TB6560HQV3-T3 3 AXIS DRIVER USER MANUAL
Contents
1. TB6560HQV3 T3 3 AXIS DRIVER USER MANUAL CATALOGUE TB6560HQV3 T3 cette cene RH D FREE E E IEEE ETHER 1 3 AXIS DRIVER USER MANUAL 1 5 1 idu 2 PAEA Eco a cda idea ce cid deat bai o eid ca abate s usen Leo 13 11 MACH3 software introduction 1 Overview The PC Engraving is a Multifunction Engraving Machine collects engrave and Milling The machine mainly applicable to Processing of a variety of mold like Embossing plate Shoe mold Button mold zipper mode Text die and stamping die design equipment molds glass molds and so on The machine also applies to the advertising industry like Division licenses signs architectural models badges badges nameplates panels logo numbers signs craft decoration furniture decoration and so on Besides applies to portrait landscape calligraphy lettering seals and other graphic art sculpture YIN YANG Wen profile relief production Our shop products 3 axis engraving machine drive using high performance dedicated micro step away from the computer control chip TB6560 Open microcomputer control according to user requirements to functional design to the driver board the composition of the minimum control system he control panel is suitable for any small and medium driven two phase or four phase hybrid2. customers can choose a hybrid moment slightly larger or permanent magnet stepper motor so that the motor operates at maximum torque of between 30 50 the electrical costs of almost unchanged chip provides high current set up and multi range current decay mode supporting the same power index a variety of different parameters under the stepper motor 3 an embedded easy to drive small size cooling large current drive the chip surface to facilitate cooling radiator outside the company can also be directly connected to the user s original controller metal shell the embedded drives small size easy to heat In short due to a high degree of TB6560AHQ chip the external circuit is extremely simple highly reliable support NEMA23 and some NEMA34 stepper motor tens to nearly turn the wide speed range applications will enable CNC equipment R amp D costs and production costs both declined B6560T3V1 Driver Board Introduction The company introduced TB6560T3V1 is the company s accumulated years of design experience drives that the design made of 3 axis engraving machine drive Main features except the 6560 itself the other features are as follows l it can drive three axis The 4 axis expansion to facilitate your needs 4 axis machining when working 2 Spindle relay output easy to use software such as mach3 to control spindle start and stop 3 Semi flow control functions and effective to stop the motor when the current is redu
3. the motor work in the allowed maximum torque of between 30 50 the electrical costs of almost unchanged chip provides multi range current set up and current decay mode supporting the same power index a variety of different parameters under the stepper motor 2 2 In high speed operation System Advantages High speed operating system refers to a higher clock frequency and a large current drive based systems such as the speed of close to 1000 per minute to switch under the conditions of such application driven programs such as the use of traditional or integrated chip segment is too low due to leaving the system speed range is too small or because of the excessive breakdown of the high increase in cost may also occur due to decline in high frequency torque caused by vibration and noise TB6560AHQ driver chip s advantages 1 motor vibration low noise As the chip comes with 16 sub TB6560AHQ chip functionality to meet nearly every minute to switch from a few to the application requirements and automatically generates a pure sine wave control current and other high integrated chip compared to the same high speed torque is not only not fall under the contrary increase TB6560AHQ chip can withstand the peak due to the driving voltage of 40V 3 5A peak current for the motor torque in the large high speed continuous operation under the offer of the technical support 2 supports a variety of stepper motor selection
