Operating Instructions KATflow 150
Contents
1. and time Yes 33 KATflow 150 5 Commissioning No Key Lock Temperature Locks the keypad until password is entered four number keys followed by ENTER See also Password above Shows control unit temperature Log Memory Percentage of unused datalogger memory estimated time remaining Interval A value of zero turns the datalogger off a non zero value turns the datalogger on and defines the logging interval 0 999 s Channel 1 Channel 2 Selection Select up to 10 items from list ENTER to select 0 to remove m s f s in s m3 h m3 min m3 s l h l min l s USgall h USgall min USgall s bbl d bbl h bbl min g s t h kg h kg min m3 Usgall bbl g t kg W kW MW J kJ MJ Sig dB signal noise dB SNR C m s sound speed CU housing temperature Tin Tout inlet and outlet temperature TEMP specified or measured fluid temperature SOS DEN KIN derived sound speed density kinematic viscosity Math Calculated value see below Low Memory Warning output The amount of memory remaining at which the flowmeter begins to give an audible warning 0 100 9o Log Wrap Saves selected items as a continuous stream without headers Note this means files cannot be processed by KATData Yes No Log Download Sends logger content to selected serial communication port Log Erase2. Select transducer configuration number of passes using cursor keys Auto Automatically 1 1 pass diagonal mode 2 passes reflection mode 3 passes diagonal mode 4 passes reflection mode 5 passes diagonal mode 6 passes reflection mode oof 0 N etc Confirm by pressing lt ENTER gt 25 KATflow 150 Table 5 Quick setup wizard Measurement screens QUICK START setup Wizard CH1 Setup Wizard CH2 Start Measurement 4 Operation Use cursor keys to select Start Measurement Confirm by pressing lt ENTER gt CHALI SENSOR Sensor placement screen Mount transducers with suggested spacing and use middle bar for fine adjustment of position central position is Spacing 10 5 mm desired Observe signal to noise upper bar and quality lower bar These should be of Using 2 passes identical length Signal 26 dB Confirm by pressing lt ENTER gt to obtain Success CHHL 1 205078 mah Wa 10 56 00 4 4 Measurements 4 4 1 Main process value PV display Measurement is started using the Quick Setup Wizard Once all the parameters are programmed any subsequent power on sequences will bring up the main PV display immediately Display screen Operation CHHL 1 25 078 mh Tr 10 56 00 The main process value can be changed using the menu structure Press lt ESC gt at any time to access the main menu Change to other display modes by pressing
3. Housing material Polycarbonate Flow channels 1 or 2 Power supply 100 240 V AC 50 60 Hz 9 36 V DC special versions on request Display LCD graphic display 128 x 64 dots backlit Dimensions H 237 x W 258 x D 146 mm without cable glands Weight Approx 2 3 kg Power consumption 10 W Signal damping 0 99 s Measurement rate 1Hz standard higher rates on application Operating languages English 2 other as requested and subject to availability Response time 1 s faster rates upon request Calculation functions Average difference sum Quantity and units of measurement Volumetric flow rate m3 h m3 min m3 s I h l min l s USgal h US gallons per hour USgal min USgal s bbl d barrels per day bbl h bbl min bbl s Flow velocity m s ft s inch s Mass flow rate g s t h kg h kg min Volume ms I gal US gallons bbl Mass g kg t Heat flow W kW MW only with heat quantity measurement option Heat quantity J kJ MJ only with heat quantity measurement option Sig dB signal noise dB SNR C m s sound speed CU housing temperature Tin Tout inlet and outlet temperature Internal data logger Storage capacity In excess of 1 million data points 16MB Logging data Up to ten selected variables Communication Serial interface RS 232 RS 485 optional Data Instantaneous measured value parameter set and configuration logged data KATdata Software Fun
4. 14 KATflow 150 Flowmeter outline dimensions 3 Installation 3 6 Flowmeter installation 3 6 1 Wall mounting The KATflow 150 is a wall mounted device and can be installed using suitable screws and wall plugs according to the following drawings 9 4 o SU VU SD MT amp HO 0 146 5 258 5 V P 213 5 L 3 i i n SI Ae GOR Jod esca ccu OO e e ee le og i LL eo n LIE bes D gj i e gt we ca amp S m 9 61 i EL EL LL i ou Sy E 1 20 GLAND Drawing 1 Outline dimensions KATflow 150 ultrasonic flowmeter 15 KATflow 150 3 Installation Drilling aid for wall mounting Make sure that the ambient temperature is within the 10 60 C operating i temperature range specified for the flowmeter unit 16 KATflow 150 Electrical wiring 3 6 2 Electrical connections Please note that in order to supply the unit with MAINS POWER the equipment must be protected by suitably sized switches and circuit breakers 3 Installation 100
5. 2 RoHS Directive 1 Safety instructions legal requirements warranty return policy 1 3 Warranty e Any product purchased from KATRONIC is warranted in accordance with the relevant product documentation and as specified in the sales contract provided it has been used for the purpose for which it has been designed and operated as outlined in these operating instructions Misuse of the equipment will immediately revoke any warranty given or implied e Responsibility for suitability and intended use of this ultrasonic flowmeter rests solely with the user Improper installation and operation of the flowmeter may lead to a loss of warranty e Please note that there are no operator serviceable parts inside the equipment Any unauthorised interference with the product will invalidate the warranty 1 4 Return policy If the flowmeter has been diagnosed to be faulty it can be returned to KATRONIC for repair using the Customer Returns Note CRN attached to the Appendix of this manual KATRONIC regret that for Health amp Safety reasons we cannot accept the return of the equipment unless accompanied by the completed CRN 1 5 Legislative requirements The flowmeter is designed to meet the safety requirements in accordance with sound engineering practice It has been tested and has left the factory in a condition in which it is safe to operate The equipment is in conformity with the statutory requirements of the EC directive and complies with ap
6. 240 V AC 50 60 Hz 10W 9 36V DC 10 W Modbus RTU slave optional HART optional Flow channel terminal connections Flow Channel 2 similar 21 22 23 24 SMB Coax Connection Flow Channel 2 similar Active l out optional Passive out optional Volts out optional Analogue input optional Analogue input optional Temperature input PT100 4 wire optional Temperature input PT100 3 wire optional Frequency analog e output optional Optically switched relay Open Collector optional Relay output RL optional Power supply Master device 2 485B vi RS 485 Serial 485A 3 A A i Termitnating 09 Ohim Interface Optional NC 4 B B resistor SCR GND 220 Ohm 1 l GND 2 3 l 24 V DC 4 HART Modem PE PE 1 SIG X1 f l 3 1 1 LEE 12 GND X1 r1 Extension cable r1 3 14 GND X2 optional rj 4 13 SIG X2 2 Junction box optional H6 4 Coax WHITE
7. C Resolution 0 01 K Accuracy 0 1 K 37 KATflow 150 R 5 Commissioning 5 5 2 Analogue current input 0 4 20 mA Wiring 1 z Analogue M 2 Lin optiona 3 lin p 14 S0V DC 4 fs Analogue input 2 lin h optional 3 lin 4 30V DC Electrical Active or passive wiring characteristic Measuring range active 0 20 mA at 30V S Measuring range passive 4 20 mA Accuracy 0 1 of measured value 5 6 Heat quantity measurement HQM where installed If a heat quantity unit is specified for the Process Value the KF100 will prompt the user for the Specific Heat Capacity of the medium in J g K for example 4 186 J g K for water This may also be entered in the System WCalculation sub menu The In Output menu will then allow the user to select the temperature input source either PT100 temperature sensors or a fixed value for measurement against a known inlet or outlet temperature Where PT100 sensors are selected the flowmeter will prompt the user for a temperature offset which may be useful where the temperature of the medium differs from the temperature of the pipe wall for example with unlagged pipes If a fixed value is selected the meter will ask the user to specify this value When heat quantity units are selected these behave as any other Process Value and may be totalized or applied to a Process Output 5 7 So
