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Precision Piston Metering Pump mikro delta® MDLa

1. en 16 23 Fault poroceseimg wanazi 43 Fault StAtUSES tie 23 Elwen ENEE 21 44 Functional description 20 Ree 23 Function settings nn 44 G Gaseous feed chemtcals nn 47 Grounding ScCrew nn 15 H Hardware control H 51 Hardware drive AH 51 Hardware option OH 51 Hierarchy of operating modes a 23 VE o o Rage 51 Hydraulic pstallatton 25 Diener E ii 51 Identity c de r 5 Identity Code ID 51 ne EE EE 51 Information in the event of an emergency 11 Installation elechical nn 28 Patada di de 74 K KO Sii eigene 16 L LANGUAGE dida id 53 LEDS pia Arne en 16 Leakage NAI iria 58 A O 32 Level switch nias aes aat aN E 22 23 31 91 Index A Hanns lien ante 42 M Mains Cabin Kemer 29 Maintenance 58 Manual geeiert 21 23 37 Manual operation HH 55 MA Output er alle 22 30 MEMORY eine 38 39 Metering settings A 46 N Name module option 51 O OH dnd oe de 51 Operating indicator green 16 23 Operating MOES ccceeeeeeeeeeeteteteeeeeeeees 21 23 Operating mode selection nn 36 Operating mode settmgs eneee 36 Operation 36 54 OPIODFIVE ne nn ee ea 20 OS ee dee 51 P PACING Herne antrat 33 Park iia 63 Pause ns en 22 23 30 PISO eelere end 63 Priming 2 2 RR 23 Protection against contact and humidity 74 Protection class 74 Protective bush Rn 15 Pulse control
2. 40 min 90 min 40 min 80 80 min 30 min 80 min 30 min 70 min 20 min 70 min 20 min 100 70 60min in 60 min een 75 50 25 0 0 B x B 1 1 4 4 1 1 0 9 0 9 1 1 5 3 4 5 6 7 5 10 6 p bar p bar A C ml h MDLa 100600 f 600 00 in RER in 90 500 100 min 50 min 90min 40 min 80min 30 min 80 70 min 20 min 400 70 60 min anaes 10 min 60 300 200 100 0 0 Bk 1 1 1 0 9 1 1 5 3 4 5 6 7 5 10 p bar Fig 33 A Metering capacity C at medium back pressure dependent on the stroke length s for different stroke rates f B Corresponding correction factors k dependent on the back pressure p ProMinent 77 Diagrams for setting the metering capacity A 20 24 32 40 p bar C ml h MDLa 600150 f A C ml h MDLa 201500 f 150 1500 00 90 90 Pe ini CSR ini AER int waka inmi 125 100 min 50 min 1250 100 min 50 min 90 min 40 min
3. Replacement of electronic control WARNING It is mandatory that you read the safety information and specifications in the Storage Transport and Unpacking chapter prior to shipping the pump WARNING Contact with the feed chemical Parts that come into contact with the feed chemical are uncovered and handled during overhaul work Protect yourself from the feed chemical should it be hazardous Read the safety data sheet on the feed chemical CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo nents ifthey are manipulated or opened due to pres sure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthorised persons Depressurise the system before commencing any work on hydraulic parts The exploded views in the Appendix should be referred to when working on the unit Clean all parts with a suitable cleaning agent without without grinding or scouring particles ProMinent Overhaul Take off the liquid end from the drive The liquid end may only be mounted later after the valves have been screwed in Otherwise the con necting point between the liquid end and valve may subsequently become untight To do this the liquid end must first be removed from the drive Personnel m Technical personnel Take off the liquid end Chapter 13 2
4. Fig 21 Rate frequency Current Diagram for Linear control Plot a diagram similar to the one above with values for 11 F1 and 12 F2 so that you can set the pump as desired Fault processing Under the menu option Alarm message fault your can activate a fault processing sequence for the Curve processing type For cur rent signals below 3 8 mA a fault message appears and the pump stops Lower sideband Using this processing type you can control a metering pump using the current signal as shown in the diagram below The Lower sideband symbol appears in the LCD display Below 11 the pump works at a rate of F1 above I2 it stops Between 11 and D the stroke rate varies between F1 and F2 in proportion to the signal current a b Fmax 4 Fmax P2 F2 P1 F1 gt gt 0 11 12 20 mA 0 11 12 20 1 mA B0089 Fig 22 Frequency current diagram for a Lower sideband b Upper sideband Upper sideband Using this processing type you can control a metering pump using the current signal as shown in the diagram above The Upper sideband symbol appears in the LCD display Below 11 the pump is stationary above I2 the pump works at rate F2 Between 11 and 12 the stroke rate varies between F1 and F2 in pro portion to the signal current ProMinent 43 Set up 10 6 Programmable function settings Settings menu Setting menus are available in all operat
5. 90 min 40 min 80 80 80 min 30 min 80 min 30 min G 70min 20 min 70 70 min 20 min 70 60min se 60 mint 75 50 25 0 0 Bei B 1 1 1 1 1 1 0 9 0 9 1 12 24 30 36 48 60 4 8 10 12 p bar p bar A C ml h MDLa 400600 f 600 00 oi in 90 500 100 min 50 min 90min 40 min FAR CN 80 80 min 30 min 70 min 20 min 400 70 60min um 300 200 100 0 0 B k 1 1 1 0 9 Fig 34 A Metering capacity C at medium back pressure dependent on the stroke length s for different stroke rates f B Corresponding correction factors k dependent on the back pressure p 78 ProMinent Exploded view drawings 19 Exploded view drawings Liquid end mikro delta 100150 101500 TT 128 127 103 001 102 so eee gt so ss D Y de N Fig 35 Liquid end mikro delta 100150 101500 TT ProMinent 79 Exploded view drawings Liquid end mikro delta 600150 201500 SS 001 4 102 3 ee 6 m IH e EH Fig 36 Liquid end mikro delta 600150 201500 SS 11 11 11 11 11 11 80 ProMinent 20 Spare parts list TT_ Ordering Information Legend Ordering Information
6. In order to make it easier to read this document uses the male form in grammatical structures but with an implied neutral sense It is aimed equally at both men and women We kindly ask female readers for their understanding in this simplification of the text ProMinent Table of contents ProMinent a Aa O N 10 Table of contents UA iii do 5 About this pump nono no nannn ocn narnnnnnnnn 7 Safety chapter nut 8 Storage transport and unpacking 13 Device overview and control elements 15 5 1 Device overview 15 5 2 Control elements une 16 5 2 1 Key TUNCtIONS 0 bee ieh nenn 16 5 2 2 Stroke length adjustment knob 0 17 5 2 3 Identifiers nein 17 Functional description 20 6 1 LIQUIA DEE 20 6 2 Drive unt seed iii idad 20 695 Gapachty ee re 20 6 4 Operating modes nn 21 6 9 FUNCIONS He ren 21 6 6 Relay options enora ratas 22 6 7 Functional and fault Indicator 22 6 8 LCD display 22 6 9 LED mdieaiors rc cc nana 23 6 10 Hierarchy of operating modes functions and fault sStatUSes rin Has Rs un 23 GE e EE 24 Hydraulic Installaton ne 25 Electrical installation 28 9 1 Supply voltage Copnnechor seen 29 9 2 Description of the acks en nnnnnnnnenn 30 9 2 1 External control terminal 4444 30 9 2 2 Level Switch femme 31 9 2
7. A B Type 100150 C D Type 100600 E F Type 101500 Best Nr Pos Typ Anz Artikel Description Pos Type No of Code No MDLa F rdereinheiten TT MDLa Liquid ends TT 001 A 1 000 F rdereinheit mikro 2 5 50 TTT Liquidend mikro 2 5 50 TTT 803176 001B 1 000 F rdereinheit mikro 2 5 50 TTG Liquid end mikro 2 5 50 TTG 803324 001 C 1 000 F rdereinheit mikro 5 200 TTT Liquid end mikro 5 200 TTT 803177 001 D 1 000 F rdereinheit mikro 5 200 TTG Liquid end mikro 5 200 TTG 803326 001 E 1 000 F rdereinheit mikro 8 500 TTT Liquid end mikro 8 500 TTT 803178 001 F 1 000 F rdereinheit mikro 8 500 TTG Liquid end mikro 8 500 TTG 803328 101 A B 1 000 Druckanschlu m DHV TK2 5 PTFE Discharge conn w DHV TK2 5 PTFE 803276 101 C D 1 000 Druckanschlu m DHV TK5 0 PTFE Discharge conn w DHV TK5 0 PTFE 803277 101 E F 1 000 Druckanschlu m DHV TK8 0 PTFE Discharge conn w DHV TK8 0 PTFE 803278 102 A B 1 000 Sauganschlu kpl zum TK2 5 PTFE Suction conn cpl f TK2 5 PTFE 803270 102 C D 1 000 Sauganschlu kpl zum TK5 0 PTFE Suction conn cpl f TK5 0 PTFE 803271 102 E F 1 000 Sauganschlu kpl zum TK8 0 PTFE Suction conn cpl f TK8 0 PTFE 803272 103 A D 1 000 D H Ventil 50 200ml T Keram Backpre valve 50 200ml T ceram 803106 103 E F 1 000 D H Ventil 500ml T Keram Backpre valve 500ml T ceram 803107 110 A B 1 000 Dosierkopf d2 5 mikro T Dosing head d2 5 mikro T 803083 110 C D 1 000 Dosierkopf d5 0 mikro T Dosing head d5 0 mikro T 790324
8. Analog Mode P Analog 4 P 0 20mA Gi Settings Concentration 4 20mA Secur Auxiliar Curve aa Clear om Calibration oa Continuous display Curve In the processing type Curve you can freely program the pump behaviour There are three options Linear Lower sideband m Upper sideband The following applies to all three options The smallest processable difference between IT and 12 1s4 mA I 11 12 1 24 mA o oo 90 P Analog P Analog P Analog D Analog Main Settings Analog Curve Mode gt Analog Ww 0 20mA 1 Straight P Settings Concentration 4 20mA top side band Security uxiliar Curve bottom Sideband om Clear o Calibration 02 va oo oo oo BI Analog 2 Analog Analog top side band gt top eke pand Kaes PONY ei top side sand Si ur B60 Reim ees hie DAO alrakeimin e Le 12 Dm 12 20 0mA om F2 100 stroke min om F2 100 stroke min jam Continuous display Linear The Linear symbol appears in the LCD display You can enter any stroke rate behaviour of the pump proportional to the current signal For this purpose enter any two points P1 11 F1 and P2 12 F2 F1 is the stroke rate at which the pump is to operate at current 11 F2 is the stroke rate at which the pump is to operate at current I2 this defines a straight line and thus the behaviour is specified 42 ProMinent Set up Fmax F2 Fit d gt 0 11 12 20 1 mA B0088
9. Set up Hence the user can dependent on requirements set a fast dis charge stroke Metering fast for pulsed metering e g for quick clocked filling processes a or a slow discharge stroke Metering slow for quasi continuous metering e g for pro cesses requiring good mixing b P a b t d p P_DE_0006_SW Fig 23 During quasi continuous metering for high accu racy set as large as possible a stroke length e The slowing of the discharge stroke only becomes noticeable at lower stroke rates At maximum stroke rate slow is identical to fast Slowing of the suction stroke leads to a lower capacity In both metering modes it is possible to selectively also slow the suction stroke For the case of volatile feed chemicals the slow suction stroke prevents cavitation and consequently increases metering precision b and c In this way it is possible to prevent the main cause for imprecise metering with high viscosity feed chemicals namely the incomplete filling of the liquid end Discharge Discharge stroke fast stroke slow Py e t a Suction At stroke normal A i I I A t b Suction de stroke HV1 4 A t c Suction de ai stroke HV3 P DE 0006 SW Fig 24 Pulsed and quasi continuous Mode with a normal suction stroke b slightly slowed suction stroke c maximally
10. anne 41 Q Qualification of personnel 11 R Hadioachhve 13 ET EE 16 22 32 48 Relay bebaviour ss nnnnnnnnnnnss san 48 Remote operation nennen 57 Reproducibility ia waa kaaa 20 S Safety Ee 8 Safety declaration Tom 13 92 Safety reouirements nennen 74 Scope Of suppl 14 Secondary deplavs nennen 35 SEG RITY 2 erhaltenes 52 Semiconductor switch eneee 33 Serial number NN 51 Sidebarid ia tee ei deen 43 Slot for optional module ooociocccccnncccccccccccconccnnnnos 16 SIQWING EN 47 GI WEE 51 Software control DW 51 Software drive AG 51 Software option OS 51 Sound pressure Jevel 12 75 SOP DEE 22 23 e EE 13 Stroke Jengi 20 Stroke length adjustment knob 16 Str ke Tate Ran 20 Stroke Velocity nase 20 Suction strokes ahamia akiba 20 47 SUCTION Ma NA een 15 Supply Vohtage ceeeeeceeeeeeeeeeeeeeeeeeeeeeeeneeees 29 SW RD ern 51 e EE 51 T Test funeti n r nr en 23 Totallitres ut Ee E 53 Total number of strokes nnen 53 Cl Del GE 13 U UMPACKING DEET 13 V Vent screw nenne 15 VISCOS ia 47 V sleeve set 63 WwW Waring alert ii ia 32 Warning indicator yelIOW lt lt 16 23 Walling sign aussen Maerkte 8 ProMinent 93 94 95 ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 69123 Heidelberg Germany Telephone 49 6221 842 0 Fax 49 6221 842 617 email info prominent com Inte
11. in the continuous display 1 Using the key select the Batch size continuous display displays an 4L after the number 2 Hold down an arrow key until the variable is flanked by two flashing bars 3 gt Change the batch size as required using the arrow keys Additionally you can activate the Memory function extension Identifier m When Memory is activated the pump adds up the remaining strokes which could not be processed up to the max imum capacity of the stroke memory of 65 535 strokes If this max imum capacity is exceeded the pump goes into fault mode ProMinent Set up 10 5 3 Contact operating mode settings Alongside the setting menus which are described in more detail in Y Chapter 10 6 Programmable function settings Settings menu on page 44 in Contact operating mode in the Settings menu the Contact menu is also available Contact operating mode allows you to trigger individual strokes or a stroke series You can trigger the strokes via a pulse sent via the External con trol terminal The purpose of this operating mode is to convert the incoming pulses with a reduction fractions or small step up into strokes CAUTION When changing over from Manual operating mode to Contact operating mode the pump maintains the stroke rate The stroke rate can also be set in Contact operating mode It should normally be set to
12. 4 Transport and Unpacking chapter if the system is decommissioned for a temporary period Personnel m Technical personnel Disconnect the pump from the mains power supply 2 Unscrew the back pressure valve from the discharge valve slowly to allow the pressure to reduce 3 Empty the liquid end by turning the pump upside down and allowing the feed chemical to run out 4 Flush the liquid end with a suitable medium flush the dosing head thoroughly when using hazardous feed chemicals 70 ProMinent Disposal ProMinent Decommissioning CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo nents if they are manipulated or opened due to pres sure in the liquid end and adjacent parts of the system Personnel Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthorised persons Depressurise the system before commencing any work on hydraulic parts Technical personnel CAUTION Environmental hazard due to electronic waste There are electronic components in the pump which can have a toxic effect on the environment Separate the electronic components from the remaining parts Note the pertinent regulations currently applicable in your country 71 Technical data 16 16 1 Technical data Performance data mikro delta b operating at 100 strokes minute and 100 stroke length Liquid end
