OPERATOR'S PANEL MT TYPE SERVICE MANUAL
Contents
1. 130 37 118 92 5 0 5 118 5 0 5 Fig 2 Overall Dimensions of the MT035 Panel 1 8GOLW eui Jo 64 posce 8 0T C L ev 98L Boi cel SSL iS S 0 F 6 022 90 F S 9L eui jo p Bld 022 B oOoaooanaonoaonnaoS 29 174 S2 10 Si b s sez ___ LES OLZ os 991 Jo 84 Scc 11 12 Fig 6 Panel Fixing 4 2 Description of Connections Supply 24 V d c COMI RS22. Beep The BIOS mode will be started HMI ROM BIOS Version B20 CERMATE TECHNOLOGIES INC S N O37LT2S0800001 Fig 11 Entrance in BIOS Mode at Setup of the Configuration Setup Menu 17 Step 2 Following options are available in BIOS mode e updating of the operating system Update OS e entrance in the configuration menu Panel OS e selection of the start screen after switching the voltage supply on pressing Run AP automatic start of the application pressing Panel Setup start of the configuration menu screen e test of the HMI panel Test LCD touch screen clock and internal memory Fig 12 Start in the Run AP Mode Fig 13 Start in the Panel Setup Mode Acceptation of changes by the OK button Exit from BIOS mode after pressing the Exit button 18 Step 3 If the application Run AP has been set as the start screen and we would restore the start of the configuration menu Setup Menu one must hold down the upper right screen corner Fig 14 during ca 3 5 sec during switching the supply voltage on After hearing a short sound Beep the configuration menu Setup Menu appears A renewed switching of the supply on will cause the application start HMI ROM BIOS Version B20 CERMATE TECHNOLOGIES INC S N 037LT2S0800001 Fig 14 Single Calling of the Configuration Menu Setup Menu when Setting the Automatic Application Start Run AP 19 6 PANEL MASTER SOFTWARE
3. Filename preit emi Places Files of type an Project Fies pm Cancel Fig 15 Loading the Project from the File 7 2 Creating a New project To create a new Project one must choose the New option from the File menu or click the 3 icone on the tool bar The window fig 16 will be displayed One must give the file name of the new project and the file situation and next click the Further gt button 21 New Project Project Name Location c Program Files PanelMaster PMJ Browse Fig 16 Creation of a New Project Project Name In the succeeding window fig 17 one must choose the panel type MT035 TST Color MTO58 TST Color MT058 TNT Color Ethernet MT084 TNT Ethernet MT104 TNT Ethernet and write in the panel name Panel_1 by default and next click the Further gt button New pane i x Panel Type MTO58 TNT Color Ethemet m Panel Name Fig 17 Creation of a New Project Panel Type 22 The succeeding window fig 18 will be displayed in which one must define connection parameters with the co operating device New Link Link Number 1 Link Name RE20 RS Link Type Direct Link COM EZ Device Server PanelMaster Modbus Device Slave v Barcode Scanner General Device COM Modbus Device Slave ASCII Modbus Device Slave ASCII No block read Modbus Device Slave Modbus Device Slave RTU No block r
4. INSTALLATION 6 1 Hardware Requirements Before the installation of the Panel Master software one must check if the computer fulfils following hardware requirements at least a Pentium III processor at least 100 MB of access availability on the hard disk at least 64 MB of system memory serial port or LAN necessary for the communication with the operator s panel in order to transmit files to the panel CD installation disk one can also collect the installation program from the Internet page http www lumel com pl Windows 2000 XP VISTA operating system system of the 6 2 Installation on must close all programs before beginning the insta Unicode text lation Click twice the setup exe icone from the installation CD disk to start the installation program proceed acc to instructions of the installation program default program catalogue C Program Files PanelMaster 7 DESCRIPTION OF SELECTED PANEL MASTER PROGRAM FUNCTIONS 7 1 Loading in the Existing Project To load in the existing project one must choose the Open option PI 5 from the File menu or click the gt icone on the tool bar The win 20 dow of project files will be displayed fig 15 One must choose the existing project xx pmj and next click the Open buton A xi Open Look E PeneMaste eom m My Recent Documents Desktop My Documents Wr My Computer LI
