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USER'S MANUAL

1. SYSTEM HIGH TEMP FAULT SHUT DOWN AND RESTART SYSTEM LOW TEMP FAULT The Peltier module voltage software level was exceeded The value is set at 10V and it is displayed in the Voltage field in the SYSTEM DATA section The system turns off the entire power section laser diode Peltier module RF driver etc since the internal card is malfunctioning The temperature software level on the power section of the internal card was exceeded The value is set at 65 The system turns off the entire power section laser diode Peltier module RF driver etc since the internal heat cannot be dissipated The problem may be caused by critical environmental conditions high outside temperature insufficient air flowing into the fans etc or the internal dissipation is not efficient poor thermal contact between the internal devices The temperature software level on the central heat sink was exceeded The value is set at 60 C The system turns off the entire power section laser diode Peltier module RF driver etc since the internal heat cannot be dissipated The problem may be caused by critical environmental conditions high outside temperature insufficient air flowing into the fans etc or by a malfunction of the cooling fans The environment temperature software level was exceeded The value is set at 40 C The system turns off the entire power section laser diode Pel
2. 31 Figure 42 USB cable plug in reQuUeESst i 31 Figure 43 USB cable to Ulyxe M connection nennen nnns nna nnns 31 Figure 44 USB cable to PC nennen nennen nennen nnne nar nnne nn nnns nnns 31 ULYXE M Users Manual 1 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Figure 76 Figure 77 Figure 78 Figure 79 Figure 80 Figure 81 Figure 82 Figure Figure 84 82 ULYXEM TON DATALOGIC AUTOMAT New hardware found message window a 32 Automatic installation of the software r 32 New hardware installation 32 821 a nai 33 Firmware upgrade request 33 Firmware upgrade procedure completed a ra 33 Disconnect USB cable message 2 c ccccsssccesseeceeeeccceeseeeeeeeececccsseeeceeeeccecceseeseeesececesseseeeesenseees 34 Size Of INE marking field 35 ERREUR T T Tum 36
3. SVDATALOGIC DATALOGIC AUTOMATION 4 2 3 AUX INTERLOCK SOCKET SW LEVEL Panel socket BINDER series 719 4 ways Aux Interlock disable Class4 laser source To restore the machine is necessary restart For more information see the paragraph 4 4 2 Error Messages O Figure 74 Female panel socket cod 09 9766 30 04 front view NOTE External safety interlock MUST BE MANAGED by system integrator SYMBOL TYPE DESCRIPTION MIN 5Vdc output supply Auxiliary Interlock Qua aa l Input 5Vdc Connected 0Vdc Disconnected a pe Not Used Table Pin out aux interlock socket 4 2 4 AUX INTERLOCK CONNECTOR Plug connector BINDER series 719 4 ways Figure 75 Male plug connector cod 09 9767 00 04 front view NOTE For more information of connection see the next paragraph 4 2 5 Signal Key Panel Socket ULYXE M Users Manual 55 GVATALOGIC DATALOGIC AUTOMATION 4 2 5 SIGNAL KEY PANEL SOCKET EXTERNAL SAFETIES AND STATUS SIGNALS Female panel socket SUB D 15 ways INPUT OUTPUT KEY ALARM SHUTTER EN gt X READY 00000000 0000000 STOP i START gt x BUSY TS Figure 76 Panel socket front view and internal interface SYMBOL TYPE DESCRIPTION 5Vdc output supply 200 Shutter enable signal SHUTTER EN Digital input bVdc Enable d oV dc Disabled Start marking external command n START Digital input 5Vdc 5Vde
4. L aser L aser Figure 54 Scan head DISTORSIONS The picture projected on the engraving surface by the two mirrors is deformed due to the different length of the optical paths for the different angles Observe the next diagram Fig 55 the point on the plane does not follow a straight line parallel to the x axis as angle 9 varies but it rather flows a trajectory which is similar to a parabola distancing the hypothetical line according to the two angles 4 and 9 Figure 55 Field projection 37 ULYXE User s Manual VATALOGIC DATALOGIC AUTOMATION The co ordinates of the projected point can be computed with the following formula f tan 9 y d h tan 9 f l tan 9 tan 9 Fan E M cos 9 cos 3 The error i e the discrepancy between the real y and the ideal value according to variations of 4 is tan 3 971 SO 1 f tan 9 f i i As a result the angular correction to be applied to 9 for compensating this distortion is Ag tan EN tan tan 3 1 1 9 BARREL DISTORSION The applied objectives for the scanner heads beside giving the focus on the working plane apply a deformation called Barrel which eliminates the dependency from the tangent y h 3 The use of this kind of objectives should simplify the job of the software eliminating the distortions of the tangent According to focal lens used it is necess
5. EN 60825 1 2007 Normative regarding nominal distance and optical risk in the worst condition and in case of accident exposition of 10s per direct radiation and 100s for diffused radiation ULYXE ULYXE Users Manual 5 GVATALOGIC DATALOGIC AUTOMATION ACCIDENTAL CONDITION OF VISION OF THE DIRECT REFLECTED RADIATION Distance gt 0 5 m and for a maximum exposition period of 10s and supposing that there is a total reflection without attenuation DNRO 28 5 m OPTICAL DENSITY OF THE PROTECTION GOGGLES Case a Assuming to remove the fix protections and penetrate in the working area to ad just the process maintaining an observation distance Z of at least 0 5 m from the focal point and presupposing an accidental exposition of maximum 10s The protection goggles must have such an optical density to bear down the radiation under the maximum permitted value precedently calculated according to the here below reported calculation D O 4 04 1064 nm Case b Supposing to remove focusing head to do measurements on beam alignment maintaining a Z observing distance at least to 0 66m from laser aperture and supposing to use a reduction power of 5096 and a total accidental reflection for a 10s maximum The protection goggles must have such an optical density to bear down the radiation under the maximum permitted value precedently calculated according to the here below reported calculation D O 5 3 1
6. SHUT DOWN AND RESTART 64 ULYXE User s Manual The laser diode max current software level was exceeded The value is displayed in the Max Current field in the LASER DATA section The laser diode max temperature software level was exceeded The value is set at 35 C The system cuts off the current on the diode and tries to bring the laser diode to the proper temperature The laser diode temperature has fallen below the minimum temperature software level The value is set at 10 C The system turns off the entire power section laser diode Peltier module RF driver etc since the laser diode temperature controller is out of control The laser diode voltage software level was exceeded The value is set at 2 5V The system turns off the entire power section laser diode Peltier module RF driver etc since the laser diode may be broken its contacts not connected properly or the internal card malfunctioning The Peltier module current software level was exceeded The value is set at 12A The system turns off the entire power section laser diode Peltier module RF driver etc since the Peltier module may be broken its contacts not connected properly or the internal card malfunctioning ACTIONS Turn off wait 30 60 minutes and restart Read the value displayed in the Diode Current field in the LASER MONITOR section and check to see if it exceeds the Max Current value In case the problem
7. 1 4 ACCESSORIES Following accessories are described only for information purpose and they are not intended in basic machine package Minimal content packaging includes main hardware cables and keys For any further information consult paragraph 1 3 1 4 1 BOXED POWER SUPPLY KIT AC DC stabilized power supply with front cover power inlet plug power on mains witch and cables Figure 13 Power supply and cables 15 ULYXE User s Manual Rena DATALOGIC AUTOMATION LAMBDA E Te t L 24 Output voltage 24V DC 14 300W Ripple Noise 150mV Input voltage 85 265 Vac 47 63Hz 61 x 82 x 165 mm Input to ground 2 5kVac Input to Output 3kVac Output to Withstand Voltage ground 500Vac Isolation voltage gt 100MQ Output to ground 500Vdc EMI compliance EN55011 EN55022 FCC VCCI Class B Immunity compliance IEC61000 4 2 3 4 5 6 Level 3 8 Level 4 11 Safety Agency Approvals UL60950 1 CSA60950 1 EN60950 1 EN50178 UL508 UO HOGS AAU OOO AAU BJ 99 19 Figure 14 Power supply overall dimensions 16 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION 1 4 2 CONTROL BOX BASIC Ulyxe control and command device to manage laser power on to open shutter and laser enable to start and stop marking and to show DSP status I O connection Connection to Ulyxe signals connector Shutter Enable
8. SCURE RR m 37 Field 37 Example of external connections 39 Possible external CONNECHIONS 40 Boxed power supply with main switch a 43 M main SWO 43 Green and red leds on back panhel 0 0 44 iii 44 Waiting for EC EM 44 Waiting for warm 45 System waiting enable command ei 45 Led bar green stand by system 45 Led bar orange system ready for marking e 46 Yellow led indicator back 46 Laser emission EN TT T T Mm 47 Red led bar Ie MENTRE m TT 47 Timing Ez eli TERNURA 48 Clearing i bo 1 0 0 aa 49 Female panel socket cod UT0010 4SH front view 54 Male plug connector UT0610 4PH front view and wiring 54 Female panel socket cod 09 9766 30 04 front view 55 Male plug connector cod 09 9767 00 04 front view 55 Panel socket front vie
9. FIGURES 81 ULYXE M User s Manual SVDATALOGIC 1 NOTE 1 1 TECHNICAL SPECIFICATION CABINET INFORMATION RT T Figure 3 Ulyxe Overall dimensions TECHNICAL SPECIFICATIONS AND ACCESSORIES EEE ULYXE User s Manual BEFORE INSTALLING AND USING THE LASER READ CAREFULLY THE APPENDIXES 11 DATALOGIC AUTOMATION STORAGE Storage temperature Min 5 C 23 F Max 55 C 131 F The components are not designed to Shock and vibrations withstand shocks and vibrations Maximum sustainable acceleration ENVIRONMENTAL CONDITIONS FOR OPERATION Environmental temperature Min 15 C 59 F Max 35 C 95 F lt 90 without condensation POWER SUPPLY Input Voltage Power 24V DC PERFORMANCE MARKING LASER LASER 12 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION 1 2 SEALS Ulyxe device has seals in the below indicated areas Figure 4 Seals position The engraving system has seals in some areas The seals must not be broken or removed for any reason The sealed parts may be opened only and exclusively by Datalogic Automation S r l Breakage of these seals by a customer shall result in immediate cancellation of the warranty on the entire engraving system NOTE If a customer breaks or removes the seals placed by the
10. For information about use of Ulyxe Editor software see the related manual ULYXE Users Manual 45 VATALOGIC OM ME D um M Zz EE DATALOGIC AUTOMATION 7 activate enable shutter command to open mechanical shutter Led bar comes orange ALARM signal will be active and yellow led indicator on back panel will light on Figure 66 Led bar orange system ready for marking Figure 67 Yellow led indicator on back panel H In this situation Ulyxe can emit LASER NOTE If aiming and focusing beam laser diodes setup are in automatic mode they ll be light off 46 ULYXE User s Manual LALOGIC n IB X ATH Fai DATALOGIC AUTOMATION 8 if marking operation starts led bar comes red and on display will be showed laser emission status Figure 68 Laser emission Figure 69 Red led bar laser emission ULYXE Users Manual 7 VATALOGIC DATALOGIC AUTOMATION 3 2 EXTERNAL CONTROL SIGNAL To start or stop the current spooler execution externally two opto isolated inputs are provided The start signal is subdue a software confirmation The DSP board detects a valid external input signal the DSPapi software module queries the user program to perform the desired action This behaviour is useful to make some dynamic spooler updates just before the execution starts In addition external s
11. communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense ULYXE Users Manual 69 SVATALOGIC DATALOGIC AUTOMATION APPENDIX C GUIDE FOR SYSTEM INTEGRATOR Ulyxe is classified as Class 4 Laser product It is intended to be installed in a system by system integrator OEMs that they have the final responsability of Classification of their end product Final system MUST complies with all requirements in order that the system will be classified as CLASS 1 LASER PRODUCT if end user could be exposed to a radiation not exceed the AEL for Class 1 during marking operation 1064nm CLASS 2 LASER PRODUCT if end user is not exposed to a radiation during marking but could be exposed to the radiation not exceeding the AEL for Class 2 during focusing and aiming 635nm Ulyxe is designed to easily fulfil all the requirement as per EU USA standards Below a YES NO table for features of Class 4 Laser A NO in the Ulyxe column means that the feature is available through dedicated connector and MUST be completely implemented by the system integrator OEM required by EU STANDARS required by USA STANDARDS Provided FEATURE GRE LOCATION DESCRIPTION Control Panel On Off key switch controls power to laser electronics Key can not be removed from switch in On position KEYSWITCH S
12. diode e Press the middle area to select it and display the settings e Press the bottom left arrow to return to the main screen with the ULYXE logo e Press the bottom right arrow to switch to the focusing diode Selection menu to set the red diode e Press the bottom left arrow to confirm the setting and return to the main screen with the ULYXE logo Press the bottom right arrow to change the operating mode ON OFF AUTO ON always on OFF always off AUTO on when system is in stand by status Selection menu to set the focusing diode e Press the middle area to select it and display the settings e Press the bottom left arrow to return to the main screen with the ULYXE logo e Press the bottom right arrow to switch to the pointer diode ULYXE Users Manual 1 VATALOGIC DATALOGIC AUTOMATION 4 4 TROUBLESHOOTING Problems may occur while the machine is in operation due to malfunctions or simple oversights In both cases the display will show messages referred to the type of problem detected In case of Hardware error Ulyxe shuts off automatically without signaling the error Power off the device upstream before you perform any recovery operation The operating limits of Ulyxe are subdivided into hardware values and software values If a software limit is reached the machine stays on the power section is turned off and an error message is displayed If a hardware limit is reached the machine
13. goes into a protection status and shuts off automatically In this case the type of error can be identified only if the malfunction is listed in the following table ww Laser diode MAX current 25 31A 38 5V Laser diode MAX voltage 3 5V 4 4 1 LIST OF POSSIBLE MALFUNCTIONS STATUS CAUSE ACTION Hed LED bar An internal error has occurred Check the error message shown on the display blinking and the system is in software and refer to paragraph 4 4 2 for the recovery protection mode procedures Orange LED bar Warning status The display If the machine was powered on with the signal blinking shows DISABLE SHUTTER enable shutter active disable it Ulyxe will because start sequence is automatically go into stand by mode if the key wrong signal is activated otherwise into system off status If enable shutter is already disabled Ulyxe does not supply external power onto I O connector control box Make sure that there is 5Vdc voltage between pin 1 and pin 15 of connector DB15 If there is make sure the command signals are connected in compliance If there is no voltage call technical assistance Green LED bar The machine is in warm up Wait for the pre heating phase to finish before blinking mode because the key carrying out any other operation command has been enabled ALARM output Put the machine in Ready mode Contact signal in OFF mode mode technical assistance if the pr
14. hits the active material material able to emit laser light so that the atoms energize by absorbing luminous energy Amplification of the laser effect is obtained by making the activated material cross the same light it emits various times This is done by placing the material between two opposite mirrors so crystal and mirrors are centered on an aligned optical axis The faces of the crystal the front mirror and the flat face of the rear mirror are parallel In this optical configuration the extraction of laser energy from the resonator is at the maximum the beam is circular and the intensity is approximately uniform The Q Switch is a supplementary optical acoustic optical device placed between the crystal and front mirror it oscillates at a fixed frequency or is driven in radio frequency on It acts as an optical switch preventing the regular and constant flow of photons when closed it is used to increase the energetic level of crystal atomic energizing when reopened the useful energy available output by the resonator is higher than the average value Once produced laser radiation can be transferred to any point by optical fiber to a refocalization telescope using it for a specific application In this specific case of laser system the following information is also of interest The optical part is composed of two modules with different functions The first is the resonator described above where the laser light is generated
15. manufacturer on the laser system the warranty on the entire laser system will immediately become null and void gt WARNING The manufacturer shall not be held liable for any non conforming use of equipment of its manufacture It is forbidden to operate the equipment before the machine it is intended for has been declared in conformance with statutory Directives NOTE Access to the internal parts of the electrical equipment is only permitted for authorized personnel who have been trained and instructed on the electrical risks Datalogic Automation S r l shall not be held liable for work on electrically charged parts by inadequately trained personnel NOTE Access to the internal parts of the resonator is only permitted for authorized personnel who have been trained and instructed on the optical risks Datalogic Automation S r l shall not be held liable for work on parts by inadequately trained personnel gt P ULYXE Users Manual 3 SDATALOGIC 1 Fo Ta A Ew m E E NL DATALOGIC AUTOMATION 1 3 PACKING CONTENT MAIN HARDWARE Figure 5 Ulyxe Figure 6 Focusing Lens 160 mm CABLES Figure 7 Power supply cable Figure 8 USB cable Figure 9 RS232 cable KEYS Figure 10 Aux Interlock Figure 11 USB key Figure 12 Signal Key 14 ULYXE M User s Manual SVDATALOGIC Fare m LU f DATALOGIC AUTOMATION w i Se
16. nm IR C 3000 10 nm generally cause thermal effects e detachment or photocoagulation of the retina e burning of the skin The degree of injury obviously depends on the amount of absorbed radiation and the instantaneous power of the radiation source CLASSIFICATION AND DANGER LEVEL Regulations have established different classes of Laser danger based on the ability to injure people from Laser class 1 basically safe in all conditions to Laser class 4 dangerous in various conditions Lasers which can produce risks not only for direct or reflected radiation but also for scattered radiation belong to class 4 These Laser sources can also have a significant risk for the Skin and fire risk for flammable material For these reasons the User must put into effect all measures aimed at containing the radiation to make sure that it is terminated at the end of its useful path The operator must also be informed of the risks from exposure to Laser radiation and must wear specific I P D individual protection devices including goggles that protect against radiation and are certified as suitable for this use H The Ulyxe M marker laser device contains a class 4 invisible source ULYXE M Users Manual 3 GVATALOGIC DATALOGIC AUTOMATION RADIATION VIEWING CONDITIONS The Laser output by the resonator is to be considered as a highly collimated and intense monochromatic light source Due to these characteristics it c
17. occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart Make sure that the cooling fans unit is working properly and that the fans are not obstructed in any way Read the value displayed in the Diode Temp field in the LASER MONITOR section and check to see if it deviates from the Set point value In case the problem occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart Make sure the room temperature complies with the specifications Read the value displayed in the Diode Temp field in the LASER MONITOR section and checks to see if it deviates from the Set point value In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart Read the value displayed in the TEC Current field in the SYSTEM MONITOR section In case the problem re occurs carry out the data log with the service tool and contact technical assistance SVDATALOGIC DATALOGIC AUTOMATION TEC OUTPUT VOLTAGE FAULT SHUT DOWN AND RESTART PWM CARD TEMPERATURE FAULT SHUT DOWN AND RESTART HEAT SINK HIGH TEMP FAULT SHUT DOWN AND RESTART
18. open shutter and laser enable Alarm System OK Led indicator for shutter opened DSP Busy amp Start marking with DSP busy status led indicator DSP End amp Stop marking with end job status led indicator DSP Read DSP ready for marking led indicator Ke Selector key to enable the system Figure 16 Control Box Basic ULYXE Users Manual 7 VATALOGIC DATALOGIC AUTOMATION Figure 17 Control Box Basic overall dimensions 1 4 3 CONTROL BOX EVO Ulyxe control and command device to manage laser power on to open shutter and laser enable to start and stop marking and to show DSP status This device contents also remote LCD with encoder pushbutton control and allows to view laser parameters and to set up aiming and focusing laser beams like Ulyxe display onboard Figure 18 Control Box Evo 18 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION LCD Display Operative parameters and system status view Encoder To select voices on LCD display Shutter Enable Selector switch with led indicator to open shutter and laser enable DSP Busy amp Start marking Start marking command pushbutton with DSP busy status led indicator DSP End amp Stop marking Stop marking command pushbutton with end job status led indicator connection Connection to Ulyxe I O signals connector DSP Ready DSP ready for marking led indicator Alarm System OK Led indicator for shutt
