Operating instructions
Contents
1. Pos Description Quantity Reference 1 Pump body 1 119 00 01 2 Ball bearing box 1 119 00 02 3 Shaft ball bearing box 1 119 00 03 4 Support lip seal 1 119 00 04 5 Rotor 1 119 00 05 6 Shoe 2 119 00 06 7 Shim 119 00 07 8 Front cover 1 119 00 08 9 Press flange 2 119 00 09 10 Press ring 2 119 00 10 11 Connection DIN flange S S DN100 2 119 00 11 Connection ANSI flange S S 4 2 119 00 12 Connection DIN flange PP DN100 2 119 00 13 Connection ANSI flange PP 4 2 119 00 14 Connection DIN flange PTFE DN100 2 119 00 15 Connection ANSI flange PTFE 4 2 119 00 16 Connection DIN 11851 NW100 2 119 00 17 Connection TRI CLAMP 2 119 00 18 12 Peristaltic hose NR 1 119 00 19 Peristaltic hose NBR 1 119 00 20 Peristaltic hose EPDM 1 119 00 21 Peristaltic hose NR A 1 119 00 22 Peristaltic hose NBR A 1 119 00 23 Peristaltic hose HYPALON 1 119 00 24 13 Base right 1 119 00 25 Base right S S 1 119 00 26 14 Base left 1 119 00 27 Base left S S 1 119 00 28 15 Base middle long 2 119 00 29 Base middle long S S 2 119 00 30 16 Base middle short 1 119 00 31 Base middle short S S 1 119 00 32 17 Driver 1 18 Ball bearing anterior 2 119 00 33 19 Ball bearing posterior 1 119 00 34 20 Lip seal anterior 2 119 00 35 21 Lip seal posterior 1 119 00 36 22 Gasket ball bearing box 1 119 00 37 45 RBT Instruction Manual Pos Description Quantity Reference 23 Inspection w2. 5 9 10 11 12 13 14 15 7 2 2 3 Lay the pump hose into the pump housing throw the connection holes turning on the driver Lay the press rings Between the end of the hose and the press ring it has to be a distance of 3 7 mm same as 7 2 2 1 item 6 Fasten the connections and insert to the pump housing tightening progressive the bolts in crew 1 2 3 4 1 2 3 4 etc until the connection becomes totally tighten same as 7 2 2 1 item 7 Turn the rotor with the help of the motor so that the remaining shoe presses against the pump hose Dismount the front cover Re attach the second shoe with shims back onto the rotor Fix the lower drain plug Attach the front cover to the pump housing Fill the body of the pump with lubricant via the upper filling or inspection cover Mount the pipes from both discharge and suction sides Open all of the valves Models RBT 60 Clean the interior surfaces of the pump housing Lubricate the internal surfaces of the pump housing at the contact surfaces to the pump hose and the external part of the new hose 3 Check the shoe Ensure that the shoe surfaces are not damaged on o x 9 Mount front cover Lay the pump hose into the pump housing throw the connection holes turning on the driver Fasten the two parts of press flanges us the base Fasten the press flange to the pump casing Fasten the connections to the press flange Mount the front cover 23 RBT Ins
3. Connection flange DN40 S S 2 108 00 13 Connection ANSI flange DN 40 S S 2 108 00 14 Connection flange DN40 PP 2 108 00 16 Connection ANSI flange DN 40 PP 2 108 00 17 Connection flange DN40 PVDF 2 108 00 18 Connection ANSI flange DN40 PVDF 2 108 00 19 Connection DIN 11851 NW 40 2 108 00 15 Connection TRI CLAMP 2 11 Peristaltic hose NR 1 109 00 07 Peristaltic hose NR A 1 109 00 08 Peristaltic hose NBR 1 109 00 09 Peristaltic hose NBR A 1 109 00 10 Peristaltic hose EPDM 1 109 00 11 Peristaltic hose HYPALON 1 109 00 12 12 Shaft cap 1 13 Base left 1 108 00 26 Base left S S 1 108 00 36 14 Base right 1 108 00 27 Base right S S 1 108 00 37 15 Base middle 2 108 00 28 Base middle S S 2 108 00 38 16 Stud 2 106 00 27 17 Driver 1 18 Ball bearing anterior 1 108 00 29 19 Ball bearing posterior 1 108 00 30 20 Ring for shaft 1 108 00 32 21 Lip seal box 1 108 00 33 22 Eye bolt 1 23 Drain plug 2 33 RBT Instruction Manual Pos Description Quantity Reference 24 O Ring front cover 1 108 00 35 25 Gasket box 1 109 00 14 26 Inspection window with level 1 104 00 36 27 Inspection window 1 104 00 35 28 Gasket inspection window 2 104 00 37 29 Gasket shaft cap 1 109 00 15 30 Air breather tube 1 109 00 16 31 Air breather cap 1 109 00 17 32 O Ring flange 2 109 00 18 33 Gasket connection 2 109 00 19 34 RBT Instruction Manual 8 4 Spare parts exploded RBT 6