4. 0 G20 G90 594 554 549 599 564 G97 Scale 1 0000 Engine Configuration Ports amp Pins Encoder MPG s Spindle Setup Mill Options Output Signals 1 2 Maxi Mode Port Enable Port Enable OR Max CL Mode enabled 0x378 Port puc Mex NC 10 Weve Drive Entry in Hex 0 9 Entry in Hex 0 8 Program restart Pins 2 8 as inp Restart if changed Sherline 1 2 Pulse mo 1 1 anis ModBus Input utput Suppo File No File Load CAso00Hz 60000hz ModBus PlugIn Supported 65000 z 100khz Modbus support Event Driven Serial Servo Serial Link Feedb Note Software must be restarted and motors kernel speed is Mode Remember Return WEAT co 0 00 00 520 rgency Mode Active S G Codes M Codes 000 Histo Clear Mach3 Mill Fig 8 frequency setting Circle 1 is for setting the fundamental frequency this parameter affect the motor rotation speed Set up and select Circle 2 configuration pin definitions 18 T em Offsets ANS Settings ANG Diagnostics an z Spindle Setup Mill Options Mator Outputs Input Signals Output Signals ine Flood 1 Auto Tool Zero J Run From Mant 1 pre rere Engane Configuration Ports Encoder WPG Spindle Setup P
5. 1 Limit input interface 1 LIMIT 2 Limit input interface 2 LIMIT 3 Limit input interface 3 LIMIT 4 Limit input interface 4 PO Relay Blank 11 STEPB B 4th axis pulse signal DIRB B 4th axis direction of the signal 1825 6 The 4 aixs expansion port connection 414 Id 3 GND EN Enable CWC bir PU OK Step Output Fig 3 7 The limit switch port connection CC The 4th axis limit switch Z axis limit switch Y axis limit switch X axis limit switch Fig 4 8 The setting of current microstepping and current decay mode adjustable 416 NO Microstepping setting M1 M2 Decay mode setting D1 D2 8 1 Current decay mode setting Pls use 12 24V gt 4A switching power supply Board marked D1D2 match with DIP swtich 1 and 2 to set the value of switching current decay DI D2 ON ON 1009 ON OF 25 50 0 The stepper motor driver board the specific role of current decay What is this A The stepper motor is basically a breakdown of the way current subdivision law according to the phase current sine wave to be tangent to the current point as subdivision points In the phase current to reach sub point control is necessary to control the current decay otherwise it would be if there will be no way to accurately point overshoot stay in the breakdown o
6. D Mach3 GCodelroadrunner tap ae fo Edit G Code Rewind Ctrl W Tool Information Recent File Single BLK Chane OverRidden FRO 15 Close G Code Reverse Run i Tool 0 fumme 100 spinae cwrs 100 Load G Code 40 0000 3 Block Delete i he 40 0000 9 9 Set NextLine M1 Optional Stop 1 FRO Line 0 Flood CuLF NN Auto Tool Zero RPM 0 Run From Here Remember Return S ov 0 On Off Units Min 0 00 Spindle Speed Z Inhibit Jog ON OFF Ctrl Alt J 1 M Codes __ 0000 Units Rev pues History Clear Mach3Mill Fig 12 Open G file When all setting is ok then open the G code as Fig 12 21 S Duxe ru fal Mach3 CNC Controller IE Program Run Alt 1 MDI Alt2 ToolPath 4 Offsets Alt5 Settings 6 Diagnostics Alt 7 gt 515 G80 G17 G40 G20 590 594 G54 549 599 564 G97 Scale NEN SHIGEO 2 code 7 ball tap balld tap Cross tap 3 NestCircle tap si Shapes tap e 5 SERO RS RS Edit G Code Recent File gm a Close G Code 100 Load G Code roadrunner 5 LT Set QU RPM 0 S ov On O AME Reset Emergen z inhibit 7 Spindle Speed G Codes M Codes 0000 Histo Clear ReConfiguration Estop Macrome Fig 13 Open the MACH3 with G co
7. ced to a minimum 4 Interface with a fan you can add fan under your choice 5 With 3 wire 0 8 3 5A peak rated output of two phase adjustable current bipolar stepper motor drive 6 Standard parallel port interface support for MACH2 series software 7 With optical isolation and DCDC power supply isolation the full protection of your computer parallel port and equipment 8 with limit switch can connection 4 aixs limit switch 9 Support four microstepping 1 1 2 1 8 1 16 10 12 36V single switching power supply microchips to use as a 5V power supply stable and heat small 11 Using RC 7414 automatic semi flow the current automatic reduce when stepper motor stop to down the heat 4 TB6560T3V1 Appearance The microstepping and Fan port Three axis current decay mode setting of choose any two 12 36V DC input voltage Setting of DIP switch DIP switch pms onian Fig 1 5 Interface and its definition Parallel port Fig 2 25 pin parallel port control is defined as follows DB25 PIN The m of the drive board All axes enable STEPX X First axis pulse signal DIRX X First axis direction of the signal STEPY Y Second axis pulse signal DIRY Y Second axis direction of the signal 12 Z Third axis pulse signal p ES EE Z The third axis direction of the signal LIMIT