19. the Collateral Risks section Figure 84 Safety mode example 78 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION APPENDIX E DECLARATION OF CONFORMITY Datalogic Automation S r l Laser Marking Business Unit Via Lavino 265 Via Le Gorrey 10 11020 Donnas 40050 Monte San Pietro Via dell Industria 20 21018 Sesto Calende VA Bologna Italy www automation datalogic com declares that the ULYXE LASER MARKER and all its models are in conformity with the requirements of the European Council Directives listed below 2004 108 EC EMC Directive 2006 95 EC Low Voltage Directive This Declaration is based upon compliance of the products to the following standards EN 61000 6 2 AUGUST 2005 2007 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS EN 61000 6 4 JANUARY 2007 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 4 GENERIC STANDARDS EMISSION STANDARD FOR INDUSTRIAL ENVIRONMENTS EN 60950 1 JUNE 2006 INFORMATION TECHNOLOGY EQUIPMENT SAFETY PART 1 GENERAL REQUIREMENTS EN 60825 1 OCTOBER 2007 SAFETY OF LASER PRODUCTS PART 1 EQUIPMENT CLASSIFICATION REQUIREMENTS ABD USER S GUIDE Monte San Pietro September 1st 2011 Lorenzo Girotti Product amp Process Quality Manager 7 ra Cams 4 UNI EM ISO 9004 UNI EN ISO 14001 ULYXE Users Manual 79 GVATAL
20. 064 nm D I R SCALE INDEX OF THE PROTECTION GOGGLES FILTER The scale index L of the filters indicates the stability to the radiation that means the ability of the filter to maintain its characteristics unchanged This stability is certified by the producer according to the EN 207 with tests conducted for 10s or 100 pulses It is then necessary to verify that the scale index of the adopted filter is stable for this period and foreseen an adequate over dimensioned in order to make sure that it could last longer than the accidental exposition period Case 62 6 J m Case b 6760 J m To which it respectively corresponds a scale index tab2 UNI EN 207 L5 and L7 To satisfy completely all prescriptions need to use a filter with optical density OD gt 6 and scale index L 7 76 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION EYES AND SKIN RISKS If exposed to intense Laser radiation even of a short duration or a less intense but longer lasting duration both the Cornea and the Retina can burn and be damaged irreparably forever This Consequence is completely realistic in the event of direct viewing of a class 4 Laser beam If subject to direct focalized radiation even the skin can burn In addition it is necessary to bear in mind that a collateral ultraviolet radiation may exist with the main radiation long exposure may cause skin cancer GENERAL SAFETY REGULATIONS The User must comply with
21. AN CONNECTOR Not Used ULYXE User s Manual 57 VATALOGIC 4 3 DISPLAY Figure 78 Display Ulyxe Selection areas Touch Screen Selection area Status System Selection area Figure 79 Selection areas Touch Screen ULYXE User s Manual 58 SVDATALOGIC From display main window where it shows system ready it is possible to access to a menu list with more options to select and view as showed in figure WAITING FOR START turn on the key gt 6 WARM UP 0 o System warm up j as Please wait System standby ready Pushing touch screen menu selection menu selection menu selection menu selection home more home more home more home more STAND BY STAND BY gt STAND BY gt PT STAND BY gt Y menu selection LcdFW F30902001_005 Status system TecFW F30901003 001 SERVICE p Language English home more eld STAND BY STAND BY menu selection Board Temp C 28 22 Serial LSVLL123456 Input Voltg V 24 00 Hr System 0001 7 home more ystem Temp C 28 TEC Current A 06 12 lt STAND BY STAND BY gt lt STAND BY menu selection Serial LSVLL123456 Diode Temp C 25 34 LASER MONITOR Hr D
22. ATION 3 UTILIZATION AND OPERATIONS 43 3 1 STARTING PROCEDURE 43 3 2 EXTERNAL CONTROL SIGNAL 48 3 2 1 TIMINGS I O 48 3 3 MAINTENANCE 49 4 TECHNICAL SPECIFICATIONS 51 4 1 ELECTRICAL UNIT 51 4 2 EXTERNAL CONNECTORS SPECIFICATIONS 54 4 2 1 POWER SUPPLY PLUG 54 4 2 2 POWER SUPPLY CONNECTOR 54 4 2 3 AUX INTERLOCK SOCKET SW LEVEL 55 4 2 4 AUX INTERLOCK CONNECTOR 55 4 2 5 SIGNAL KEY PANEL SOCKET EXTERNAL SAFETIES AND STATUS SIGNALS 56 4 2 6 SIGNAL KEY CONNECTOR EXTERNAL SAFETIES AND STATUS SIGNALS 57 4 2 35232 CONNECTOR 57 428 CAN CONNECTOR 57 4 3 DISPLAY 58 4 4 TROUBLESHOOTING 62 441 LIST OF POSSIBLE MALFUNCTIONS 62 442 ERROR MESSAGES 64 APPENDIX A LABELS IDENTIFICATION 67 EXTERNAL LABELS LOCATION 68 INTERNAL LABELS LOCATION 68 APPENDIX B STANDARDS 69 LASER STANDARDS 69 CE COMPLIANCE 69 FCC COMPLIANCE 69 APPENDIX C GUIDE FOR SYSTEM INTEGRATOR 70 APPENDIX D NOTE ABOUT LASER 71 LASER SAFETY 71 LASER RADIATION 72 ABSORPTION OF LASER RADIATION 73 CLASSIFICATION AND DANGER LEVEL 73 RADIATION VIEWING CONDITIONS 74 DIRECT VIEWING OF THE LASER BEAM 74 DIRECT VIEWING OF THE BEAM AFTER MIRROR REFLECTION 74 DIRECT VIEWING OF THE BEAM OUTPUT BY AN OPTICAL FIBER 74 DIRECT VIEWING OF THE BEAM AFTER FOCUSING 74 SCATTERED VIEWING OF THE BEAM AFTER FOCUSING 74 REAL DNRO DETERMINATION AND O D OF PROTECTION GOGGLES 75 EYES AND SKIN RISKS 77 GENERAL SAFETY REGULATIONS 77 COLLATERAL RISKS 77 APPENDIX E DECLARATION OF CONFORMITY 79
23. D 21 Figure 24 Focusing and aiming beams laser diodeS nnne nnn 21 Figure 25 Prerequisites for installation nnne nnne nnn nnn nnn nnns 23 Figure 26 Ulyx TMranspo L u uuu uu uuu u uu aaa eee o pie 24 Figure ET 24 Figure 28 Measures distance threaded holes and fixing pins drivers 25 Figure 29 Installation environment 25 FIG re 30 Aux Interlock connector e iaae niaaa 26 Figure 31 Power Supply cable 26 Figure 32 Main lead connector insertion ui 27 Figure 33 Plug in signal key connector 27 Figure 34 Control Box Basic 0 eben edo Usa casu 28 Figure 35 Control 28 Figure 36 USB pen drive insertion on i 29 Figure 37 Start Wizard insialialiol cisti 29 Figure 38 License agreeMEnt ii 30 Figure 39 Installation destination folder 30 Figure 40 Installation type Options 30 Figure 41 Not certified driver supplier warning from Microsoft Vista 7 and
24. DATALOGIC DATALOGIC AUTOMATION Ulyxe USER S MANUAL 821001971 SEPTEMBER 2012 amp VDATALOGIC Fe F A AR P DATALOGIC AUTOMATION PATENTS This product is covered by one or more of the following patents U S patents 7 480 318 B2 2008 2011 Datalogic Automation S r l ALL RIGHTS RESERVED Protected to the fullest extent under U S and international laws Copying or altering of this document is prohibited without express written consent from Datalogic Automation S r l Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners Published 14 September 2012 Printed in Donnas AO Italy ULYXE User s Manual i SVATALOGIC DATALOGIC AUTOMATION SYMBOLS The symbols used in this manual along with their meaning are shown below The symbols are repeated within the chapters and or sections and have the following meaning Generic warning This symbol indicates the need to read the manual carefully or the necessity of an important maneuver or maintenance operation Electricity Warning TAN This symbol indicates dangerous voltage associated with the laser or powerful enough to constitute an elect
25. GIC DATALOGIC AUTOMATION APPENDIX A LABELS IDENTIFICATION LABEL DESCRIPTION DATALOGIC Automation S r l Laine 265 40050 Mente S Metro BO Maly om datalogic com odel Ulyxe S N 10140005 agi 2 Identification label Manufactured October 2010 MADE IN ITALY Supply 24V dc 13A U S Pat 7 480 318 B2 CN2468 A E Ee Warning Logotype Laser labels Label for panels Aperture label Maximum output of laser radiation as per definition 3 55 of IEC60825 1 considering single fault conditions ULYXE User s Manual 67 GVATALOGIC DATALOGIC AUTOMATION EXTERNAL LABELS LOCATION Figure 81 External labels location INTERNAL LABELS LOCATION Figure 82 Internal labels location ULYXE User s Manual 68 SVDATALOGIC DATALOGIC AUTOMATION APPENDIX B STANDARDS LASER STANDARDS Ulyxe is designed to complies with the applicable sections of these laser standards EU EN60825 1 USA 21 CFR 1040 10 Ulyxe is classified as Class 4 Laser Product Datalogic Automation S r l as manufacturer of Ulyxe laser sources provides a laser device which is NOT intended for immediate use but it must be connected by others to other devices which have the final aim of creating a laser processing system The system manufacturer MUST ensure the safety of the laser processing machine according to its standar
26. HUTTER FUNCTION READY INDICATOR LASER ON INDICATOR Power Fail Lockout Remote Interlock Warning Label Laser Control Functions as beam attenuator to disable current driver laser output when closed Panel Indicator YELLOW Indicates that the laser has power applied and is capable of lasing Panel Indicator RED Indicates that laser is actively lasing Laser Circuit Element Disable current driver laser output for 5s after key switch is turned to ON or remote reset restart is applied when key switch is in On position Laser circuit element Disable current driver laser output if input power is removed then later reapplied AC or DC power supply failure or remote aux interlock actuation while key switch is in ON position Panel connection Disables current driver laser output when a remote interlock switch on an equipment door or panel is opened External Internal Ulyxe labels comply with Class 4 Laser Product Requirement The labels to be used in the machine where Ulyxe is installed MUST comply with the requirements for the Laser Class of the machine itself 70 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION APPENDIX D NOTE ABOUT LASER LASER SAFETY The following information is provided to comply with the rules imposed by International Authorities and refers to the correct use of Ulyxe NOTE The device is a Class 4 laser product Visible and invis
27. ION 2 9 MATERIAL PROCESSING Here below indicative parameters for different material processing metal plastic are specified Use the indicated values only as reference parameters MATERIAL PARAMETERS ANNEALING COLOR MARKING ABLATION Power W 70 8095 70 8095 10095 Speed mm s 100 mm s 50 200 mm s gt 200 mm s Single Cross MATERIAL PARAMETERS COLOR FOAMING Power W 80 70 80 Consider the additives that are added to the plastic ULYXE M Users Manual 1 GVATALOGIC 42 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION UTILIZATION AND OPERATIONS 3 1 STARTING PROCEDURE First to proceed with turn on the Ulyxe insure to a right device connection like descripted previously Check presence of voltage power supply connector aux interlock connector Signal Key connector or Control Box and USB cable Proceed as follow 1 power on Ulyxe with 24V DC voltage turn on power supply if present MAIN SWITCH Figure 58 Boxed power supply with main switch 2 press back panel main switch of Ulyxe Figure 59 Ulyxe main switch 43 ULYXE User s Manual VATALOGIC DATALOGIC AUTOMATION If power supply input is correct green led indicator on back panel will light on otherwise if there is a reversed voltage input red led indicator on back panel will light on Refer to troubleshooting pa
28. OGIC 80 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION FIGURES 1 Overview V 0 0 vil Figure 3 Ulyxe Overall 11 Figure 4 Seals POSITION a rasara r s 13 Figure 5 Ulyxe M Figure 6 Focusing Lens 160 mm 14 Figure 7 Power supply cable Figure 8 USB cable Figure 9 RS232 cable 14 Figure 10 Aux Interlock Figure 11 USB key Figure 12 Signal Key 14 Figure 13 Power supply and cables i 15 Figure 14 Power supply overall dimensions 16 Figure 15 Control BOX ASC NEN m 17 Figure 16 Control Box BasiC ns 17 Figure 17 Control Box Basic overall diMensions i 18 arenis E E 18 meti ieri On EVO u 19 Figure 20 Control Box Evo overall dimensions ii 19 Te FOCUS IGN c 20 Fiji SEM iz 20 Figure 23 Heavy Duly sSulll 898 u Ep PESE EA