4. Reduce viscosity as far as possible Reduced flow or pressure Air introduction in the suction connections Check connections and accessories for air tightness 24 RBT Instruction Manual Reduced flow or pressure High pulsation on suction Tighten connections and accessories Mount antipulsation equipment Reconsider application speed etc Vibrations on The pipes are not correctly fastened Fasten pipes correctly e g wall brackets Pump speed too high Reduce pump speed pumps and Insufficient nominal width of the pipes Increase nominal width pipelines Pump base plate loose Fasten base plate Pulsation dampers insufficient or Install pulsation dampers on suction and missing or discharge side Check the compatibility of the hose with Chemical exposure the liquid being conveyed the cleaning fluid and the lubricant High pump speed Reduce pump speed High conveying temperature Reduce product temperature Short operational lifetime of the hoses High operating pressure Reduce operating pressure Pump cavitation Check the suction conditions Abnormal elevation of temperature Check number of shims Unsuitable lubricant Use lubricant BOYSER Insufficient quantity of lubricant Top up lubricant Pump hose pulled into the pump housing High inlet pressure 3 bar Reduce inlet pressure Pump hose filled with deposits Clean
5. 01 25 Base right S S 1 100 01 35 15 Base middle 2 100 01 26 Base middle S S 2 100 01 36 16 Stud 2 102 00 14 17 Driver 1 18 Ball bearings 2 100 01 28 20 Ring for shaft 1 100 01 31 21 Lip seal box 1 100 01 32 22 Eye bolt 1 106 00 40 23 Gasket box 1 100 01 33 24 O Ring front cover 1 100 00 17 25 Inspection window with level 1 104 00 36 26 Inspection window 1 104 00 35 27 Gasket inspection window 2 104 00 37 28 Gasket shaft cap 1 104 00 38 29 Air breather tube 1 104 00 41 27 RBT Instruction Manual Pos Description Quantity Reference Air breather tube for leakage detect 1 100 00 43 30 Air breather cap 1 104 00 42 31 O Ring insert 2 100 00 19 32 O Ring flange 2 100 00 18 33 Drain plug RBT 2 100 00 44 28 RBT Instruction Manual 8 2Spare parts exploded RBT 32B Model 907030902 debeee d e gt RBT Instruction Manual Pos Description Quantity Reference 1 Pump body 1 104 01 01 2 Ball bearing box 1 104 01 03 3 Rotor shaft 1 104 01 14 4 Rotor 1 104 01 16 5 Shoe 2 104 01 17 6 Front cover 1 104 00 07 7 Shim 104 01 13 8 Press flange 2 104 00 06 Press flange ANSI 2 104 00 40 9 Press ring 2 104 00 05 10 Insert SS 2 104 00 04 Insert Polypropylene 2 104 00 15 Insert PVDF 2 104 00 34 11 Peristaltic hose NR 1 104 01 08 P
6. or regulate gases or solid media Do not exceed the rated pressure speed or temperature for the pump The unit may only be used in accordance with the technical data and specifications provided in these operating instructions and in the operating instructions for the individual components The system is not designed for use in areas of risk from explosion Only switch the pump on if it has been properly fastened to the floor Only switch the pump on if it the front cover has been attached Do not carry out any maintenance operations or dismantle the pump without first making sure that the pipes are not under pressure and are empty or isolated In the case of the hose becoming stuck during extraction or fitting it is necessary to reverse the direction of the pump relubricate and then repeat the operation As the peristaltic pump is volumetric and its functioning is positive displacement it is necessary to prevent a possible overload of pressure due to for example the accidental closure of a valve For this reason it is advisable to fit a safety device such as a safety valve pressure limiter etc Operational lifetime of the pump hoses Possible consequence Fatal or very serious injuries operational lifetime of the pump hoses cannot be precisely specified For this reason the possibility of fracture and consequential leakage of liquids must be accounted for If the hose rupture alarm optional is fitted then the pump can be sto
7. the new hose 3 Check the shoe Ensure that the shoe surfaces are not damaged 4 Mount front cover 5 Lay the pump hose into the pump housing throw the connection holes turning on the driver 6 Lay the press rings Between the end of the hose and the press ring it has to be a distance of 3 7 mm Fig 4 Required distance between the end of the hose and the press ring 7 Fasten the press flange and the connections to the pump casing tightening progressive the bolts in clock wise 1 2 3 4 1 2 3 4 etc until the flange becomes totally tighten 21 RBT Instruction Manual rai ali t Fig 5 Way to proceed with the screws tightening 8 Turn the rotor with the help of the motor so that the remaining shoe presses against the pump hose 9 Dismount the front cover 10 Re attach the second shoe with shims back onto the rotor 11 Fix the lower drain plug 12 Attach the front cover to the pump housing 13 Fill the body of the pump with lubricant via the upper filling or inspection cover 14 Mount the pipes from both discharge and suction sides 15 Open all of the valves 7 2 2 2 Models RBT 25B RBT 32B 1 Clean the interior surfaces of the pump housing 2 Lubricate the internal surfaces of the pump housing at the contact surfaces to the pump hose and the external part of the new hose 3 Check the shoe Ensure that the shoe surfaces are not damaged 4 Mount front cover 22 RBT Instruction Manual atia Else