5. Panel 35 Transfer Data to Panel E Data Source Current panel PRPfle 1H Transfer Panel run time data and operating system Recommended AllexceptOSO All Backup of panel configuration data m Link Settings COM Ethemet pt ro Baudrate 115200 v Status Ready to transfer Fig 32 Loading the Project into the Panel when Connecting in the Ethernet Network 36 Before loading the project into the panel one must select the commu nication port COM1 COM32 and the baud rate Baudrate when se lecting the transmission through COM However if selecting the Ethernet option one must give the IP address After pressing the Start button the project will be compiled and next transmitted to the panel If the loading does not succeed one must check if the COM port is not occupied by other devices or if the panel if correctly switched to the local network on The Recommended option records main files of the project Transfer Data to Panel Data Source Current panel PPF file Transfer Panel run time data and operating system O Recommended AllexceptOSO All L Backup of panel configuration data Link Settings Fig 33 The Option All except OSO loads all project files without system Files 37 Transfer Data to Panel Data Source Current panel PRP file Trans
6. place on the projected screen Adjust the object frame dimensions 3 Click the right mouse key to display the Object Properties dialogue and set object properties i e frame style font data type address function etc Example of a project to display the set value from the RE20 controller on the screen 1 Click the Numeric Display icon on the tool bar or choose the Numeric Display option from the Object menu 2 Place the mouse cursor in the chosen place in the Screen 1 and click the left mouse key A rectangle with a numerical value appears on the screen Readjust the rectangle dimensions to own needs 3 Choose the Object Properties option by the right mouse key The dialogue of Numeric Display object properties presented on the fig 19 will be displayed 24 Numeric Display EN xj General Advanced Visibility Extemal Label Testing 10 1400000 Note 21208 Shape External Label Border Color 4 BG Color m 4 Data Type fei Signed Int Display Type 16 Bit Signed Decimal Monitor Address 7 En Font ent 2 m Text Color Pudet Total Digits hx Center Leading Zeros a Fa C Right C Leading Spaces Cancel Fig 19 Properties of the Numeric Display Establish the shape and the colour of the frame with the numerica va lue mark eventually the external label value description Then an extra External Label tag appe
7. supply on the panel displays the starting screen Panel Setup presented on the fig 10 Choosing the General option one can check or set common panel parameters such as battery checking time of the screen killer display mode of the starting screen communication settings language brightness level of the LCD screen and the IP address if the panel is equipped with the Ethernet port Panel Setup General Copy to Touch Panel Real Time Clock Fig 10 Starting Screen Panel Setup Choosing the touch panel option one can adjust the working dimen sion of the touch screen but one must carry out this function only in case of necessity The Real Time Clock option allows to setup the Real time clock howe ver link1 link2 option allow to setup communication ports parameters suitably as COM1 and COM2 Pressing the Copy to option one can copy the Project into another panel To cross to the carry out application one must press the Run button 16 5 1 Automatic Starting of Applications after Switching the Supply on In order to start the application with omission of the configuration menu Setup Menu every time after switching the panel supply voltage one must carry out below mentionned operations Step 1 Before switching the supply voltage press the touch screen in the upper left corner next switch the HMI panel during ca 3 5 sec hol ding down the screen pressure Fig 11 till the hearing of a short sound