29. Operative System shows new hardware found message choose option No not now and select NEXT Installazione guidata nuovo hardware Installazione guidata nuovo hardware Verr effettuata una ricerca di software attuale e aggiornato nel computer nel CD di installazione dell hardware nel sito Web di Windows Update con l autorizzazione dell utente Leggere l informativa sulla privacy Consentire la connessione a Windows Update per la ricerca di software S solo in questa occasione Si ora e ogni volta che viene connessa una periferica No non ora Scegliere Avanti per continuare Avanti Figure 45 New hardware found message window 9 Select option nstall the software automatically recommended option and continue with NEXT Installazione guidata nuovo hardware Questa procedura guidata consente di installare il software per Ulyxe Se la periferica dotata di un CD un disco lt floppy di installazione inserirlo nell apposita unit Scegliere una delle seguenti opzioni Installa il software automaticamente scelta consigliata Installa da un elenco percorso specifico per utenti esperti Per continuare scegliere Avanti Figure 46 Automatic installation of the software 10 Research function and driver installation will begin At the end of operation select FINISH Installazione guidata nuovo hardware Completamento del
30. S WORM SMALL HYN WIN32 SMALL R W32 SILLY FDC SILLYFDC H and others It is suggested to use an updated anti virus program e he computer must support USB 2 0 connection In order to execute the check verify the presence of the wording USB2 EHC or USB2 Enhanced Host Controller in the settings of the USB controller START gt CONTROL PANEL SYSTEM select from hardware menu DEVICE MANAGER gt CONTROLLER USB per WINDOWS XP START gt CONTROL PANEL gt SYSTEM gt DEVICE MANAGER per WINDOWS VISTA and WINDOWS 7 like figure 2 Gestione periferiche Azione Visualizza 7 2 2 m ma a LAPTOPOS9 Batterie Computer m Controller audio video giochi HP Controller host Secure Digital Controller IDE Controller USB Universal serial bus f Hub principale USE i e Hub principale USB Hub principale USE f Hub principale USB e Hub principale USE i d Intel R 828016 ICH Family USB Universal Host Controller Intel R 828016 ICH Family USB Universal Host Controller oll Intel R 828016 ICH Family USB Universal Host Controller Intel R 828015 ICH Family USB Universal Host Controller L of 2d Intel R 828016 ICH Family USB2 Enhanced Host Controller 27 EET Human Interface Device HID L Modem TS Mouse e altre periferiche di puntamento Figure 2 Device Manager controller USB ULYXE User s Manual GVATALOGIC In s
31. The second is the scanner head a module able to deviate the light beam to any point in the work field previously determined by the selected Lens which is then used to engrave any two dimensional geometric figure The special feature of the solid state Ulyxe laser source lies in the optical pumping method of the resonator Unlike the traditional method in this case optical pumping is effected by a laser diode instead of a flashbulb This method is used to obtain an extremely efficient modal and it produces very little heat to be dissipated These two features make it very easy to significantly reduce the dimensions of the resonator and electrical unit which in this case includes the pumping laser diode coupler and its cooling system ULYXE Users Manual 53 GVATALOGIC DATALOGIC AUTOMATION 4 2 EXTERNAL CONNECTORS SPECIFICATIONS 4 2 1 POWER SUPPLY PLUG Panel socket SOURIAU TRIM TRIO 4 ways cod UT0010 4SH Figure 72 Female panel socket cod UT0010 4SH front view PIN SYMBOL TYPE DESCRIPTION Power supply input Power supply input 24V DC 13A MAX By Power supply input reference reference Not Used Table Pin out power supply inlet 4 2 2 POWER SUPPLY CONNECTOR Male plug connector SOURIAU TRIM TRIO 4 ways cod UT0610 4PH 3 meter length CEL T ov Figure 73 Male plug connector cod UT0610 4PH front view and wiring ULYXE User s Manual 54
32. an be seen as a punctiform source of high luminosity This means that its image is then focalized on the Retina in a very small spot with a dangerously high power density If the beam becomes divergent and scatters to a non reflecting screen then there is an extended vision of the image with a decisively less dangerous power density So there are different types of radiation viewing based on the access to the radiation and consequently different degrees of dangerousness DIRECT VIEWING OF THE LASER BEAM This type of viewing is the most dangerous and can occur at the outlet of the laser aperture after having removed the lens It is to be avoided at all costs No protective goggles represent a valid means against direct viewing of the beam DIRECT VIEWING OF THE BEAM AFTER MIRROR REFLECTION This may occur by directing the beam on a reflecting surface Viewing of a mirror reflected beam from a flat surface is very dangerous and equal to direct viewing DIRECT VIEWING OF THE BEAM OUTPUT BY AN OPTICAL FIBER This happens if an Optical Fiber disconnects from the resonator Viewing of the beam is dangerous up to a significant distance Filters and Goggles do not ensure safety DIRECT VIEWING OF THE BEAM AFTER FOCUSING This occurs if the Laser beam is not extinguished with an opportune absorber at the end of its useful path Looking at the beam is dangerous up to a considerable distance Filters and goggles can ensure safety for brief ex
33. anning head digital power controls cooling system and monitoring functions Entire unit and its mechanical base are covered by a high technology polyurethane plastic top The user can easily interacts and monitors laser status and its functions with an easy use of a LCD touch screen control display Ulyxe comprises all safety devices to prevent laser radiation leakage that could be potentially dangerous These devices actuation is demanded to the system integrator NOTE Device installation in secure environment is responsibility of the system integrator Figure 1 Overview 1 Main switch with led 9 Top Cover 2 Power supply plug 10 Touch screen LCD display 3 Aux Interlock plug 11 System status led panel 4 USB plug 12 Focus lens 5 Control Box plug 13 Fan protection grid 6 HS232 plug 7 CAN plug 8 Led indicators GVATALOGIC Dai NN K Fh h b P Si LI oat IT A Tann i ul ati RN IMPORTANT WARNING Only authorized qualified fully trained personnel and in any case only technicians who are fully skilled and aware of the risks inherent in the maintenance of electric mechanical and optical components may be allowed to access the internal parts of the electric sections and components of this machinery Datalogic Automation S r l declines all responsibility and lia
34. ary to respect right working distance Marking Area is always a square field 38 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION 2 8 EXAMPLE OF APPLICATIONS AND EXTERNAL CONNECTIONS Handy and simple installation of Ulyxe allow to make it easy to use also in line production applications External devices connected are optional parts For further information refer to chapter 1 4 Figure 56 Example of external connections NOTE The operator SHOULD NOT enter in the marking area during the marking process NOTE It is important to install an emergency circuit able cut 24V DC power supply voltage or indirectly 0 110 220Vac switching off Ulyxe entirely This safety circuit needs to be installed from qualified personnel only NOTE To obtain a good marking quality and not to decrease life time we recommend a ventilation or suction in a protection box to limit dust due to marking phase ULYXE Users Manual 9 VATALOGIC NL Pe r3 4 Au DATALOGIC AUTOMATION POSSIBLE EXTERNAL CONNECTIONS EMERGENCY STOP AUX INTERLOCK BINDER CONNECTOR INPUT OUTPUT SIGNALS PLC OUTPUTS Figure 57 Possible external connections See chapter 4 2 for more information 40 ULYXE M User s Manual SVDATALOGIC PAPA 6 Ful m lt Jos GIG AUTOMAT
35. bility for maintenance and repair work carried out on live parts of this machine by technicians who have not been authorized or trained to perform such NOTE 1 Its not allowed modify destination use of the system in different way of its functions 9 Datalogic Automation S r l declines any responsibility and liability for irregular and improper use of the machinery witch it manufactures ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION USB 2 0 ADVICE ULYXE exclusively works via USB 2 0 Full Speed only Certain hardware configurations and certain operative systems do not fully support the requested connection It is suggested to perform the following checks e Use only USB cables certified HIGH SPEED or quality USB2 0 cable not longer than 2 meters e Avoid using any kind of extension cable or any HUB on the cable path e Verify the compatibility of the operative system see table below e Close all running programs and deactivate anti viruses during installation e Some computers support only one USB2 0 at a time On those systems the use of other devices USB memories external HD etc can disconnect the ULYXE peripheral devices in particular it is observed that any USB 2 0 peripheral connected for last in temporal order isn t recognized fro O S e here are some viruses that prevent the correct functioning of the USB devices For example W32 SMALL R WS32 SMALL
36. control key to Ulyxe M device as shown in figure In the case of Control Box Basic or Control Box Evo option is not available consult following chapter Figure 33 Plug in signal key connector NOTE Signal Key equipped need to be connected inside as shown in chapter 2 8 figure 57 In option it is possible to use Control Box accessory chapter 1 4 Accessories Users Manual 7 Figure 34 Control Box Basic connection Figure 35 Control Box Evo connection 2 5 5 CONTROL BOX BASIC CONNECTION OPTIONAL 2 5 6 CONTROL BOX EVO CONNECTION OPTIONAL 28 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION 2 6 ULYXE EDITOR SOFTWARE INSTALLATION Ulyxe Editor installer executable file is located on USB pen drive supplied with equipment Proceed following below instructions 1 Insert USB pen drive on the PC that will be used with Ulyxe Figure 36 USB pen drive insertion on PC NOTE ULYXE works only and exclusively with USB 2 0 Full Speed device connections For any further information consult USB 2 0 ADVICE chapter NOTE Administrator rights are required for Microsoft Windows 7 NOTE Connect ULYXE to PC only after installer software request Pb bP Launch executable installer and select NEXT to continue E batalogic Ulyxe_Editor Setup raoOO Ulyxe E batalogic Ulyxe_Editor Setup raoOO Setup Lol x Welcome to the Datalogic Ul
37. d may be malfunctioning A wrong power on sequence was carried out The system was started with the enable shutter active The CAN communication between the internal cards is not working properly The problem may be caused by an internal connection or a damaged internal device The inlet power voltage has fallen below the minimum voltage software level The value is set at 20Vdc The entire internal electronics is disabled VATALOGIC DATALOGIC AUTOMATION Turn off and restore the aux interlock connector before you restart the device In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart In case the problem re occurs carry out the data log with the service tool and contact technical assistance Disable the enable shutter signal and the system will return to its proper operating status In case the shutter is not disabled contact technical assistance Turn off and restart In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off and restore the power voltage to 24Vdc before you restart Read the value displayed in the nput Voltage filed in the SYSTEM MONI TOR section making sure that the value displayed is around 24Vdc In case the problem re occurs carry out the data log with the service tool and contact technical assistance SVDATALO
