Installation & Service Manual
Contents
1. SS 30 351 30 362 30 282 15 139 30 307 30 610 30 121 oo 30 274 30 271 30 602 gt n 30 146 30801 30 352 30 145 30 147 30 162 30 361 30 155 30 158 30 156 30 276 Sen A MECTOOL 30 601 Rocker mechanism Part No Description 10 133 Ball 10 407 O ring 10 420 Rivet 15 256 Screw 30 124 Spring 30 125 Eccentric upper 30 126 Eccentric lower 30 127 Eccentric shaft Part No Description 30 130 Hocker 30 133 Shaft 30 235 Screw 30 274 Washer 30 321 Bush2. Not sold separately 30 121 r 15 139 30 402 30 401 30 119 30 139 30 362 lt 30 282 30 308 30 351 30 604 Part No Description Qty PartNo Description Qty 15 139 Fly wheel 1 30 351 O ring 1 30 120 Motor house 1 30 362 Radial shaft seal 1 30 121 Motor cover 1 30 401 Rotor 1 30 139 Motor shaft 1 30 402 Stator 1 30 282 Snap ring 1 30 604 Retaining pin 1 30 308 Bearing 1 fA MECTOOL 192 00 178 00 30 611 Motor controller unit On Off MECTOOL SWEDEN AB CE www mectool se 121 00 S 242 00 Main cable 1 5 meter Motor cable 1 5 meter TPE 15 19 Max load capacity Max tray weight Stroke length Feed rate Sound level Motor effect Electrical connection TPE 30 19 Max load capacity Max tray weight Stroke length Feed rate Sound level Motor effect Electrical connection TPE 100 Max load capacity Max tray weight Stroke length Feed rate Sound level Motor effect Electrical connection fA MECTOOL 15 kg 3 kg 19 mm 4 8 m min 55 dB A 0 1 kw 110 240 V 30 kg 5 kg 19 mm 4 8 m min 60 dB A 0 1 kw 110 240 V 100 kg 35 kg 16 mm 8 10 m min 62 dB A 0 5 kw 380 415 V 50 60 Hz alternatively 110 120 V Technical data MEGTOOL Contact information Factory repair service If your Transporter requires repa
3. MADE IN SWEDEN Friction Transporter Installation amp Service Manual 2013 04 12 Installation instructions TPE 30 must be mounted horizontally may not be mounted on the side or pitched A custom tray or chute must be designed We recommend aluminum or any light gauge material to reduce tray weight Maximum weight tray only 5 kg Transportation capacity 30 kg Using metric screws fasten tray or chute to the TPE 30 using all holes Tray or chute must be supported at both ends to minimize vibration amp deflection Important TPE 30 must be mounted so no danger is provided for working personnel TPE 30 19 Installation amp operation Oil change every 5000 hour 250 ml W75 GLS Operating the TPE 30 Connect the Controller power cable to a power outlet 110 240 Volt AC 50 60 Hz Do not change or replace the cable between the transporter and the controller Make sure that the tray can move freely in both directions Push the power button on the Controller the TPE 30 will start after a few seconds If you want to restart the TPE 30 you must wait 5 seconds for the controller to be ready CRUSHING HAZARD See arrows in picture A MECTOOL TPE 30 19 Service Please note that some parts may not be available because they are not field replaceable If this is the case a subassembly must be used Some parts are only available as a subassembly and cannot be purchased individually Check the
4. 1 30 274 Washer 30 276 Dome nut 30 112 Attachment plate 30 282 Snap ring 30 121 Motor cover 30 301 Bearing 30 143 Gear 1 30 307 Bearing 30 145 Bushing 1 30 308 Bearing 30 146 Sleeve 1 30 336 Bushing 30 147 Truss rod 1 2 1 30 351 O ring 30 150 Guide column 30 352 O ring 30 353 O ring 30 361 Radial shaft seal 30 157 Threaded washer 30 158 Urethane washer 30 370 Plug 1 30 362 Radial shaft seal 2 30 160 Tray holder 2 30 420 Socket 1 1 30 161 Rear holder 70 410 Screw 30 162 Front holder 100 410 Speed monitor 30 170 Sensor attachment 1 100 411 Socket 30 202 Screw 5 100 413 Connector 30 221 Screw 7 100 440 Plint 30 222 Screw 2 A Q UIN POLS A MEGTOOL TPE 30 19 Spare parts 30 111 30 221 10 210 30 161 de 100 411 A MEGTOOL TPE 30 19 Spare parts 30 160 30 230 CEL 30 353 30 400 30 170 30 601 UE 30 603 i SE 2 30 143