8. 0 211 v Use Default Port Port Node Address Timeout Time 50 3 Sec Command Delay 10 x 0 1 Retry Count 3 OK Cancel Help Fig 26 Parameters Properties Settings Establish Parameters of the TCP Connection Address device address server in the Ethernet network IP Address device address server in the Ethernet network Port Number of the TCP Port on which the data Exchange will be carried out Node Address device address server Parameter used when applying devices of Getwey Modbus TCP type Retry Count number of query repetitions in case when a transmission error appears 31 Screen Manager Object Library Project Mar p X BR Test Global Language Font Templates Picture Database ER Global Tags Macro Library TEST Q Link gj Internal Memory EXT ER Tags 29 Setup Panel General Setup OF Command amp Status Clock Password Screen Screen 1 1 Alarm Recipe 5 Data Logger Fig 27 Correctly Added TCP Connection 32 lt TCP MODBUS Numeric Display General Advanced Visibility Testing ib 1406000 Note BG Color C Extemal Label Border Color Data Type 32 Bit Floating Point Display Type 32 bit Floating Point Monitor Address w 7000 Font Font 1 Total Digits 4 Center O Right Fractiona
9. 32 RS422 RS485 RS422 RS485 Fig 7 Supply and Communication Ports of the MT035 Panel 13 sedAj FOLLIN DU FBOLIN JO SHOd pue Ajddns 6 64 941 8SOLIN 24 Jo suog pue Ajddns 9 9875 40754 98754 02254 SEPSUITTPSUITEZSA Aiddns 14 In order to supply the HMI panel one must connect 24 V d c 10 to the input COM1 and COM 2 communication ports can be used as RS232 RS422 and RS485 serial ports If the need arises one must prepare a suitable wire for the connection to ports Serial port COMI in the panel female connector DB9 9P Pin definition Pin Function Pin Function 1 RS422 TX i RS485 A 6 RS422 TX i RS485 B 2 95232 RXD 7 RS232 RTS 3 RS232 TXD 8 95232 CTS 4 RS422 RX 9 RS422 RX 5 GND Serial port COM2 in the panel 4 5 pin connector RS422 and RS485 422 TX RX RX TX SG 485 A B Serial port COM2 in the panel male connector DB9 9P only for MT058 MT084 and MT104 Pin definition Pin Function Pin Function 1 RS485 A 6 RS485 B 2 RS232 7 RS232 RTS 3 RS232 TXD 8 RS232 CTS 4 9 5 Serial port in the panel 6 pin connector RS232 only MT084 and MT104 5V CTS RTS TXD RXD SG 15 5 PANEL SETTINGS After switching the
10. OPERATOR S PANEL MT TYPE SERVICE MANUAL Contents 1 APPLICATION vicari 5 2 PANEL SET inr RH E ria 6 3 BASIC REQUIREMENTS OPERATIONAL SAFETY 7 4 PANEL FITTING ariana iii 7 4 1 OVERALL DIMENSIONS AND FIXING 1 4 2 DESCRIPTION OF CONNECTIONS 13 5 PANEL SETUPS uil 16 5 1 AUTOMATIC STARTING OF APPLICATIONS AFTER SWITCHING THE SUPPLY VOLTAGE 17 6 PANEL MASTER SOFTWARE INSTALLATION 20 6 1 HARDWARE REQUIREMENTS 20 6 2 INSTALLATION e rrr ian 20 7 DESCRIPTION OF SELECTED PANEL MASTER PROGRAM FUNCTIONS i 20 7 1 LOADING THE EXISTING PROJECT 20 7 2 CREATING THE NEW PROJECT n 21 7 3 ADDING THE MODBUS TCP IP CONNECTION 29 7 4 LOADING THE PROJECT INTO THE PANEL 35 8 TECHNICAL DATA 5 eerte nrbe 39 9 ORDER CODES 3 trn teet ee lena 41 10 MAINTENANCE AND GUARANTEE 42 1 APPLICATION The operator s panel allows the realization of all elementary control and programming functions control visualization management and control of production and measuring processes Th
11. anguage operating on any personal computer under the control of WINDOWS 2000 XP VISTA 7 systems The tool software is equipped with communication drivers to many de vices and with a rich library of functional modules what enables in an easy way the panel function configuration error diagnosis design of dialogues with the user The construction of control structures consists on the placement of ready library objects on project sheets and parameter setups of these objects acc to requirements 2 METER SET The set is composed of operator s 1pc clamps to fix in the 4 pcs 8 pcs Service manualen ratana 1 pc iguarantee Card usa ica aan 1 pc installation plate 1 pc for MT084 and MT104 When unpacking the operator s panel please check whether the type and execution code on the data plate correspond to the order 6 3 BASIC REQUIREMENTS AND OPERATIONAL SAFETY In the safety service scope the operator s panel meets the requirements of the EN 61010 1 standard Observations Concerning the Operational Safety e All operations concerning transport installation and commissioning as well as maintenance must be carried out by qualified skilled per sonnel and national regulations for the prevention of accidents must be observed e Before switching the panel on one must check t