8. de self test 22 Help Eile Config View Wizards Operator Progtaen Run At MDI AI Ans Offsets ARS Settings ANG Diagnostics 7 Edit G Code Rewind Ctrl W 4 Recent File Close G Code Load G Code Set Next Ling Block Delete Line 0 1 Clear Estop Fig 14 Open the G code you can see the red RESET flashing you can use mouse click the RESET to stop the flashing then you can press circle 2 position CYCLESTART run Also if you need to manual then you can press TAB key to open the manual control panel 23 24
9. f perspective The motor at different speeds in different choices of decay mode Fast decay at high speed low speed when the slow decay Slow decay at high speed there will be vibrations high noise problem Low selection of quick decay can lead to motor weakness and in severe cases closed position Motor Control IC the current decay 15 the target of H bridge switch the control mode Slow decay when the high side pipes closed fast decay time high or low side tubes are closed Mixed decay 15 a first a rapid decay and then a slow decay mixing ratio of decay time is also a result of chip and power are not the same as 8 2 microstepping setting Board marked M1M2 match with DIP swtich 3 and 4 to set the value of switching microstepping resolution 10 Remark For motor run smoothly please try to select high segments such as 1 16 microstepping 8 3 current setting Current setting T1 T2 Board marked T1T2 match with DIP swtich 1 and 2 to set the value of switching current setting Current 25 2 5 50 2 5 75 2 5 9 The connection of kinds of stepper motors 4 lead wires stepper motor 11 6 lead wires stepper motor A NO CONNECT 2 Duxe ru 8 lead wires stepper motor NO CONNECT B Stepper motor A A B B connection AP AM BP BM of board port 10 Drive board and motor match The driver can drive two or four phase stepper motors moto
10. ort Setup and Axis Selection Motor Outputs Output 1 Output 2 Output 3 Output 4 Pins 2 9 1 14 16 ooooooop o 17 are output pins other pin Fig 10 Pls amend the software setting according to this board definition then select the Output Signas as Fig10 1 is Enable and 14 is relay 19 11 3 Limit switch mach3 setting Click input signal setting as Figll Engine Configuration Ports amp Pins Encoder MPG s Spindle Setup 1 Mill Options Port Setup and Axis Selection Motor Outputs utput Signals Pin Number Active Low 1 O O 96 OE OE RC RC RC RC 5 OE 4 Y 4 Y x 4 Y 1 lt inputs nly these 5 Block Delete _SetNextLine optional stop 0 Flood Ctri F 5 _Run From Here CV Made Fig 11 20 11 4 G Code run 4 Mach3 CNC Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help DI Alt2 ToolPath Alt4 Offsets Alt5 Settings Diagnostics Alt 7 Mill G15 G80 517 G40 G20 590 G94 654 G49 G99 564 G97 Close File s Exit F60 000000 GO X0 000000 Y0 000000 20 200000 M3 S60 000000 G43H5 GO 0 000000 000000 20 200000 GO X1 179950 Y4 004260 Z0 200000 G1 1 179950 4 004260 2 0 100000 24 v4 470060 7 n 4nnnnn File
11. otor in high torque mode 6 wire motor in high speed mode Note The current setting 15 30 minutes after you run motors such as the motor temperature is too high it should reduce the current settings if after reducing the current value the motor output torque is not enough please improve the cooling conditions to ensure that motors and drives are not hot 14 11 MACH3 software introduction 11 1 Mach3 activate Session Profile Current Profiles Create Profile n Delete Profile Profile ac Plasma qc Fig 5 open MACH3 Shown in Fig5 open the software and then select mach3MILL then 11 2 Mach3 software setting 4 Mach3 CNC Controller Eile Config Function Cfg s View Wizards Operator PlugIn Control Help Program Run Alt 1 MDI Alt2 ToolPath Alt4 Offsets 5 Settings Diagnostics Alt 7 Mil gt G15 580 517 G40 620 590 G94 554 G49 599 G64 597 Load Wi Load Wizards Last Wi File No File Loaded Conversational m ET m Close G Code Reverse Run 1 il Tool Load G Code Dia _ Block Delete SetNextLine M1 Optional Stop WEN FRO 600 Line 0 Flood CuLF NN Auto Tool Zero Run From Here Remember Return Emergency Mode TM Units Min Spindle Speed 20 00 0000 Units Rev ADM Histo Clear Mach3MIill Fig 6 mach3 main interface Open