8. DISP or lt NEXT gt 26 KATflow 150 Diagnostic screens LZ 9j Totalisers 3 line display format 4 Operation Treo 10 56 60 Display screen Operation The three line display screen is configureable to show flow totalizers and CHHL 1 diagnostic functions OO Ties Change to diagnostic displays by pressing 75 678 mith lt DISP gt and to totalizer screens by 1270 m z pressing NEXT Cycle through display screens using NEXT Cycle through available flow channels using lt MUX gt 4 4 2 Diagnostic displays Display screen Operation DIAGHOSTIC 1 22 2 Gain 20 5 Signal Noize Tre 10 56 70 Line 1 shows the amplifier gain Line 2 displays the signal strength Line 3 indicates the noise Change to more diagnostic displays by pressing lt NEXT gt 4 4 3 Totalisers The totaliser displays will only be shown when the totalisers are activated Display screen Operation UHHL 1 15 m3 2 6075 moth 37 3 ma Wa 10 56 00 The flow totalizer may be assigned to lines in the three line display the datalogger or process outputs They can be started or reset by pressing lt Qon gt Pressing Q resets the total accumulated flow in positive flow direction Pressing Q resets the total accumulated flow in negative flow direction The totalizers can be stopped by activating lt Qorr gt Pressing lt Qon gt again will reset to
9. KATflow flowmeters have been carefully manufactured and tested If installed and operated in accordance with the operating instructions no problems are usually experienced Should you nevertheless need to return a device for inspection or repair please pay attention to the following points e Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel the manufacturer may only handle test and repair returned devices that have been in contact with products without risk to personnel and environment e This means that the manufacturer can only service this device if it is accompanied by a Customer Return Note CRN confirming that the device is safe to handle If the device has been operated with toxic caustic flammable or water endangering products you are kindly requested e to check and ensure if necessary by rinsing or neutralising that all cavities are free from such dangerous substances e to enclose a certificate with the device confirming that is safe to handle and stating the product used 40 KATflow 150 Error list 7 Troubleshooting Should there be the need to call customer service please let us know the following details e Model code e Serial number e SW HW revision e Error log list Possible error messages may include the following 7 Troubleshooting Error message Gro
10. process variable PV value that corresponds to 20 mA Damping Additional smoothing of the current output the higher the damping factor 1 255 s Span 0 20mA or 4 20mA Error Defines output behaviour in the event of error Select from list 1 Hold hold last value select hold time 3 8mA 21 0mA Voltage out Source Select from list 1 Units Select from list 1 Min Value Min process variable PV value that corresponds to Ov Max Value Max process variable PV value that corresponds to 10v Damping Additional smoothing of the current output the higher the damping factor 1 255 s Error Defines output behaviour in the event of error Select from list 1 Frequency out Source Select from list 1 Units Select from list 1 Min Value Min process variable PV value that corresponds to minimum frequency Max Value Max process variable PV value that corresponds to maximum frequency Damping Additional smoothing of the current output the higher the damping factor 1 255 s Error Defines output behaviour in the event of error Select from list 1 31 KATflow 150 5 Commissioning Pulse Out Source Select from list Units Select from unit list 1 Mode Select from list 1 Alarm select on point off point Pulse select value width Linear select min value max value damping Relay Out Source Select from list 1
11. 1 306 4284 8 4 65 0 711 7 65 Bromine Br2 2 928 889 2 916 7 3 0 0 323 3 475 1 085 3 559 7 zt e n Butane 2 C4H10 0 601 0 C 5 C 23 C 5 8 2 Butanol C4H100 0 81 1 240 4 068 2 3 3 3 239 34 851 sec Butylalcohol C4H100 0 81 1 240 4 068 2 3 3 3 239 34 851 1 019 3 343 2 0 49 5 272 n Butyl bromide 46 CAH9Br 1 276 20 C 20 C 68 F 15 C 59 C 0 529 5 692 n Butyl chloride 22 46 CAH9CI 0 887 1 140 3 740 2 4 57 15 C 59 F Carbon tetrachloride CCI4 1 595 20 C 926 3038 1 2 48 0 607 6 531 Carbon tetrafluoride Freon 875 2 2 871 5 14 CF4 1 75 150 C 150 C 238 F 6 61 Chloroform CHCI3 1 489 979 3 211 9 3 4 0 55 5 918 PENGE eWuoromeinane CCI2F2 1 516 40 7744 2 539 7 4 24 Freon 12 Ethanol C2H60 0 789 1 207 3 960 4 0 1 39 14 956 Ethyl acetate C4H802 0 901 1 085 3 559 7 4 4 0 489 5 263 Ethyl alcohol C2H60 0 789 1 207 3 960 4 0 1 396 15 020 1 338 4 89 8 0 797 8 575 o Ethyl benzene C8H10 0 867 20 C 20 C 68 F 17 C 63 F Ether C4H100 0 713 985 3231 6 4 87 0 311 3 346 Ethyl ether C4H100 0 713 985 3231 6 4 87 0 311 3 346 Ethylene bromide C2H4Br2 2 18 995 3264 4 0 79 8 5 Ethylene chloride C2H4CI2 1 253 1 193 3 914 0 61 6 563 17 208 185 158 Ethylene glycol C2H602 1 113 1 658 5439 6 2 1 20 C 68 F 0 545 403 13222 Fluorine F 143 C 143 C 225 F 11 31 Formaldehyde methyl ester C2H402 0 974 1 127 3697 5 4 02 Freon R12 114 2 2540 Glycol C2H602 1 113 1658 5439 6 2 1 5
12. 34 14 22 22 34 11 37 21 16 40 24 24 34 37 36 20 20 24 39 37 25 28 34 9 Specification Negative separation distance Outer Diameter Output Configuration Output settings Packaging Passes Pipe material selection Pipe parameters Pipe preparation Process value PT100 inputs Quick Start Reflection mode Retaining clip sensor mounting Return Policy RS 232 Safety Scope function Sensor configuration Sensor Location Sensor mounting Sensor mounting fixtures Sensor placement screen Sensor Separation Serial interface Setup Wizard SOS Speed of Sound Sound passes Sound velocity measurement Specification Storage Switching on off System configuration Totalizer Transit time method Troubleshooting Units of measurement Wall thickness Warranty Wizard quick setup 13 24 34 34 24 23 23 13 25 36 23 13 18 34 38 13 10 17 18 25 13 34 23 37 24 37 48 20 26 40 23 24 23 52 KATflow 150 Appendix A Appendix A Certificate of Conformity Katronic Technologies Ltd Earls Court Earlsdon Coventry CV5 GET United Kingdom Phone 44 0 2476 714111 Fax 44 0 2476 715446 amp ATRONIC Website www katronic co uk E mail mail katronic co uk Declaration of Conformity We Katronic Technologies Ltd declare under our sole responsibility that the products listed below to which this declaration relates are in conformity with the EEC dire
13. 926 3 038 1 0 607 6 531 Tetrafluoro methane 875 24 2 871 5 Freon 14 s VEGNE jeg 283 op 901 Toluene C7H8 0 867 20 C n d 68 27 0644 6 929 Toluol C7H8 0 866 1 308 4 291 3 4 2 0 58 6 24 Trichloro fluoromethane 828 3 2 17 5 Freon 11 CCI3F 1 49 0 C 32 F 3 56 Turpentine 0 88 1 255 4 117 5 1 4 15 064 Water distilled H20 0 996 1 498 4 914 7 2 4 1 00 10 76 Water heavy D20 1 400 4 593 Water sea 1 025 1531 5023 2 4 1 00 10 76 Temperature Sound Speed in Water C DE m s ft s 0 32 0 1402 4600 1 33 8 1407 4616 2 35 6 1412 4633 3 37 4 1417 4649 4 39 2 1421 4662 5 41 0 1426 4679 6 42 8 1430 4692 7 44 6 1434 4705 8 46 4 1439 4721 9 48 2 1443 4734 10 50 0 1447 4748 11 51 8 1451 4761 12 53 6 1455 4774 13 55 4 1458 4784 14 57 2 1462 4797 15 59 0 1465 4807 16 60 8 1469 4820 17 62 6 1472 4830 18 64 4 1476 4843 19 66 2 1479 4853 20 68 0 1482 4862 21 69 8 1485 4872 22 71 6 1488 4882 23 73 4 1491 4892 24 75 2 1493 4899 25 77 0 1496 4908 26 78 8 1499 4918 27 80 6 1501 4925 28 82 4 1504 4935 29 84 2 1506 4941 30 86 0 1509 4951 31 87 8 1511 4958 32 89 6 1513 4964 33 91 4 1515 4971 46 KATflow 150 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 93 2 95 0 96 8 98 6 100 4 102 2 104 0 105 8 107 6 109 4 111 2 113