38. de front view of scanner head DISPLAY CAN LCD Display make of CMD board with touch screen provides information on the status of the laser and is the first diagnostic tool in the event of a fault Q SWITCH DEVICE Q Switch is an acoustic optical component located inside the resonator unit It is an active component it is directly driven by the radio frequency driver with wave values between 15 000 Hz and 200 000 Hz Ext Environment ULYXE Ulyxe usg Interlock I O I O Signals Interface on off ac Power 227 50085 Supply PWM MainBoard FANS Shutter Resonator Aiming Beam Scanning Qsw Head RF Driver 52 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION OPTICAL UNIT The principle of physics that the generation of laser light is based on is the phenomenon of light stimulated emission Laser is the acronym of Light Amplification by Stimulated Emission of Radiation This means that laser is a light amplified by a chain reaction light emission starting from an initial photon light particle which by interacting with the energized atomic system stimulates the emission of two photons and they in turn interact with other atoms giving rise to a landslide effect Energizing the atomic system requires an external energy source in a suitable form able to start the laser effect Optical pumping is obtained when the light emitted from a luminous sources
39. ditional info The LCD does not No power on the display Make sure the machine is turned on Contact work technical assistance if the problem persists The machine does The input power is not right or Make sure the Reverse Voltage back panel LED The USB connection No connection between PC and is not working ULYXE not turn on the internal board is broken is active and exchange the power supply cable pins because they reversed Contact technical assistance if the problem persists Laser beam emitted The internal RF Q switch may Check to see if you can solve the problem with shutter open be damaged or misaligned or decreasing thermalization value on Ulyxe Editor with emission its RF driver is not working laser settings Contact technical assistance if the commands properly problem persists The laser beam and The laser beam galvo mirrors Contact technical the pointer one do are not driven correctly due to persists not move correctly internal damage assistance if the problem during emission ULYXE Users Manual 63 VATALOGIC DATALOGIC AUTOMATION 4 4 2 ERROR MESSAGES ERROR MESSAGE DIODE MAX CURRENT FAULT SHUT DOWN AND RESTART DIODE HIGH TEMP FAULT SHUT DOWN AND RESTART DIODE LOW TEMP FAULT SHUT DOWN AND RESTART DIODE OUTPUT PROTECTION SHUT DOWN AND RESTART TEC CURRENT FAULT
40. ds including the risk analysis implementation of safety measures certification and testing of safety measures and the production of adequate information for use of the machine Datalogic Automation S r l is available for providing to the system integrator OEM all the information in its possession to help in complying with applicable standards CE COMPLIANCE See Declaration of Conformity WARNING This is a Class A product In a Class B environment this product may cause radio interference in 9 which case the user may be required to take adequate measures FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment This device complies with PART 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference which may cause undesired operation This equipment has been tested and found to Comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio
41. ed select DONE 6066 BE ULYXE device updated Current FW version Upgrade FW version Figure 50 Firmware upgrade procedure completed ULYXE Users Manual 3 VATALOGIC DATALOGIC AUTOMATION 3 After firmware upgrade is completed switch off Ulyxe if it is ON disconnect USB connector from PC and select OK Ulyxe Editor 2 0 0 Please switch off the ULYXE device and unplug the USB cable before starting again Ulyxe Editor Figure 51 Disconnect USB cable message Reconnect USB connector to PC turn on Ulyxe see CHAPTER 3 Starting procedure and launch Ulyxe Editor 2 7 MARKING AREA 2 7 1 PRINCIPLE OF OPERATION DATA TRANSFER The commands transferred to the scan head by DSP board are commands for scanning straight line segments vectors and polygons Each path to be marked by the scan head has to be divided in small line segments The commands spooler is transmitted by the PC to the DSP where a double circular buffer is available for the storage of this data After a start signal data are transferred in analogue mode to the scan head in real time to positioning the mirrors on the galvanometer scanners Spooler commands The DSP driver offers a set of functions to create and fill the marking spooler with commands for scan head laser control and stepper motors control Some of them are explained in detail hereafter The argument of a vector command is always the e
42. er opened Key Selector key to enable the system Figure 19 Control Box Evo 210 6 Figure 20 Control Box Evo overall dimensions ULYXE Users Manual 9 VATALOGIC oe E a am K DATALOGIC AUTOMATION 1 4 4 FOCUS LENS On request are available various focus lens models to permit different marking areas in order to your best solution consult chapter 2 7 for more details Figure 21 Focus lens 1 4 5 SUITCASE Plastic material ABS simple and ergonomic suitcase with expanded polypropylene material inside worked to content and protect device and optionals Figure 22 Suitcase EXTERNAL DIMENSIONS WxHxD 500x420x225 mm INTERNAL DIMENSIONS WxHxD 459x420x210 mm 20 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION 1 4 6 HEAVY DUTY SUITCASE In addition to standard suitcase is available Heavy Duty model for more critical shipment or trip Specification Lid O ring Pins Stainless Purge Purge 3 micron 1 3lb Hydrophobic 70 Shore Polyurethane Non woven Nitrile PET External Dimensions Internal Dimensions LxWxD LxWxD 524x428x206 mm 468x355x193 mm Weight Weight w o Buoyancy w Foam Foam Max 5 4 Kg 31 7 Kg e Range Temperature 40 C 99 C Figure 23 Heavy Duty suitcase e IP67 1 4 7 FOCUS BEAM LASER DIODE In order to have the right focus on Z axis is possible to request a focusing beam laser diode in additi
43. hine in addition to being professionally trained for their specific job must read the manuals pay careful attention to safety regulations and the sections pertinent to their job Individuals assigned to operating the machine are broken down as follows e OPERATOR assigned to loading the elements to process visual inspection of the work cycle unloading of finished product and cleaning of the machine e MAINTENANCE PERSONNEL assigned to electrical and mechanical maintenance of the machine NOTE Datalogic Automation S r l shall not be held responsible for any non conforming use of equipment of its manufacture NOTE BEFORE INSTALLING AND USING THE LASER READ CAREFULLY THE APPENDICES iv ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION OVERVIEW OVERVIEW We are satisfied of your choice for a Datalogic Automation S r l product and especially for an ALL IN ONE compact system made from experience years in laser marking field The marking system Ulyxe belongs to a Diode Pumped Solid State DPSS Q switched side pumped laser category Its simple and compact design conveys a versatile intuitive and easy product to integrate due to its advanced technology Easy to use it can be the best investment to entry in the laser world without compromises about performance and to obtain excellent markings Ulyxe M system includes all necessary to operate a laser source DPSS Q switched a galvanometer sc
44. ible laser radiation can be diffused Avoid skin exposure to direct or reflected radiation NOTE Direct vision of a laser beam may cause irreversible damage to eyes NOTE Wear protection glasses while using the device NOTE BEFORE INSTALLING AND USING THE LASER READ CAREFULLY THE APPENDIX CONCERNING LASER SAFETY ULYXE Users Manual 1 GVATALOGIC DATALOGIC AUTOMATION LASER RADIATION Laser radiation is an electromagnetic emission with a micrometric wave length which ranges from the long infrared CO2 Laser close infrared Laser Nd Yag Nd YVO4 visible Laser He Ne or Argon and ultraviolet excimer laser It should be considered non lonizing Radiation In Ulyxe Lasers the emission of a crystal bar is stimulated by optical pumping generated by a Diode Laser The continuous reflection of Photons between a front mirror and rear mirror creates a positive reaction so that their number continues to increase until reaching the concentration necessary to produce a beam which projects from the semi reflecting front mirror The radiation which we can imagine as a Beam of invisible light is then Collimated and Focalized with Lenses at a point where the intensity becomes high enough to be able to react with various materials producing an alteration in them due to thermal effect The radiation of Ulyxe Lasers is invisible but since it is near the threshold of visibility the Eye receives it almost in
45. ide DSP board through an integrated DAC After that they are sent in real time to scanner head Q SWITCH RF DRIVER The radio frequency driver driver the electro optical Q Switch QS modulating an output to 40 68 MHz between 15 KHz and 200 KHz directly based in the command signals received from DSP card by PWM connections COOLING FANS Five fans grants a constant air flow for the cooling of the power laser diode and current driver electronics SCAN MARKING HEAD ON BOARD Two inclinable mirrors are mounted inside the scan marking head They are moved by galvo motors and controlled by DSP I O INTERFACE Interfaces control managing and external internal status signals generating an insulation between them ULYXE M Users Manual 1 VATALOGIC DATALOGIC AUTOMATION LASER DIODE AND PELTIER CELL The laser diode is installed in the couplet unit It is supplied about 2 Vdc low voltage and current up to 30A It works at a monitored and regulated temperature between 22 71 6 F and 35 C 95 F and supplies electro magnetic energy the so called optical pumping needed to supply the resonator AIMING LASER DIODE The aiming laser diode supplied with approximately 3 5 4Vdc low voltage is installed on the resonator unit FOCUSING BEAM OPTIONAL Focusing beam pointer is supplied with approximately 3 5 4Vdc low voltage and it is used to show right focus distance of marking plain It is located on right si
46. iode 0001 23 47 SetPoint C 25 00 Diode Curr A 12 00 home mor Max Current A 30 00 PT STAND BY STAND BY gt lt STAND BY menu more Save menu selection 4 STAND BY STAND BY home more FOCUSING BEAM more Save STAND BY lt STAND BY Figure 80 Display Touch screen menu ULYXE User s Manual 99 menu selection home more STAND BY menu selection home more ei STAND BY menu selection home more lt STAND BY menu selection home more 4 STAND BY LcdFW F30902001 6 TecFW F30901003 002 Language English STAND BY Board Temp C 28 22 Input Voltg V 24 00 Heatsink T C 26 12 System Temp C 28 34 STAND BY Serial LSVLL123456 Hr System 0001 77 TEC Voltage V 10 00 TEC Current A 06 12 STAND BY 60 ULYXE User s Manual VATALOGIC DATALOGIC AUTOMATION Selection menu to display general SERVICE e Press the middle area to select it and display the information e Press the bottom left arrow to return to the main screen with the ULYXE logo e Press the bottom right arrow to access the next selection menu Selection menu to display SYSTEM MONITOR e Press the middle area t