12. ars on which one can write in the value des cription text and set the font and colour 25 One must choose the type of downloaded data by the device in the Data Type field For the RE20 controller there is a 16 bit Signed Int Additionally one can set a complete number of digits of the displayed value Total Digits the number of digits after the decimal point Fractio nal Digits the font and colour In the Monitor Address field one must choose the icon beside the field The dialogue presented on the fig 20 appears in which one must give the data source xl zw zs _ DODO f Fig 20 Source Definition of Numerical Data In the upper selection field one must choose the name of the Link con nection which data will originate from RE20 RS here The download frame is defined below in turn the address in the Modbus network va lue type W dla RE20 and the register number for the controller 4005 corresponds to the SP set value Settings must be accepted by the ENT button To terminate the definition of the Numeric Display object press the OK button 26 Choice of th e floating point value One must choose the type of downloaded data by the device in the Data Type field For Lumel S A devices that is the 32 bit Floating Point One can set additionally the complete number of digits of the displayed quantity Total Digits the number of d
13. e panel creates the gra phical interface between the operator and the machine enabling the data introduction and device control by means of the touch screen The panel is adapted to co operate with PLC controllers controllers and with other devices The operator s panel gives the possibility of a simple affect on the tech nological process run e g through the selection of the prepared set of parameters settings through giving values from the keyboard genera tion of alarms and warnings and creation of reports including substan LUMEL 11 10 49 Level Set Fig 1 Panel with an Exemplary Application tial changes of technological process parameters in time e g for the manufacturer department of the production quality management Advanced visualization functions as animation trend indications and measuring functions as canvassing data storage and similar increase considerably the panel efficiency facilitate the operator work and opti mize the control process The advanced visualization and the rich set of functions contribute also to a minimalization of service errors what has a direct influence on the product quality The panel control algorithm is created on a PC computer for specific solutions of control systems and next downloaded to the standard pa nel through a serial link The very efficient programming tool Panel Master serves to design the control algorithm this no requires the knowledge of any programming l
14. ead Modbus Device Slave Word order in big endian Modbus Master RTU Modbus Master Little Memory Null PLC Profibus DP Slave EP0920 The duration of showing a communication error message 5 Second s Link Port COMI lt Wstecz Anuluj Pomoc Fig 18 Parameters of Link Connection Link Name connection name e g RE20 RS when a transmission error occurs the connection name will be displayed in the error com munication window Link Type the Direct Link COM connection type means the direct connection of the COM1 serial port with the device serial port If the panel and the connected device are equipped with the Ethernet port one can choose the Direct Link Ethernet connection type 23 Link Port defines panel ports acc to the chosen operator s panel type one must choose the panel port which the device is connected to Device Server from the developed list one must choose the suitable communication driver type for the connected device In the presented above example the RE20 controller with Modbus pro tocol in RTU mode is connected to the RS 485 serial port of the panel COM1 The Project tree appears in the Project Manager window and the win dow of the projected panel Screen 1 on the Panel 1 tag The simple method of the screen edition proceeds in three steps pre sented below 1 Click the icon of the chosen object on the tool bar 2 Put the object in the suitable
