt with floating earth configuration can be installed in industrial Second Environment IT grids Although the RFI filters are less effective following the installation recommendation within this manual and its dV dt filter as standard permits to achieve compliance with C3 category defined in IEC EN61800 3 Connection SD700 Kompakt does not require the use of shielded motor cable to achieve compliance with C3 category when a correct installation is made Wiring and Installation recommendations are included in sections 6 3 Power Connection and wiring and 6 4 Ground connection It is recommended to implement a 360 contact that creates an effective shield bonding in both the SD700 cabinet and the motor terminal box As an example it could be installed EMC cable glands as shown in the next figure DRIVE MOTOR CABLE SHIELD EMC GLAND MOTOR TERMINAL BOX 7 DRIVE GLAND PLATE LA 1000075 525252525 SHIELDED MOTOR CABLE Figure 6 9 Correct output motor cables shield bonding It is recommended for control signals to use shielded cable and to follow recommendations included in section 7 1 Wiring recommendations N CAUTION Select communication
68. quipment can be damaged and lead to injury to people 9 1 Environmental Ratings It is recommended to follow the instructions of this manual to ensure the correct operation of the drive The installer has the responsibility of a properly indoor installation to ensure the ambient conditions of the VFD Additionally the installer is ultimate responsible of the local regulation fulfilment The environmental ratings are the following ones Environmental category Wet locations Pollution degree Ingress protection rating Operation Ambient temperature Storage Ambient temperature Humidity Heating resistors Maximum altitude and power derating Vibration IEC60068 2 6 Audible Noise Overvoltage category Protection class Painting Indoor No PD3 00 for SD700 Kompakt cabinet and inductances IP20 with SD700 Kompakt housing 20 C to 50 C 40 C to 70 C lt 95 non condensing Optionals 1000m 1 PN kW per 100m 3000m maximum Amplitude 0 075 10Hz 57Hz Acceleration 9 8m s 5b7Hz 150Hz lt 79 III Class 1 Standard colour RAL 7047 other under request MECHANICAL INSTALLATION 21 2 m I 0 SD700 KOMPAKT POWER ELECTRONICS 9 2 Drive Mounting This section provides guidelines to select the best mounting location to ensure the optimum performance cautions and warnings that you should follow to avoid injury and or equipment damage The variable speed drives of the SD700 Kompa
69. ries SD700 SD700KOMPAKT and SD700FL B150 dynamic brake activates an IGBT to discharge the DC bus over external resistors when the DC voltage overpasses a pre set value This activation signal could also be delivered by the drive acquiring an optional Master Slave mode braking board The B150 with reduced dimensions and high reliability is the main power switching device of such a dynamic braking systems 177 221 B ui CN LC lt SD70DTF0009AE Figure 13 3 Dynamic Braking Unit Dimensions mm CURRENT A MINIMUM REFERENCE VOLTAGE RESISTANCE CONTINUOUS RATING O DIMENSIONS WEIGHT B150 2 230Vac 300A 150A DIMENSIONS 150 400 500 300 150 150 6 690 200 100A 5 13 4 1 Optional Board for Slave Mode Brake There is the possibility for the drive to control the activation of the dynamic braking module B150 In this way the optional board SD7DB must be used to allowi the drive to control the dynamic braking unit B150 that will operate as slave unit of the drive This optional board is not required in case of the unit B150 operates in master mode SD70ITFOOO6BE Figure 13 4 Optional Board for Slave Mode Brake SD7DB 70 OPTIONAL EQUIPMENT POWER ELECTRONICS 50700 KOMPAKT 13 5 Touch Graphic Display The Touch Graphic Display provides a much more intuitive data presentation an easy navigation through
70. s start up Check that the temperature is Are there dust particles Are the ambient temperature and the humidity within specification Are there any abnormal Module noises or oscillations Input power Power connections Thermometer Hygrometer Recorder Ambient See Warnings conditions g Is the input power to the main circuit correct Infrared thermometer Torque key Measure the temperature and torque of the power connections Are the Power terminals correctly fastened homogeneous and below Is the conductor corroded 70 C Is the sheathing of the Visual check No anomaly cable damaged sany damage o Visual chek Conductor Cable inverter and measure the resistance value between R S T lt VDC VDC and U V W VDC VDC with a tester gt 10 Check the resistance value between each one of the terminals IGBT s module Diodes module and Rectifier 1 Disconnect the cables of the 66 MAINTENANCE Digital multimeter Analogue tester POWER ELECTRONICS 50700 KOMPAKT Inspection method Criterion Measurement Visual check No anomaly Instrument for Measure the capacitance with Capacitance higher than measuring a proper instrument 85 of rated capacitance capacity Inspection element Inspection site Have fluid leakages been observed Is the capacitor well Correct capacitor fastened Is any di