47. its entirety without using the natural defense provided by pupil reflex Added to this is the fact that it is generally very intense with the result that it can be very harmful to the eye and present vision problems NOTE Directly viewing a Laser beam can cause irreversible damage to vision To prevent permanent damage to vision a few precautions must be taken All individuals who may be exposed to dangerous levels of laser radiation must know that the laser is active and wear protective goggles if necessary Due to its high power the laser integrated in the Datalogic Automation system provokes reflected laser light from flat surfaces Reflected light is potentially dangerous for the eyes and skin Electromagnetic emission with a micrometric wave length is placed in long infrared and is therefore invisible thus it is not clear where reflected beams are aimed NOTE It is indispensable to protect yourself from reflected light beams because they can be sufficiently intense to create permanent injury to the eyes or skin In addition to possible injury to the eyes or skin direct laser emission can cause flammable materials to burn like organic solvents alcohol acetone or gasoline and cause fabric and clothing to burn NOTE This laser is classified as class 4 Class 4 includes lasers which can produce risks not only from direct or reflected radiation but also from scattered radiation The laser sources may be a significant risk fo
48. l Installazione guidata nuovo hardware in corso Installazione del software completata per gt u Per chiudere l installazione quidata scegliere Fine Indietro Fine Annulla Figure 47 New hardware installation completed 32 ULYXE User s Manual SVDATALOGIC amp A TAI ra A DATALOGIC AUTOMATION 11 to complete installation select FINISH Datalogic Ulyxe Editor Setup p 151 Completing the Datalogic Ulyxe_Editor Setup Wizard Datalogic Ulyxe_Editor has been installed on your computer Click Finish to close this wizard Visit the Datalogic site For the latest news FAQs and support Figure 48 Installation completed 12 at the end of installation as last operation copy LASER INI file from USB pen drive supplied to installation directory just created X xxxxxx Ulyxe_Editor2 x Bin Concluded this procedure Ulyxe is ready to use At the first start of Ulyxe Editor it is possible that firmware upgrade will be required This procedure happens only in case of Ulyxe contains a different firmware version than from new installation Proceed as follow 1 To begin firmware upgrade procedure select UPGRADE NOW ULYXE device detected Current FW version 8018 Upgrade FW version EF 7E Upgrade Now Figure 49 Firmware upgrade request 2 Once firmware upgrade procedure has finish
49. nd point of the vector to be scanned The start point is identical whit the end of the preceding vector Closing the spooler whit the appropriate function causes the laser focus positioning at the centre of the image field Move_to spooler command A move to command effects a fast movement of the mirrors The laser is turned off during a move to The jumping speed has to be defined by the dspSetJlumpSpeed function Scan to spooler command A scan to command leads the laser focus to mark along a vector with constant velocity At the beginning of the scan to command the laser is tuned on if necessary only if it was off The marking speed has to be defined by the dspSetScanSpeed Usually the marking speed is lower than the jumping speed Each vector executed by the scan head after a move to or scan to command is divided in micro steps by the DSP This division is necessary as the galvanometer scanners are controlled via analogue regulator circuits The shortest possible output interval is about 3 2us DSP1 and 2 8us DSP2 1 board that means a maximum rate of about 300K coordinates s 312 5K on DSP1 and 375K on DSP2 1 at the maximum resolution step size 1 34 ULYXE M User s Manual SVDATALOGIC ines E T FI E L MN Ir LJ L Wel AUP UMA Tie SIZE OF THE MARKING FIELD The dimensions of the usable marking field are determined by the size
50. o select it and display the data e Press the bottom left arrow to return to the main screen with the ULYXE logo e Press the bottom right arrow to access the next selection menu Selection menu to display LASER MONITOR e Press the middle area to select it and display the data e Press the bottom left arrow to return to the main screen with the ULYXE logo e Press the bottom right arrow to access the next selection menu Selection menu to display the SETUP e Press the middle area to select it and display the settings e Press the bottom left arrow to return to the main screen with the ULYXE logo e Press the bottom right arrow to access the next selection menu Data contained in the SERVICE menu LcdFW FW version of the LCD card TecFW FW version of the power mainboard Language language automatically selected through the setting on ULYXE Editor If the language is not recognized it is set on English Press the bottom left arrow to return to the main screen with the ULYXE logo Information contained in the SYSTEM MONITOR menu 1 of 2 Board Temp C Temperature of the mainoard for the power section Input Voltage V Input power voltage measured on the mainboard Heatsink T Central heatsink temperature oystem Temp C Environment temperature measured inside the system at the cooling fans inlet Press the bottom left arrow to return to the main screen with the ULYXE logo Press the bottom right ar
51. o user that it can t verify the publisher of software driver and its compatibility select CONTINUE to proceed with installation Installazione hardware soltware che si sta installando per l hardware 4 gt dal programma ie QN Don t install this driver software Informazioni su testing Nou check your manu ecbarer Ton apdabed diver talhaire for your device L installazione del software potrebbe impedire il corretto 1 sistema o renderlo instabil Install this driver software anyway Tome so per us Only ingtall dier software obtained ren ram pzturer veibtibe prodotto software che abbia superato il testing del du Unsigned from sources may harm yeur ceenputer or steal programma Logo ae Sep details Figure 41 Not certified driver supplier warning from Microsoft Vista 7 and XP 7 During installation will be requested to plug ULYXE USB cable E B vi DEI zo SI BER E Sa eue Tate and wait for the device driver being installed Y USB Please PLUG USB cable Figure 42 USB cable plug in request Insert hence USB cable first on Ulyxe device and after to PC Figure 44 USB cable to PC connection ULYXE Users Manual 1 VATALOGIC DATALOGIC AUTOMATION WARNING if WINDOWS VISTA or WINDOWS 7 is used jump to step 11 8 Once Ulyxe is connected to PC
52. oblem persists 62 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION The machine turns The machine goes into Check compliance with the stated specifications off when powered on hardware protection mode input voltage environment temperature etc Cut because a parameter does not off power supply to the Ulyxe and wait 30 60 comply with specifications minutes before restarting Contact technical assistance if the problem persists The machine turns The machine goes into Check compliance with the stated specifications off after turning the hardware protection mode due laser diode temperature and current etc Cut off key to a protection in the power power supply to the Ulyxe and wait 30 60 system minutes before turning it back on Contact technical assistance if the problem persists The machine turns The machine goes into Make sure the aux interlock connector is present off during regular hardware protection mode due Cut off power supply to the Ulyxe and turn it operation to a system malfunction back on Check compliance with the stated specifications input voltage environment temperature etc Cut off power supply to the Ulyxe externally and wait 30 60 minutes before restarting Contact technical assistance if the problem persists Make sure the right Ulyxe M USB driver as well as the connection cable are present Please refer to section INFORMATION ABOUT USB 2 0 for ad
53. of the scan angle and the focal length of the objective For the indication of the coordinates 16 bit with sign are available for each axis The origin of coordinates is in the centre of the field The theoretical values for the x and y coordinate of points inside the image field are between 32768 and 32767 Theoretical range of values Usable marking field Figure 52 Size of the marking field The interval defining the practicable x and y coordinates is shorter than the theoretical range of values As there is no field correction outside the usable image field the maximum values for the coordinates of points Inside should not be exceeded ULYXE M Users Manual 35 GVATALOGIC PA m um DATALOGIC AUTOMATION According to focal lenses used from Ulyxe it is possible to have different marking areas as follow FOCUS mm MARKING AREA SIDE WORKING DISTANCE 160 100 178 254 140 282 330 220 3 6 Figure 53 Working Area WD Working Distance MA Marking Area 36 ULYXE M User s Manual SVDATALOGIC MATAI DATALOGIC AUTOMATION 2 7 2 COMPENSATION OF FIELD The scanning head used for laser engraving employs electrical drives to set the angular position of two mirrors and deflect the beam along the two directions X and Y A simplified diagram is shown below Fig 54 p 2 2
54. ome cases there could be conflicts with the marking software SMARTIST it is suggested to remove it form the PC OPERATIVE SYSTEMS SUPPORTED WINDOWS XP PROFESSIONAL WITH SERVICE PACK 2 WINDOWS VISTA WINDOWS 7 vill ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION SUMMARY SYMBOLS Il REVISION INDEX FOREWORD IV OVERVIEW V IMPORTANT WARNING vi USB 2 0 ADVICE VII SUMMARY IX 1 TECHNICAL SPECIFICATIONS AND ACCESSORIES 11 1 1 TECHNICAL SPECIFICATION 11 1 2 SEALS 13 1 3 PACKING CONTENT 14 1 4 ACCESSORIES 15 1 4 1 BOXED POWER SUPPLY KIT 15 1 4 2 CONTROL BOX BASIC 17 1 4 3 CONTROL BOX EVO 18 1 4 4 FOCUS LENS 20 1 45 SUITCASE 20 1 4 6 HEAVY DUTY SUITCASE 21 1 4 7 FOCUS BEAM LASER DIODE 21 2 INSTALLATION AND SET UP 23 2 1 PREREQUISITES FOR INSTALLATION 23 2 2 ULYXE TRANSPORT 24 2 3 FIXING AND POSITIONING 24 2 4 INSTALLATION ENVIRONMENT 25 2 5 CONNECTIONS 26 2 5 1 PLUG IN AUX INTERLOCK CONNECTOR 26 2 5 2 POWER SUPPLY CONNECTION 26 2 5 3 CABLING BOXED POWER SUPPLY KIT OPTIONAL 2 2 5 4 PLUG IN SIGNAL KEY CONNECTOR 2 2 5 5 CONTROL BOX BASIC CONNECTION OPTIONAL 28 2 5 6 CONTROL BOX EVO CONNECTION OPTIONAL 28 2 6 ULYXE EDITOR SOFTWARE INSTALLATION 29 2 7 MARKING AREA 34 2 7 4 PRINCIPLE OF OPERATION 34 2 7 2 COMPENSATION OF FIELD 37 2 8 EXAMPLE OF APPLICATIONS AND EXTERNAL CONNECTIONS 39 2 9 MATERIAL PROCESSING 41 ULYXE M User s Manual ix VATALOGIC DATALOGIC AUTOM