13. 52 10 8 Delete total number of strokes or total litres CLEAR Men ii id 53 10 9 Set language LANGUAGE menu 53 Operation deeg ici ita 54 11 1 Manualin t area 55 11 2 Remote operatton nn 57 Maintenance 58 RU UE 60 13 1 Cleaning valves n 60 13 2 Replacing liquid end parts nenene 63 Troublesbooting nennen nennen 67 14 1 Faults without a fault alert 67 14 2 Fault lerts taste seen 68 14 3 Fault alerts warning alerts en 68 14 4 Warning Alerte nnnnnennnnnennnnnnnnnnnnnn nn 69 14 5 All Other Faute nennen 69 Decommtssionimg 4444 nnnnnnne nennen 70 Technical data 72 16 1 Performance data 72 16 2 VISCOS e oiite ni ae 72 16 3 Material data 73 16 4 Electrical data 73 16 5 Temperatures TEE 74 16 6 el 74 16 7 Protection class and Safety Requirements 74 10 81 Weight EE 75 16 9 Sound pressure level 75 Dimensions sheets nn nennen 76 Diagrams for setting the metering capacity 77 Exploded view drawinge nn 79 Ordering Information 81 EC Declaration of Contormfty en 85 Decontamination declaraton 44444 86 Operating adjustment Oovervlew eea 87 Continuous deplays ii akasha wazi 89 E EE 91 ProMinent Identity code 1 Identity code Product range delta version a MDL Type Performance a bar mi h 100150 10 150 only TT 600150 60 150 only SS 10600 10 600 only TT 40600 40 600 only SS 10
14. Continuous displays nd no wueunm yym JUO oway UOISUSIXS UOIPUN YM JUO Z apow Bulyesado jo aBueyo Asano Jaye osje nuaw NOILVYEITVO 24 yno Buluuni Jaye Ajuo INH ep mojs EI LAH 9 MOIS H LAH 9 Mos 7 LAH 9 MOIS HK epow usoq az andu au Je e uano euBbis Dron 99 07 99 T 69 T 9 yjBua SYS junowe Buisog w S UI i w UI i j yu 29 92g S yu 29 915 5 yu 29 915 yw 29 915 son 210 L 2 00998 a 00998 00998 00998 S9x0 S JE OL 7 sas Bululeway jut eeg geg za azis yoyeg RING soyons Bululewaj z Weg JOE y yw 00 08 y yw 00 08 yoedeo L upu en 00 u Luen QOL ui QOL ULW 2 QOL MAA 4 11 0009 U s0 0009 U sca 0009 Ulsco 0009 ursonS sel aOle Boreuy apow Bunesed G 10 984 JaJsuey pue owa G J0 984 19 SUe 1 pue owa ji AKe ds p de dd ES UJIM JOEIUOD pow do yum yoyeg apow do EIER Spur do lenny Ae ds p snonunuos y ul s ejdsip Ale l xny ProMinent 90 25 Index TTT 63 Diaphragm rupture reporter jack 16 Dosing monitor ack 16 External control Iock nn 16 External control terminal 3
15. Drain and flush the liquid end before working on the pump Safety chapter CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo nents ifthey are manipulated or opened due to pres sure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthorised persons Depressurise the system before commencing any work on hydraulic parts CAUTION Warning of feed chemical spraying around An unsuitable feed chemical can damage the parts of the pump contacted by the chemical Take into account the resistance of the materials which will come into contact with the chemical when selecting the feed chemical refer to the ProMinent resistance list in the product equipment catalogue under www prominent com CAUTION Warning of feed chemical spraying around The metering pump can generate a multiple of its rated pressure If a discharge line is blocked hydraulic parts may burst Correctly install a back pressure valve in the dis charge line behind the metering pump CAUTION Small quantities of feed chemical can escape Due to its design small quantities of feed chemical escape at the piston Therefore appropriate safety pre cautions must be taken if toxic media are being metered If toxic feed chemicals are being metered take appropriate safety precautions O
16. Batch Security P Lock Menu P none Code 2793 Lock Menu N fo es Lock all Continuous display Overriding the lock Changing the stroke length variable 52 In the SECURITY menu you can enter whether you want to block sections of the adjustment options In the first menu option you can either set None or Lock menu or Lock all both locks use the same code Select None to clear a security lock Select Lock menu to lock the adjustment mode point in the overview Operating setting diagram in the appendix In the next menu option enter the number you want to use as the code Select Lock all to lock the adjustment option for the directly adjustable variables in the continuous displays and to lock the stroke length point in the overview Operating setting dia gram in the appendix in addition to the adjustment mode In the next menu option enter the number you want to use as the code If a lock is set a padlock appears in the continuous display If you have set Lock all a padlock will appear after 1 minute in the top left corner and the specified areas are locked if no key has been pressed in the meantime If you have set Lock menu the operating menu will be locked after 1 minute if no key has been pressed in the meantime To test whether the menu is locked press the P key for 2 s If you try to change into a
17. and vice versa Allocations for the relay combinations Identity code specifica Relay type Relay 1 Relay 2 tion Mechanical relay Semiconductor relay 4 5 Fault indicating relay and Fault indicating relay Pacing relay pacing relay 8 9 Cut off relay and pacing Cut off relay Pacing relay relay A B Cut off relay and warning Cut off relay Warning relay relay Selectable behaviour types Setting in the Relay menu Warning Error Warning fault Pacing relay Option Warn Fault Stop ProMinent You can set whether the respective relay is to switch due to a trig gering event from the timer upon a warning alert a fault alert or a pump stroke Effect The relay switches upon a warning alert yellow LED The relay switches upon a fault alert red LED The relay switches upon a warning alert yellow LED or a fault alert red LED The relay switches every stroke The relay has the option of which module was plugged in e g timer The relay switches upon a warning alert yellow LED or a fault alert red LED or a stop key STOP START or pause see Troubleshooting chapter You can also indicate how the respective relay should behave as soon as it switches You can change this via the setting WO NC The setting option for the Relay function only exists if a relay is present 49 Set up The following table summarises once more the behaviour of the deliverable relay t
18. cating relay green C common Fault indi cating relay 3 white NO normally open Pacing relay 2 brown C common Pacing relay 33 Set up 10 Set up Please read the overviews in the appendix Con trol elements and key functions and Operating selting diagram for supplementary information fno key is pressed for a 1 minute duration the pump returns to a continuous display 10 1 Basic principles of control adjustment adjustment option 1 e flashes P Batch Q Batch Settings Auxiliar Batch P gt 100 min P Concentration Auxiliar Calibration CR PR Continuous A A display Confirming an entry Quitting a menu option without con firming it Jumping back to a continuous display Changing adjustable values Confirming adjustable values Quickly press key P The display simultaneously changes to the next selection to the next menu option or into a continuous display Press the UP key in the top menu selection if no entry has been started flashing beam You will jump back to the previous menu point or menu at most back to the main menu Press and hold the P key for 3 seconds Entry is cancelled and you jump back to a continuous display Press the arrow keys UP or DOWN In this way the number between the flashing bars counts upwards or downwards Under Changing a number press key P 1x The display s
19. 110 E F 1 000 Dosierkopf d8 0 mikro T Dosing head d8 0 mikro T 803085 111 A D 1 000 Anschlu st ck Saugseite PTFE Connection suction side PTFE 803057 111 E F 1 000 Anschlu st ck Saugseite PTFE Connection suction side PTFE 803058 112 A D 1 000 Anschlu st ck Druckseite PTFE Connection pressure side PTFE 803117 112 E F 1 000 Anschlu st ck Druckseite PTFE Connection pressure side PTFE 803118 113 A B 4 000 Ventilb chse Unterteil PTFE Valve bushing underpart PTFE 803076 113 C D 4 000 Ventilb chse Unterteil PTFE Valve bushing underpart PTFE 803078 113 E F 4 000 Ventilb chse Unterteil PTFE Valve bushing underpart PTFE 803088 114 A B 4 000 Ventilb chse Oberteil PTFE Valve bushing upper part PTFE 803077 114 C D 4 000 Ventilb chse Oberteil PTFE Valve bushing upper part PTFE 803079 114 E F 4 000 Ventilb chse Oberteil PTFE Valve bushing upper part PTFE 803089 115 A B 4 000 Ventilsitz Kugel d3 1 Keramik Valve seat ball d3 1 ceramic 404825 115 C D 4 000 Ventilsitz Kugel d4 7 Keramik Valve seat ball d4 7 ceramic 404826 115 E F 4 000 Ventilsitz Kugel d7 5 Keramik Valve seat ball d7 5 ceramic 404827 116 A B 11 000 Flachdtg 8 5x 4 0x0 5 PTFE Gasket 8 5x 4 0x0 5 PTFE 483915 117 C D 7 000 Flachdtg 8 5x 4 0x0 5 PTFE Gasket 8 5x 4 0x0 5 PTFE 483915 117 E F 6 000 Flachdtg 11 5x 7 0x0 5 PTFE Gasket 11 5x 7 0x0 5 PTFE 483917 118 C D 4 000 Flachdtg 8 5x 6 0x0 5 PTFE Gasket 8 5x 6 0x0 5 PTFE 483916 118 E F 4 000 Flachdtg 11 5x 9 5x0 5 PTFE Gasket 11 5x9 5x0
20. 3 Dosing monitor femme 31 He belegt ERC 32 9 3 1 Fault indicating relay output identity code 1 3 or Ae trons at taa a Oe MONA AY AYA 32 9 3 2 Output pacer relay identity code 4 5 33 O TE 34 10 1 Basic principles of control adjustment 34 10 2 Checking adjustable values 34 10 3 Changing to adjustment mode ee 35 10 4 Selecting the operating mode Menu Operation 36 10 5 Operating mode settings menu Settings 36 10 5 1 Manual operating mode settings 37 10 5 2 Settings for the Batch operating mode BATCH MENU AEE budget Zeie Ee LEE ERAN 38 10 5 3 Contact operating mode settings 39 10 5 4 Analog operating mode settings 41 10 6 Programmable function settings Settings menu 44 10 6 1 Settings for the Auxiliary frequency function AUX Ten Brennen 44 10 6 2 Settings for the Flow function FLOW menu 44 3 Table of contents 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 10 6 3 Settings for the Calibrate function CALIBRATE MEIU EEN 45 10 6 4 Settings for the Metering function DOSING AUT engere rg 46 10 6 5 Settings for the Relay function RELAY menu 48 10 6 6 Settings for the Analog output function ANALOG OUTPUT menu 50 10 6 7 Settings in the System menu SYSTEM menu 51 10 7 Set code SECURITY menu
21. 5 PTFE 483918 119 A B 4 000 Ventilfeder d0 3 DA 2 3 0 1bar 1 4571 Valve spring d0 3 DA 2 3 0 1bar 1 4571 469437 Fig 37 Spare parts list TT_ S 7 ProMinent 81 Ordering Information Pos Typ Anz Artikel Description Best Nr Pos Type No of Code No MDLa F rdereinheiten TT MDLa Liquid ends TT 119 C D 4 000 Ventilfeder d0 3 DA 4 0 0 1bar 1 4571 Valve spring d0 3 DA 4 0 0 1bar 1 4571 469438 119 E F 4 000 Ventilfeder d0 4 DA 4 9 O 1bar 1 4571 Valve spring d0 4 DA 4 9 0 1bar 1 4571 469439 120 E F 1 000 Flachdtg 8 5x 4 0x0 5 PTFE Gasket 8 5x4 0x0 5 PTFE 483915 121 A F 1 000 Verbindungsst ck M10 R1 4 PTFE Connection M10 R1 4 PTFE 803110 122 A F 2 000 Gewindestift mit Zapfen PTFE Grub screw with cog PTFE 803120 123 A F 2 000 Flachdtg 4 5x 2 0x0 5 PTFE Gasket 4 5x 2 0x0 5 PTFE 483914 124 A F 1 000 Flachdtg 11 5x 7 0x0 5 PTFE Gasket 11 5x 7 0x0 5 PTFE 483917 125 A F 1 000 Ventilsitz Kugel d7 5 Keramik Valve seat ball d7 5 ceramic 404827 126 A F 1 000 Kugelteller PTFE Ball plate PTFE 803115 127 A D 1 000 Druckfeder d0 8 HC4 DFP besch Comp spring d0 8 HC4 DFP coat 818591 127 E F 1 000 Ventilfeder d0 6 DA 6 8 0 5bar HC4 DFP Valve spring d0 6 DA 6 8 0 5bar HC4 DFP 818590 128 A F 1 000 Anschlu st ck UNF 1 4 28 PTFE Connection UNF 1 4 28 PTFE 803111 129 A D 2 000 Schraubfitting 1 4 UNF 28 1 16 Screwed socket 1 4 UNF 28 1 16 358220 129 E F 2 000 Schraubfitting 1 4 28 UNF 1 8 Screwed socket 1 4 28 UN
22. Liquid end mikro 8 250 SSG 1039174 101 A B 1 000 Druckanschlu m DHV SK2 5 VA Discharge conn w DHV SK2 5 VA 803286 101 C D 1 000 Druckanschlu m DHV SK5 0 VA Discharge conn w DHV SK5 0 VA 803287 101 E F 1 000 Druckanschlu m DHV SK8 0 VA Discharge conn w DHV SK8 0 VA 803288 102 A B 1 000 Sauganschlu kpl zum SK2 5 VA Suction conn cpl f SK2 5 VA 803280 102 C D 1 000 Sauganschlu kpl zum SK5 0 VA Suction conn cpl f SK5 0 VA 803281 102 E F 1 000 Sauganschlu kpl zum SK8 0 VA Suction conn cpl f SK8 0 VA 803282 103 A D 1 000 D H Ventil 50 200ml VA Keram Backpre valve 50 200ml VA ceram 803112 103 E F 1 000 D H Ventil 500ml VA Keram Backpre valve 500ml VA ceram 803109 110 A B 1 000 Dosierkopf d2 5 mikro S Dosing head d2 5 mikro S 790175 110 C D 1 000 Dosierkopf d5 0 MG5a S Dosing head d5 0 MG5a S 790176 110 E F 1 000 Dosierkopf d8 0 MG5a S Dosing head d8 0 MG5a S 803082 111 A D 1 000 Anschlu st ck UNF 10 32 S Connection UNF 10 32 S 803065 111 E F 2 000 Anschlu st ck UNF 5 16 20 S Connection UNF 5 16 20 S 803066 112 A D 1 000 Anschlu st ck UNF 5 16 20 S Connection UNF 5 16 20 S 803067 113 A B 4 000 Ventilb chse Unterteil 50ul S Valve bushing underpart 50ul S 803068 113 C D 4 000 Ventilb chse Unterteil 200ul S Valve bushing underpart 200uUl S 803124 113 E F 4 000 Ventilb chse Unterteil 500ul S Valve bushing underpart 500ul S 803126 114 A B 4 000 Ventilb chse Oberteil 50ul S Valve bushing upper part 50ul S 803069 114 C D 4 000 Ventilb c
23. cap must be screwed onto the PROFIBUS jack CAUTION Material damage possible due to power surges Should the pump be connected to the mains power supply in parallel to inductive consumers such as sol enoid valves motors inductive power surges can damage the controller when it is switched off Provide the pump with its own contacts and supply with voltage via a contactor relay or relay Personnel Electrician Install the pump technically correctly and in accordance with the operating instructions and applicable regulations 9 1 Supply voltage connector WARNING Unexpected startup is possible As soon as the pump is connected to the mains the pump may start pumping and consequently feed chemical may escape Prevent dangerous feed chemicals from escaping If you have not successfully prevented this imme diately press the STOP START key or disconnect the pump from mains e g via an emergency cu off switch CAUTION If the pump is integrated into a system The system must be designed so that potential hazardous situa tions are avoided by pumps starting up automatically subsequent to unintended power interruptions Connect the pump to the mains power supply using the mains cable ProMinent 29 Electrical installation 9 2 Description of the jacks 9 2 1 External control terminal Wa 0 Ag N Ed 5 Fig 9 Pump pin assignm