71. ternal potentiometer analogue feedback etc In order to avoid the multiple cable connection in a single terminal X1 19 X1 20 it is recommended to add additional external terminals to distribute the power supply CAUTION According to EN 60204 1 automatic restart is not allowed after an emergency stop For this reason the machine control must prevent an automatic start after emergency stop 48 CONTROL CONNECTION POWER ELECTRONICS 50700 KOMPAKT 7 4 Connection with ATEX motors ATEX regulations and guidelines are related to the regulations governing the use of machinery installations or equipment within potentially explosive atmospheres In the European Union the use of equipment within these areas becomes a legal requirement described in two complementary directives Directive 1999 92 EC for the installation environment and workers protection and Directive 94 9 EC for the ATEX equipment These guidelines and directives are based on two basic concepts the classification of potentially explosive areas or zones and the branding of products that are able to be installed within a zone Power Electronics provides a solution for driving ATEX motors such as Ex nA Ex d and Ex p under the ATEX zone areas illustrated below For different ATEX motor and zone combination consult Power Electronics Safe Area Non Clasified Area PTC Relay Variable Atex Certified Speed Drive SD7KDTGO0004AI Figure 7 10 A
72. tex motors and Zones combination The solution is valid for motors with type of protection Ex d or Ex p installed in ATEX zone 1 and 2 or motors with type of protection EX nA located in zone 2 The external PTC relay must be ATEX certified and compatible with the following features 24Vdc power supply 2 safety input terminals at least 2 NO and a reset function As illustrated below the SD700 Kompakt drive and ATEX relay must be place in a safe area outside the ATEX zone Example ZIEHL PTC MSR 220 Vi INPUT VOLTAGE 24Vdc SD700 DRIVES STO BOARD ATEX RELAY 7 SD70DTC0022AI Figure 7 11 Connection scheme Example with ZIEHL PTC Thermistor Relay Type MSH 220 Vi SD700 Kompakt series are built in as standard with dV dt filter that reduces the dV dt and voltage peaks at the motor windings Therefore it reduces the risk of winding sparks motor overheating and bearing currents Additionally the motor thermal mode protection could be adjusted to increase the protection against motor overheating In case of self ventilated motors it could be required to apply a derating to the drive according to the motor manufacturer derating curves CONTROL CONNECTION 49 zm I 0 50700 POWER ELECTRONICS 8 MODBUS COMMUNICATION 8 1 Introduction To guarantee a correct operation of the drive peripheral elements should be selected correctly and should be
73. the control parameters and allows saving thousands of customized configurations defined by the user Some of the outstanding characteristics of the graphic display are TFT LCD Touch screen of 3 5 inches and 240x320 pixels Customized visualization by the user GSM GPRS communication SMS Service System help built in Fault Register Logs Language selection 4 Gbytes Micro SD for data history storage Built in Quad band GSM Modem for sending SMS with Consultations or Notifications Events Alarms Dual Ethernet Connection LAN RJ45 and USB connection Possibility of external or battery 5Vdc power supply The Touch Graphic display for the SD700 Kompakt is a removable display unit for its remote installation as the following figure shows PEN 7 move to different menus set parameters configure screens etc INDICATOR LEDs Indication of drive operation status LCD SCREEN Drive Visualization and Control Area SD CARD Register and notification of faults events and configurations ETHERNET PORT RJ45 dual connection CONTROL KEYS Start Stop Control of the drive SD70ITC0025CI Figure 13 5 Touch Graphic Display Unit There are three indicator leds integrated on the display that supply information about the drive operational status In addition there are a LCD screen of 3 5 and two control keys to Start Stop the drive OPTIONAL EQUIPMENT 71 rozm 50700