5. and the left indentation edge becomes 43 mm Tighten the lower screw 30 230 Install the truss rod 30 147 on the link 30 602 and glue with Loctite 243 Place the O ring 30 351 in the indentation of the cable fitting Apply silicon around the indentation edge N B inside the screw holes location Mount the motor bracket and fit the motor shaft teeth with the gear then tighten the screws Fit the cover stand yoke and rulers 12 13 Let the silicon dry overnight Fill 250 ml of Oil W 80 90 GL5 MEGTOOL TPE 30 19 Dimensional drawing _ 148 00 30 00 Hz K 2 L 120 00 14 00 __ 99 00 _ 118 00 15 00 I 1 2 ck Il J e 8 5 FL S 5 th h e 5 Q 1 1 N 1 5 o 5 5 5 5 5 N LO N J X 5 1 AAA L O 6 00 L 89 00 _ MEGTOOL TPE 30 19 Spare parts Part No Description at Part No Description Q 3 325 O ring 2 30 230 Screw 10 106 Bearing 4 30 245 Screw 10 210 Screw 15 139 Fly wheel 8 30 271 Washer 1 30 111 Cover 1 2
6. ing 30 322 Bushing 30 353 O ring 40 055 Screw ms sch ch al lt ala ALLA N lt Not sold separately A MEGTOOL 30 602 Link 30 195 TT 30 136 N a wmn 30 221 Part No Description Qty Part No Description Qty 30 135 Link 1 30 271 Washer 30 136 Link shaft 1 30 274 Washer 2 30 221 Screw 1 Not sold separately A MEGTOOL 30 603 Connecting rod 4 N L 1 F PORN W 4 L 1 4 AHI if fo fe N N MBA P 2 K of HKA K 4 N S N Sf LL LL MBA N KAN N 2 om CC N N N 4 4 IN N 30306 30 132 30 336 Part No Description Qty Part No Description Qty 30 132 Connecting rod 1 30 336 Bushing 1 30 306 Bearing 1 Not sold separately MEGTOOL 30 604 Retaining pin 3 325 30 128 Part No Description Qty Part No Description Qty 3 325 O ring 1 30 128 Retaining pin 1 Not sold separately fA MECTOOL 30 610 Motor
7. ir return it prepaid to our Service Center Repairs include fault tracing and repair or replacement of failed components as well as final testing to ensure your Transporter is functioning according to specifications All items within the warranty period are evaluated by technicians to verify warranty eligibility All Transporters repaired through Mectool receive a new three month manufacturer s warranty wear parts excluded Mectool Sweden AB Phone 46 454 30 90 40 PJ R si s V g 121 3 Fax 46 454 416 56 293 40 Olofstr m Email info mectool se Sweden Web www mectool se
8. spare parts reference lists for details Disassembly D OVB ae oN 10 11 12 13 14 15 Disconnect the electrical connections Drain the oil Remove the dome nut 30 276 Remove the threaded washer 30 157 while holding a screwdriver in the slot on the truss rod 30 147 Remove the rulers and yoke Remove cover 30 111 and disconnect the operation guard and the stator Remove the plastic plug to the stator requires special tools Loosen the upper screw 30 230 Remove the screws 30 202 5 pcs Three of the holes in the motor bracket are threaded M8 use three flat set screws to remove the motor bracket while the mechanism remains in the lower part Loosen the lower screw 30 230 Remove the truss rod 30 147 Remove gear 30 143 with a slide hammer and remove the rocker mechanism 30 601 Clean the TPE 30 and remove all silicon residue To remove the engine cover 30 121 blow compressed air into the hole where the cables are located Remove circlip 30 282 to remove the rotor N B The flywheel 15 139 has a left handed thread Reassembly TIN a oi o N 10 11 Install the link 30 602 on the rocker mechanism Install the connecting rod with bearings on the gear Install the connecting rod and gear on the rocker mechanism Attach the gear with the connecting rod and rocker mechanism simultaneously into the machine body Turn the rocker mechanism so the distance between the screw head 15 256
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