24. ensure that it cannot be switched on again by unauthorised persons Depressurise the system before commencing any work on hydraulic parts Remedy Personnel Take suction tube out of the storage Technical container and thoroughly flush out personnel the liquid end Dismantle the valves and clean them Technical refer to the Overhaul chapter personnel Allow the metering pump to operate briefly using dichloromethane or acetone so that the impurities are cleared and the piston seal seals again Replace the sleeve packaging refer Technical to the Overhaul chapter personnel Connect the pump correctly to the Electrician specified mains voltage according to the specification on the name plate 67 Troubleshooting 14 2 Fault alerts Fault description Cause Remedy Personnel The red LED indicator illuminates the The liquid level inthe Fill the storage tank Technical Level symbol flashes in the LCD storage tank has personnel display the Fault and Stop symbols reached liquid level are also displayed and the pump stops low 2nd stage The red LED indicator illuminates the The pump is in Clear the cause of the Technical symbol i lt 4 mA i lt 4 flashes in the Analog operating low control current or personnel LCD display the Fault and Stop mode a fault behav 5 symbols are also displayed and the iour has been pro a EE ump stops grammed in the of the fault behaviour to H ANALOG menu and OFF see chapter S
25. mA 4 20 mA i less than 4 mA i greater than 23 mA Meaning the value in the continuous display can be changed with the arrow keys It is possible to change between continuous dis plays The pump was stopped using the STOP START key i e manually The pump was externally stopped by the Pause contact The pump is currently pumping with the auxiliary rate as the stroke rate During this time the pump is in operating mode Manual A fault has occurred which has stopped the system The pump is set to Dosing slow and this metering mode is also active less than 61 strokes min Below 30 strokes min the operating indicator flashes during operation and illuminates for slightly longer at the end of each stroke The symbol relates to the symbol which is located beneath the stroke adjustment dial Deviation in the stroke length from the value set at the time of the last locking of the adjustment menu The Warning level in the storage tank was under shot If the symbol flashes the level has fallen below the Fault level in the storage tank and the pump stops A flow control is connected Together with a call sign the symbol indicates problems with the flow The pump is in operating mode Contact The symbol closes every time a contact signal is generated The pump is in operating mode Batch The symbol flashes every time a contact signal is generated The pump is in
26. oo oo Analog P Analog H Analog Manual Main menu P Settings Q Calibrate Operation Analog nalo Off A Settings Concentration Start calib Security UN nal Clear Calibrate 0 20 0 20 Continuous display WARNING If the feed chemical is dangerous take appropriate safety precautions when executing the following cali bration instructions Observe the safety data sheet for the feed chemical Scales may be better for measuring the metering volume than the measuring cylinder suggested below This depends on the metering quantities which must be measured ProMinent 45 Set up 1 Lead the suction hose into a measuring cylinder containing the feed chemical the discharge hose must be installed in a permanent manner operating pressure 2 gt Prime using the feed chemical simultaneously press the two arrow keys should the suction hose be empty 3 gt Record the level in the measuring cylinder 4 Using the key scroll through the continuous display and check whether litres or gallons are selected 5 If the incorrect volume units are selected select the SYSTEM menu and the then the UN 7S sub menu 6 Using the arrow keys select the correct units and confirm by pressing the P key 7 Select the CAL BRATE menu and then use the P key
27. press key P If the P key is pressed for 2 seconds in a continuous display the delta changes to adjustment mode see chapter Adjustment If an access code was set in the Security menu for Lock menu then after pressing the P key the access code must first be entered After every press of the key a different continuous display is shown The number of continuous displays depends on the identity code the selected operating mode and the connected additional devices To change a variable see below directly in the corresponding con tinuous display press and hold one of the arrow keys approx 1 2 s until the identifier Double arrow appears and the variable is flanked by two flashing lines The delay has been programmed in to prevent variables from being unintentionally changed If an access code was set in the Security menu for Lock all then after pressing the P key the access code must first be entered The directly changeable variables are in detail In operating modes Manual Contact and Batch You can change the stroke rate in the Stroke rate continuous dis play To change a precisely previously set feed rate pos sibly specified in litres there is an option of changing it via the stroke rate As the stroke rate is digitally pro cessed there is no tolerance Changing using the stroke length interferes with the mechanical tolerance In Manual operating mode You c
28. pump pro viding it is functioning re 2 Fault Stop and Pause stop everything apart from Pri ming re 3 The stroke rate of Auxiliary rate always has priority over the stroke rate specified by an operating mode or priority 4 23 Assembly 7 Assembly A A WARNING Danger of electric shock If water or other electrically conducting liquids pene trate into the drive housing in any other manner than via the pump s suction connection an electric shock may occur Position the pump so that it cannot be flooded CAUTION Danger from incorrectly operated or inadequately maintained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance Ensure that the pump is accessible at all times Adhere to the maintenance intervals Capacity too low The liquid end valves can be disrupted by vibrations Secure the metering pump so that no vibrations can occur Capacity too low If the valves of the liquid end do not stand vertically upwards they cannot close correctly Suction and discharge valves must stand vertically upwards for self bleeding liquid end the bleed valve Mount the metering pump with the pump foot on a horizontal level and load bearing supporting surface 24 ProMinent 8 Notes Hydraulic installation A A Screwing the back pressure valve on to the discharge valve Hydraulic installation CAUTION Sma
29. to change to the first menu option 8 Use the DOWN key to select Start calib 9 To start the calibration press the P key The next menu option Stop calib appears the pump starts to pump and indicates the stroke rate the pump works at the stroke rate which is set under MANUAL 10 5 After a reasonable number of strokes e g 100 stop the pump by pressing the P key 11 Determine the required metering volume difference initial volume residual volume 12 5 Enter this volume in the menu option which appears and then press the key P the pump changes to continuous display gt The pump is calibrated The corresponding continuous displays indicate the cali brated values 10 6 4 Settings for the Metering function DOSING menu 10 6 4 1 Settings in the sub menu Settings metering Op Batch H Batch BI Batch D Batch i Settings A Dosing Settings A Mod Auxili Setti Diusl Selin s CADAN PS Rirlog 5 Ber ue Security Dosing Low Pressure Clear Relay Press Monitor Discharge stroke Suction stroke Continuous display In the sub menu Settings metering you can precisely match the pump metering flow over time against the requirements of the par ticular application 46 ProMinent Discharge stroke Suction stroke ProMinent
30. type Minimum pump capacity 100150 TT 100600 TT 101500 TT 600150 SS 400600 SS 201500 SS Liquid end type 100150 TT 100600 TT 101500 TT 600150 SS 400600 SS 201500 SS at maximum back pressure bar ml h ul stroke 10 145 24 17 10 580 96 67 10 1480 246 67 60 145 24 17 40 580 96 67 20 1480 246 67 Hose con Pipe con Suction lift nector size nector size outside x outside 2 inside mm mm m WS 1 75x1 15 6 1 75x1 15 6 3 2x2 4 4 1 75x1 15 1 58 6 1 75x1 15 1 58 6 3 2x2 4 3 18 4 16 2 Viscosity Viscosity in mPa 0 50 50 200 72 Dosing setting normal HVI Piston diameter Stroke rate mm Strokes min 25 100 5 100 8 100 25 100 5 100 8 100 Priming lift Permissible Back pres priming sure valve pressure holding suction side pressure m WS bar bar 0 6 5 2 5 2 0 5 2 5 2 0 5 1 5 0 6 30 2 5 2 0 20 2 5 2 0 10 1 5 Suction lift with a filled suction line and filled liquid end Priming lift with clean and moist valves Feed chemical water at 20 C Priming lift at 100 stroke length opened vent screw and suction line as described The metering behaviour of the pump can be matched to the vis cosity of the feed chemical Suction slowing none slight stroke Max stroke rate Remarks 100 75 for valves with springs ProMinent Viscosity in mPa 200 500 500 1000 Dosing setting HV2 HV3 16 3 Material data Liguid ends Ve
31. 0 Level Switch jack mnaanza 16 1 2 3 E LEE 41 A Adjustment chanter 34 Adjustment Mode serisinin Ii aa 35 Alia cad 51 Andal g n sseain satin hatte 21 41 Analog oufput rren nnn nn 30 50 ee E E O T 51 ASOD eea Rant EER Ee 24 PUK EE 44 Auxiliary frequency 30 31 44 Auxiliary rate 444 21 22 23 B Back pressure vahye rinnen nernssererreee 15 Basic principles of control adjustment 34 Ee DEE 21 38 EE 16 Cc E leg EE 21 45 UA kei 20 Cavitation aana 47 Change head oociccccccnonocacccccncnco nono nnonnnanananonnnanos 51 Checking adjustable values 34 CLEAR AMKA WAFA SM MAA AA AMMA AENDA MARWA 53 Soya EE 52 TI e 21 39 Contact water meter 41 Continuous depnlavs nennen 34 Control elements wamama 16 Correct and proper use 8 CUIVE e eege A er MAYA 41 D Decommissioning nenn 70 Decontamination declaration 86 Degree of Drotechon nn 74 Device Overvlew 15 Discharge stroke coococconiconiconccocccccccccncncnnnnnnos 20 47 Discharge vahye 15 ProMinent Index Disposa ET 71 DOSING head an a ee 63 DOSING monitor 31 E Emergency anne 11 Emptying the liquid end 70 Explanation of the safety instructions 8 External contact 23 30 31 External frequency changeover 23 F Facto iaa Ren 38 39 A een ea nina 23 Fault indicating and pacing relay option 22 Fault indicating relay 22 32 33 Fault indicator red
32. 00600 3 3 101500 3 3 600150 4 0 400600 3 8 201500 3 3 Precisely observe the arrangement of the disc springs Insert the disc springs 4 precisely as shown Position the friction washer 5 Screw the screws 6 in by hand do not overtighten Carefully insert the piston 7 If the liquid end is to be stored this is the correct condition Screw the screws 6 on to the friction washer 5 with the piston 7 inserted Tighten in a diagonal pattern until the stop is reached Now the liquid end is ready for use The piston should not be pulled out of the dosing head once the friction washer Is tightened Should this occur however the screws 5 must first be loosened before the piston can be pushed into the dosing head 65 Overhaul Fitted dosing head 66 P DE 0030 SW Fig 31 7 Piston 8 Coupling disc 9 Knurled screws 10 Protective bush 11 Coupling screws 1 gt Carefully pull the piston 7 out far enough so that the cou pling disc 8 with its longitudinal holes can project over the heads of the coupling screws 11 gt Push on the dosing head gt Tighten the knurled screws 9 The liquid end is now secured Piston fracture risk Do not tilt the piston in the step described here 4 Snap the coupling disc 8 on to the coupling screws 11 by pressing against the pump and turning to the right over the inserted pin bayonet connection 5 gt Check the pump operat
33. 087 144 A B 1 000 Sicherungsring DIN 471 5x0 6 1 4310 Snap ring DIN 471 50 6 1 4310 467235 144 C F 1 000 Sicherungsring DIN 471 8x0 8 1 4310 Snap ring DIN 471 80 8 1 4310 467238 145 A B 1 000 Pa scheibe PS 5x10x1 1 4310 Adj washer PS 5x10x1 1 4310 460305 145 C F 1 000 Pa scheibe PS 8x14x1 1 4310 Adj washer PS 8x14x1 1 4310 460308 146 A F 2 000 Tellerfeder 18 8x10 2 0 35 Mikro Disc spring 18 8x10 2 0 35 Mikro 469804 148 A F 2 000 Stehbolzen M4 mikro stud bolt M4 mikro 803021 149 A F 2 000 R ndelmutter DIN466 M4 A2 Knurled nut DIN 466 MA A2 466224 151 A F 2 000 Pa scheibe DIN 988 14x20x0 1 1 4310 Shim ring DIN 988 14x20x0 1 1 4310 790309 160 A F 1 000 B rdeldorn f PTFE Anschl sse Bordering tool f PTFE connection 803172 Fig 38 Spare parts list TT_ S 2 82 ProMinent Spare parts list SS_ Legend A B Type 600150 C D Type 400600 E F Type 201500 Ordering Information Best Nr Ga Pos Typ Anz Artikel Description Pos Type No of Code No MDLa F rdereinheiten SS MDLa Liquidends SS 001A 1 000 F rdereinheit mikro 2 5 25 SST Liquid end mikro 2 5 25 SST 1039159 001 B 1 000 F rdereinheit mikro 2 5 25 SSG Liquid end mikro 2 5 25 SSG 1039160 001 C 1 000 F rdereinheit mikro 5 100 SST Liquid end mikro 5 100 SST 1039161 001 D 1 000 F rdereinheit mikro 5 100 SSG Liquid end mikro 5 100 SSG 1039162 001E 1 000 F rdereinheit mikro 8 250 SST Liquid end mikro 8 250 SST 1039163 001 F 1 000 F rdereinheit mikro 8 250 SSG
34. 100 strokes min ffe oo oo Q Contact P Contact H Contact Contact E gt Contact Stroke memory on gt Stroke memory off P Factor 1 25 stroke cont Stroke memory on Concentration Auxiliar Calibration Settings O Contact Q Continuous display The number of strokes per pulse depends on the factor which you input By use of the factor you can multiply incoming pulses by a factor between 1 01 and 99 99 or reduce them by a factor of 0 01 to 0 99 Number of strokes executed factor x number of incoming pulses ProMinent 39 Set up Example table Factor Step up 25 99 99 1 50 1 25 Reduction 0 50 0 10 0 01 0 25 0 40 0 75 Explanation of the conversion ratio With a factor of 1 With a factor of 2 With a factor of 25 Explanation of reduction With a factor of 1 With a factor of 0 5 With a factor of 0 1 With a factor of 0 75 40 Pulse sequence 10 100 4 2 5 3 2 1 33 2 171 Number of strokes sequence 1 2 25 99 99 1 50 1 2 1 25 1 11172 1 1 111 11111 1 stroke is executed per 1 pulse 2 strokes are executed per 1 pulse 25 strokes are executed per 1 pulse 1 stroke is executed per 1 pulse 1 stroke is executed after 2 pulses 1 stroke is executed after 10 pulses 1 stroke is executed on
35. 1500 10 1500 only TT 201500 20 1500 only SS Material dosing head SS Stainless steel TT PTFE with 25 Yo carbon Seal material T PTFE seals pure white G PTFE seals graphite Dosing head version 0 Without bleed valve without valve spring 1 Without bleed valve with valve spring Hydraulic connection O Standard connection in line with technical data Version O With ProMinent logo 2 Without ProMinent logo Electrical connection U Universal control 100 230 V 10 50 60 Hz Cable and plug 2 m European w 2 m Swiss O 2 m Australian 2 m USA U Relay O Norelay 1 Faultindi 1 x changeover contact 230 V 8 A cating relay N C ProMinent Identity code Product range delta version a Fault indi 1x changeover contact 230 V 8A cating relay mag netic As 1 2 x N O 24 V 100 mA pacing relay As 3 2 x N O 24 V 100 mA pacing relay Accessories O No accessories Control versions O Manual external contact with pulse control 3 Manual external contact with pulse control analog 0 4 20mA As 0 14 day process timer As 3 14 day process timer CANopen As 3 PROFIBUS interface M12 Doo gt Access code O No access code 1 With access code Language DE German EN English FR French ES Spanish Pause level 0 Pause N C level N C ProMinent 2 About this pump Properties of the device ProMinent About this pump The solenoid metering pumps belonging to the