8. 0 Model D 35 RBT Instruction Manual Pos Description Quantity Reference 1 Pump casing 1 111 00 01 2 Shim 111 00 02 3 Ball bearing box 1 111 00 03 4 Rotor shaft 1 111 00 04 5 Rotor 1 111 00 05 6 Pressing Shoe 2 111 00 06 7 Front cover 1 111 00 07 8 Cap M24 1 111 00 08 9 Stud 4 106 00 27 10 Press flange 2 110 00 15 11 Insert S S 2 111 00 11 Insert Polypropylene 2 111 00 35 Insert PVDF 2 111 00 36 12 Connection flange DIN 2 111 00 12 Connection flange ANSI 2 111 00 32 Connection flange DIN Halar 2 111 00 33 Connection flange ANSI Halar 2 111 00 34 13 Peristaltic hose NR 1 111 00 18 Peristaltic hose NR A 1 111 00 19 Peristaltic hose NBR 1 111 00 20 Peristaltic hose NBR A 1 111 00 21 Peristaltic hose EPDM 1 111 00 22 14 Base left 1 111 00 14 15 Base right 1 111 00 15 16 Base middle 100 mm 1 111 00 16 17 Base middle 60 mm 2 111 00 17 18 Driver 1 19 Ball bearing 2 111 00 28 20 Ball bearing B 1 111 00 29 21 Elastic O ring for shaft 1 111 00 30 22 Lip seal 1 111 00 31 23 O Ring connection 2 111 00 23 24 O Ring hose 2 111 00 24 25 O Ring front cover 1 111 00 25 26 Eye bolt 1 111 00 26 27 Hexagonal nut 4 111 00 27 28 Drain plug RBT 2 100 00 44 29 Inspection window with level 1 111 00 38 36 RBT Instruction Manual Pos Description Quan
9. 80 99 0 5 3 3 2 2 2 205 4 3 3 3 5 0 5 4 4 4 Bar 7 5 5 5 5 10 0 6 6 5 12 5 7 7 6 15 0 8 8 Factoring default setting if working pressure is not informed RBT Instruction Manual 5 3 4 RBT 60 Model Number of shims of 1 mm thickness a NR NBR EPDM NR A and NBR A 1 min 0 19 20 39 40 59 60 79 80 99 0 5 0 0 0 0 0 2 5 0 0 0 0 0 5 0 1 1 0 0 0 Bar 755 1 1 1 1 1 10 0 2 2 1 1 12 5 2 2 2 2 15 0 2 2 2 Factoring default setting if working pressure is not informed 5 3 5 RBT 70 Model Number of shims of 0 5 mm thickness a NR NBR EPDM NR A and NBR A 1 min 0 19 20 39 40 59 60 79 80 99 0 5 3 2 1 0 0 2 5 4 3 2 1 5 02 6 5 4 3 Bar 755 7 6 5 zs 10 0 9 8 7 12 5 10 9 8 15 0 12 11 Factoring default setting if working pressure is not informed 5 3 6 RBT 80 Model Number of shims of 1 mm thickness a NR NBR EPDM 0 19 20 39 40 59 60 79 80 99 Bar 7 5 Factoring default setting if working pressure is not informed RBT Instruction Manual 5 3 7 RBT 100 Model Number of shims of 1 mm thickness a NR NBR EPDM S Bar 7 5 o e i o o0c 5 5o 15 0 11 Factoring default setting if working pressure
10. I TOY ET Y Operating instructions RBT Series Peristaltic Pump RBT Instruction Manual daily tl Table of contents I IntFOQUELIOD iiio ln de een eae 3 2 Safety and Responsibility rh EROR EREEREF E EXER RR EXERE QU FUR FAK 5 3 Functional dest FiDHDH a renier 9 A Transport and Storage rit aru R Reo Vo EVe Ye FERRE ERRR PAPA Nocera ERE 11 5 Assembly and installation eee eene propa aero rt tee tona na Pa pa ero eu geEo 12 D COmmissiohniW essei i PFARRER NEREENFENFER int ON HER E fender dette nent 18 7 Maintenance repair malfunctions disposal and spare parts 19 D SDUIEDUFITSuouesssese caida A ve RCERVRRE RR MR REM FREERAR MERE PRIM REERRRRR DA RERFRE RR ARA REOR 26 9 Declaration of Conformity u s uesssv sae h ora bo er Fe tee FERMER Ra cies caneredabone 47 rr MEC co A 48 RBT Instruction Manual 1 Introduction This manual forms an integral part of the pump and must accompany it until its demolition The series RBT peristaltic pump is a machine destined to work in industrial areas and as such the instruction manual must form part of the legislative dispositions and the applicable technical standards and does not substitute any installation standard or eventual additional standard 1 4 Explanation of the safety information The instructions of this manual whose inobservance is determined as a failure to meet safety standards are identified by this symbol The instructions of this