12. r drive in order to obtain the most satisfactory results need to select a reasonable set of supply voltage and current The supply voltage level of the decision of the high speed electrical performance while the current settings determine the motor output torque 1 A supply voltage selected In general the more high of the supply voltage the more torque in high speed and able to avoid missing step at high speed On the other hand the voltage is too high may damage the driver also big shock in low speed 2 output current settings For the same motor the greater the current set value the greater the motor output torque but the high heat for motor and driver Therefore the general situation is that the current is set to supply long term work machine when warm but not too hot when the values 1 when 4 or 6 lead wires stepper motors in high speed mode the output current is set to equal or slightly less than the motor rated current value 2 when 6 lead wires stepper motor in high torque mode the output current is set to 70 of motor rated current 3 8 wire motor connected in series the output current is set to 70 of motor rated current 4 8 wire motor parallel connection the output current can be set to 1 4 times more than the motor rated current 8 wire motor connection 4 wire motor parallel good performance in high speed 8 wire motor in series high torque in low speed 6 wire m
13. stepper motor And have current 0 6A 1 2A 1 8A 2 5A 4 stalls adjustable function support MACH2 MACHS Series software support KCAMA Series software extensive application and mold machining engraving and other graphic applications As a result of new bipolar constant current chopping technique high precision the motor is running little vibration low noise smooth operation safe and convenient the vast number of DIY enthusiasts and engraving machine manufacturers product of choice 2 TB6560AHQ advantage 2 1 Atlow speed operation System Advantages Low speed operating system is the clock frequency is not high with small current drive based systems such as the speed of a few per minute to 100 turn the user under the conditions in such applications such as the use of traditional driving scheme or a result of integrated chips segmentation is too low leaving low speed vibration is too large or had to choose a high drive segments so that the cost of an unnecessary increase TB6560AHQ driver chip s advantages 1 Motor vibration low noise Because the chip comes with an optional sub 2 4 16 enough to meet nearly every minute to switch from a few of the applications 2 embedded drive less heat chip built in cooling large enough alone to support small current driven thermal requirements 3 support a variety of stepper motor selection customers can choose a hybrid or a slightly larger torque permanent magnet stepper motor
14. the as Fig6 there are some common buttons then let us set up it 16 4 Mach3 CNC Controller File Config Function Cfg s View Wizards Operator PlugIn Control Help e 2 ToolPath Alt4 Offsets ARS Settings 3 Diagnostics Alt 7 Mil gt G15 G80 G17 G40 520 G90 G94 G54 G49 599 G64 G97 Motor Tuning General Config System Hotkeys Homing Limits ToolPath Slave Axis Backlash Fixtures ToolTable Config Plugins Spindle Pulleys Safe 2 Setup Save Settings Pre File INoFile Loaded Load Wizarda Last Wizard Conversational Edit G Code Rewind Ctrl W Recent File Single BLK Alt N JE Y 2 SS 3 verRidden Close G Code Reverse Tool EET 100 100 aqu Block Delete Dia 000002 SetNextLine M1 Optional Stop H 0 0000 FRO 6 00 Line 0 Flood Ctrl F 1 Auto Tool Zero RPM 0 Run From Il Remember Return p 0 On Off ess Reset Emerg Z Inhibit Units Min speed G Codes M Codes 0000 Units Rev Lr History Clear Mach3Mill FS sol Fig 7 mach3 setting menu Shown in Fig7 open the CONFIG menu under the PORT amp PIN menu 17 4 Mach3 CNC Controller UT Program Run Alt 1 MDI 2 ToolPath Offsets Alt5 Settings 6 Diagnostics Alt 7 Mil gt G15 580 G17 54
Download Pdf Manuals
Related Search