36. 22 The operating and fault statuses are indicated by the three LED indicators and the Fault identifier of the LCD screen see also the Troubleshooting chapter If a fault occurs the identifier Fault appears as well an additional explanatory symbol ProMinent Functional description 6 9 LED indicators Fault indicator red Warning indicator yellow Operating indicator green The fault indicator lights up if the liquid level in the chemical feed container falls below the second switching point of the level switch 20 mm residual filling level in the chemical feed container This LED flashes in the event of an undefined operating mode The warning indicator lights up if the fluid level in the chemical feed container falls below the first switching point of the level switch The operating indicator lights up if the pump is ready for operation and there are no fault or warning alerts It goes out quickly as soon as the pump has performed a stroke It starts to flash as soon as the stroke rate falls below 30 strokes min 6 10 Hierarchy of operating modes functions and fault statuses ProMinent The different operating modes functions and fault statuses have a different effect on if and how the pump reacts The following list shows the order 1 Priming 2 Fault Stop Pause 3 Auxiliary rate 4 Manual Analog Contact Batch Comments re 1 Priming can take place in any mode of the
37. 31 136B 1 000 PTFE Mansch Satz d2 5 Graphit PTFE collar set d2 5 graphite 485428 136 C 1 000 PTFE Mansch Satz d5 PTFE wei PTFE collar set d5 PTFE white 485430 136 D 1 000 PTFE Mansch Satz d5 Graphit PTFE collar set d5 graphite 485427 136 E 1 000 PTFE Mansch Satz d8 PTFE wei PTFE collar set d8 PTFE white 485432 136 F 1 000 PTFE Mansch Satz d8 Graphit PTFE collar setd8 graphite 485429 137 A B 1 000 Druckteller d20xd2 7 S Pressure plate d20xd2 7 S 803090 137 C D 1 000 Druckteller d20xd5 2 S Pressure plate d20xd5 2 S 803091 137 E F 1 000 Druckteller d20xd8 2 S Pressure plate d20xd8 2 S 803092 138 A F 1 000 Spannscheibe Mikro Conical spring washer Mikro 803093 140 A B 3 000 Tellerfeder D20x10 2 0 6 besch Plate spring D20x10 2 0 6 coat 790217 140 C D 3 000 Tellerfeder 20x10 2 0 5FEP besch Disc spring 20x10 2 0 5FEP coat 803240 140 E F 3 000 Tellerfeder 20x10 2 0 4FEP besch Disc spring 20x10 2 0 4FEP coat 803241 141 A F 4 000 Senkschraube DIN 964 M 3x 8 A2 Cntrsunk screw DIN 964 M 3x 8 A2 461902 142 A B 1 000 Kolben kpl d2 5 Zirkonox Mikro Piston cpl d2 5 zirkonia Mikro 803149 142 C D 1 000 Kolben kpl d5 0 Keramik Mikro Piston cpl d5 0 ceramic Mikro 803181 142 E F 1 000 Kolben kpl d8 0 Keramik Mikro Piston cpl d8 0 ceramic Mikro 803182 143 A F 1 000 Kupplungs Deckel Mikro Clutch plate Mikro 803087 144 A B 1 000 Sicherungsring DIN 471 5x0 6 1 4310 Snap ring DIN 471 50 6 1 4310 467235 144 C F 1 000 Sicherungsring DIN 471 8x0 8 1 4310 Snap ring DIN
38. 471 80 8 1 4310 467238 145 A B 1 000 Pa scheibe PS 5x10x1 1 4310 Adj washer PS 5x10x1 1 4310 460305 145 C F 1 000 Pa scheibe PS 8x14x1 1 4310 Adj washer PS 8x14x1 1 4310 460308 146 A F 2 000 Tellerfeder 18 8x10 2 0 35 Mikro Disc spring 18 8x10 2 0 35 Mikro 469804 148 A F 2 000 Stehbolzen M4 mikro stud bolt M4 mikro 803021 149 A F 2 000 R ndelmutter DIN 466 M4 A2 Knurled nut DIN 466 MA A2 466224 151 A F 2 000 Pa scheibe DIN 988 14x20x0 1 1 4310 Shim ring DIN 988 14x20x0 1 1 4310 790309 Fig 40 Spare parts list SS_ S 2 Further sources of information Further information on spare parts accessories and options can be found in P the exploded drawings the identity code B the General Operating Instructions on ProMinent solenoid dosing pumps B the ProMinent Equipment catalogue 84 ProMinent 21 ProMinent EC Declaration of Conformity EC Declaration of Conformity Original EC Declaration of Conformity for Machinery ProMinent Dosiertechnik GmbH Im Schuhmachergewann 5 11 D 69123 Heidelberg hereby declare that the product identified below conforms to the basic health and safety requirements of the EC Directive by virtue of its design and construction and in the configuration placed on the market by us This declaration is no longer applicable if changes are made to the product without our authorisation Product description Product type Serial no Applicable EC Directives Applied ha
39. Decontamination Form is sub mitted that has been completed correctly and in full by an authorised and qualified person on behalf of the pump operator The Decontamination Declaration Form can be found in the Appendix or at www prominent com CAUTION Danger of material damage The device can be damaged by incorrect or improper storage or transportation The unit should only be stored or transported in a well packaged state preferably in its original packaging The packaged unit should also only be stored or transported in accordance with the stipulated storage conditions The packaged unit should be protected from mois ture and the ingress of chemicals Storage transport and unpacking Ambient conditions Scope of supply Personnel m Technical personnel Data Value Unit Minimum storage and transport tem 10 C perature Maximum storage and transport tem 50 C perature Air humidity lt 95 rel humidity non condensing Compare the delivery note with the scope of supply Metering pump with mains power cable Connector kit for hose pipe connection Edge pin TT_ only Product specific operating instructions with EC Declaration of Conformity Relay cable as necessary ProMinent Device overview and control elements 5 Device overview and control elements 5 1 Device overview Fig 2 1 Control unit 2 Drive unit 3 Liquid end Fig 3 Back pressure valve Ve
40. Druck Mediums and warnings Warnhinweise zum Medium lt B gt QOD Medium Identi flammable toxic corrosive harmful other harmless Concentration fication irritant Medium CAS No entz nd giftig tzend gesundheits sonstiges unbedenklich Konzentration lich sch dlich reizend Process medium Medium im Prozess Medium for process cleaning Medium zur Prozessreinigung Returned part cleaned with Medium zur Endreinigung explosive oxidising dangerous for the environment biological risk radioactive explosiv brandf rdernd umweltgef hrlich biogef hrlich radioaktiv Please tick should one of the above be applicable include security sheet and if necessary special handling instructions Reason for return Company data Company Phone number Contact person Fax Street E Mail Address Your order No We hereby certify that the returned parts have been carefully cleaned To the best of our knowledge they are free from any residues in dangerous quantities Place date Company stamp and legally binding signature 86 ProMinent Operating adjustment overview 23 Operating adjustment overview Continuous display U e Pump stop st
41. F 1 8 358221 130 A D 1 000 Schlauch 1 16 PTFE Mikro Tube 1 16 PTFE Mikro 803155 130 E F 2 000 Schlauch 1 8 PTFE Mikro Tube 1 8 PTFE Mikro 803156 136A 1 000 PTFE Mansch Satz d2 5 PTFE wei PTFE collar set d2 5 PTFE white 485431 136 B 1 000 PTFE Mansch Satz d2 5 Graphit PTFE collar set d2 5 graphite 485428 136 C 1 000 PTFE Mansch Satz d5 PTFE wei PTFE collar set d5 PTFE white 485430 136 D 1 000 PTFE Mansch Satz d5 Graphit PTFE collar set d5 graphite 485427 136 E 1 000 PTFE Mansch Satz d8 PTFE wei PTFE collar set d8 PTFE white 485432 136 F 1 000 PTFE Mansch Satz d8 Graphit PTFE collar setd8 graphite 485429 137 A B 1 000 Druckteller d20xd2 7 S Pressure plate d20xd2 7 S 803090 137 C D 1 000 Druckteller d20xd5 2 S Pressure plate d20xd5 2 S 803091 137 E F 1 000 Druckteller d20xd8 2 S Pressure plate d20xd8 2 S 803092 138 A F 1 000 Spannscheibe Mikro Conical spring washer Mikro 803093 140 A B 2 000 Tellerfeder 20x10 2 0 5FEP besch Disc spring 20x10 2 0 5FEP coat 803240 140 C F 3 000 Tellerfeder 20x10 2 0 4FEP besch Disc spring 20x10 2 0 4FEP coat 803241 141 A F 4 000 Senkschraube DIN 964 M 3x12 A4 Cntrsunk screw DIN 964 M 3x12 A4 461903 142 A B 1 000 Kolben kpl d2 5 Zirkonox Mikro Piston cpl d2 5 zirkonia Mikro 803149 142 C D 1 000 Kolben kpl d5 0 Keramik Mikro Piston cpl d5 0 ceramic Mikro 803181 142 E F 1 000 Kolben kpl d8 0 Keramik Mikro Piston cpl d8 0 ceramic Mikro 803182 143 A F 1 000 Kupplungs Deckel Mikro Clutch plate Mikro 803
42. Operating instructions Precision Piston Metering Pump mikro delta MDLa with controlled optoDrive solenoid drive E E E gt o E Please carefully read these operating instructions before use Do not discard The operator shall be liable for any damage caused by installation or operating errors Technical changes reserved ProMinent Part no 986160 Original Operating Instructions 2006 42 EC BA DE 024 08 12 EN Supplemental instructions Supplementary information a Fig 1 Please read User information State the identity code and serial number General non discriminatory approach Read the following supplementary information in its entirety Should you already know this information you have an even greater need of the Operating Instructions The following are highlighted separately in the document E Enumerated lists Instructions gt Results of the instructions Information This provides important information relating to the cor rect operation of the system or is intended to make your work easier Safety information Safety information is identified by pictograms see Safety Chapter Please read these operating instructions carefully before use Do not discard Please state identity code and serial number which you can find on the nameplate when you contact us or order spare parts This enables the device type and material versions to be clearly identi fied
43. ProMinent 69 Decommissioning 15 Decommissioning Decommissioning WARNING Danger from chemical residues There is normally chemical residue in the liguid end and on the housing after operation This chemical res idue could be hazardous to people Itis mandatory that the safety information relating to the Storage transport and unpacking chapter is read before shipping or transporting the unit Thoroughly clean the liquid end and the housing of chemicals and dirt Adhere to the safety data sheet for the feed chemical WARNING Warning of dangerous or unknown feed chemical Should a dangerous or unknown feed chemical be used It may escape from the hydraulic components when working on the pump Take appropriate protective measures before working on the pump e g safety glasses safety gloves Observe the safety data sheet for the feed chemical Drain and flush the liquid end before working on the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo nents if they are manipulated or opened due to pres sure in the liquid end and adjacent parts of the system Disconnect the pump from the mains power supply and ensure that it cannot be switched on again by unauthorised persons Depressurise the system before commencing any work on hydraulic parts Danger of damage to the device Take into account the information in the Storage
44. Replacing liquid end parts on page 63 Cleaning a back pressure valve 1 Unscrew the back pressure valve in a counterclockwise direction from the discharge valve WARNING Danger of eye injuries The back pressure valve contains a pretensioned com pression spring Wear safety glasses when dismantling Dismantle the valve inserts of the valves one after each other so that you do not confuse the parts 2 Guide a thin flat pin or similar into the smaller hole of the dis charge connector and push the valve inserts out of it 3 Inspect all parts for damage before assembling After cleaning the valve first screw it on finger tight 5 Tighten the valve according to the following table Material version Tightening instruction TT_ approx 30 45 SS_ approx 45 or approx 8 Nm Cleaning a discharge valve Discharge and suction valves differ from each other Only take them apart one after each other so that you do not confuse the components Only use new components which fit your valve both in terms of shape and chemical resistance Reaajust the pump after replacing a valve 1 Inspect all parts for damage before assembling 2 After cleaning the valve first screw it on finger tight 3 gt Tighten the valve according to the following table ProMinent 61 Overhaul Cleaning a suction valve 62 Material version Tightening instruction TT_ approx 30 45 SS_ approx 45 or a
45. a possibly dangerous situation If this is disregarded it could result in slight or minor injuries or material damage The following warning signs are used in these operating instruc tions to denote different types of danger Warning signs Type of danger Warning automatic start up Warning hand injuries Warning high voltage Warning danger zone gt pp The pump may only be used to dose liquid metering chemicals The pump may only be started up after it has been correctly installed and commissioned in accordance with the technical data and specifications contained in the operating instructions Observe the general limitations with regard to viscosity limits chemical resistance and density see also ProMinent resist ance list In the product equipment catalogue or at www prominent com Any other uses or modifications are prohibited The pump is not intended for the metering of gaseous media or solids The pump is not intended for the metering of explosive media The pump is not intended for operation in hazardous locations The pump is not intended for exterior applications without use of suitable protective equipment ProMinent Safety information ProMinent Safety chapter The pump should only be operated by trained and authorised personnel see the following Qualifications table You are obliged to observe the information contained in the operating instructions at the di
46. acing relay option MA output option Information about the liquid powder level in the feed chemical con tainer is reported to the pump To do so a two stage level switch must be fitted it is connected to the Level switch jack The pump can be remotely stopped via the External control jack The following functions are triggered by a key press The pump can be stopped by pressing the key STOP START without disconnecting it from the power supply Priming short term transport at maximum frequency can be trig gered by simultaneous pressing of the two arrow keys The pump has several connection options for The relay can in the event of fault or warming alerts or messages e g Warning level close a connected electric circuit e g for an alarm horn The relay can be retrofitted through a knock out opening in the pump foot refer to Retrofitting relays This combined relay can generate a contact with each stroke via its pacing relay in addition to its function as a fault indicating relay The relay can be retrofitted through a knock out opening in the pump foot refer to Retrofitting relays The signal of the current output signals the currently calculated pump metering volume The option mA output can be retrofitted via a knock out in the control unit The option additionally always provides a fault indicating relay ora pacing relay 6 7 Functional and fault Indicator 6 8 LCD display