15. fer Panel run time data and operating system O Recommended Qallexcept 050 All C Backup of panel configuration data Link Settings Fig 34 The option All loads all project files with system files The option is required in case of an erroneous programming of the panel or a transmission break during the configu ration loading 38 8 TECHNICAL DATA Dysplay Type Display Size MTO35 MT058 MT084 MT104 Screen Resolution Back Light of the Screen Supply Power Consumption MT058 MT084 MT104 MT035 CPU Flash Memory Operating System Memory Battery Backed Memory Communication Ports COM1 9 pin COM2 9 pin COM2 Terminal 5 pin COMS Terminal 6 pin TFT LCD 256 colours with touch panel MTO35 58 TFT LCD 65535 colours with touch panel MT084 MT104 3 5 5 7 diagonal diagonal 8 4 diagonal 10 4 diagonal 320 x 240 pixels for MTO35 58 800 x 600 pixels for 84 MT104 LED life time 50 000 godz 24 V d c 10 20W 6W RISC ARM 32 Bit CPU 4 MB 16 MB for MTO84 MT104 64 MB for MTO84 MT104 2 MB 58 1 MB MTO35 128 KB 1 MB chosen program option in the RS232 RS422 RS485 RS232 RS485 MT058 MT084 MT104 RS422 RS485 MTO35 58 MTO84 MT104 RS232 MTO84 and MT104 39 network 2 x USB 1x USB Protection Level from Panel frontal Side Operating Temperature Storage
16. he correctness of connection to the network e Before removing the panel housing one must switch the supply off and disconnect measuring circuits e The removal of the panel housing during the guarantee contract period may cause its cancellation e he panel is destined to be installed and used in industrial electro magnetic environment conditions e One must remember that in the building installation a switch or a circuit breaker should be installed This switch should be located near the device easy accessible by the operator and suitably marked 4 PANEL FITTING 4 1 Overal Dimensions and Fixing Way The panel is adapted to be fixed in a board acc to the fig 2 and 3 Housing dimensions MT035 130 x 106 2 x 36 mm MT058 186 5 x 145 5 x 42 mm MTO84 232 5 x 175 8 x 50 mm MT104 300 x 225 x 50 mm One must prepare a hole in the board with dimensions acc to fig 2 5 The material thickness which the board is made of should not exceed 6 mm The panel must be introduced from the board front with disconnected supply voltage After the panel insertion into the cut out one must fix it by means of four clamps at the rear side of the board acc to the fig 6 Clamps should not be screwed too tightly or unequally because this may cause the damage of the touch screen ooo S 106 2 92
17. igits after the decimal point Fractional Digits the font and colour Numeric Display General Ip ND Data Type DI play Advanced Visibility Testing Note C External Label Border Color BG Color 32 Bit Floating Point 16 Bit Unsigned Int ype 32 Bit Unsigned Int 16 Bit Signed Int Monitor Address 32 Bit Signed Int Fractional Digits 0 ORight O Leading Spaces Fig 21 Data Type Selection of the Data Type 27 Fig 22 Establishment of the Address of the Float Point Type for the Register Address 7000 for the Device nr 1 in the Modbus network Address Entry Ethemet U CRANE Word Device Modbus Device Slave Word Device Whn Ph Phn Dwn D whn DPn DPhn P3n P3hn P4n P4hn Address Range n 0765535 n hes n 0765535 n hex 0765534 n 2q n hex n 2q n 0765534 n 2q n hex n 2q n 30001739999 n hex n 40001743333 n hes Size Word Word Word Word 32 bits 32 bits 32 bits 32 bits Word Word Word Word Commen Byte orde Byte orde Byte orde Byte orde Word ordi Word ordi Word ordi Word ordi Fig 23 Helping Window Presenting Possible Types of Variables 28 7 3 Addition of the Modbus TCP IP connection Screen Manager Object Library Pr
18. l Digits O 2 Alignment Text Color O Left Justification Zero Suppress Leading Zeros Leading Spaces Fig 28 Configuration Window of the variable displayed on the panel 33 To choose the MODBUS connection one must choose the configura tion window of the variable displayed on the panel calculator icon Address Entry TCP MODBUS Internal Memor TCP MODBUS WWW Le 4 5 JL 55 JC oJ e Fig 29 Selection of the TCP MODBUS Connection Address Entry TCP MODBUS Jo wy 700 opona Es EJ JC JE Jos ese C JO Le Fig 30 Correctly Configured Window of the 32 bit Variable of Float Type for the TCP MODBUS Connection Such prepared project can be stored to the file menu File gt Save and next loaded into the panel 34 7 4 Loading the Project into the Panel To load the project into the panel one must choose the Transfer Data to Panel option or click the icon the tool bar The window presented on the fig 31 will be displayed Transfer Data to Panel Data Source Current panel CPRP e of Transfer 1 Panel run time data and operating system Recommended C AllexceptOSO All Backup of panel configuration data Link Settings COM C Ethemet Por Baudrate 115200 v Status Ready to transfer Fig 31 Loading the Project into the