14. Introduction The KATflow 150 is an ultrasonic flowmeter employing clamp on sensors for the measurement of liquids in full enclosed pipes Flow measurements can be undertaken without interruption of the process or interference with the integrity of the pipeline The clamp on sensors are attached to the outside of the pipes The KATflow 150 uses ultrasonic signals for measurement of the flow employing the transit time method Illustration 1 Clamp on ultrasonic flowmeter configuration Ultrasonic signals are emitted by a transducer installed on a pipe and received by a second transducer These signals are emitted alternately in the direction of flow and against it Because the medium is flowing the transit time of the sound signals propagating in the direction of flow is shorter than the transit time of the signal propagating against the direction of flow The transit time difference AT is measured and allows the determination of the average flow velocity along the path of acoustic propagation A profile correction is then performed to obtain the average flow velocity over the cross sectional area of the pipe which is proportional to the volumetric flow rate t t t At Illustration 2 Transit time measuring principle KATflow 150 2 Introduction 2 1 System configuration A maximum of 2 sensor pairs can be installed if two pairs are installed these can be configured either in a 1 pipe dual path or a 2 pipe single pat
15. outputs The totaliser function is enabled and controlled using the menu structure Wiring Oxf 27 o NO Optically switched relay P 2i ND Open Collector optional 3 Ne 4 s NC Electrical Galvanically isolated from main electronics and from other I O s characteristic Totaliser pulse value 0 01 1000 unit S Active high and active low available Width 1 990 ms U 24 V Imax 4 mA 5 4 8 Digital relay output Relay outputs may be assigned to process values in the mode section of the output menu The relay outputs are configured using the menu structure Wiring Electrical Form A SPDT NO and NC contacts characteristic Width 3 990 ms S U 48 V Imax 250 mA Galvanically isolated from main electronics and from other I O s Mode Alarm fault totaliser programmable 1 Form A SPST NO contacts 1 Form A SPST NC contacts Width 3 990 ms U 48 V Imax 250 mA 5 5 Input configuration 5 5 1 PT100 inputs Inputs Wiring Temperature input PT100 4 wire optional Temperature input PT100 3 wire optional ION AON gt FEED R FEED FEED R R Electrical characteristic s 3 and 4 wire options Galvanically isolated from main electronics and from other I O s Temperature Range 50 400
16. periods up to 300 C 572 F Degree of protection IP 66 acc EN 60529 IP 67 and IP 68 optional Type K1Ex K4Ex for use in hazardous areas Zone 1 or 2 Diameter range Type K4Ex 10 250 mm Type K1Ex 50 3000 mm Dimensions 60 x 30 x 34 mm Material Stainless steel Temperature range 20 120 C Degree of protection IP 66 acc EN 60529 Protection concept Encapsulation Certification code Ex mb IIC T4 T6 The sensors are suitable for use in hazardous areas classified as Zone 1 and 2 The transmitter unit must be placed in the safe area or suitable enclosure 51 KATflow 150 10 Index Acoustic coupling gel Analogue current input Analogue current output Analogue frequency output Analogue voltage output Certificate of Conformity Commissioning Customer Retum Note CRN Datalogger Diagnostic displays Diagnostics Diagonal mode Digital open collector output Digital relay output Dimensions Display Display icons Display settings Disturbance sources Dual channel calculations Dual channel display mode Electrical connections Error messages Fluid selection Fluid temperature HART output Heat quantity measurement Identification of components Input configuration Installation Keypad Keypad function Legislative requirements Liner material Maintenance Maths functions Measurements Measuring principle Menu structure MODBUS 17 37 35 35 35 51 28 52 26 26 34 13 36
17. s The enclosed instrument has been used in the following environment please v Nuclear radiation Water endangering Toxic Caustic Biological Other please specify We confirm delete if not applicable e that we have checked the instrument and sensors are free of any contamination e neutralised flushed and decontaminated all parts which have been in contact with hazardous substances and or environments e that there is no risk to man or environment through any residual material Date Signature Company stamp 54
18. z ISplay line Tros 10 56 00 Date time Illustration 12 Main display functions Display icons Display icon Function T On Not used Aa Off a SIN On Datalogger recording Off Datalogger switched off On Not used VII Off On Backlight switched on Off Backlight switched off ST On I O processor error i Off I O processor functioning correctly Wl On Without strike through Speaker on Off With strike through Speaker off ck qu On Poor sensor coupling low SNR Off Sensor coupling OK JO RV On Not used AK Off la On Not used Off 23 KATflow 150 Table 4 Display icons Quick start wizard og 4 Operation PN On Time date set c L3 Off Clock error A On Error recorded in error log AN Off No error detected AN On Serial communication on RS232 and or RS485 J Off Serial communication off L LT or T Displays whether flow is laminar turbulent or mixed 4 3 Quick setup wizard The quick setup wizard allows for a speedy setup of the most important parameters in order to achieve successful measurements in the shortest possible time Display screen Operation The main menu is displayed after first power MAIN MEHU on and the boot up sequence Buick start a Use UP and lt DOWN gt cursor keys to select Installation Quick start Confirm by pressing ENTER Display Inf Output Use cursor keys to select Setup Wizard QUICK START Confirm by p
19. zero Change to other displays or revert to the three line display screen without resetting by pressing DISP or lt NEXT gt 27 KATflow 150 C C amp 4 Operation 4 4 4 Dual PV display multi channel meters Display screen Operation DUAL 1 37 3 mofh 1320 Tro 10 56 70 Line 1 shows the PV on the selected channel Line 2 shows the selected units Line 3 shows the PV on the other channel in its selected units Change to diagnostic displays by pressing lt DISP gt and to totalizer and main PV screens by pressing lt NEXT gt Cycle through available flow channels using lt MUX gt 4 4 5 Math display when enabled on multi channel meters Display screen Operation MATH 1 27 078 AVE mh Tre 10 56 00 Displays the Math function when enabled Sum diffierence average and maximum can be selected in the Calculation menu Average shown in illustration Change to diagnostic displays by pressing lt DISP gt and to totalizer dual and main PV screens by pressing lt NEXT gt 4 4 6 Datalogger The datalogger is enabled from the Main Menu and operates when a non zero value is entered for the interval Items to be logged are selected from the Selection screen ENTER selects items 0 deselects Up to ten items may be selected Note lf no items are selected the logger will record blank space Send logger by serial por
20. 0 114 8 116 6 118 4 120 2 122 0 123 8 125 6 127 4 129 2 131 0 132 8 134 6 136 4 138 2 140 0 141 8 143 6 145 4 147 2 149 0 150 8 152 6 154 4 156 2 158 0 159 8 161 6 163 4 165 2 167 0 167 0 170 6 172 4 174 2 176 0 177 8 179 6 181 4 183 2 185 0 186 8 1517 1519 1521 1523 1525 1527 1528 1530 1532 1534 1535 1536 1538 1538 1540 1541 1543 1543 1544 1545 1546 1547 1548 1548 1548 1550 1550 1551 1552 1552 1553 1553 1553 1554 1554 1554 1554 1554 1555 1555 1555 1555 1555 1554 1554 1554 1554 1554 1553 1553 1553 1552 1552 4977 4984 4984 4990 4997 5010 5013 5020 5026 5033 5036 5040 5046 5049 5053 5056 5063 5063 5066 5069 5072 5076 5079 5079 5079 5086 5086 5089 5092 5092 5092 5095 5095 5099 5099 5099 5099 5099 5102 5102 5102 5102 5102 5099 5099 5099 5099 5099 5095 5095 5095 5092 5092 8 Technical data 47 KATflow 150 87 88 89 90 91 92 93 94 95 96 97 98 99 100 104 110 116 121 127 132 138 143 149 154 160 166 171 177 182 188 193 199 204 210 216 221 221 232 238 243 249 254 260 Specific Heat Capacity Medium Ethanol 0 deg C 188 6 190 4 192 2 194 0 195 8 197 6 199 4 201 2 203 0 204 8 206 6 208 4 210 2 212 0 220 0 230 0 240 0 250 0 260 0 270 0 280 0 290 0 300 0 310 0 320 0 330 0 340 0 350 0 360 0 370 0 380 0 390 0 400 0 410 0 420 0 430 0 440 0 450 0