47. an change the capacity in the Capacity continuous display The factor is the number of strokes which are triggered upon an external pulse or by pressing key P only in Batch operating mode Simultaneous pressing of the two arrow keys triggers the Pri ming function in the Stroke rate continuous display Fault displays are acknowledged by brief pressing of the P key ProMinent Operation Continuous display 4 e Pump stop start LQ Change directly alterable variables Priming 00 0 Start batch only in Batch operating mode e Acknowledge error Check adjustable variables CH O Security lock Lock Menu Adjustment mode O Security lock Lock all Fig 26 Operating options with a locked operating menu 11 2 Remote operation There is an option to control the pump remotely via a signal cable refer to your system documentation and to the Electrical Installa tion chapter ProMinent 57 Maintenance 12 Maintenance WARNING It is mandatory that you read the safety information and specifications in the Storage Transport and Unpacking chapter prior to shipping the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo nents if they are manipulated or opened due to pres sure in the liquid end and adjacent parts of the system Disconnect the pump from t
48. art a Change directly alterable variables Priming 00 Start batch only in Batch operating mode P Acknowledge error Check adjustable variables DEE 1 D P Analog Main al Menu gt REH DS Mode SC Menu Menu Settings Op mode Menu Auxiliar Menu Flow Menu Calibration Menu Dosing Menu Analog Out gt Menu ai Submenu System Info Submenu Change head ProMinent 87 Operating adjustment overview 88 Menu Security Menu Clear Menu Language ProMinent Continuous displays Continuous displays 24 pajeanoe aq AIOWA 230 15 UO SUS X9 LONOUNY pinoys AIu0 wu Jel Uop 89 sajgqeuien ajqesaye Aoan p umog pue dn sien moue au Un OO DS oa Jope O QW gt os oo leussx3 ejdsig peog yaeg O S 008 S O 0054 MES Ayoedey O za fe unu saxos ha hee m e e ee SONS eT _ pi 0009 oa u S 4O S Led wa PR ee SONS G Joe Jejsueu pue Aloweyy G 1079 Jajsue pue Aowa ji Aejdsip Dou epou do ulim EH pow do yum 49eg epou dei lenueyy epou dO snonunuoY Aejdsip snonunuos ProMinent
49. ation 9 28 Electrical installation WARNING Danger of electric shock A mains voltage may exist inside the device Before any work disconnect the device s mains cable from the mains WARNING Risk of electric shock This pump is supplied with a grounding conductor and a grounding type attachment plug To reduce the risk of electric shock ensure that it is connected only to a proper grounding type receptacle WARNING Risk of electric shock In the event of an electrical accident the pump must be guickly disconnected from the mains Install an emergency cut off switch in the pump power supply line or Integrate the pump in the emergency cut off man agement of the system and inform personnel of the isolating option WARNING Danger of electric shock Incompletely installed electrical options can allow moisture into the inside of the housing Knock out openings in the pump housing must be equipped with matching modules or be sealed in a leak tight manner WARNING Danger of electric shock A mains voltage may exist inside the pump housing If the pump housing has been damaged you must disconnect it from the mains immediately It may only be returned to service after an authorised repair ProMinent Electrical installation CAUTION Risk of short circuiting caused by moist pins No moisture must reach the pins of the PROFIBUS jack A suitable PROFIBUS plug or protective
50. ay 10 5 Operating mode settings menu Settings 36 Various settings can be adjusted in the Settings menu dependent on the selected operating mode Setting menus are available in all operating modes for the following programmable functions m Auxiliary frequency Calibrate ProMinent A 2s Q Continuous O Main displa Node Ge O settings oo E Dosing D System For further details see amp Chapter 10 6 Programmable function settings Settings menu on page 44 As to whether or not a further setting menu is available depends on the selected operating mode and the connected devices or modules Clear Analog D Menu HO Settings Menu Operating modej Menu Timer Menu Profibus Menu Auxiliar Menu Flow Menu Calibration Menu Dosing Menu Relay S Menu Analog Out e oo Menu System Submenu Info Submenu Change head Fig 20 Settings menu branch 10 5 1 ProMinent Manual operating mode settings Alongside the setting menu which are described in more detail in Chapter 10 6 Programmable function settings Settings Set up menu on page 44 in Manual operating mode in the Settings menu there is no furt
51. bserve the safety data sheet for the feed chem ical CAUTION Danger of personnel injury and material damage The use of untested third party parts can result in per sonnel injuries and material damage Only fit parts to metering pumps which have been tested and recommended by ProMinent ProMinent Information in the event of an emer gency Qualification of personnel ProMinent Safety chapter CAUTION Danger from incorrectly operated or inadequately maintained pumps Danger can arise from a poorly accessible pump due to incorrect operation and poor maintenance Ensure that the pump is accessible at all times Adhere to the maintenance intervals CAUTION Danger from incorrect metering Should a different liquid end size be fitted this will change the metering behaviour of the pump Have the pump reprogrammed in the works CAUTION Warning of illegal operation Observe the regulations that apply where the unit is to be installed In the event of an electrical accident disconnect the mains cable from the mains or press the emergency cut off switch fitted on the side of the system If feed chemical exits switch off the pump by pressing the Stop Start key If necessary depressurise the hydraulic system around the pump Observe the safety data sheet for the feed chemical Activity Qualification level Storage transport unpacking Instructed person Assembly installation of Techn
52. by Schurter Order no 0001 2506 according to IEC Publ 127 2 3 73 Technical data 16 5 Temperatures Pump compl Liquid end long term Liquid end short term 16 6 Climate Data Value Unit Storage and transport temperature 10 50 C Ambient temperature in operation 10 45 C drive and control Data Value Unit Liquid end temperature 10 45 C long term at max operating pressure dependent on ambient and feed chemical temperatures Material version Value Unit MK 120 AC SSS 120 ue Temp max for 15 min at max 2 bar dependent on the ambient and feed chemical temperatures Data Value Unit Maximum air humidity 95 rel humidity non condensing Exposure in a humid and alternating climate FW 24 according to DIN 50016 16 7 Protection class and Safety Requirements Degree of protection Safety requirements 74 Protection against contact and humidity IP 65 in accordance with IEC 529 EN 60529 DIN VDE 0470 Part 1 Degree of protection 1 mains power connection with protective earth conductor ProMinent 16 8 Weight Material version NS SS_ 16 9 Sound pressure level Sound pressure level 20361 2010 10 Technical data Weight kg 10 11 Sound pressure level LpA lt 70 dB in accordance with EN ISO at maximum stroke length maximum stroke rate maximum back pressure water ProMinent 75 Dimensions sheets 17 Dimensions shee
53. ce after 2 pulses then 1 stroke is executed after 1 pulse two times and then again 1 stroke after 2 pulses etc Ifa remainder is obtained when dividing by the factor then the device adds the remainders together As soon as this sum reaches or exceeds 1 the pump exe cutes an additional stroke Therefore on average during the metering operation the resultant number of strokes precisely matches the factor ProMinent Non processed pulses Memory function extension Contact water meter Set up The number of received pulses which could not yet be processed is stored by the pump in the stroke memory When the STOP START key is pressed or the Pause function is activated the stroke memory is deleted You can avoid this with the Memory function extension Additionally you can activate the Memory function extension Identifier m When Memory is activated the pump adds up the remaining strokes which could not be processed up to the max imum capacity of the stroke memory of 65 535 strokes If this max imum capacity is exceeded the pump goes into fault mode With Pulse control you can optimally adapt the pump to the rele vant process for example in conjunction with contact water meters 10 5 4 Analog operating mode settings Alongside the setting menus which are described in more detail in amp Chapter 10 6 Programmable function settings Settings menu Jon page 44 in Analog operatin
54. e stroke length Calculation example Stop start pump ProMinent Operation Personnel m Instructed personnel The pump may demonstrate unexpected behaviour during operation gt Do not set the stroke length adjustment knob to more than 100 The stroke length is adjusted by the stroke length adjustment knob within a range of 0 100 A stroke length of between 4 100 is recommended to achieve the specified reproducibility The following image shows the settings for two stroke length values on the fine stroke length adjustment knob and the use of the locking lever 0 0 33 0 P_DE_0023_SW Fig 25 Adjustment examples for stroke length values 0 00 33 0 33 2 and 100 0 Locking lever in position A stroke length adjustment knob free locking lever in position B Stroke length adjustment knob locked 100 corresponds to 5 mm stroke length corresponds to 10 rota tions A stroke length of 2 mm is to be set l e 2mm x 100 5 mm 2 mm x 20 1 mm 40 The following operating options are available via the keys see the next figure Stop the pump Press the STOP STAR7 key 55 Operation Start batch Changing to adjustment mode Checking adjustable variables Changing directly changeable varia bles stroke rate Capacity Factor Priming Fault acknowledgement 56 Start the pump press the STOP START key again In Batch operating mode briefly
55. ents P BE 0014 SW 1 2 EN 3 KEE Sm 5 Fig 10 Cable conductor assignments Pause function 30 P BE 0015 SW The external control jack is a five pin panel jack It is compatible with two and four conductor cables The Auxiliary frequency and mA output functions can only be used with a five conductor cable Electrical interface for pin 1 Pause pin 2 External contact pin 5 Auxiliary frequency Data Value Unit Voltage with open contacts 5 V Input resistance 10 kQ Max pulse frequency 25 pulse s Minimum pulse duration 20 ms Control via potential free connection contact load 0 5 mA at 5 V or Semiconductor switch residual voltage lt 0 7 V Electrical interface for pin 3 mA output identity code character istic Control variant 3 5 and R Data Value Unit Input apparent ohmic resistance 120 9 approx 1 The metering pump makes its first metering stroke at approx 0 4 mA 4 4 mA and starts continuous operation at approx 19 2 mA Pin Function 5 conductor 2 conductor cable cable 1 Pause brown ee at pin 2 External contact white brown 3 mA output blue 4 Earth GND black white 5 Auxiliary frequency grey with identity code characteristic Control version 3 5 and R Refer to the functional description for the hierarchy of functions and operating modes The pump does not work if the cable is connected and pin 1 and pin 4 a
56. et the control current mugs for ieee oper has fallen below 4 Auge mA The red LED indicator illuminates the The pump is in Clear the cause of the Technical symbol i gt 23 mA i gt 23 flashes inthe Analog operating high control current or personnel LCD display the Fault and Stop mode a fault behav 3 symbols are also displayed and the iour has been pro ENEE EE egies Be ump stops grammed in the of the fault behaviour to p ANALOG menu and OFF see chapter Set the control current u os a NE has risen above 23 a LE mA The red LED indicator illuminates the The stroke memory Rectify the cause then Technical symbols m and External lt flashes has overflown a ersonnel E the LCD display the feel ee ji Stop symbols are also displayed and rocess q the pump stops H YA The red LED indicator illuminates the The pump is over Rectify the cause then Technical Temperature symboli flashes in the loaded f ersonnel LCD E the Fault and Stop Ba i symbols are also displayed and the i q pump stops process The temperature is Rectify the cause then Technical EN press the P key think of Personnel the consequences for the process The red LED indicator illuminates the The stroke adjust Turn the stroke adjust Technical Stroke length adjustment symbol ment dial was rotated ment dial back or enter personnel flashes in the LCD display the Fault while the menu was the code and Stop symbols are also displayed l
57. fferent phases of the device s service life A A WARNING Warning about personal and material damage The pump can start to pump as soon as it is con nected to the mains voltage Install an emergency cut off switch in the pump power supply line or integrate the pump in the emergency cut off management of the system WARNING Danger of electric shock A mains voltage may exist inside the pump housing If the pump housing has been damaged you must disconnect it from the mains immediately It may only be returned to service after an authorised repair WARNING Warning of crushing of the fingers The moving parts in the turret can crush fingers The protective bush on the liquid end must always be closed when the pump is ready for operation WARNING Fire danger Combustible media may only be transported using stainless steel dosing heads In exceptional cases where this is not possible PTFE with carbon can be used whereby our TT_ versions are manufactured from this conducting plastic Here the operator is urged to take special care due to the low mechanical strength WARNING Warning of hazardous or unknown feed chemical Should a hazardous or unknown feed chemical be used it may escape from the hydraulic components when working on the pump Take appropriate protective measures before working on the pump protective eyewear protec tive gloves Read the safety data sheet on the feed chemical