19. mail lumel glumel com pl http www lumel com pl Export Department Tel 48 68 329 53 02 Fax 48 68 325 40 91 e mail export lumel com pl MT 07B
20. ne should turn over the instrument to repair in a certified service workshop The disassembling of the housing causes the cancellation of the gran ted guarantee The Manufacturer s policy is one of continuous improvement and we reserve the right to make changes in design and speci fications of any products as engineering advances or necessi ty requires and revise the above specification without notice 42 43 SALES PROGRAM MEASUREMENT DIGITAL and BARGRAPH PANEL METERS CONTROL MEASURING TRANSDUCERS ANALOG PANEL METERS DIN INSTRUMENTS RECORDING INDUSTRIAL PROCESS and POWER CONTROLLERS CHART and PAPERLESS RECORDERS 1 PHASE and 3 PHASE WATT HOUR METERS LARGE SIZE DISPLAY PANELS ELEMENTS OF INTEGRATION SYSTEMS ACCESSORIES for MEASURING INSTRUMENTS SHUNTS and CURRENT TRANSFORMERS m CUSTOM MADE PRODUCTS ACCORDING CUSTOMER S REQUIREMENTS WE ALSO OFFER OUR SERVICES IN THE PRODUCTION OF m ALUMINIUM ALLOY PRESSURE CASTINGS PRECISION ENGINEERING and THERMOPLASTICS PARTS SUBCONTRACTING of ELECTRONIC DEVICES SMT PRESSURE CASTINGS and OTHER TOOLS QUALITY PROCEDURES According to ISO 9001 and ISO 14001 international requirements All our instruments have CE mark For more information please write to or phone our Export Department Lubuskie Zaktady Aparat w Elektrycznych LUMEL S A ul Sulechowska 1 65 022 Zielona G ra Poland Tel 48 68 329 51 00 exchange Fax 48 68 329 51 01 e
21. oject Mar p X KE Test 9 Global Language Font Templates Picture Database Global Tags Macro Library TEST Link ER Tags Setup Panel General Setup F Command amp Status 33 Clock Password Screen Screen 1 1 Alarm Recipe Data Logger 4 Operation Logging v Fig 24 Addition of a New Connection to the Link List 29 Link Properties General Parameters Link Number 1 Link Name TCP MODBUS Link Type Direct Link Ethernet Device Server PanelMaster Modbus Device Slave TCP IP Link Port The duration of showing communication error message 5 Second s OK Cancel Help Fig 25 Setting of General Properties ink Number the program enables to set up to 4 independent Ethernet onnections using the Modus TCP IP protocol nk Name name identifying the connection when a transmission error ccurs the connection name will be displayed in the error communi ation window ink Type one must choose the Direct Link Ethernet ink Port defines panel ports acc to the chosen operator panel type one must choose the panel port which the device is connected to in the case of TCP IP Ethernet Device Server from the developed list one must choose the type of the suitable communication driver for the connected device 30 Link Properties General Parameters IPAddess i 2
22. temperature Ambient Humidity Vibration Endurance Shock endurance Weight MT035 MT058 MT084 MT104 Ethernet TNT Host v2 0 MT084 and MT104 Host v1 1 frontal panel only MT104 IP 65 0 50 20 60 C 20 90 RH non condensing amplitude 0 5 mm 10 55 Hz 2 hours in X Y Z axis directions 10 G 11 ms three times in each X Y Z direction 0 3 kg 0 85 kg 0 9 kg 1 6 kg STANDARDS FULFILLED BY THE PANEL Electromagnetic Compatibility noise immunity noise emissions 40 EN 61000 6 2 EN 61000 6 4 9 ORDER CODES Operator s Panel of MT Type XXX XXX 5 7 Ethernet 8 4 Ethernet 10 4 Ethernet Kind of Execution standard custom made Acceptance tests without an extra quality inspection with an extra quality inspection certificate acc customer s agreement 1 numbering will be established by the manufacturer 41 10 Maintenance and Guarantee This operator s panel does not require any periodical maintenance In case of some incorrect unit operations From the Shipping Date During the Period Given in the Annexed Guarantee Card One should take the instrument down from the installation and return it to the Manufacturer s Quality Control Dept If the instrument has been used in compliance with the instructions the Manufacturer guarantees to repair it free of charge After the Guarantee Period O
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