11. S S 3 112 00 38 16 Stud 2 112 00 44 17 Driver 1 18 Ball bearing anterior 2 111 00 28 19 Ball bearing posterior 1 111 00 29 20 Ring elastic for shaft 1 111 00 30 21 Lip seal box 1 111 00 31 22 Eye bolt 1 112 00 29 23 Drain plug 2 114 00 06 24 O Ring front cover 1 112 00 35 39 RBT Instruction Manual Pos Description Quantity Reference 25 Gasket ball bearing box 1 111 00 45 26 Inspection window 1 114 00 11 27 Gasket inspection window 1 114 00 12 28 Gasket shaft 1 111 00 44 29 Air breather tube 1 114 00 07 30 Air breather cap 1 114 00 08 31 O Ring flange 2 114 00 09 32 O Ring connection 2 114 00 10 40 RBT Instruction Manual aid oli n 8 6 Spare parts exploded RBT 80 Model a de 4 G 41 RBT Instruction Manual Pos Description Quantity Reference 1 Pump body 1 118 00 01 2 Ball bearing box 1 119 00 02 3 Shaft ball bearing box 1 119 00 03 4 Support lip seal 1 119 00 04 5 Rotor 1 118 00 02 6 Shoe 2 118 00 17 7 Shim 118 00 10 8 Front cover 1 118 00 08 9 Press flange 2 118 00 04 10 Press ring 2 118 00 06 11 Connection DIN flange S S DN80 2 118 00 05 Connection ANSI flange S S 3 2 118 00 27 Connection DIN flange PP DN80 2 118 00 28 Connection ANSI flange PP 3 2 118 00 29 Connection DIN flange PVDF DN80 2 118 00 30 Connec
12. ange and connections from the pump housing Mount the front cover Remove the hose turning on the pump Dismount the front cover 7 2 1 2 Models RBT 25B and RBT 32B 1 2 3 Close off all valves in order to prevent leakage of the feed chemical Dismantle the pipes from both discharge and suction sides The pump body must be drained of all lubricating liquid removing both the interior drain plug and the upper suction plug The plugs are found on the back part of the casing 4 Remove the front cover e o N o Remove the shoe incl the shims the shoe that is not touching the pump hose Remove the connections and inserts from the pump housing Mount the front cover Remove the hose turning on the pump Dismount the front cover 7 2 1 3 Models RBT 60 Close off all valves in order to prevent leakage of the feed chemical Dismantle the pump hoses from both discharge and suction sides 3 Remove the front cover 5 9 NOD 9o Remove shoe incl the shims the shoe that is not touching the pump hose Remove the press flange and inserts Mount the front cover Remove the hose turning on the pump Dismount the front cover 20 RBT Instruction Manual 7 2 2 Exchanging the pump hoses installation 7 2 2 1 Models RBT 40 RBT 70 RBT 80 and RBT 100 1 Clean the interior surfaces of the pump housing 2 Lubricate the internal surfaces of the pump housing at the contact surfaces to the pump hose and the external part of
13. connected from the power supply before it is opened Isolate damaged faulty or manipulated devices from the mains in order to de energise Emergency stop switch Possible consequence Fatal or very serious injuries An emergency stop switch is to be connected for the entire plant This should enable the entire plant to be shut down in the event of an emergency in such a way that the overall plant can be brought into a safe condition Unauthorized access Possible consequence Fatal or very serious injuries Measure Ensure that there can be no unauthorized access to the unit Hazardous media contamination of persons and equipment Possible consequence Fatal or very serious injuries material damage Ensure that the pump hoses are resistant against the media being conveyed Always observe the safety data sheets for the media to be conveyed The system operator must ensure that these safety data sheets are available and that they are kept up to date The safety data sheets for the media being conveyed are always decisive for initiating countermeasures in the event of leakage to the media being conveyed RBT Instruction Manual rati al Else The Observe the general restrictions in relation to viscosity limits chemical resistance and density Always switch the pump off before exchanging the pump hose Correct and proper use Possible consequence Fatal or very serious injuries The unit is not intended to convey
14. ents according to the 2006 42 CE norms and amendments Signature Details of the signatory Technical Manager 47 RBT Instruction Manual 10 Guarantee We guarantee against all manufacturing defects and guarantee the materials that compose the electro pump BOYSER for one year from the date of delivery This guarantee does not include the hose or the lubricant as these are elements that have a normal function wear irrespective of their duration This guarantee is valid as long as the equipment functions within the parameters indicated in the technical information card supplied with every pump or on subsequent changes authorized by BOMBAS BOYSER S L This guarantee includes materials and work but not the transportation of materials to or from our warehouses in Santa Eulalia de Ron ana Barcelona being necessary to do so arising from the necessities of the client the corresponding costs of displacement and expenses will be charged 48