58. g mode in the Settings menu the ANALOG menu is also available The stroke rate is controlled using an analog current signal via the External control terminal The continuous display Signal current of the 2nd level indicates the incoming current You can select three types of current signal processing E 0 20mA E 4 20mA E Curve 0 20 mA At 0 mA the pump is stationary At 20 mA the pump works at the maximum stroke rate Between these values the stroke rate is proportional to the current signal oo oo Analog H Analog Settings A Analog an O Pram uxiliar Curve om Calibration 020 Continuous E Ki display 4 20 mA At 4 mA the pump is stationary ProMinent At 20 mA the pump works at the maximum stroke rate Between these values the stroke rate is proportional to the current signal For current signals less than 3 8 mA a fault message appears and the pump stops e g if a cable has broken 41 Set up The maximum stroke rate can only be reduced under processing type Curve not under processing types 0 20 and 4 20 o P Analog Analog Analog Main Settings
59. gth adjustment knob within a range of 0 100 A stroke length of between 4 100 is recommended to achieve the specified reproducibility The stroke rate can be set using the arrow keys not in Analog operating mode in the range 0 100 strokes min 100 strokes min 46000 strokes h The Stroke rate strokes min continuous dis play shows decimal places if a stroke frequency is set in the Stroke rate strokes h continuous display which cannot be divided by 60 without a remainder ProMinent 6 4 Operating modes Manual operating mode Batch operating mode Operating mode Contact Analog operating mode 6 5 Functions Calibrate function Auxiliary rate function Flow function ProMinent Functional description Data Value Unit Recommended stroke length 4 100 Yo The stroke speed can be set in the Dosing menu Operating modes are selected via the Operating modes menu The stroke rate is set manually via the control unit This operating mode provides the option of working with large transfer factors up to 65535 Metering can be triggered by Dressing the button P or by a pulse received via the External control jack through a contact or a semiconductor switching ele ment A metering volume batch or a number of strokes can be selected in the Settings menu using the arrow keys This operating mode offers the option of activating the pump exter nally by means of
60. he mains power supply and ensure that it cannot be switched on again by unauthorised persons Depressurise the system before commencing any work on hydraulic parts Standard liquid ends Interval Maintenance work Personnel Quarterly m Check the condition of the sealing sleeves see the Overhaul Technical personnel chapter Check that the dosing lines are fixed firmly to the liquid end Check that the suction valve and discharge valve are tight Check the tightness of the entire liquid end particularly around the leakage hole see the following figure Check that the flow is correct Allow the pump to prime briefly quickly press both arrow keys simultaneously Check that the electrical connections are intact and check the pump housing Check that the dosing head screws are tight under normal loading approx 30 of continuous operation Under heavy loading e g continuous operation Shorter intervals 58 ProMinent ProMinent Fig 27 Leakage hole Maintenance P_DE_0033_Sw 59 Overhaul 13 Overhaul Safety information 13 1 Cleaning valves 60 A gt E WARNING Danger of an electric shock Unauthorised repairs inside the pump can result in an electric shock For this reason repairs inside the pump may only be performed by a ProMinent subsidiary or representa tive in particular the following Replacement of damaged mains connection lines Replacement of fuses
61. he piston is now drawn out of the dosing head the discharge valve closes due to the negative pres sure in the dosing head and fresh feed chemical flows through the suction valve into the dosing head One cycle is thus completed The displacement body is driven by an electromagnet which is controlled by an electronic control The optoDrive drive technology means the variation over time of the metering flow can be precisely matched to the requirements of the particular application Hence the user can dependent on requirements set a slow discharge stroke for nearly continuous metering or a quick stroke e g for quick clocked filling processes In both operating modes it is possible to selectively also slow the suction stroke see figure In this way it is possible to prevent the main cause for imprecise metering with high viscosity feed chemi cals namely the incomplete filling of the liquid end For the case of gaseous feed chemicals the slow suction stroke prevents cavita tion and consequently increases metering accuracy Oscillations in the back pressure in the metering line which could lead to undesir able variations in the metering volume are automatically compen sated for by the drive Consequently a dosing precision is attained which otherwise could only be achieved using a complex control circuit p Pressure t Time The capacity is determined by the stroke length and rate The stroke length is adjusted by the stroke len
62. her setting menu available 37 Set up 10 5 2 Settings for the Batch operating mode BATCH menu DO Batch Main Mode Settings Security Clear Continuous display Alongside the setting menus which are described in more detail in Y Chapter 10 6 Programmable function settings Settings menu Jon page 44 in Batch operating mode in the Settings menu the BATCH menu is also available DI atch S Concentration a oo Batch Batch Batch Memory ioff Q Factor 4 lan Memory function extension 38 The operating mode Batch is one variant of the Contact oper ating mode see the following chapter Here also you can select a number of strokes no fractions only integers from 1 to 65535 Operating mode Batch is intended for large metering quantities Metering can be triggered by pressing the P key or via an pulse received via the External Control jack The number of received pulses which could not yet be processed is stored by the pump in the stroke memory CAUTION When changing over from the Manual operating mode to the Batch operating mode the pump main tains the stroke rate The stroke rate can also be set in Contact operating mode It should normally be set to 100 strokes min In operation the batch size can be changed more easily by using Batch size
63. hse Oberteil 200ul S Valve bushing upper part 200ul Ss 803123 114 E F 4 000 Ventilb chse Oberteil 500ul S Valve bushing upper part 500ul Ss 803125 115 A B 4 000 Ventilsitz Kugel d3 1 Keramik Valve seat ball d3 1 ceramic 404825 115 C D 4 000 Ventilsitz Kugel d4 7 Keramik Valve seat ball d4 7 ceramic 404826 115 E F 4 000 Ventilsitz Kugel d7 5 Keramik Valve seat ball d7 5 ceramic 404827 116 A B 10 000 Flachdtg 8 5x 4 0x0 5 PTFE Gasket 8 5x4 0x0 5 PTFE 483915 117 C D 6 000 Flachdtg 8 5x 4 0x0 5 PTFE Gasket 8 5x4 0x0 5 PTFE 483915 117 E F 6 000 Flachdtg 11 5x 7 0x0 5 PTFE Gasket 11 5x 7 0x0 5 PTFE 483917 118 C D 4 000 Flachdtg 8 5x 6 0x0 5 PTFE Gasket 8 5x6 0x0 5 PTFE 483916 118 E F 4 000 Flachdtg 11 5x 9 5x0 5 PTFE Gasket 11 5x 9 5x0 5 PTFE 483918 119 A B 4 000 Ventilfeder d0 3 DA 2 3 0 1bar 1 4571 Valve spring d0 3 DA 2 3 0 1bar 1 4571 469437 119 C D 4 000 Ventilfeder d0 3 DA 4 0 0 1bar 1 4571 Valve spring d0 3 DA 4 0 0O 1bar 1 4571 469438 Fig 39 Spare parts list SS_ S 1 ProMinent 83 Ordering Information Pos Typ Anz Artikel Description Best Nr Pos Type No of Code No MDLa F rdereinheiten SS MDLa Liquid ends SS 119 E F 4 000 Ventilfeder d0 4 DA 4 9 O 1bar 1 4571 Valve spring d0 4 DA 4 9 0 1bar 1 4571 469439 120 A F 1 000 O Ring 10 50 1 50 PTFE O ring 10 50 1 50 PTFE 481110 121 A F 1 000 Verbindungsst UNF 5 16 20 S Joining piece UNF 5 16 20 S 803074 122 A F 2 000 Zyl Schraube DIN84 M 3x 5 A4 Cy
64. ical personnel service hydraulic system Installation electrical Electrical technician Operation Instructed person Maintenance repair Technical personnel service Decommissioning disposal Technical personnel service Troubleshooting Technical personnel electrical technician instructed person service Explanation of the terms Technical personnel A qualified employee is deemed to be a person who is able to assess the tasks assigned to him and recognise possible dangers based on his her technical training knowledge and experience as well as knowledge of pertinent regulations Note Safety chapter Sound pressure level A qualification of equal validity to a technical qualification can also gained by several years employment in the relevant work area Electrical technician Electrical technicians are deemed to be people who are able to complete work on electrical systems and recognize and avoid pos sible dangers independently based on their technical training and experience as well as knowledge of pertinent standards and regu lations Electrical technicians should be specifically trained for the working environment in which the are employed and know the relevant standards and regulations Electrical technicians must comply with the provisions of the appli cable statutory directives on accident prevention Instructed person An instructed person is deemed to be a person who has been instructed and if required trai
65. ig 16 Cable conductor assignments 2 green NC normally closed red 4 brown C common black 32 ProMinent Indentity code 4 5 E EE E ES Fig 17 Cable conductor assignments D P_SI_0044 Electrical installation Pin assignment To pin VDE cable Contact Relay 1 yellow NO normally open Fault indi cating relay green C common Fault indi cating relay 3 white NO normally open Pacing relay 2 brown C common Pacing relay 9 3 2 Output pacer relay identity code 4 5 Fig 18 Pump pin assignments P_SI_0010_SW Indentity code 4 5 CT E A EA ES Fig 19 Cable conductor assignments ProMinent Y P_SI_0044 A fault indicating and a pacing relay can optionally be ordered refer to ordering information in the appendix The pacing output is electrically isolated by means of an optocoupler with a semicon ductor switch The second switch is a relay The fault indicating pacing relay can be retrofitted and is opera tional once attached to the relay board refer to Retrofitting Relays in the Appendix Electrical interface for semiconductor switch pacing relay Data Value Unit Maximum residual voltage at I 1 mA 0 4 V Maximum current 100 mA Maximum voltage 24 VDC Pacing pulse duration approx 100 ms Pin assignment To pin VDE cable Contact Relay 1 yellow NO normally open Fault indi
66. il it can go no further with 0 Yo stroke length if the pump is running the drive axle is then blocked 3 Switch off the pump Unscrew the hydraulic connectors on the discharge and suc tion side The following handling instructions relate to a pump which with the liquid end points away n one direction 5 gt O Push the protective bush 10 over the piston coupling in a forwards direction 6 Insert a thin pin screwdriver Alley key into the hole in the grooved coupling disc 7 7 p Uncouple the piston by pressing it against the pump and turning the coupling disc 7 to the left bayonet connection 8 p O Remove the forward knurled screws 1 from the dosing head 63 Overhaul Fitting of packing and piston 64 9 Take the dosing head 2 with piston 1 off from the pump P_DE_0025_SW V sleeve set Pressure plate Shim Disc springs Friction washer Screws Piston 1 2 3 4 5 6 7 TTT TTG SST SSG Type 100150 A A A P_DE_0038_SW Fig 30 Arrangement and dimension A for the disc springs 1 Insert the V sleeve set 1 with forward opening in the dosing head 2 Position the pressure plate 2 ProMinent ProMinent Overhaul Check dimension A if necessary insert the shim 3 Dimension A in mm Type A 100150 3 0 1
67. imultaneously changes to the next selection to the next menu option or into a continuous display 10 2 Checking adjustable values Continuous displays 34 Before you adjust the pump you can check the actual settings of the adjustable variables ProMinent Secondary displays Set up Press the key i for Info if the pump is displaying a continuous display The display does not contain the symbol for the P key gt Each time you press the key you see another contin uous display an i can be seen at the top left The number of continuous displays depends on the identity code the selected operating mode and the connected additional devices see overview Contin uous displays in the appendix The lowest line of the Info displays 2nd level continuous display various information which cannot however be adjusted here see overview Secondary displays in the appendix If you are in a continuous display you can access the bottom line of the info displays by 1 pressing key provided that the top left double arrow is not visible 2 Keep key pressed down until a small arrow appears and glides into the bottom line of the LCD display 3 gt As soon as it has reached it quickly release the key and immediately page through the info displays in the bottom line by quickly pressing the i key 10 3 Changing to adjustment mode ProMinent If the P key is pressed for 2 seconds i
68. in the turrent can crush fingers The protective bush on the liquid end must always be closed when the pump is ready for operation CAUTION If the vent screw is open feed chemical escapes As necessary implement suitable protective meas ures Adhere to the safety data sheet for the feed chem ical WARNING Danger of electric shock Incompletely installed electrical options can allow moisture into the inside of the housing Knock out openings in the pump housing must be equipped with matching modules or be sealed in a leak tight manner WARNING Danger of electric shock A mains voltage may exist inside the pump housing f the pump housing has been damaged you must disconnect it from the mains immediately It may only be returned to service after an authorised repair This chapter describes all the operating options available to you if the pump is displaying a continuous display the display does not contain the symbol for the P key For supplementary information see the overviews Control elements and key functions in the chapter Device overview and control elements and Operating setting diagram in the appendix Also take note of the overview Continuous dis plays in the appendix It shows which continuous displays are available in which operating mode and which variables are directly changeable in the rele vant continuous display 54 ProMinent 11 1 Manual Adjusting th
69. ing modes in the menu SETTINGS for the following programmable functions Auxiliary frequency menu AUX Flow menu FLOW only available if a dosing monitor is con nected Calibrate menu CAL BRATE Metering menu METERING Relay menu RELAY only available if a relay is fitted System menu SYSTEM 10 6 1 Settings for the Auxiliary frequency function AUX menu D oo DOG Batch P Batch Batch Main Mode gt Settings Security Clear Batc Concentration ff 7 Auxiliar Calibration Settings Auxiliar Q h gt 100 min Continuous display The programmable function Auxiliary rate facilitates the switch over to an auxiliary stroke rate which can be fixed in the AUX menu It can be activated via the External control terminal If the auxiliary rate applies then the identifier Aux appears in the LCD display This auxiliary rate has priority over the stroke rate which is speci fied by the currently selected operating mode see also the chapter Function description Hierarchy of operating modes 10 6 2 Settings for the Flow function FLOW menu oo oo oo Q Batch Q Batch Batch Q Batch Main Settings Flow Flow 5 Mode Batch Q g Off Tolerance 8 Set