21. 0 Glycol 50 H20 1 578 5 177 1 170 3 838 6 Isopropanol C3H8O 0 785 20 C 20 C 68 F 2 718 29 245 n 1 170 3 838 6 Isopropyl alcohol 46 C3H80 0 785 20 C 20 C 68 F 2 718 29 245 Kerosene 0 81 1 324 4 343 8 3 6 KATflow 150 Methane Methanol Methyl acetate Methyl alcohol Methyl benzene Milk homogenized Naphtha Natural Gas Nitrogen Oil Car SAE 20a 30 Oil Castor Oil Diesel Oil Fuel AA gravity Oil Lubricating X200 Oil Olive Oil Peanut Propane 45 to 130 C 1 Propanol 2 Propanol Propene n Propyl alcohol Propylene Refrigerant 11 Refrigerant 12 Refrigerant 14 Refrigerant 21 Refrigerant 22 Refrigerant 113 Refrigerant 114 Refrigerant 115 Refrigerant C318 Sodium nitrate Sodium nitrite Sulphur Sulphuric Acid CH4 CH40 C3H602 CH40 C7H8 N2 C11H1000 C3H8 C3H80 C3H80 C3H6 C3H80 C3H6 CCI3F CCI2F2 CF4 CHCI2F CHCIF2 CCI2F CCIF2 CCIF2 CCIF2 C2CIF5 C4F8 NoNO3 NoNO2 S H2S04 0 162 89 C 0 791 20 C 0 934 0 791 0 867 0 76 0 316 103 C 0 808 199 C 1 74 0 969 0 80 0 99 0 912 0 936 0 585 45 C 0 78 20 C 0 785 20 C 0 563 13 C 0 78 20 C 0 563 13 C 1 49 1 516 40 C 1 75 150 C 1 426 0 C 1 491 69 C 1 563 1 455 1 62 20 C 1 884 336 C 1 805 292 C 1 841 405 89 C 1 076 1 211 1 076 1 328 20 C 1 548 1 22
22. 14 3 01 Wall INOUNUING oic d oet suut ue uiae abre ox deest en odes eus asta Dude 15 3 0 2 ElectHucal connecliOn s ois e e Ete bla ak ed aos en aed a ausus 16 3 7 Clamp on sensor mounting sese 17 3 7 1 Sensor pipe mounting configurations esses nnn 17 3 7 2 ACOUSUC CONNIE 17 3 7 3 Correct positioning of the Sensors zsniznsansasasaasnanasannananannnanananani 18 3 7 4 Sensor mounting with tension straps sees 18 A jer mms 20 21 Swing ON Off RM A a E RMER 20 42 Keypad ANG ASPA vasene auia Ma Ux avant wt a E 20 4 2 1 Keypad key functions ninninnninnannnnnnnnnnnnnannnnnnnnnnnnnnannnnnnannnnnnannannani 20 4272 Ds FU CUONS MEER 22 4 9 QUICK SetU WIZQIG deerat be op Ex eot texas bust t a eset reus 23 AE PRIS TEN EN 25 4 4 1 Main process value PV display sees 25 S HNG GISDIAY TORN Al ERE ER 26 2 42 DIagnosuc ASPA See 26 44 5 TOSO iei reso a seus r ante see saute logico magus redes duo adiu 26 4 4 4 Dual channel display mode sss 27 4 45 DAI dM 27 5 COMMISSIONI O asna 28 Oe MENU SVG 2 28 52 DAMS E aa 34 53 Display Se WNS re 34 5 4 Outplit CON GUAN Lur re 34 5 4 1 Serial interface RS 232 ccccccsssscsccscnsesccsessceeccceecssuecseuseseuscseusensusenseneans 34 5 4 2 Serial interface RS 485 eiiis ease nans nane nna sna annua 34 0 4 9 FART ON PR 34 KATflow 150 Table of Contents 5 4 4 Analogue cu
23. 2 cm of the tension strap through the slot in the clamp and bend the strap back to secure the clamp to the tension strap e Guide the other end of the tension strap through the groove on top of the sensor e Place the sensor onto the prepared pipe section e Hold the clamp on the transducer with one hand and guide the tension strap around the pipe 19 KATflow 150 3 Installation e Pull the tension strap and guide the free end through the clamp so that the clamp hooks engage Slightly tighten the screw on the clamp e Mount the second sensor in the same way e Press the sensors firmly to the pipe There should be no air pockets between the transducer surface and the pipe wall e Using a measuring tape adjust the sensor separation distance as suggested by the flowmeter When the sensor positioning screen Section 3 3 is displayed the middle bar allows fine adjustment of the sensor location Illustration 10 Sensor mounting with tension straps and clamps 20 KATflow 150 Switching On Off Keypad 4 Operation 4 Operation 4 1 Switching On Off The flowmeter is switched on by connecting the power supply to the instrument Disconnecting the external supply switches off the flowmeter 4 2 Keypad and display Display ULTRASONIC FLOWMETER KATflow 150 o GOOG 9 6 696 ku 28008 9 Keypad RS 232 Serial Interface Illustration 11 Keypad and display overview 4 2 1 Ke
24. 4 20 mA passive options characteristic Galvanically isolated from main electronics and from other I O s S Passive U 9 30 V RLoad 50 ohm typical Resolution 16 bit accuracy 0 1 9o of MV Active RLoad lt 500 ohm U 30 V Resolution 16 bit accuracy 0 1 9o of MV 5 4 5 Analogue voltage output 0 10 v Voltage outputs may be assigned to process values in the mode section of the output menu The outputs can be programmed and scaled within the menu structure Wiring 1 v Volts out 2 optional V Electrical Galvanically isolated from main electronics and from other I O s characteristic Range O 10 V S RLoad 1000 ohm Resolution 16 bit accuracy 0 1 of MV 5 4 6 Analogue frequency output passive Frequency outputs may be assigned to process values in the mode section of the GR output menu The outputs can be programmed and scaled within the menu structure Wiring 1 Frequency GE i output 2 optional B 3 4 Electrical Galvanically isolated from main electronics and from other I O s characteristic Open collector 2 10000 Hz S U 24 V Imax 4 mA 36 KATflow 150 5 Commissioning 5 4 7 Digital open collector output Open Collector outputs may be assigned to process values in the mode section of the output menu The outputs are configured using the menu structure Digital
25. 40D Disturbance source T section Inlet L350D y L gt 50D Disturbance source diffuser Inlet L330D L gt 30D Disturbance source reducer Inlet L5 10D Disturbance source valve Inlet L340D L gt 40D Disturbance source pump Inlet L350D Outlet L35D L gt 5D Outlet L310D L gt 10D Outlet L35D L gt 5D Outlet L35D L gt 5D Outlet L310D L gt 10D 12 KATflow 150 3 Installation Table 2 Recommended distances from disturbance sources 13 KATflow 150 Reflection Mode Diagonal Mode Transducer separation distance Sensor spacing 1887 3 Installation 3 4 Pipe preparation e Clean dirt and dust from around the area of the pipework where the sensors are to be placed e Remove loose paint and rust with a wire brush or file Firmly bonded paint does not necessarily need to be removed provided the flowmeter diagnostics indicate sufficient signal strength 3 5 Clamp on sensor mounting configurations and separation distance The most common clamp on sensor mounting configuration is the Reflection Mode sometimes known as V Mode see Illustration 3 sketch 1 Here the ultrasonic signal passes twice through the medium 2 signal passes The Reflection Mode is the most convenient mounting method as the transducer separation distance can be measured easily and the sensors can be accurately aligned This method should be used whenever possible An
26. 460 0 470 0 480 0 490 0 500 0 Ethylene Glycol Freon R12 5 deg C Light oil 15 deg C Mineral Oil Paraffin 1552 1551 1551 1550 1549 1549 1548 1547 1547 1546 1545 1544 1543 1543 1538 1532 1524 1516 1507 1497 1487 1476 1465 1453 1440 1426 1412 1398 1383 1368 1353 1337 1320 1302 1283 1264 1244 1220 1200 1180 1160 1140 1110 SHC KJ Kg K 2 30 2 36 0 88 1 80 1 67 2 13 5092 5089 5089 5086 5082 5082 5079 5076 5076 5072 5069 5066 5063 5063 5046 5026 5000 5007 4944 4912 4879 4843 4807 4767 4725 4679 4633 4587 4538 4488 4439 4387 4331 4272 4210 4147 4082 4003 3937 3872 3806 3740 3642 8 Technical data 48 KATflow 150 8 Technical data Propane 0 deg C 2 40 Water 4 18 Water salt 3 93 49 KATflow 150 9 Specification 9 Specification General Measuring principle Ultrasonic time difference correlation principle Flow velocity range 0 01 25 m s Resolution 0 25 mm s Repeatibility 0 15 of measured value 0 015 m s Accuracy Volume flow t 1 3 of measured value depending on application 0 5 96 of measured value with process calibration Flow velocity 0 5 96 of measured value Turn down ratio 1 100 Gaseous and solid content of liquid media 10 96 of volume Flowmeter Enclosure Wall mounted housing Degree of protection IP 66 according EN 60529 Operating temperature 10 60 C 14 140 F