74. the same on the delivery note and unit storage should be sun and moisture protected and with an ambient temperature between 40 C and 70 C lt 95 RH without condensation It is recommended not pile more than two units Handling and Transportation Only the transport methods described in this document or in the delivery notes are permissible Any other transport method or system could damage the unit SD700 Kompakt is delivered horizontally The drives are delivered fastened to a wooden pallet covered with a cardboard box in frame 1 or with a wooden box in frames 2 on Depending on the transport method the drive could be moisture protected with a vacuum plastic bag Move the complete pallet as close as possible to its final installation place before unpacking to avoid any damage during transportation is mandatory to transport it with a pallet truck forklift or crane fork taking care about the load distribution and center of gravity Check the size and weight of VFD components to choose proper lifting equipment with a capacity greater than the drive weight Unpack the drive carefully Do not use edge tool to protect the product from damage After open the package please check the goods contained Verify the item numbers contained within the package with the packing inventory list Please set aside and reserve if contained the case of spare parts shipped with the product There should be no evident damage caused by vibra
75. tion dropping or moisture CAUTION If the maximum tonnage of cranes cannot meet the requirement it could cause damage to the equipment and lead to injury to people RECEPTION HANDLING AND TRANSPORTATION 50700 KOMPAKT 19 2 m I 0 50700 POWER ELECTRONICS SD7KDTGOO06A Figure 4 1 SD700 Kompakt unpacking To unpack if necessary unscrew the bolts that fix the cardboard or wooden box with the pallet Then the drive and the inductance are fixed to the pallet through the screws placed in its four corners unscrew all the fixation screws otherwise if the cabinet is lifted the pallet could cause damage To rise to an upright position use only a crane or forklift equipped with belts or slings Lift it carefully pulling from the top eyebolts Avoid brusque movements and shocks during transportation At the time of placing the drive on the floor stop lowering it just before reaching the floor and then slowly lower it on the floor to avoid any shock SD7KDTGO0007A SD7KDTGO0005A Figure 4 2 Lifting of the equipment During handling and transportation the goods should not be exposed to moisture overturned inverted tilted or impacted The tilting angle should be no more than 30 20 RECEPTION HANDLING AND TRANSPORTATION ELECTRONICS 50700 5 INSTALLATION CAUTION The installation must be done by qualified personal Otherwise the e
76. unit Each variable speed drive is delivered with Hardware and Software technical manuals RECYCLING Packing of the equipments should be recycled For this it is necessary to separate different materials included plastic paper cardboard wood and deposit them on proper banks Waste products of electric and electronic devices should be selectively collected for your correct recycling company ELECTROMAGNETIC COMPATIBILITY EMC The drive is intended to be used in industrial environment Second Environment it achieve compliance with C3 category defined in IEC EN 61800 3 standard following the installation recommendation within this manual Select communication and control system according to the drive EMC environment Otherwise systems could suffer from interferences due to a low EMS level SAFETY INSTRUCTIONS ELECTRONICS Before operating drive read this manual thoroughly to gain and understanding the unit If any doubt exists then please contact POWER ELECTRONICS 902 40 20 70 34 96 136 65 57 or your nearest agent Wear safety glasses when operating the drive with power applied or the front cover is removed Handle and transport the drive following the recommendations within this manual Install the drive according to the instructions within this manual and the local regulations Do not place heavy objects on the drive Ensure that the drive is mounted vertically and k

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