70. ion 6 Push the protective bush 10 backwards over the piston cou pling ProMinent 14 Troubleshooting Safety information A Troubleshooting WARNING Warning of hazardous or unknown feed chemical Should a hazardous or unknown feed chemical be used it may escape from the hydraulic components when working on the pump A Take appropriate protective measures before working on the pump protective eyewear protec tive gloves Read the safety data sheet on the feed chemical Drain and flush the liquid end before working on the pump CAUTION Warning of feed chemical spraying around Feed chemical can spray out of the hydraulic compo nents if they are manipulated or opened due to pres sure in the liquid end and adjacent parts of the system 14 1 Faults without a fault alert Fault description Cause Pump does not prime in spite of full stroke motion and bleeding valves drying out Major crystalline deposits on the ball seat due to the valves drying out Liquid is dripping between the dosing head housing from the securing flange Carbon grit from the deposited on the piston The sleeve packaging is worn Green LED indicator oper ating indicator does not light up or no mains voltage is connected ProMinent Minor crystalline deposits on the ball seat due to the sleeve packing has been The wrong mains voltage Disconnect the pump from the mains power supply and
71. l screw DIN84 M 3x5 A4 461482 123 A F 2 000 Flachdtg 6 0x 3 0x0 5 PTFE Gasket 6 0x3 0x0 5 PTFE 483919 124 A F 1 000 Flachdtg 11 5x 7 0x0 5 PTFE Gasket 11 5x 7 0x0 5 PTFE 483917 125 A F 1 000 Ventilsitz Kugel d7 5 Keramik Valve seat ball d7 5 ceramic 404827 126 A F 1 000 Kugelteller Ss Ball plate S 814008 127 A D 1 000 Ventilfeder d0 8 DA 6 8 2 0bar Hast C4 Valve spring d0 8 DA 6 8 2 0bar Hast C4 469410 127 E F 1 000 Ventilfeder d0 6 DA 6 8 0 5bar Hast C4 Valve spring d0 6 DA 6 8 0 5bar Hast C4 469404 128 A D 1 000 Anschlu st ck UNF 10 32 S Connection UNF 10 32 S 803073 128 E F 1 000 Anschlu st ck UNF 5 16 20 S Connection UNF 5 16 20 S 803075 129 A D 2 000 Verspannring 1 16 Edelstahl Bracing ring 1 16 st st 359543 129 E F 2 000 Verspannring 1 8 1 4571 Bracing ring 1 8 1 4571 359533 130 A D 2 000 Druckring 1 16 Edelstahl Thrust collar 1 16 st st 359544 130 E F 2 000 Druckring 1 8 1 4571 Press ring 1 8 1 4571 359532 131 A D 2 000 Anschl mutter 1 16 Edelstahl Connection nut 1 16 st st 359545 131 E F 2 000 U Mutter 1 8 1 4571 Union nut 1 8 1 4571 359534 132 A D 2 000 Nippel d 1 5 x0 9x25 1 4301 Nipple d 1 5 x0 9x25 1 4301 402315 132 E F 2 000 Nippel d 3 175x1 58x30 1 4571 Nipple d 3 175x1 58x30 1 4571 402316 134 A D 1 000 Schlauch 1 16 PTFE Mikro Tube 1 16 PTFE Mikro 803155 134 E F 1 000 Schlauch 1 8 PTFE Mikro Tube 1 8 PTFE Mikro 803156 136A 1 000 PTFE Mansch Satz d2 5 PTFE wei PTFE collar set d2 5 PTFE white 4854
72. ll quantities of feed chemical can escape Due to its design small quantities of feed chemical escape at the piston Therefore appropriate safety pre cautions must be taken if toxic media are being metered If toxic feed chemicals are being metered take appropriate safety precautions Observe the safety data sheet for the feed chem ical CAUTION Escaping feed chemical If the vent screw is open feed chemical escapes As necessary implement suitable protective meas ures Observe the safety data sheet for the feed chem ical CAUTION Warning of backflow A back pressure valve or a spring loaded injection valve do not represent absolutely leak tight closing ele ments For this purpose use a shut off valve a solenoid valve or a vacuum breaker Suction side installation Keep the suction line as short as possible Route the suction line so that it has a constant upwards slope in order to prevent gas collecting in it The pump cannot be primed against pressure For this purpose open the vent screw provided the properties of the feed chemical permit If they do not permit it arrange the system accord ingly 1 First screw the valve on finger tight 2 Tighten the valve according to the following table ProMinent 25 Hydraulic installation Installing PTFE hose on TT liquid end Installing PTFE hose on stainless steel liquid end 26 Material version Tightening inst
73. locked area a key appears in the LCD display and the padlock flashes To override the lock enter the code using the arrow keys In the stroke adjustment dial has been turned the padlock flashes the pump stops and a fault alert and key appear If you enter the code the pump continues metering and the fault alert clears ProMinent Set up 10 8 Delete total number of strokes or total litres CLEAR menu H Batch Clear none P Q Ci SES gt ount Quantity Continuous display Inthe DELETE menu you can either delete the stored total number of strokes or the total litres or both together reset to 0 P None Counter total number of strokes m Quantity total litres E all both To do this quit the menu by quickly pressing the key P key The variables have increased since commissioning of the pump the last calibration or the last deletion 10 9 Set language LANGUAGE menu ProMinent P Batch B Batch sal ec w KR francais Main Language Settings Language Continuous display In the LANGUAGE menu you can select the desired operating language The selection English US also changes the decimal comma to a decimal point in the displays 53 Operation 11 Operation WARNING Warning of crushing of the fingers The moving parts
74. mikro delta product range with controlled optoDrive solenoid drive are micro processor controlled solenoid metering pumps with the following characteristics Output range 150 1500 ml h 60 20 bar Lifting volume 1 250 ul Material versions PTFE and stainless steel Metering reproducibility 0 5 Yo Continuous or pulsing operation Adaptation of the pump to the feed chemical Continuous stroke length adjustment from 0 100 Yo Adjustment and display of the feed rate either as strokes min strokes h or l h via the keyboard Large illuminated graphic display External activation via potential free contacts with pulse step up and step down P Option of external activation by standard signal 0 4 20 mA optional E Interface for PROFIBUS or CANopen optional m 14 day process timer for time and event dependent metering tasks optional Connection for 2 stage level switch 3 LED display for operation LCD screen for warning and fault reporting in the display Safety chapter 3 Safety chapter Explanation of the safety instructions Warning signs denoting different types of danger Correct and proper use The following signal words are used in these operating instructions to denote different severities of danger Signal word Meaning WARNING Denotes a possibly dangerous situation If this is disregarded you are in a life threatening sit uation and this can result in serious injuries CAUTION Denotes
75. n 2 e 1 Data Value Unit Voltage with open contacts 5 V 22 Input resistance 10 kO lt A Control via 3 SDE RM potential free connection contact load 0 5 mA at 5 V or Fig 13 Pump pin assignments 1 2 Pin Function 4 conductor cable 1 Power supply 5 V brown San a 6 SA 2 Coding white EA 3 Feedback blue 4 3 PESOS 4 Earth GND black Fig 14 Cable conductor assignments 9 3 Relay 9 3 1 Fault indicating relay output identity code 1 3 or 4 5 A fault indicating relay can be ordered as an option refer to ordering information in the appendix It is used to emit a signal when there is a fault with the pump and with Liquid level low 1st stage warning alert and Liquid level low 2nd stage fault alert A cut off relay works when there are fault alerts from the pump and in the event of the Liquid level low 2nd stage fault alert The fault indicating relay can be retrofitted and is operational once attached to the relay board refer to Retrofitting Relays in the Appendix Electrical interface Data Value Unit Maximum contact load at 230 V and 8 A 50 60 Hz Minimum mechanical lifespan 200 000 Switching opera O tions P_SI_0010_SW Fig 15 Pump pin assignments Indentity code 1 3 Pin assignment To pin VDE cable Contact CSA cable a 1 white NO normally open white F
76. n a continuous display the pump changes to adjustment mode If Lock menu or Lock all have been set under Security top left lock symbol the P key must be pressed and then the access code entered arrow keys The following menus can be initially chosen in adjustment mode see also the overview Operating setting diagram Menu Operation Menu Settings Menu Security option Menu Delete Menu Language To adapt the pump to your process requirements you must 1 Select the operating mode in the Operation menu 2 Carry out the adjustment for this operating mode under the Settings menu 35 Set up Menu Mode e Menu Settings S Anal Continuous 28 O Rn Ss displa O WE e O Le Menu Security Menu Clear Menu Language 10 4 Selecting the operating mode Menu Operation In the Operation menu dependent on the identity code some operating modes may not be present the following operating modes can be selected m Manual for manual operation m Batch for batch operation Contact for contact operation m Analog for current control o o P Analog Main A Mode gt gt Mod M Settings d Batch d Security Contact Clear om Analog Continuous displ
77. ned in the tasks assigned to him her and possible dangers that could result from improper behaviour as well as having been instructed in the required protective equipment and protective measures Customer Service department Customer Service department refers to service technicians who have received proven training and have been authorised by ProMi nent or ProMaqua to work on the system Sound pressure level LpA lt 70 dB in accordance with EN ISO 20361 2010 10 at maximum stroke length maximum stroke rate maximum back pressure water ProMinent Storage transport and unpacking 4 Storage transport and unpacking Safety information Safety information ProMinent A A gt WARNING The pump can tip over when lifting The pump can tip over when lifting as the centre of gravity of the pump is guite a distance from the liguid end Grip the pump quite close to the liquid end WARNING The transporting of pumps which have been used with radioactive feed chemicals is forbidden They will also not be accepted by ProMinent WARNING Only return metering pumps for repair in a cleaned state and with a flushed liquid end refer to the section on decommissioning Only send metering pumps with a filled in Decontami nation Declaration form The Decontamination Decla ration constitutes an integral part of an inspection repair order A unit can only be inspected or repaired when a Declaration of
78. nt screw Discharge valve Suction valve Protective bush Threaded hole for grounding screw OO P GoObh A ProMinent 15 Device overview and control elements 5 2 Control elements 5 2 1 Key functions Key STOP START STOP START P Application Pressed briefly Pressed briefly Pressed for 2 s Pressed for 3 s 11 12 1314 15 16 Fig 4 a Displays and keys b Electrical control connections LCD display Stroke length adjustment knob 2 3 Key UP 4 Key P 5 Key DOWN 6 Key STOP START 7 Key i 8 Operating indicator green 9 Warning indicator yellow 10 Fault indicator red 11 External control jack 12 Dosing monitor jack 13 Level Switch jack 14 Diaphragm rupture reporter jack 15 Optional module slot timer PROFIBUS CAN Bus 16 Relay and mA output option In continuous displays operation In adjustment mode set up Stop pump start pump Start batch only in Batch oper ating mode acknowledge fault Change to adjustment mode Stop pump start pump Confirm entry jump to next menu point or to continuous display Jump to continuous display ProMinent Key Application i Pressed 1x Pressed 2x Press and hold DO UP Individually pressed DOWN until double arrow appears Pressed simultane ously Device overvie
79. ocked and the pump stops The red LED indicator illuminates the The stroke adjust Turn the stroke adjust Instructed Stroke length adjustment symbol E ment dial was turned ment dial back personnel flashes in the LCD display the Fault and Stop symbols plus the letters SP are also displayed and the pump stops over 100 14 3 Fault alerts warning alerts At issue here are error alerts which dependent on the setting in the setting menu are displayed as fault alerts or warning alerts 68 ProMinent Fault description Either the yellow LED indicator illuminates and the Flow symbol flashes in the LCD display or together with the red LED indicator the sym bols for Fault and Stop also appear and the pump stops Cause The dosing monitor is not correctly con nected The dosing monitor Troubleshooting Remedy Personnel Connect the dosing Electrician monitor correctly and press the P key press the P key Technical reported too few tigat d personnel strokes more that an set in the FLOW clear the cause menu 14 4 Warning Alerts Fault description Cause Remedy Personnel The yellow LED indicator illuminates The liquid level in the storage Fill the storage Instructed per the Level symbol appears flashing tank has reached liquid level tank sonnel in the LCD display low 1st stage 14 5 All Other Faults Please contact the responsible ProMinent subsidiary or represen tative
80. operating mode Contact or Batch the auxiliary function Memory has been set The pump is in operating mode Analog The pro cessing type 0 20 is set The pump is in operating mode Analog The pro cessing type 4 20 is set Problems with the standard signal at the standard signal input e g broken cable The standard signal at the standard signal input indicates a fault with the connected unit ProMinent Device overview and control elements Symbol Additional symbol ra Ss ProMinent Name Line Upper sideband Lower sideband Meaning The pump is in operating mode Analog The processing type Curve Line is set The pump is in operating mode Analog The processing type Curve Upper sideband is set The pump is in operating mode Analog The pro cessing type Curve Lower sideband is set The pump only shows the metering volume and the capacity in the calibrated state in ml or mi h Functional description 6 Functional description 6 1 Liquid end 6 2 Drive unit optoDrive drive technology P_DE_0006_SW Fig 6 Metering types a pulsing b nearly continuous 6 3 Capacity 20 The dosing process is performed as follows The piston is pressed into the dosing head the pressure in the dosing head closes the suction valve and the feed chemical flows through the discharge valve out of the dosing head T