27. 4p i Connection Cable 7 Coax BROWN em er 2 0 4 20 mA load 500 Ohms M 3 30V DC gt 4 1 2 I d 4 20 mA load lt 500 Ohms 3 4 4 Ho v 2 0 10V DC 3 ve gt 4 1 2 Lin r 0 4 20 mA passive input 3 lin k s d 4 30vDE 1 2 Ve te 2 lin 0 4 20 3 jin 20 mA active input 4 30V DC 1 FEED 4 e m PT100 3 R temperature sensor 4 FEED 1 FEED 4 2 R 7 3 R PT100 temperature sensor x 4 rF LI 2 3 4 zA Lt 4 NO 2 NO 4 lE 3 NC TF 4 NC V L No 2 NO FJ NC b ra NC L L L N 100 240 V AC 50 60 Hz 10 VA L 9 36 V DC 10 W E E PE S p 9 Forward sensor Clamp on Sensors Reverse sensor Drawing 3 Electrical connection diagram for the KATflow 150 flowmeter 17 KATflow 150 Sensor mounting 3 Installation 3 7 Clamp on sensor mounting Before the sensors can be mounted the installation location should have been determined a sensor mounting method should be chosen the flowmeter must be mechanically and electrically installed the sensors must be connected to the flowmeter Depending on which sensor mounting method is being used the clamp on sensors are either mounted on the same side of the pipe Reflection Mode or on opposite si
28. 5 753 103 C 962 199 C 870 1 477 1 250 1 485 1 530 1 431 1 458 1 003 45 C 1 222 20 C 1 170 20 C 963 13 C 1 222 20 C 963 13 C 828 3 0 C 7744 40 C 875 24 150 C 891 0 C 893 9 50 C 783 7 0 C 665 3 10 C 656 4 50 C 574 10 C 1 763 3 336 C 1876 8 292 C 1177 250 C 1 257 6 1 328 7 128 F 3 530 2 3 973 1 3 530 2 4 357 68 F 5 080 4 019 2 470 5 153 F 3 156 2 326 F 2 854 3 4 845 8 4 101 4 872 5 019 9 4 694 9 4 738 5 3 290 6 49 F 4 009 2 68 F 3 838 6 68 F 3159 4 99F 4 009 2 68 F 3159 4 9 oF 2 717 5 32 F 2 539 7 40 C 2 871 6 268 F 2 923 2 32 F 2 932 7 122 F 2 571 2 32 F 2 182 7 14 F 2 153 5 58 F 1 883 2 14 F 5 785 1 637 F 6157 5 558 F 3861 5 482 F 4 126 8 Technical data 17 5 292 0695 7 478 0 407 4 379 292 0695 7 478 427 0644 7 144 0 217 2 334 199 C 326 F 190 2 045 093 36 0 670 7 209 3 7 275 100 1 076 365 5 7 2718 29245 6 32 2549 27 427 6 32 3 56 4 24 6 61 3 97 4 79 3 44 3 73 4 42 3 88 1 37 14 74 637 0 74 336 C F 4 13 143 1146 120 081 45 KATflow 150 8 Technical data 1 170 3 838 6 Tetrachloroethane C2H2CI4 1553 20 C 20 C 68 F 1 19 12 804 Tetrachloro ethene C2CI4 1 632 1 036 3 399 Tetrachloro Methane CCI4 1 595 20 C
29. 9 Titanium 3 125 10 253 Tungsten annealed 2 890 9 482 Tungsten drawn 2 640 8 661 Tungsten carbide 3 980 13 058 Zinc rolled 2 440 8 005 Glass pyrex 3 280 10 761 Glass heavy silicate flint 2 380 7 808 Glass light borate crown 2 840 9 318 Nylon 1 150 3 772 Nylon 6 6 1 070 3 510 Polyethylene LD 540 1 772 PVC CPVC 1 060 3 477 Acrylic resin 1 430 4 690 PTFE 2 200 7 218 Please note these values are to be considered nominal Solids may be inhomogeneous and anisotropic Actual values depend on exact composition temperature and to a lesser extent on pressure and stress 43 KATflow 150 8 Technical data All data given at 25 C 77 F unless otherwise stated Sound Speed Change Kinematic Viscosity vC Substance nemico Specie m s ft s m s C mm s x10 6 ft s Formula Gravity Acetic anhydride CH3CO 20 1 082 20 C 1 180 3 871 4 2 5 0 769 8 274 Acetic acid anhydride CH3CO 20 1 082 20 C 1 180 3 871 4 2 5 0 769 8 274 Acetic acid nitrile C2H3N 0 783 1 290 4 232 3 4 1 0 441 4 745 Acetic acid ethyl ester C4H802 0 901 1 085 3 559 7 4 4 0 467 5 025 Acetic acid methyl ester C3H602 0 934 1 211 3 973 1 0 407 4 379 Acetone C3H60 0 791 1 174 3 851 7 4 5 0 399 4 293 Acetylene dichloride C2H2CI2 1 26 1 015 3 330 1 3 8 0 400 4 304 Alcohol C2H60 0 789 1 207 3 960 4 0 1 396 15 02 1 729 5 672 6 0 292 3 141 Ammonia NH3 0 771 33 27 C 6 68 33 27 F Benzene C6H6 0 879 1 306 4 284 8 4 65 0 711 7 65 Benzol C6H6 0 879
30. C UFM Ultrasonic Flow Management Operating Instructions 906999 Ae 900 ooo Ultrasonic Flowmeter KATflow 150 U F M Ultrasonic Flow Management Argon 17 4751 XC Oud Gastel The Netherlands Tel 31 0 165 855 655 Internet www U F M nl E mail info u f m nl Operating Instructions KATflow 150 Version V18E0913 Copyright 2013 All rights reserved KATflow 150 Table of Contents KATflow 150 Operating Instructions Table of Contents Page 1 Safety instructions legal requirements warranty return policy 5 1 1 Symbols used in these operating instructions sessesssesse 5 12 SAeV INS WUCION cH 5 VEE a aye teas 6 To REU PANNE 6 1 5 Legislative requirements aaaaiaaaaaasaaanaaanannnnnnunnnannnnnnnnnnnnnnnannnnnnannna 6 PA MUP OGUE TON entem cree 7 2 1 9ysterm CoNlIGUE NON sad 8 eS MMS LAN AU OM a 9 A UNPACKING and SUPRE Lao 9 UNNER 9 V ES 10 72 0 SEE EE EN E 9 3 1 3 Identification of components nizxn aasansnnanannnnanannnnanannnnannnnnnnnnnnnnani 9 3 2 Clamp on sensor installation 2aaiaainaaaaaasansnaanaaannanunanaanuaanaannaaanaaaua 10 3 SIAS GAO IOANNES a a 10 3 4 PIPE PE POINT 13 3 5 Clamp on sensor mounting configurations and sensor spacing 13 3 6 Flowmeter nsStalalin aar
31. Mode Erase datalogger Yes No Select from list 1 None Printer Diagnostic Log download Calibration Test not normally used by user Baud Select from list 1 9600 19200 57600 115200 Parity Select from list 1 None Even Default Odd Type Select from list where fitted Table 6 Firmware menu structure 34 KATflow 150 Serial interfaces Analogue outputs 5 Commissioning 5 2 Diagnostics Diagnostic screens can be viewed directly during measurement using the 3 DISP and 1 NEXT keys or through the menu structure 5 3 Display settings Customer specific settings for data to be displayed can be achieved using the appropriate menu items to select units for the top middle and bottom lines 9 3 1 Main PV The main Process Value PV is the primary measurement data and is usually displayed as the Middle Units 5 4 Output configuration 5 4 1 Serial interface RS 232 The RS 232 serial interface can be used to transmit data on line or to communicate with peripheral equipment and computers 5 4 2 Serial interface RS 485 Modbus RTU The RS 485 interface is used for networking up to 32 flowmeters to a centralised computer system Each flowmeter is given an unique address to be able to communicate effectively The communication protocol used conforms to the conventions of the Modbus RTU protocol a description of which is given in a separate document Please refer to
32. Units Select from unit list 1 Mode Select from list 1 Alarm select on point off point Pulse select value width Linear select min value max value damping PT100 4 WIRE Source Select from list 1 Type Select from list 1 User Fixed value enter PT100 Measured select whether inlet outlet compensation and enter offset if required Current In Source Select from list 1 channel Off Channel 1 Channel 2 Math 1 Math 2 System Test Source Select from list 1 value Density Viscosity Temperature Other Minimum Maximum Span settings as on outputs RS 485 where specified Modbus RTU where specified HART where specified Other In Out Refer to Technical Support types Instrument info Model Code KF150 Serial No Example 15002013 HW Revision Example 2 0 1 5 SW Revision Example 3 1 2 4 Calculation Select channel Channel 1 Channel 2 Low F Cut Low flow velocity cut off 0 0 025 m s Max F Cut Maximum flow velocity cut off 0 30 m s Corrected Apply flow velocity profile correction Yes No PV Offset Calibration process variable zero offset 30 30 M s PV Scaling Calibration process variable gradient scaling 0 001 10 units based on flow velocity Zero Cal Zero calibration settings 32 KATflow 150 5 Commissioning Zero Perform auto zero calibration Yes No Track Track zero offset Yes No Delta Zero flow delta time o
33. alternative mounting configuration Illustration 3 sketch 3 is the Diagonal mode Z Mode The signals travel only once through the pipe This method is often used for larger pipes where greater signal attenuation might occur Further variation of the Reflection and the Diagonal Modes are possible by altering the number of passes through the pipe Any even number of passes will require mounting the sensors on the same side of the pipe while with an odd number of passes the sensors must be mounted on opposite sides of the pipe Commonly for very small pipes sensor mounting configurations such as 4 passes W mode or 3 passes N mode are used Illustration 3 sketch 2 Illustration 5 Clamp on sensor mounting configurations and sensor spacing The transducer separation distance A is measured from the inside edges of the sensor heads as shown in illustration 3 t is automatically calculated by the flowmeter based on the parameter entries for pipe outside diameter wall thickness lining material and thickness medium process temperature the sensor type and the selected number of signal passes A negative separation distance A lt 0 can occur for mounting configurations on small pipes where diagonal mode operation has been selected see Illustration 3 sketch 3 Negative separation distances may be suggested for reflection mode installations but are not possible In these cases use diagonal mode or a larger number of passes