15. eristaltic hose NBR 1 104 01 09 Peristaltic hose EPDM 1 104 01 10 Peristaltic hose NR A 1 104 01 11 Peristaltic hose NBR A 1 104 01 12 12 Shaft cap 1 104 01 23 13 Base left 1 106 00 24 14 Base right 1 106 00 25 15 Base middle 2 106 00 26 16 Stud 2 106 00 27 17 Driver 1 18 Ball bearings anterior 1 106 00 28 19 Ball bearings posterior 1 106 00 29 20 Ring for shaft 1 106 00 31 21 Lip seal box 1 106 00 32 22 Eye bolt 1 106 00 40 23 Gasket box 1 104 00 33 24 O Ring front cover 1 104 00 17 25 Inspection window with level 1 104 00 36 26 Inspection window 1 104 00 35 27 Gasket inspection window 2 104 00 37 28 Gasket shaft cap 1 104 00 38 29 Air breather tube 1 104 00 41 30 Air breather cap 1 104 00 42 31 O Ring insert 2 104 00 19 30 RBT Instruction Manual Pos Description Quantity Reference 32 O Ring flange 2 104 00 18 33 Drain plug RBT 2 100 00 44 31 RBT Instruction Manual 8 3 Spare parts exploded RBT 40 Model OTO A a a VN li Ve 6069 32 RBT Instruction Manual Pos Description Quantity Reference 1 Pump body 1 109 00 01 2 Ball bearing box 1 108 00 02 3 Rotor shaft 1 108 00 03 4 Rotor 1 109 00 02 5 Shoe 2 109 00 03 6 Shim 109 00 04 7 Front cover 1 109 00 05 8 Press flange 2 109 00 06 9 Press ring 2 108 00 12 10
16. hoe dependent on speed and operating pressure Fig 2 1 Shoe 2 Shims RBT Instruction Manual Fig 3 Squeezing the hose 1 Hose in normal shape 2 Insufficient squeezing back flowing media in the cavity will destroy the hose within a short period of time 3 Perfect squeezing 4 Excessive squeezing increased wear and tear to pump and hose The shims are fitted in the factory You can adapt the number of shims to the actual operating conditions according to the following table 14 RBT Instruction Manual rati ini Else 5 3 1 RBT 25B Model Number of shims of 0 5 mm thickness a NR NBR EPDM HYPALON NR A and NBR A 1 min 0 19 20 39 40 59 60 79 80 99 0 5 1 1 1 0 0 215 1 1 1 1 1 5 07 2 2 2 2 2 Bar Wao 4 3 3 3 3 10 0 5 4 4 4 4 12 5 6 5 5 5 4 15 0 7 6 6 6 Factoring default setting if working pressure is not informed 5 3 2 RBT 32B Model Number of shims of 0 5 mm thickness a NR NBR EPDM HYPALON NR A and NBR A 1 min 0 19 20 39 40 59 60 79 80 99 0 5 0 0 0 0 0 2 5 0 0 0 0 0 5 0 1 1 1 0 0 Bar 7 5 2 1 1 1 0 10 0 2 2 2 1 1 12 5 3 3 3 2 2 15 0 4 4 4 3 Factoring default setting if working pressure is not informed 5 3 3 RBT 40 Model Number of shims of 0 5 mm thickness a NR NBR EPDM HYPALON NR A and NBR A 1 min 0 19 20 39 40 59 60 79
17. indow 1 119 00 38 24 Gasket inspection window 1 119 00 39 25 O Ring front cover 1 119 00 40 26 Gasket connection 2 119 00 41 27 O Ring press flange 2 119 00 42 28 Air breather tube 1 119 00 43 29 Air breather cap 1 119 00 44 30 Cap ball bearing box 1 119 00 45 31 Drain plug 2 119 00 46 32 Seeger ball bearing box 1 119 00 47 46 RBT Instruction Manual 9 Declaration of Conformity Original EC Declaration of Conformity We hereby declare BOMBAS BOYSER S L C Narc s Monturiol 24 Pol Ind Can Magre 08187 Sta Eulalia de Ron ana Barcelona Spain That the following designated product complies with the pertinent fundamental safety and health requirements of the EC Directive in terms of its design and construction and in terms of the version marketed by us This declaration loses its validity in the event of a modification to the product not agreed with us Description of the product Peristaltic pump BOYSER RBT Product type RBT 25B RBT 32B RBT 40 RBT 60 RBT 70 RBT 80 RBT 100 Serial no Refer to nameplate on the device Pertinent EC Directives CE Declaration of Conformity Ann Il A 2006 42 CE The pump is conform to the safety requirements according to the 2006 42 CE norms and amendments Manufacture Declaration Ann Il B 2006 42 CE The pump cannot be operated before the machine in which is assembled the pump will be declared in conformity with the safety requirem
18. is not informed RBT Instruction Manual 6 Commissioning 6 1 Testing prior to commissioning the pump The following tests are to be carried out Ensure that the pump has not been damaged during transportation or storage Immediately report any damage to the supplier Check that the mains voltage is suitable for the motor Ensure that the hose is suitable for the fluid to be conveyed and that it is not damaged Make sure that the temperature of the liquid does not exceed the recommended temperature range Only switch the pump on if it the front cover has been properly attached Check that the drive and the casing of the pump are properly lubricated Check that the thermal overload protection not included in the delivery Scope corresponds to the value specified on the motor type plate Check whether the direction of rotation is correctly adjusted Check that the optional electrical components are connected and are working properly Install a manometer in the pressure line if the back pressure value is unknown Check the operating instructions in order to ensure that the flow values pressures and power consumption of the motor do not exceed the rated values Install a pressure relief valve in the pressure line in order to protect the pump in the event that a valve is unintentionally closed off or the line is blocked in another way 18 RBT Instruction Manual 7 Maintenance repair malfunctions disposal a