81. pacity mL h is calcu lated by the pump according to the following formula here for the range 4 20 mA I 4 20 16 x f fmax x L 100 4 with 50 ProMinent Set up Output current in mA f Stroke rate in strokes min L Stroke length in fmax Maximum stroke rate in strokes min Inthe Contact and Batch operating modes f is the stroke rate which is set in the Stroke rate continuous display 10 6 7 Settings in the System menu SYSTEM menu 10 6 7 1 10 6 7 2 ProMinent D Menu Settings _ Menu Continuous System Submenu Info Submenu Change head display Info sub menu Sub menu Change head The System menu branches into the following sub menus m Info m Change head In the Info sub menu you can read off the following identification numbers Identity code ID Serial number SN Software control SW Hardware control HW Software drive AS Hardware drive AH Name module option e g proTIME Software option OS Hardware option OH Should a different liquid end size be fitted then the N CAUTION pump must be reprogrammed in the sub menu Change head For demonstration purposes or if operating without feed chemical reprogram the pump to Without head 51 Set up 10 7 Set code SECURITY menu Test Batch
82. potential free contacts e g by means of a con tact water gauge The number of strokes reducing or transfer factor 0 01 to 99 99 can be pre selected in the Settings menu using the arrow keys The stroke rate is controlled using an analog current signal via the External control jack Processing of the current signal can be pre selected via the control unit The following functions can be selected vin the menu Seitings The stroke rate is controlled using an analog current signal via the External control jack Processing of the current signal can be pre selected via the control unit The pump can also be operated in the calibrated state in all oper ating modes The corresponding continuous displays can then either display the metering volume or the capacity in the 2nd level continuous display The calibration remains valid over the entire stroke rate range and over a stroke length range from 0 100 This enables switching to an adjustable stroke rate which can be fixed in the Settings menu via the External control jack This auxiliary frequency has priority over the operating mode stroke rate settings Currently no suitable dosing monitor is available The following functions are available as standard 21 Functional description Level switch function Pause function Stop function Priming function 6 6 Relay options Fault indicating relay option Fault indicating and p
83. pprox 9 10 Nm With new seals tighten the valves approx 90 120 A suction valve is constructed in almost the same way as a dis charge valve Please note however that o ID j gt the two valve inserts are identical here there are a few flat seals in the dosing head and valves which may possibly have to be renewed The flow direction of the suction connector is the opposite of that of the discharge connector Inspect all parts for damage before assembling After cleaning the valve first screw it on finger tight Tighten the valve according to the following table Material version Tightening instruction TT_ SS_ approx 30 45 approx 45 or approx 9 10 Nm With new seals tighten the valves approx 90 120 ProMinent Overhaul 13 2 Replacing liquid end parts Dismantling the dosing head ProMinent Personnel Technical personnel m If necessary use protective equipment m Disconnect the pump from the mains power supply and secure to prevent switching on again Depressurise the system 1 Empty the liquid end Unscrew the back pressure valve from the discharge valve starting slowly to release the pressure Place the liquid end on its head and allow the feed chemical to run out flush out with a suitable medium flush the liquid end thoroughly when using hazardous feed chemicals 0 00 mm Fig 28 2 p O Turn the stroke adjustment knob unt
84. re open ProMinent External contact operating mode Auxiliary frequency operating mode 9 2 2 Level Switch terminal Z e ER 1 2 P BE 0016 SW Fig 11 Pump pin assignments 3 ee P BE 0017 SW Fig 12 Cable conductor assignments 9 2 3 Dosing monitor terminal ProMinent Electrical installation The pump works if the cable is connected and pin 1 and pin 4 are connected no cable is connected The pump performs one or more strokes if m Pin 2 and pin 4 are connected to each other for at least 20 ms Atthe same time pin 1 and pin 4 must also be connected to each other The pump works at a preset stroke rate if m Pin 5 and pin 4 are connected to each other At the same time pin 1 and pin 4 must also be connected to each other The aux iliary frequency is factory preset to the maximum stroke rate There is a connecting option for a 2 stage level switch with pre warning and limit stop Electrical interface Data Value Unit Voltage with open contacts 5 V Input resistance 10 kQ Control via potential free connection contact load 0 5 mA at 5 V or Semiconductor switch residual voltage lt 0 7 V Pin Function 3 conductor cable 1 Earth GND black 2 Minimum pre warning blue 3 Minimum limit stop brown There is a connecting option for a dosing monitor Electrical interface 31 Electrical installatio
85. rmonised standards especially Technical documentation was compiled by the authorised representative for documentation Date Manufacturer signature Name position of the signatory Dosing pump mikro delta series MDLa see type plate on the unit EC Machinery Directive 2006 42 EC EC EMC Directive 2004 108 EC The safety objectives of the Low Voltage Directive 2006 95 EC were complied with in accordance with Appendix 1 No 1 5 1 of the Machinery Directive 2006 42 EC EN ISO 12100 EN 809 EN 61010 1 EN 60335 2 41 EN 61000 3 2 3 EN 61000 6 1 2 3 4 Dr Johannes Hartfiel Im Schuhmachergewann 5 11 D 69123 Heidelberg NA S YAI Y 08 03 2012 7 Joachim Schall Manager Innovation and Technology 85 Decontamination declaration 22 Decontamination declaration Declaration of Decontamination see download www prominent com Because of legal regulations and for the safety of our employees and operation equipment we need the declara tion of decontamination with your signature before your order can be handled Please make absolutely sure to include it with the shipping documents or even better attach it to the outside of the packaging ProMinent Please return your products to Type of instrument sensor Serial number Ger tetyp Seriennummer Process data Temperature C Pressure bar Prozessdaten Temperatur
86. rnet www prominent com 986161 3 en_GB 2010
87. rsion TTT TTG SST SSG Pump Version All Dosing head PTFE carbon PTFE carbon Stainless steel 1 4571 Stainless steel 1 4571 Suction discharge connector PTFE carbon PTFE carbon Stainless steel 1 4571 Stainless steel 1 4571 Housing Polyphenyl ether PPE with fibre glass 16 4 Electrical data Version 100 230 V 10 Yo 50 60 Hz ProMinent Jewel Jewel Jewel Jewel Suction stroke slowing medium Maximum Max stroke rate 50 25 Technical data Remarks for valves with springs for valves with springs The viscosities were measured using silicone oil Newtonian liq uids with a 0 5 m suction line For the adjustment for slowing the suction stroke dependent upon the feed chemical viscosity see the Adjustment chapter Valve balls Valve seats Ceramic Ceramic Ceramic Ceramic Hood Polyphenyl ether PPE with fibre glass Data Power rating approx Nominal current approx Piston Valve seals Ceramic PTFE Ceramic PTFE Ceramic PTFE Ceramic PTFE Transparent cover Polycarbonate Switch on peak current within approx 50 ms falling Fuse Piston seals PTFE white PTFE graphite PTFE white PTFE graphite Electronics Electronic compo nents Value Unit 38 W 0 64 0 42 A 8 4 A 1 6 AT Fuses must have VDE UL and CSA approvals e g Series SPT 1 6 A supplied
88. ruction TT_ approx 30 45 SS_ approx 45 or approx 8 Nm 4 max 053 Fig 7 Installing PTFE hose on TT liquid end Slide ring Screw ring connection thread UNF 1 4 28 PTFE hose Edge pin PONA Push the screw fitting 2 and the slide ring 1 on to the PTFE hose 3 2 Heat the edge pin 4 within the scope of delivery to approx 60 80 C Do not kink the hose in the following step To press on use e g anti skid emery paper or sim llar 3 gt Press the hose with the screw fitting and the slide ring onto the hot edge pin Data Value Connection thread for screw fitting UNF 1 4 28 Max operating pressure 6 bar for 1 8 and 1 16 PTFE hose valid for connector system on pipe nipple with mikro delta Plug the PTFE hose onto the pipe nipple ProMinent Hydraulic installation Installing stainless steel pipe _ A W N P_DE_0031 Fig 8 Installing stainless steel pipe 1 Stainless steel pipe 1 8 or 1 16 2 Thrust collar 1 8 or 1 16 3 Tensioning collar 1 8 or 1 16 4 Connecting nut 1 8 or 1 16 Preparation Remove the hose with the nipple from the liquid end 1 Push the connecting nut thrust collar and the tensioning collar onto the pipe Push the pipe end right into the hole 3 Place the tensioning collar and the thrust collar on the con nection 4 Position the connecting nut and tighten ProMinent 27 Electrical install
89. slowed suction stroke 47 Set up The metering behaviour of the pump can be matched to the vis cosity of the feed chemical Viscosity in mPa Dosing setting Suction stroke Max stroke rate Remarks slowing 0 50 normal none 100 50 200 HVI slight 75 for valves with springs 200 500 HV2 medium 50 for valves with springs 500 1000 HV3 Maximum 25 for valves with springs The viscosities were measured using silicone oil Newtonian lig uids with a 0 5 m suction line For the adjustment for slowing the suction stroke dependent upon the feed chemical viscosity see the Adjustment chapter 10 6 5 Settings for the Relay function RELAY menu oo Y Batch P Batch H Batch i Settings Relay Mode Dosing Relay 1 Settings Relay Relay 2 Soe Analog Out Clear tem P Batch ID Batch Relay 1 gt Relay 1 P Error energizing Warning releasing Warning Error Pulse Continuous display Using the Relay programmable function you can match the pump relays to your requirements 48 ProMinent Set up You can reprogram the relays using the Relay function in an almost limited way Exception The two 8 A fault indicating relays under identity code 1 and 2 and the 8 A cut off relays under identity code 6 and 7 can only be reprogrammed from NO to NC
90. tings Concentration 0n by Auxiliary off Security Auxiliar Clear Flow 90 BI Batch P Batch Flow P Flow Tolerance 8 P Warning P by Auxiliary Off Error Continuous display 44 The menu FLOW only appears if a dosing monitor is connected to the Dosing monitor jack The dosing monitor records the indi vidu al pressure surges of the pump at the discharge connector during pulsed metering Metering fast menu METERING and immediately reports it back to the pump In the event that this feed ProMinent Set up back message remains missing in a sequence as often as set in the menu FLOW under Tolerance due to a failure or too low a metering level then this function stops the pump The last menu option provides the choice of whether this case should lead to a Fault or a Warning The function Flow can be deactivated for the AUX operating mode auxiliary rate 10 6 3 Settings for the Calibrate function CALIBRATE menu The pump can also be operated in the calibrated state In this case the corresponding continuous displays then indicate the metering volume or the capacity directly Accuracy of the calibration The calibration will not be accurate if these conditions 4 are not adhered to donot allow the stroke length to fall below 10 The pump should execute at least 100 strokes Calibrate oo
91. ts Dimensions sheet delta material ver sions TT and SS 237 9 149 5 120 140 em FT ale u B at SE y D vis P_DE_0034_SW Fig 32 Dimensions sheet delta MDLa material versions TT and SS dimensions in mm Material ver sions TT 100150 100600 101500 Material ver sions SS 600150 400600 201500 76 A 243 9 243 9 256 2 A 256 2 254 7 256 2 150 1 150 1 150 1 150 1 150 1 150 1 105 1 105 1 92 3 92 3 99 92 3 159 1 159 1 161 1 161 1 159 1 161 1 249 249 249 249 249 249 ProMinent Diagrams for setting the metering capacity 18 Diagrams for setting the metering capacity A C ml h MDLa 100150 f A C ml h MDLa 101500 f 150 1500 NN in wae in ss in ato in 125 100 min 50 min 1250 100 min 50 min 90 min
92. w and control elements In continuous displays operation In adjustment mode set up Change between the continuous Change between Changing displays individual numbers and Changing a number Under Changing individual numbers jump to the first number Change to the secondary display Changing directly changeable vari Select another setting change ables individual number or number At the top end of a selection effect similar to an ESC key Suction in continuous display Stroke rate 5 2 2 Stroke length adjustment knob 5 2 3 Identifiers The stroke length can be adjusted using the stroke length adjust ment knob and with it the volume per stroke The LCD screen supports the operation and adjustment of the pump with different identifiers DSS E Analog 1o 1 00 min cal jo 10548 Fig 5 The identifiers have the following meanings Symbol Additional Name Meaning symbol 1 Priming The pump is currently priming both arrow keys A pressed A Symbol for P key The pump is in adjustment mode a Lock symbol Lock if a code was set Flashes ProMinent Device overview and control elements Symbol LS 199 Additional symbol E Name Double arrow symbol Info symbol Stop Pause Aux Fault Stroke length Stroke length adjustment Level Flow Contact Contact signal Memory 0 20
93. ypes according to the identity code in the as delivered condition Relay type behaviour according to identity code Relay type System response Warning indicating relay Switches upon a warning alert yellow LED Fault indicating relay Switches upon a warning alert yellow LED and or a fault alert red LED Cut off relay Switches upon a fault alert red LED Pacing relay Switches with every pump stroke see Troubleshooting chapter 10 6 6 Settings for the Analog output function ANALOG OUTPUT menu oo so oo Batch Batch Batch H Batch Main Settings Analog Out 0 20mA PAY Mode P Dosing PJ 0 20mA P Dr h P Settings Relay 4 20mA ml h x T Security Analog Out Capacity Clear System only under Capacity H Batch gt Capacity 186 ml h at 20 mA P Continuous display Using the Analog output programmable function you can match the pump current output signal to your reguirements The signal of the current output signal one of the three following variables Strokes h mL hx stroke length current calculated capacity Performance capacity value adjustable at 20 mA In the Stop or Pause states either because of a fault or opera tion or Pause the current output emits a current of 4 mA The signal for the current calculated ca

Precision Piston Metering Pump mikro delta® MDLa

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Precision Piston Metering Pump mikro delta&reg; MDLa

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Precision Piston Metering Pump mikro delta® MDLa