34. ctionality Downloading of measured values parameter sets graphical presentation list format export to third party software on line transfer of measured data Operating systems Windows 2000 NT XP Vista 7 Linux Mac optional Process inputs Process Outputs maximum of ten per instrument Inputs 50 KATflow 150 9 Specification Temperature PT 100 three or four wire circuit measuring range 50 400 C resolution 0 1K accuracy 0 2 K Current 0 20 mA active or 4 20 mA passive U 30 V Ri 50 Ohm accuracy 0 1 of MV Outputs Current 0 4 20 mA active Road lt 500 Ohm 16 bit resolution U 30 V accuracy 0 1 96 Voltage On request 0 10 V Ri 2500 Ohm Frequency On request Digital Optical Open Collector U 24 V Imax 4 mA Digital relay Form C SPDT CO contacts U 48 V Imax 250 mA Clamp on sensors Type K1L K1N K1E Diameter range 50 3000 mm Dimensions 60 x 30 x 34 mm Material Stainless steel Temperature range Type K1N 30 130 C 22 266 F Type K1E 30 200 C 22 392 F for short periods up to 300 C 572 F Degree of protection IP 66 acc EN 60529 IP 67 and IP 68 optional Type K4L K4N K4E Diameter range 10 250 mm Dimensions 43 x 18 x 22 mm Material Stainless steel Temperature range Type K4N 30 130 C 22 266 F Type K4E 30 200 C 22 392 F for short
35. ctives EMC Directive 2004 108 EC for Electromagnetic Compatibility Low Voltage Directive 2006 95 EC for Electrical Safety Description of products Ultrasonic flowmeters KATflow 100 150 170 200 and 230 with associated KATRONIC transducers The mentioned products are in conformity with the following European Standards Standard Description BS EN 61326 1 2006 BS EN 61326 1 2006 BS EN 61000 4 2 1995 BS EN 61000 4 3 2006 BS EN 61000 4 4 2004 BS EN 61000 4 5 2006 BS EN 61000 4 6 2009 BS EN 61000 4 11 2004 BS EN 61326 1 2006 BS EN 55022 2010 BS EN 61010 1 2010 Electrical equipment for measurement control and laboratory use EMC requirements Electrical equipment for continuous unattended use Electrostatic discharge RF field Electric fast transient burst Surge RF conducted AC mains voltage dips and interruption Electrical equipment Class B Disturbance vollage Class B Safety requirements for electrical equipment for measurement control and laboratory use Coventry 31 August 2012 For and on behalf of Katronic Technologies Ltd Andrew Sutton Managing Director Reg No GB03 58999 Registered in England No 3298028 Registered Office as above 53 KATflow 150 R Appendix B Appendix B Customer Return Note CRN Company Address Name Tel No E mail Instrument model Katronic contract no Serial number ON Sensor type s Sensor serial number
36. customer support for further information In addition the ASCII printer output can also directed through the RS 485 interface Wi ring Master device 1 Modbus RTU slave 2 optional 3 A i 3 A Terminating 100 Ohm 4 B 4 B i Ly GND Setup Please refer to customer support Operation Please refer to customer support 5 4 3 HART compatible output The KF100 can also be configured with an optional module which responds to output commands conforming to the HART protocol Please refer to customer support for further information HART is a registered trademark of the HART Communication Foundation Wiring 220 Ohm 1 GND HART 2 optional 3 24 V DC HART Modem Setup Please refer to customer support Operation Please refer to customer support 5 4 4 Analogue current output 0 4 20 mA The analogue current outputs operate in a 4 20 mA or 0 20 mA span 35 KATflow 150 5 Commissioning Current outputs may be assigned to process values in the mode section of the zm output menu The outputs can be programmed and scaled within the menu structure Wiring 1 r Active out 2 optional L 3 30 v po 4 fl E Passive out 2 by optional 34 I 4 Electrical 0 4 20 mA active and
37. des of the pipe Diagonal Mode The sensor spacing is calculated by the flowmeter from the pipe parameters entered 3 7 1 Sensor pipe mounting configurations Illustration 6 Sensor pipe mounting configurations 3 7 2 Acoustic coupling gel In order to obtain acoustical contact between the pipe and the sensors apply a bead of acoustic coupling gel lengthwise down the centre of the contact area of the sensors 18 KATflow 150 Correct sensor position 3 Installation 3 7 3 Correct positioning of the sensors Illustration 8 Correct positioning of the sensors Always mount the transducer pair so that the free front edges of the sensors face each other There is a different engraving on the top of each transducer The transducers are mounted correctly if the engravings on the two transducers form an arrow The transducer cables should point in opposite directions Later the arrow in conjunction with the indicated measured value will help to determine the direction of flow The sensor separation distance is automatically calculated by the flowmeter based on the parameter entries for pipe outside diameter wall thickness lining material and thickness medium process temperature the sensor type and the selected number of signal passes 3 7 4 Sensor mounting with tension straps Illustration 9 Metallic mounting straps e Cut the tension straps to the appropriate length e Pull at least
38. e hazard and have taken the required precautions Attention This symbol indicates important instructions which should be respected in order to avoid damaging or destroying the equipment Follow the the precautions given in these instructions to avoid the hazard Call our service team if necessary Call service Where this symbol is shown call our service team for advice if necessary Note This symbol indicates a note or detailed set up tip Information point Operator keys are printed in bold typeface and placed in pointed brackets 1 2 Safety instructions e Do not install operate or maintain this flowmeter without reading understanding and following these operating instructions otherwise injury or damage may result e Study these operating instructions carefully before the installation of the equipment and keep them for future reference e Observe all warnings notes and instructions as marked on the packaging on the equipment and detailed in the operating instructions e Do not use the instrument under wet conditions with the battery cover removed or opened e Follow the unpacking storage and preservation instructions to avoid damage to the equipment e Install the equipment and cabling securely and safely according to the relevant regulations e If the product does not operate normally please refer to the service and troubleshooting instructions or contact KATRONIC for help KATflow 150 CE marking WEEE Directive
39. e inthe vicinity of deformations and defects of the pipe e near welding seams e where deposits could be building up in the pipe Select a location where the transducers can be mounted on the side of the pipe so that the sound waves emitted by the transducers propagate horizontally in the pipe In this way the solid particles deposited on the bottom of the pipe and the gas pockets developing at the top will not influence the propagation of the signal yg MR Correct Incorrect 10 KATflow 150 3 Installation For a free inlet or outlet pipe section Select the measuring point at a location where the pipe cannot run empty Correct Disadvantageous Disadvantageous For a vertical pipe Select the measuring point at a location where the liquid flows upward to ensure that the pipe is completely filled Correct Incorrect V Table 1 Recommendations for sensor mounting location a Look for a sensor installation location with sufficient straight pipe to obtain accurate measurements Please refer to Table 2 as a guideline for recommended distances from disturbance sources Disturbance source 90 elbow Inlet Outlet L310D L35D Lo gt Disturbance source 2 x 90 elbows in one plane Inlet Outlet L325D L35D l gt 25D gt gt gt L gt 5D 11 KATflow 150 3 Installation Disturbance source 2 x 90 elbows in different planes Inlet L340D L gt