19. lation of the pump 5 2 1 Suction side The pump is to be positioned as near as possible to the liquid container so that the suction side is kept as short and straight as possible The suction line must be absolutely airtight and made of a suitable material so that it is not squeezed together under vacuum The diameter must correspond to the rated diameter of the pump hose A larger diameter is recommended in the event of viscose liquids The pump is self priming and does not require an admission valve The pump is reversible and the suction connection can therefore comprise of one of two options Normally the option is selected which is best suited to the physical conditions of the installation It is recommended to use a flexible transition 12 RBT Instruction Manual between two fixed pipes and the hydraulic connection of the pump in order to avoid the transmission of vibrations 5 2 2 Discharge side The discharge line is to be kept as straight and short as possible in order to avoid performance reduction The diameter must correspond to the rated diameter of the pump hose A larger diameter is recommended in the event of viscose liquids It is recommended to use a flexible transition between two fixed pipes and the hydraulic connection of the pump in order to avoid the transmission of vibrations 5 3 Adjusting the shoe pressure The peristaltic pump is equipped with shims in order to adjust the precise pressure distance to the s
20. manual whose inobservance compromises electrical safety The instructions of this manual whose inobservance compromises the correct working of the pump are identified with this symbol 1 2 Users qualifications Pumps are machines that due to their functioning under pressure and moving parts can present dangers Improper use Removing the protections and or disconnecting the protection device RBT Instruction Manual The lack of inspections and maintenance They can cause serious damage or injury The person in charge of safety should therefore guarantee that the pump is transported installed put in service used maintained and repaired by qualified personnel who should therefore possess Specific training and sufficient experience Knowledge of the technical standards and applicable laws Knowledge of the general national and local safety standards and also of installation Any work carried out on the electrical part of the pump should be authorized by the person responsible for safety Given that the pump is destined to form part of an installation it is the responsibility of whoever supervises the installation to guarantee absolute safety adopting the necessary measures of additional protection RBT Instruction Manual 2 Safety and Responsibility 2 1 General safety information gt gt gt e Live parts Possible consequence Fatal or very serious injuries Measure The device must be dis
21. nd spare parts 7 1 Lubrication Check that the level of lubricant in the casing of the pump is correct o The quantity of lubricant per each pump RBT 25B RBT 32B RBT 40 RBT 60 RBT 70 RBT 80 RBT 100 Liters 2 3 b 10 25 70 lubricant o The correct level is shown on the lower inspection window cover installed on the front cover Add lubricant if it s necessary o The specially formulated lubricant can be obtained for BOMBAS BOYSER S L or from authorized distributor The use of the aforementioned lubricant ensures a longer life of the hose Gear reducers o RBT 25B RBT 32B and RBT 40 The lubrication is permanent Is not necessary any servicing o RBT 60 RBT 70 RBT 80 and RBT 100 Exchange the oil at regular intervals in accordance with the gear reducer maintenance manual 7 2 Exchanging the pump hoses 7 2 1 Exchanging the pump hoses dismantling 7 2 1 1 Models RBT 40 RBT 70 RBT 80 and RBT 100 1 2 3 Close off all valves in order to prevent leakage of the feed chemical Dismantle the pipes from both discharge and suction sides The pump body must be drained of all lubricating liquid removing both the interior drain plug and the upper suction plug The plugs are found on the back part of the casing Remove the front cover RBT Instruction Manual n 5 o N o Remove the shoe incl the shims the shoe that is not touching the pump hose Remove the press fl
