User Manual
Contents
1. GREASE CONTAINER The follower seal lip in the container tube must be directed toward the front to the lever gun head see instructions in section I 1 Unscrew reservoir assembly from the gun head see figure ll a 2 Manually fill cavity of the gun head with grease see figure II b 3 Insert open end of the lever gun container into lubricant see figure II c Pull follower rod back slowly pushing container deeper into the grease to prevent air pockets being pulled into the container 4 When follower rod is fully extended pull follower rod sideways to latch groove of the rod into keyhole slot of the container cap see figure Il c 5 Assemble filled lever gun container to gun head loosely 6 Release follower rod from container cap T7 Purge air from lever gun See air purging instructions below Il TO FILL THE GUN WITH A LINCOLN FILLER PUMP The lever gun must be equipped with optional Filler Nipple no 91108 The follower seal lip in the container tube must be directed toward the front to the lever gun head see instruction in section I 1 Withdraw the follower rod a little from the container tube and engage the follower rod with the follower by rotating the follower handle clockwise 2 Insert the gun filler nipple into the filler pump socket Extend the lever of the grease gun away from the container tube 3 Operate the filler pump to fill the container of the gun If the follower rod should not move whilst co2. SCRIPTION SERVICE PARTS The Lever Gun models 1142 1147 and 1151 are designed for lubrication with to NLGI 2 apse ete paree ae 1 005852 Hydraulic Coupler 4 NPT female l 2 1 062028 Ext tube curved 150 mm lg NPT male Cast iron pump head and metal container Heavy duty jam proof toggle mechanism 2 2 071518 H P Hose 450 mm lg NPT male 3 034793 Container Packing Removable check valve with spring in gun head Hydraulic Coupler with check valve 4 093485 Follower Assembly Hydr Coupler with 3 jaws for cone type lubrication fittings 9 261514 Follower Handle I SETTING OF THE FOLLOWER Unscrew container assembly from the gun head Three way Loading Visually check the setting of the follower lip The follower resembles a cup When the lever gun is assembled for use with grease cartridge the cup opens to the rear side toward the follower handle Other lube extensions and nozzles on request for bulk grease for cartridge For using bulk grease the follower lip must show to the front side w 400 g cartridge w Filler Pump w bulk grease towards the gun head The follower of Lincoln Lever Gun models 1142 and 1147 is f a conversion of the follower is required normally set for use with 400 g standard cartridge and model 1151 1 Unscrew the container cap is set for using bulk grease Important Prior to initial use or in 2 Pull on the follower handle to extract the follower and spri
3. User Manual 8 3A 18010 A02 Lever Guns Page 1 of 2 Model No 1142 1147 amp 1151 Operating Instructions amp Service Parts List a a a a a A A SS A A A E B A PZD ZZ a 7 b a Lube extension Extension Tube with Hydraulic Coupler No 91108 Filler Nipple NPT male stud 8 7 mm Part of Lever Guns No 1142 amp 1151 optional fits to manual Lincoln Filler Pumps b Lube extension H P Hose with Hydraulic Coupler For use with manual Lincoln Filler Pump replace Plug c by Part of Lever Gun No 1147 Filler Nipple No 91108 c Plug 4 cornered 1 8 NPT male Follower set for use with standard cartridges Filler Nipple included in model 1151 only SAFETY INSTRUCTIONS TECHNICAL DATAS WARNING Lube extension see figure a rigid b flexible a rigid Container capacity 470 cm 470 cm 620 cm Extreme high pressure may cause nozzle extension or whip hose Net weight 1 80 kg 1 82 kg 1 94 kg onure l Container amp Follower for bulk grease or 400g cartridge Lever Gun can develop high pressure Use only Lincoln approved Container finish Bue color hoses and follow whip hose instructions and warnings i 3 Keep hands clear of the extension during operation of the grease Output 0 9 cm per delivery stroke gun Use safety glasses and gloves for protection during Delivery pressure up to 483 bar operation Outlet of gun head Ye NPT female thread GENERAL DE
4. lst operating the lever of the grease gun CAUTION Extreme high pressure and overlubrication may cause damage to the bearing Remove hydraulic coupler in a slight angle from the hydr fitting If lever gun is not dispensing grease piston lever moves easily the gun has lost its prime due to empty container or air pockets in the grease Remove air pockets or fill grease gun container INSTALLING THE GREASE CARTRIDGE For cartridge loading the follower seal lip in the container tube must be directed toward the rear to the follower handle see instructions in section I 1 Pull back on the follower handle until follower rod is fully extended and pull follower rod sideways to latch groove of the rod into keyhole slot of the container cap see figure on the left 2 Remove the plastic cap B 1 from the grease cartridge B and insert cartridge into the container tube A 3 Remove the pull tab B 2 from grease cartridge and screw grease tube assembly into the pump head assembly 4 Release follower rod from slot of the tube cap 5 Purge air from lever gun See air purging instructions below REMOVING EMPTY GREASE CARTRIDGE 1 Unscrew reservoir assembly from the gun head 2 Pull back on the follower handle until the follower rod is fully extended and latch the follower rod groove into the slot on the tube cap 3 Carefully release the follower handle to eject the empty cartridge from container tube Il FILLING FROM BULK
5. ng case of changing the container loading method visually check the from the container tube follower lip if it is adequately set in the container or if still to be 3 Grasp and flip the follower lip to required position See l a amp l b converted for the intended use 4 Reassemble follower into container tube 5 Tighten container cup onto the container tube Subject to change LINCOLN GmbH amp Co KG Postfach 1263 D 69183 Walldorf x Fax 49 6227 33259 x Tel 49 6227 330 LINCOLN mae User Manual Lever Guns 8 3A 18010 A02 Page 2 of 2 Model No 1142 1147 amp 1151 INSTALLING THE GREASE CARTRIDGE a Q B B 2 B 1 A Container Tube B 400 g Cartridge B 1 Plastic Cap B 2 Pull Tab FILLING FROM BULK GREASE CONTAINER ll a lI b Unscrew reservoir assy Fill gun head with Suck grease out grease of the pail FILL GUN WITH THE FILLER PUMP Filler Nipple No 91108 LUBRICATING IV a IV OPERATING Wear protective eyes glasses and gloves during operation To operate the lever gun the container must be filled with grease Wipe hydraulic fittings clean prior to lubricating Push hydraulic coupler on to the hydr fitting at a slight angle see figure IV a and then center coupler on nipple as illustrated see figure IV b before operating the lever of the grease gun Hands away from the lube extension during lubricating Do not point the lube extension on to persons Tightly hold container tube whi
6. ntainer filling repeat step 1 When the follower rod groove is exposed the container tube assembly is filled The follower rod will be extended approximately 30 cm 4 Purge air from lever gun See air purging instructions below AIR PURGING INSTRUCTIONS Air pockets in the grease may cause malfunctions and will cause the lever gun to loose its prime and interrupt the discharge of grease Carefully purge entrapped air out of the lever gun after filling 1 Withdraw the follower rod a little from the container tube and engage the follower rod with the follower by rotating the follower handle clockwise 2 Loosen the threaded connection of container tube and gun head by approximately 172 turns 3 Exert force on the follower handle follower rod is engaged with follower until lubricant oozes from the container tube and gun head interface 4 Tighten container assembly into the gun head 5 Disengage follower rod from the follower by rotating the follower handle Push the follower rod into the container tube Subject to change LINCOLN GmbH amp Co KG Postfach 1263 D 69183 Walldorf x Fax 49 6227 33259 x Tel 49 6227 330
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