55. on to aiming beam laser diode Figure 24 Focusing and aiming beams laser diodes ULYXE M Users Manual 1 GVATALOGIC 22 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION AM F 4 2 INSTALLATION AND SET UP NOTE ULYXE is a class 4 laser For a right operation in safety mode it s necessary to convert the system to a class 1 Ulyxe M need to be installed in an appropriate environment dedicated to laser operations Laser Safety Officer must to isolate that area from others work areas and shows with appropriated danger warnings to inform about access denied to unauthorized personnel to laser marking area See appendix for more details 2 1 PREREQUISITES FOR INSTALLATION To be able to work it is necessary to have available Figure 25 Prerequisites for installation Ulyxe Editor software need to be installed on a PC or a laptop that will be used with Ulyxe by an USB 2 0 connection See chapter 2 6 for installation procedure To be able to install and operate with Ulyxe Editor on PC following minimal requirements are needed Processor 32 bit x86 processor or 64 bit x64 at 1GHz or highest Processor 32bit x86 processor or 64 bit x64 at GHz orhighest indows 7 Professional or Ultimate RAMMemoy RAMMemoy 1 1 Gb 32 bit or 2 Gb 64 bi 1 Gb 32 bit or 2 Gb 64 bit or 2 Gb 64 bit HardDisk 1 Gb of free space on hard disk 32 bit or 2 GB 64 bit
56. pered with acetone or ethyl ether Every 6 months according to Check the place and frequency of use Figure 71 Cleaning laser output ULYXE Users Manual 9 GVATALOGIC 50 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION 4 TECHNICAL SPECIFICATIONS 4 1 ELECTRICAL UNIT PWM MAIN BOARD The PWM main board communicates with the various elements of the electrical system centralizing and sorting operational and management e Temperature control a Peltier cells module is mounted on the base of power laser diode to maintain ait to constant temperature e Current Driver manages and controls the current which supplies the laser diode e Supply voltages Devices e Fan thermally control e Aiming Beam e Display LCD with CAN bus e Shutter control inside resonator DSP The electronics that controls laser system and the relative signals consists of a board with DSP processor which has to be connected to a standard PC through an USB cable It manages all the operations concerning the marking process the remote commando from DSP board to scan head are used for scanning of lines segments vectors and polygons and raster images Each element to be marked by scan head has to be divided in small lines and segments Spooler command is sent from PC to DSP board where a circular double buffer stores the data After a Start signal data are converted from digital to analog signals ins
57. posure as long as they are the right size and certified SCATTERED VIEWING OF THE BEAM AFTER FOCUSING This is the most frequent viewing but opportune Filters and Goggles can ensure safety even for prolonged exposure The Optical Risk Nominal Distance O R N D for Ulyxe laser is over 28 5 m for direct or mirror reflected radiation and over 0 5 m for scattered radiation Only goggles with an Optical Density O D over 5 can momentarily protect the eyes against accidental viewing of damaging laser radiation NOTE Always use goggles with conformity certificate Remember that no goggles can provide prolonged protection from direct radiation 74 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION REAL DNRO DETERMINATION AND O D OF PROTECTION GOGGLES In order to determinate the characteristics of the protection goggles it is essential to determine the characteristics of the radiation knowing it optical path the dimensions of the beam and its divergence 2 Scannig Head In particular it is very important to know the diameter of the focal spot which can be identified with beam waist 2Wo and the real divergence of the beam in output from the focalization lens With all these optical data it is possible to do the calculations of the nominal distance of optical risk and of the optical density requested to the protection filters of the laser radiation Calculations have been done following the
58. pulsed signal m marking external command EN STOP Digital input 5Vdc 5Vdc pulsed signal Opercolecordaia Ready signal active when system is ready and READY oan A Work mode is ON Closed On Open Off BUSY Open collector digital Laser Busy signal active during marking output max 120mA Closed On Open Off Open collector digital marking signal active at the end of marking output max 120mA Closed On Open Off Output power supply CANPOWER CONTROL BOX EVO CAN BUS signal dedicated to Control Box EVO DEDICATED oystem enable signal KEY a CAN_H CONTROL BOX EVO CAN BUS signal dedicated to Control Box EVO DEDICATED SHUTTER OPEN Open collector digital o D v ALARM output max 120mA y y Up y y Shutter enable OFF or Fault Input Output CAN L CONTROL BOX EVO CAN BUS signal dedicated to Control Box EVO DEDICATED CAN BUS Ground 14 CANGND CONTROL BOX EVO CAN BUS signal dedicated to Control Box EVO DEDICATED GROUND 56 ULYXE User s Manual SVDATALOGIC Me Fl mE ia E L 1 DATALOGIC AUTOMATION 4 2 6 SIGNAL KEY CONNECTOR EXTERNAL SAFETIES AND STATUS SIGNALS Male connector SUB D15 ways Figure 77 Signal Key male connector 4 2 7 RS232 CONNECTOR This connector is used only for service applications firmware upgrade and debug tool 4 2 8 C
59. r the skin and risk of burning flammable materials 72 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION ABSORPTION OF LASER RADIATION Human skin absorbs electromagnetic radiation in different ways depending on the wave length of the radiation Both the eye and skin have a predisposition for accepting certain wave lengths and are more unresponsive to absorbing others In the specific case of the Eye the Cornea and Crystalline lens let all the wave lengths from 400 to 1400 nm pass and reach the Retina even with various attenuations They include the range from visible light to IRA infrared Thus Nd YVO laser radiation 1064 nm wavelength is included in this range and leads to direct Retina exposure In terms of the Skin the biological window has different absorption percentages but is not dissimilar in terms of wave length The maximum exposure values for Skin are much different compared to those tolerated by the Eye Retina Vitreus Body Cornea Optical Nerve Crystalline Lens Crystalline Humor Figure 83 Eyeball section In terms of the damage mechanism that absorbed radiation can cause it also depends on the wave length Short lengths ultraviolet UV C 180 280nm UV B 280 315 nm UV A 315 400 nm generally cause photo chemical effects e cataract or opacification of the crystalline lens e melanic coloring or reddening of the skin Greater wavelengths infrared IR A 780 1400 nm IR B 1400 3000
60. radiation ULYXE Users Manual 7 GVATALOGIC DATALOGIC AUTOMATION The most serious collateral risk associated with laser equipment which may be fatal is electricity This may occur when the manufacturers warning and procedures are not followed Unauthorized and untrained personnel must never do any work on the electrical part The safety devices must never be removed and their operation must be periodically checked NOTE Do not work on the electrical part if you are not trained to do so Do not remove protection devices NOTE When processing flammable material since there is a fire danger it is indispensable to follow the instructions provided by the manufacturer when the machine is commissioned For example during the intended use of the Laser source if a material being processed undergoes alterations and produces irritating and or toxic fumes it may be necessary to remove the fumes from processing before releasing them into the air An additional risk may be represented by fire caused by processing materials other than those the equipment was designed for NOTE Do not subject materials other than those the equipment was designed for to radiation NOTE When processing flammable material such as plastic since there is a fire danger it is 9 indispensable to follow the instructions provided by the manufacturer when the machine is commissioned and follow the instructions in the SAFETY Appendix in
61. ragraph in case of error A ee 90006080 J CONTROL BOX O R3232 CONTROL BOX O RST32 Figure 60 Green and red leds on back panel 3 turning on Ulyxe the fans cooling system will be powered on and it will be showed LCD firmware version on display temporarily then led bar will be lighted on in orange colour until system power on time will be not completed ASTE STARTING SYSTEM Please Wait Figure 61 Starting system 4 immediately after led bar is lighted off Ulyxe remains in waiting for key start mode and power module is off ASTE WAITING FOR START turn on the key Figure 62 Waiting for key start 5 enable key signal to start Ulyxe and wait for a moment to permit system warm up After this operation led bar will come green blinking 44 ULYXE M User s Manual SVDATALOGIC DATALOGIC AUTOMATION WARM UP e O PLEASE WAIT Figure 63 Waiting for warm up 6 once warm up is completed Ulyxe is ready to use waiting external enable command and led bar comes Figure 64 System waiting enable command Figure 65 Led bar green stand by system status NOTE If aiming and focusing beam laser diodes setup are in automatic mode they ll be light on 0 Aiming and focusing beam laser diodes in Class 3R Ulyxe is ready for operation See chapter 4 3 for touch screen display functions NOTE
62. re 29 Installation environment ULYXE M Users Manual 25 GVATALOGIC DATALOGIC AUTOMATION 2 5 CONNECTIONS 2 5 1 PLUG IN AUX INTERLOCK CONNECTOR Plug Aux interlock connector to Ulyxe Connector absence defines a stop of the system Figure 30 Aux Interlock connector plug 2 5 2 POWER SUPPLY CONNECTION Connect power supply cable to Ulyxe Check connector right orientation and plug in Once plugged in check also right coupling between two connectors parts Figure 31 Power Supply cable plug in NOTE Ulyxe needs a safety circuit for emergency Consult chapter 2 8 for more details NOTE Ulyxe needs a 24V DC stabilized supply voltage 13A max current absorption It is suggested to 9 use BOXED POWER SUPPLY option See following chapter for further information 26 ULYXE User s Manual SVDATALOGIC DATALOGIC AUTOMATION 2 5 3 CABLING BOXED POWER SUPPLY KIT OPTIONAL BOXED POWER SUPPLY KIT contents a switching power supply with 85 265Vac 47 63Hz voltage input and 24V DC 14A output and a main lead For any further information on available accessory options follow dedicated chapter 2 5 5 Figure 32 Main lead connector insertion NOTE Connect Ulyxe to PC through USB cable only after Ulyxe Editor software installation DON T CONNECT USB cable until it is not required from installer 2 5 4 PLUG IN SIGNAL KEY CONNECTOR Connect Signal Key laser signals
63. rical risk This symbol may also appear on the machine at the risk area Laser Warning This symbol indicates the danger of exposure to visible or invisible laser radiation This symbol may also appear on the machine at the risk area Fire warning This symbol indicates the danger of a fire when processing flammable materials Because there is a danger of fire it is indispensable to follow the instructions provided by the manufacturer when commissioning the machine Note Refer to dedicated user s manual ii ULYXE User s Manual SVDATALOGIC uL M fi h 1 TO N re L Li Hr 0 K PETE E i REVISION INDEX 0 Number of added or Revision Date edited pages Complete Revision for 2009 09 30 Datalogic Automation format 2010 03 11 Standards References Environmental Declaration 821001971 2012 09 14 Appendix A ULYXE User s Manual iii SVATALOGIC DATALOGIC AUTOMATION FOREWORD Information included in the following manual are indicated to a qualified installer able to integrate the equipment in a system accomplishing with all the protection systems required from internationals rules and local legislations Following manual is referred to an Ulyxe system and its dedicated software Ulyxe Editor in Class 4 configuration Personnel assigned to operating the mac