22. or replace the pump hose Holder press flange insufficiently tightened Re tighten holder press flange Insufficient lubricant Top up lubricant The pump does not start up Insufficient motor performance Check motor and replace if necessary Insufficient output from frequency converter The frequency converter must match the motor Blockage in the pump Check voltage Start occurs at minimum 10 Hz Blockage in the pump Check if the suction or discharge side is blocked Rectify blockage 25 RBT Instruction Manual 8 Spare parts 8 1 Spare parts exploded RBT 25B Model 6909030962 406290202 12 RBT Instruction Manual Pos Description Quantity Reference 1 Pump body 1 100 01 01 2 Ball bearing box 1 100 01 03 3 Rotor shaft 1 100 01 14 4 Rotor 1 100 01 16 5 Shoe 2 100 01 17 6 Front cover 1 100 00 07 7 Shim 100 01 13 8 Press flange 2 100 00 06 Press flange ANSI 2 100 00 40 9 Press ring 2 100 00 05 10 Insert SS 2 100 00 04 Insert Polypropylene 2 100 00 15 Insert PVDF 2 100 00 34 11 Peristaltic hose NR 1 100 01 08 Peristaltic hose NBR 1 100 01 09 Peristaltic hose EPDM 1 100 01 10 Peristaltic hose NR A 1 100 01 11 Peristaltic hose NBR A 1 100 01 12 12 Shaft cap 1 104 01 23 13 Base left 1 100 01 24 Base left S S 1 100 01 34 14 Base right 1 100
23. osition The hose should not be compressed Avoid areas open to harsh weather or excessive humidity For storage periods of longer than 60 days protect the coupling surfaces clamps reducers motors with adequate anti oxidant products Spare hoses should be stored in a dry place away from direct light 4 3 Elevation Models RBT 25B RBT 32B and Models RBT 60 RBT 70 RBT 80 RBT 40 and RBT 100 To elevate the pump use the eye To elevate the pump its bolt necessary to use elevation belts i eus ms n J oo RBT Instruction Manual 5 Assembly and Installation 5 1 Ambient conditions Assembly is to be carried out in the following order If the pump has to be installed outdoors then it is to be equipped with protection against sunlight and weather influences When positioning the pump ensure that sufficient room for access is provided for all types of maintenance work Limit values for hose temperature and pressure Material Min Temp C Max Temp C Min Temp C B Hose Feed chemical Feed chemical Environment Bar NR 20 80 40 8 NBR 10 80 40 8 EPDM 10 80 40 8 NR A 10 80 40 8 NBR A 10 80 40 8 At max T the life of hose is drastically reduced Please contact with Boyser or authorized distributor for high T application 5 2 Correct instal
24. pped and or an electrical valve can be actuated RBT Instruction Manual Eni iini Eine In addition as the hose has an indeterminate life and due to the possibility of its breakage or deterioration the user is responsible for the prevention of a possible although most unlikely incorporation of particles form the hose into the product being pumped This can be achieved e g by means of filtration a hose rupture alarm or other means suitable for the respective process CIP cleaning In the event of CIP cleaning it is necessary to obtain information from the manufacturer about correct installation of the pump a special installation is required as well as regarding the compatibility of the cleaning agents with the pump hoses and the hydraulic connections Cleaning should be undertaken at the recommended maximum temperature Direction of rotation flow direction Possible consequence Material damage right through to destruction of the unit The pump s direction of rotation in relation to the desired flow direction must be checked prior to every start Disconnect the pump from the mains Possible consequence Personal injury You may only carry out work on the pump after it has previously been switched off and disconnected from the mains RBT Instruction Manual Environmental influences Possible consequence Material damage right through to destruction of the unit The device is not suitable for outdoor opera
25. tion Take suitable measures to protect the device from environmental influences such as UV rays Moisture Frost etc RBT Instruction Manual 3 Functional description The RBT Series is a displacement pump The feed chemical is conveyed by the rotor squeezing the hose in the direction of flow No valves are needed for this This ensures gentle handling of the metered media The RBT Series has been designed for safe and uncomplicated operation as well as straightforward maintenance The RBT Series can be used for many different media However this pump type is often the optimal solution for abrasive shear sensitive and viscose media Typical areas of use include processes where only a low discharge pressure is required max 15 Bar 3 1 Construction Main modules Drive Unit Housing Base frame The pump housing is closed off with a screwed front cover in order to avoid the risk of injury The motor serves to drive the rotor Two shoes at the ends of the rotor serve to press the pump hose against the pump housing The rotary movement of the rotors alternately press and relax the shoes in relation to the pump hose This serves to suck the media and convey it into the metering line RBT Instruction Manual 4 Transport and Storage 4 1 Transport The pump is protected by a cardboard packaging The packaging materials are recyclable 4 2 Storage The pump should be in a resting p