40. ffset in ns read from sensor PROM or entered directly for special sensors Timeup Upstream transit time offset in us allows for fixed delays in special sensors buffer rods and extension leads Math Function Select from list 1 None Sum Difference Average mean Max Heat Capacity Specific heat capacity of medium User Identifier Example Pump P3A 9 character string Tag No Example 1FT 3011 9 character string Password Enter a password Default 1111 See also Key Lock below Test Installation Control system simulation 60 second ramping up of flow velocity in m s from 0 to programmed Max F Cut and subsequent 60 second ramping down i e the process variable would change over complete possible range All configured outputs will exhibit their programmed behaviour Yes No Display Display screen test routine Keypad Keypad test routine Memory Memory test routine Memory erase yes no Peripherals Unit temperature time date clock battery meter charger test routine Ultrasonics Tests ultrasonic board and sensors Calibrate Tests measured temperature and resistance PT100s Reset PT100s Resets temperature inputs Settings Date Example 03 10 07 Time Example 09 27 00 Date Format Select from list dd mm yy mm dd yy yy mm dd Language Select from list 1 Keypad Enable keypad sound Yes No Defaults Reload factory default settings except for date
41. h configuration Illustration 3 KF150 with direct sensor connection in a 1 pipe 2 path configuration Illustration 4 KF150 2 pipe 1 path configuration using optional junction boxes KATflow 150 3 Installation 3 Installation 3 1 Unpacking and storage 3 1 1 Unpacking Care should be taken when opening the box containing the flowmeter any markings or warnings shown on the packaging should be observed prior to opening The following steps should then be taken e Unpack the flowmeter in a dry area e The flowmeter should be handled with care and not left in an area where it could be subject to physical shocks e If using a knife to remove packaging care should be taken not to damage the flowmeter or cables e The flowmeter package and contents should be checked against the delivery note supplied and any missing items reported immediately e The flowmeter package and contents should be checked for signs of damage during transport and any problems reported immediately e The vendor accepts no responsibility for damage or injury caused during the unpacking of the instrumentation supplied e Excess packing materials should be either recycled or disposed of in a suitable way 3 1 2 Storage If storage is necessary the flowmeter and sensors should be stored in a secure location away from water and harsh environmental conditions in such a way as to avoid damage small items should be kept together in t
42. he bags provided to avoid loss 3 1 3 Identification of components The following items are typically supplied please refer to your delivery note for a detailed description KATflow 150 ultrasonic flowmeter Clamp on sensors one pair for single channel operation two pairs for dual channel operation Sensor connection cable s if not direct sensor connection Sensor mounting accessories Coupling component Operating instructions Project and or hazardous area documentation optional Calibration certificate s optional Temperature measurement probes optional KATflow 150 Acoustic propagation Straight pipe lengths For a horizontal pipe 3 Installation 3 2 Clamp on sensor installation The correct selection of the sensor location is crucial for achieving reliable measurements and high accuracy Measurement must take place on a pipe in which sound can propagate see Acoustic propagation and in which a rotationally symmetrical flow profile is fully developed see Straight pipe lengths The correct positioning of the transducers is an essential condition for error free measurements It ensures that the sound signal will be received under optimal conditions and evaluated correctly Because of the variety of applications and the different factors influencing the measurement there can be no standard solution for the positioning of the transducers The correct position of the transducers will be influenced by the fo
43. llowing factors e diameter material lining wall thickness and general condition of the pipe e the medium flowing in the pipe e the presence of gas bubbles and solid particles in the medium Check that the temperature at the selected location is within the operating temperature range of the transducers see Specification After the sensor location has been selected make sure that that supplied cable is long enough to reach the flow transmitter mounting location Ensure that the temperature at the selected location is within the ambient operating temperature range of the flow transmitter see Specification Acoustic propagation is achieved when the flowmeter is able to receive sufficient signal from the transmitted ultrasonic pulses The signals are attenuated in the pipe material the medium and at each of the interfaces and reflections External and internal pipe corrosion solid particles and gas content in the medium contribute heavily to signal attenuation Sufficient straight lengths of pipe on the inlet and outlet of the measuring location ensure an axi symmetrical flow profile in the pipe which is required for good measurement accuracy If insufficient straight lengths of pipe are available for your application measurements are still obtainable but the certainty of the measurement can be reduced 3 3 Installation location Select an installation location following the recommendations in Table 1 and try to avoid measuring
44. plicable regulations and standards for electrical safety EN 61010 and electro magnetic compatibility EN 61326 A CE Declaration of Conformity has been issued in that respect a copy of which can be found in the Appendix of these operating instructions The Waste Electrical and Electronic Equipment Directive WEEE Directive aims to minimise the impact of electrical and electronic goods on the environment by increasing re use and recycling and by reducing the amount of WEEE going to landfill It seeks to achieve this by making producers responsible for financing the collection treatment and recovery of waste electrical equipment and by obliging distributors to allow consumers to return their waste equipment free of charge KATRONIC offers its customers the possibility of returning unused and obsolete equipment for correct disposal and recycling The Dustbin Symbol indicates that when the last user wishes to discard this product it must be sent to appropriate facilities for recovery and recycling By not discarding this product along with other household type waste the volume of waste sent to incinerators or landfills will be reduced and natural resources will be conserved Please use the Customer Return Note CRN in the Appendix for return to KATRONIC All products manufactured by KATRONIC are compliant with the relevant aspects of the RoHS Directive KATflow 150 Clamp on transit time flowmeter Measuring principle 2 Introduction 2
45. r 5096 Kerosene Methanol Methyl alcohol Milk Naphtha Car oil Freon R134a Freon R22 Hydrochloric acid Sour cream Sulphuric acid Toluene Vinyl chloride User enter kinematic viscosity density medium c speed Kinematic Only if user fluid selected viscosity 0 001 30000 mm s Density Only if user fluid selected 100 2000 kg m Medium c Only if user fluid selected speed 800 3500 m s Temperature 30 300 C 29 KATflow 150 Liner Material 5 Commissioning Select from list 1 None Epoxy Rubber PVDF PP Glass Cement User liner c speed Liner c speed Only if lining material selected 600 6553 0 m s Liner thickness Only if lining material selected 1 0 99 0 mm Passes Select from list 1 Auto 1 16 Setup Wizard CH2 As setup wizard single for channel 1 Start Measurement Sensor type Indication of sensor type and serial number if automatically detected otherwise select from list KIN K1L K1E KAN K4L K4E M Q Special Sensor frequency SP1 only for special unrecognised sensors Wedge angle SP2 only for special unrecognised sensors Wedge c speed 1 SP3 only for special unrecognised sensors Wedge c speed 2 SP4 only for special unrecognised sensors Crystal offset SP5 only for special unrecognised sensors Spacing offset SP6 only for special unrecognised