64. row to access the following information Information contained in the SYSTEM MONITOR menu 2 of 2 Serial System serial number visible on the outside label too Hr System Total time elapsed with system in operation hhhh mm ss TEC voltage V Voltage on the Peltier module TEC Current A Current on the Peltier module Press the bottom left arrow to return to the main screen with the ULYXE logo SVDATALOGIC DATALOGIC AUTOMATION Serial LSVLL123456 Hr Diode 0001 23 47 STAND BY Diode Temp C 25 34 SetPoint C 25 00 Diode Curr A 12 00 Max Current A 30 00 STAND BY STAND BY mode STAND BY STAND BY Information contained in the LASER MONITOR menu 1 of 2 e Serial Laser Diode serial number e Hr Diode Total time elapsed with laser diode in emission hhhh mm ss e Press the bottom left arrow to return to the main screen with the ULYXE logo e Press the bottom right arrow to access the following information Information contained in the LASER MONITOR menu 2 of 2 e Diode Temp C Temperature measured on the laser diode SetPoint C Set point temperature of the laser diode Diode Current A Current measured on the laser diode Max current A Max admissible current on the laser diode Press the bottom left arrow to return to the main screen with the ULYXE logo Selection menu to set the aiming laser
65. stination folder and select NEXT Ulyxe_Editor Setup i x Choose Install Location Choose the Folder in which to install Datalogic Ulvxe Editor Setup will install Datalogic Ulyxe_Editor in the Following Folder To install in a different Folder click Browse and select another Folder Click Next to continue Destination Folder C Progranmiiuly Browse Space required 27 6MB Space available 28 0GB Datalogic software installer Figure 39 Installation destination folder 5 Select installation type and proceed with INSTALL E Datalogic Ulyxe_Editor Setup I cuf x Check the components you want to install and uncheck the components you don t want to install Click Install to start the installation Select the type of install E Or select the optional Ulyxe Editor2 1 components you wish to Choose Components Choose which features of Datalogic Ulyxe_Editor you want to install Laser Printer install Laser Device Driver Desktop Shortcut Description Space required 27 6MB Position your mouse over component to see its description Datalogic software installer Figure 40 Installation type options NOTE Consult Ulyxe Editor manual for more details about installation type options SVDATALOGIC Fh ns MM gem r Fal E a ES DATALOGIC AUTOMATION 6 Microsoft Windows could show t
66. the regulations and work in the best possible safety conditions to prevent decreasing the degree of machine safety Therefore it is necessary to develop a Standard Operating Procedure S O P related to maneuvers to effect for turning on and off the equipment This procedure which shall be prepared around the time of installation shall serve as a reference for the Operator and shall be written in his her language Training is essential and must include e Familiarization with system operating procedures e Knowledge of the biological effects of radiation on the Eyes and Skin e Understanding of the necessity for Individual Protection Devices I P D COLLATERAL RISKS If the intended use of the source is changed for example for material processing applications collateral risks may arise represented by the production of fumes and vapors which may be irritating or toxic if not removed and adequately filtered before being released into the air again NOTE It is advisable not to change the intended use without previously contacting the Manufacturer An additional risk may be represented by fire caused by processing materials other than those the equipment is designed for NOTE When processing flammable material since there is a fire danger it is indispensable to follow the instructions provided by the manufacturer when the machine is commissioned NOTE Do not subject materials other than those the equipment was designed for to
67. tier module RF driver etc since the internal heat cannot be dissipated he environment temperature has fallen below the minimum temperature software level The value is set at 10 The system turns off the entire power section laser diode Peltier module RF driver etc since there is a risk of damaging the optical parts Fans are maintained ON to try to back to right temperature the system device Turn off wait 30 60 minutes and restart Read the value displayed in the TEC Voltage field in the SYSTEM MONITOR section In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart Make sure the environmental conditions comply with specifications Read the value displayed in the Card Temp field in the SYSTEM MONI TOR section checking to see if it quickly reaches 65 In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off wait 30 60 minutes and restart Make sure the environmental conditions comply with specifications Read the value displayed in the Heat sink T field in the SYSTEM MONI TOR section checking to see if it quickly reaches 60 In case the problem re occurs carry out the data log with the service tool and contact technical assistance Turn off Ulyxe M and make sure the environment temperature complies with the specifications before yo
68. u turn it back on Read the value displayed in the System Temp field in the SYSTEM MONITOR section checking to see if it is near the 40 C limit In case the problem re occurs carry out the data log with the service tool and contact technical assistance off and make sure the environment temperature complies with the specifications before you turn it back on If it is first installation wait 30 60 minutes until turn on again Read the value displayed in the System Temp field the SYSTEM MONITOR section check ing to see if it is near the 10 C limit In case the problem re occurs carry out the data log with the service tool and contact technical assistance ULYXE Users Manual 5 INTERLOCK DISCONNECTED SHUT DOWN AND RESTART SHUTTER FAULT SHUT DOWN AND RESTART DISABLE SHUTTER CAN CONNECTION ERROR LOW VOLTAGE INPUT SHUT DOWN AND RESTART 66 ULYXE User s Manual The aux interlock connector or its closed contact is not present upon turning on the system The entire internal electronics is disabled The internal shutter does not work properly Its position is wrong The system turns off the entire power section laser diode Peltier module HF driver etc since the system may emit an unwanted laser beam The problem may be caused by a malfunction of the shutter or of its position sensor or the internal car
69. w and internal interfaCe 56 0 57 DIS Olay l2 M 58 pelection arneas POUCH Cl CSI P OO D o t LT 58 Bree esequi 59 li 5 MN NE T m m T 68 lS bi u uu 68 CAM i E 7 Sale ly mode 5255 78 User s Manual V DALALOCIC wDALALOCIC DATALOGIC AUTOMATION Headquarters Via Lavino 265 40050 Monte San Pietro Bologna Italy Tel 39 051 6765611 Fax 39 051 6759324 Purchasing Dept Fax 39 051 6765499 info automation it datalogic com Laser Marking operation officies Donnas Reg Gurey via Le Gorrey 10 11020 Donnas AO ITALY Tel 39 0125 8128201 Fax 39 0125 8128401 Sesto Calende Via dell Industria 20 21018 Sesto Calende VA ITALY Tel 39 0331 9180601 Fax 39 0331 9180801
70. we 23 User s Manual ULYXE M VATALOGIC DATALOGIC AUTOMATION 2 2 ULYXE TRANSPORT To be able to positioning and wiring Ulyxe will be necessary its movement Ulyxe can be easy raised and transported by a single person thanks to its small dimensions and contained weight Figure 26 Ulyxe transport Be careful to don t damage the system during the movement Don t shake 2 3 FIXING AND POSITIONING Ulyxe marker need to be positioned in safety mode and fixed and fixed on an appropriate plan parallel to floor and absolutely with no vibrations To prevent marker distortions install a vibrometer on marking base plate and check vibrations absence during marking process E Figure 27 Ulyxe fixing points Its very important to fix the machine first of begin to marking because a not capable fixing or positioning can causes serious damages Don t fix the system in different as shown in figure 24 ULYXE M User s Manual SVDATALOGIC MIM AI DATALOGIC AUTOMATION Ulyxe is equipped with 4 threaded holes and 2 fixing pins ee m a d xi M amp x1 Figure 28 Measures distance threaded holes and fixing pins drivers 2 4 INSTALLATION ENVIRONMENT Ulyxe need to be installed in an appropriate environment to be able a right air flow on the system and for a correct cables passage as shown in figure Figu
71. ystem can monitor the laser system status with four open collector outputs e Laser Ready The spooler is full and software is ready to start e laser Busy The current spooler is executing marking in progress e Laser End The current spooler execution is terminated 3 2 1 TIMINGS I O The following diagram illustrates the possible timings and settings of these signals Laser Ready Start External Stop External Figure 70 Timing signals The time intervals in the diagram can all be programmed by a resolution of 1 ms T4 Start Time For setting the minimum acceptable time for the start engraving signal To Start Delay For delaying engraving start Busy Advance Busy signal corresponding to mark progress T4 otop Time The minimum time for stop signal to stop the marking process Ts End Delay For delaying the Laser End signal with respect to laser emission End Time For setting the Laser End activation time ULYXE User s Manual SVDATALOGIC R R RB M P 5 DATALOGIC AUTOMATION 3 3 MAINTENANCE The ordinary maintenance program foresees only Some operations consist in a mere check of the operating condition The maintenance activities must be done in respect of law prescriptions regarding the safety rules during the operations The following parts functions have to be controlled MAINTENANCE PROGRAM Weekly rub gently with a Check cloth tam
72. yxe_Editor Setup Wizard This wizard will guide you through the installation of the Ulyxe_Editor 2 1 0 package Ulyxe_Editor package contains the Laser Editor software for creation of engraving layout Datalogic Ulyxe_Editor2 1 device driver and other utilities For laser engraving Please close all the open applications before proceeding with this installer Click Next to continue Figure 37 Start Wizard installation ULYXE Users Manual 9 GVATALOGIC DATALOGIC AUTOMATION CHAPTER 2 3 select AGREE to accept licence agreement and to continue with installation E Datalogic Ulyxe_Editor Setup cf x License Agreement Please review the license terms before installing Datalogic Ulyxe_Editor Press Page Down to see the rest of the agreement PRODUCT LICENSE AGREEMENT YOU SHOULD CAREFULLY READ THE FOLLOWING TERMS AND CONDITIONSBEFORE INSTALLINGTHE SOFTWARE BY INSTALLING YOU ACKNOWLEDGE ACCEPTANCE OF THESE TERMS AND CONDITIONS IF YOU DO NOT AGREE WITH THEM YOU SHOULD PROMPTLY RETURN PACKAGE AND YOUR MONEY WILL BE REFUNDED This product which includes the documentation and all other related material is licensed solely For If you accept the terms of the agreement click I Agree to continue You must accept the agreement Eo install Datalogic Editor Datalogic software installer lt Back Cancel Figure 38 License agreement 4 choose installation de

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