26. tion ANSI flange PVDF 3 2 118 00 31 Connection DIN 11851 NW80 2 118 00 32 Connection TRI CLAMP 2 118 00 33 12 Peristaltic hose NR 1 118 00 12 Peristaltic hose NBR 1 118 00 13 Peristaltic hose EPDM 1 118 00 14 Peristaltic hose NR A 1 118 00 15 Peristaltic hose NBR A 1 118 00 16 Peristaltic hose HYPALON 1 118 00 17 13 Base right 1 118 00 21 Base right S S 1 118 00 34 14 Base left 1 118 00 20 Base left S S 1 118 00 35 15 Base middle long 2 118 00 19 Base middle long S S 2 118 00 36 16 Base middle short 1 118 00 18 Base middle short S S 1 118 00 37 17 Driver 1 18 Ball bearing anterior 2 119 00 33 19 Ball bearing posterior 1 119 00 34 20 Lip seal anterior 2 119 00 35 21 Lip seal posterior 1 119 00 36 22 Gasket ball bearing box 1 119 00 37 42 RBT Instruction Manual Pos Description Quantity Reference 23 Inspection window 1 118 00 09 24 Gasket inspection window 1 118 00 11 25 O Ring front cover 1 118 00 25 26 Gasket connection 2 118 00 07 27 O Ring press flange 2 118 00 26 28 Air breather tube 1 118 00 21 29 Air breather cap 1 118 00 22 30 Cap ball bearing box 1 119 00 45 31 Drain plug 2 118 00 23 32 Seeger ball bearing box 1 118 00 24 43 RBT Instruction Manual aid oli n 8 7 Spare parts exploded RBT 100 Model a de 4 44 RBT Instruction Manual
27. tity Reference 30 Inspection window 1 111 00 39 31 Gasket inspection window 2 111 00 40 32 Air breather tube 1 111 00 41 Air breather tube for leak Detect 1 111 00 42 33 Air breather cap 1 111 00 43 34 Gasket shaft cap 1 111 00 44 35 Gasket ball bearing box 1 111 00 45 37 RBT Instruction Manual 8 5 Spare parts exploded RBT 70 Model 38 RBT Instruction Manual Pos Description Quantity Reference 1 Pump body 1 112 00 01 2 Ball bearing box 1 111 00 03 3 Rotor shaft 1 111 00 04 4 Rotor 1 114 00 01 5 Shoe 2 114 00 02 6 Shim 114 00 03 7 Front cover 1 114 00 04 8 Press flange 2 114 00 05 9 Press ring 2 112 00 10 10 Connection flange DIN DN65 S S 2 112 00 11 Connection ANSI flange DN65 S S 2 112 00 12 Connection flange DIN DN65 PP 2 112 00 14 Connection ANSI flange DN65 PP 2 112 00 15 Connection flange DIN DN65 PVDF 2 112 00 16 Connection ANSI flange DN65 PVDF 2 112 00 17 Connection DIN 11851 NW65 2 112 00 13 Connection TRI CLAMP 2 112 00 43 11 Peristaltic hose NR 1 114 00 18 Peristaltic hose NBR 1 114 00 19 Peristaltic hose NBR A 1 114 00 20 Peristaltic hose EPDM 1 114 00 21 Peristaltic hose HYPALON 1 114 00 22 12 Shaft cap 1 111 00 08 13 Base left 1 112 00 24 Base left S S 1 112 00 36 14 Base right 1 112 00 25 Base right S S 1 112 00 37 15 Base middle 3 112 00 26 Base middle
28. truction Manual 10 Turn the rotor with the help of the motor so that the remaining shoe presses against the pump hose 11 Dismount the front cover 12 Re attach the second shoe with shims back onto the rotor 13 Fix the lower drain plug 14 Attach the front cover to the pump housing 15 Fill the body of the pump with lubricant via the upper filling or inspection cover 16 Mount the pipes from both discharge and suction sides 17 Open all of the valves 7 3 Troubleshooting Problem Possible cause Solution Increased pump temperature Pump hose has no lubricant Lubricate pump hose Increased product temperature Reduce product temperature Insufficient or poor suction conditions Check suction line for blockages Pump speed too high Reduce pump speed Reduced flow or pressure Valves on discharge and or suction side completely or partially closed Open valves Pump hose insufficiently compressed Check number of shims Pump hose rupture the product leaks out into the housing Exchange pump hose Partial blockage of the suction line Clean pipe Insufficient product quantity in storage container Fill storage container or exchange pump Insufficient diameter on the suction side Increase the diameter on the suctions side as far as possible Suction line too long Shorten the suction line as far as possible High viscosity of medium
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