46. ressing lt ENTER gt setup Wizard CH If sensors are recognised the serial number Setup Wizard CH2 will be shown If not recognised or not Start Measurement connected they may be selected from a list Select units of measurement using cursor keys MIDDLE UNITS and pressing lt ENTER gt MST x mas Choose pipe material using cursor keys and PIPE MATERIAL pressing lt ENTER gt Stainless Steel Carbon Steel Ductile cast iran 24 KATflow 150 e OUTSIDE DIAMETER 76 1 4 Operation Enter outside pipe diameter using alphanumerical keys and confirm by pressing lt ENTER gt Use key lt UP gt as character backspace clear to correct for data entry errors If O is entered an additional screen appears that allows entering the pipe circumference WALL THICKNESS 3 4 Enter pipe wall thickness using alphanumerical keys and confirm by pressing lt ENTER gt Use key UP as character backspace clear to correct for data entry errors FLUID later Salt water Acetone Select fluid using cursor keys Confirm by pressing lt ENTER gt TEMPERATURE 20 0 L Enter process temperature using alphanumerical keys and confirm by pressing ENTER Use key UP as character backspace clear to correct for data entry errors LINER MATERIAL Epoxy Rubber Select pipe lining material using cursor keys Confirm by pressing lt ENTER gt
47. rrent output 0 4 20 mA nns 35 5 4 5 Analogue voltage output 0 10 V aiannaansansansannannnnnnannannannannaanannaanaanana 35 5 4 6 Analogue frequency output 2 10k HZ aiiaaaiaanaaanannnanannnnnnanannnnanaannaaa 35 5 4 7 Digital Open Collector output 2aainnananasaananannnnnnnnnnannnannannnnnnanananna 36 5 4 05 Digital relay OUtDUE i eL eder kann Meus 36 5 5 Input congue Vava r n 36 5 57 PITO0 NIS ae 36 5 5 2 Analogue current input 0 4 20 mA 37 5 6 Heat quantity measurement HQM aaaaaaaaaaaaaaaaaaaaaaaaanaaaaaaaaaanaaaaanaaaaaaaa 37 5 7 Sound velocity measurement SVM ananavannaaaaaaaaaaaanaaaanaaaanaaanaaaaaaaanaaaana 37 5 8 Dual channel flow calculations maths functions 37 59 eieals miVinreilo greet CE 38 6 M ntenance urverk 39 7 THOUDGESHOOMG 1LJ Sr 40 S Technical CA A EE EEE 42 DS SCI ON sa ede eens eh cee ee eee eee 48 MONG OK T 50 APPEND e 51 ADDGhOIX Bud 52 KATflow 150 lt BRK gt 1 Safety instructions legal requirements warranty return policy 1 Safety instructions legal requirements warranty return policy 1 1 Symbols used in these operating instructions Danger This symbol represents an immediate hazardous situation which could result in serious injury death or damage to the equipment Where this symbol is shown do not use the equipment further unless you have fully understood the nature of th
48. sensors Zero flow offset SP7 only for special unrecognised sensors Upstream SP8 only for special unrecognised sensors offset Sensor Adjust sensor position placement Select channel Channel 1 Channel 2 Pipe Material Select from pipe material list Outside 6 6500 mm diameter Wall thickness 0 5 75 mm C speed 600 6554 m s transverse sound speed Circumference 18 8 20420 4 mm Roughness 0 0 10 mm Medium Fluid Select from fluid list 1 Kinematic 0 001 30000 mm s viscosity Density 100 2000 kg m C speed 100 3500 m s Temperature 30 300 C Lining 30 KATflow 150 5 Commissioning Material Select from material list 1 Thickness 1 99 mm C speed 600 6553 0 m s Passes Passes Select from list 1 Select channel Channel 1 Channel 2 Select line of Select from unit list 1 display Top Middle Bottom Damping Reduces fluctuations in the display output 1 255s Metric Imp Select metric or Imperial units Type Select from list 1 Out Analogue current output Source Select from list 1 Off Channel 1 Channel 2 Math 1 Math 2 System Test Units Select from unit list 1 Min Value Min process variable PV value that corresponds to 0 4 mA Max Value Max
49. t to a terminal program by selecting Log download Clear the logger by selecting Log Erase Logged data can be downloaded viewed and exported using the KatData software except when wrap mode has been enabled 28 KATflow 150 5 Commissioning 5 Commissioning 5 1 Menu structure Menu structure Main menu Menu level 1 Menu level 2 Description settings Setup Wizard CH1 Sensor type Indication of sensor type and serial number if automatically detected otherwise select from list K1N K1L K1E KAN K4L K4E M Q Special Middle Units Select from list m s f s in s m3 h m3 min m3 s l h l min l s USgall h USgall min USgall s bbl d bbl h bbl min g s t h kg h kg min m3 I Usgall bbl g t kg W kW MW J kJ MJ Sig dB signal noise dB SNR C m s sound speed CU housing temperature SOS DEN KIN SHC medium parameters TEMP Tin Tout compensation inlet and outlet temperature Math Pipe material Select from list 1 Stainless steel Carbon steel Ductile cast iron Grey cast iron Copper Lead PVC PP PE ABS Glass Cement User Pipe c speed Only if user pipe material selected 600 6553 5 m s Outside 6 6500 mm diameter Wall thickness 0 5 75 mm Fluid Select from list 1 Water Salt water Acetone Alcohol Ammonia Carbon Tet carbon tetrachloride Ethanol Ethyl alcohol Ethyl ether Ethylene glycol Glycol wate
50. tched on and not in measurement mode e Check that the same number COM port is allocated in the Device Manager or equivalent as is set in the KatData software e Check that the settings baud parity word length stop bits are identical e Use the supplied connectors whether connecting to a 9 pin COM port or converting from serial communication to a Universal Serial Bus USB e Is the logger in Wrap mode If yes use a terminal program and the Log download command If No KatData software may also be used 42 KATflow 150 8 Technical data 8 Technical data Sound Speed Shear Wave at 25 C Material m s ft s Steel 196 Carbon hardened 3 150 10 335 Carbon Steel 3 230 10 598 Mild Steel 3 235 10 614 Steel 1 Carbon 3 220 10 565 302 Stainless Steel 3 120 10 236 303 Stainless Steel 3 120 10 236 304 Stainless Steel 3 141 10 306 304L Stainless Steel 3 070 10 073 316 Stainless Steel 3 272 10 735 347 Stainless Steel 3 095 10 512 Duplex stainless steel 2 791 9 479 Aluminium 3 100 10 171 Aluminium rolled 3 040 9 974 Copper 2 260 7 415 Copper annealed 2 325 7 628 Copper rolled 2 270 7 448 CuNi 7096 Cu 30 Ni 2 540 8 334 CuNi 90 Cu 10 Ni 2 060 6 759 Brass Naval 2 120 6 923 Gold hard drawn 1 200 3 937 Inconel 3 020 9 909 Iron electrolytic 3 240 10 630 Iron Armco 3 240 10 630 Ductile Iron 3 000 9 843 Cast Iron 2 500 8 203 Monel 2 720 8 924 Nickel 2 960 9 712 Tin rolled 1 670 5 47
51. und velocity measurement SVM The measured sound velocity SOS is available as a Process Value and a diagnostic function where specified during measurement and may be applied to a Process Output by selecting C m s from the appropriate menu 5 8 Dual channel flow calculations maths functions Where suitably equipped dual channel calculations are available from the System Calculation Math menu These allow the user to select the sum difference average mean or maximum of the two flow channels This value may be displayed or applied to a Process Output by selecting MATH from the appropriate output menu 38 KATflow 150 5 Commissioning 5 9 Scope function Katronic flowmeters have an additional scope function which shows a representation of the pulse received by the sensors on Channel 1 In addition to displaying the received pulse this screen lists the following data from top to bottom Gain dB Signal dB Noise dB Transit time us Delta ns time downstream minus time upstream Control unit temperature degC Flow m s 39 KATflow 150 6 Maintenance 6 Maintenance KATflow flowmeters are maintenance free concerning the flow measurement functions Within the scope of periodic inspections regular inspection for signs of damage or corrosion is recommended for the transducers the junction box if installed and the flowmeter housing 6 1 Service Repair
52. up Description Error handling USB INIT FAIL Hardware Internal board Power on off otherwise communication error call customer support NO SERIAL NO Hardware Failed to read from FRAM Call customer support NO VERSION NO Hardware Failed to read from FRAM Call customer support PARA READ FAIL Hardware Failed to read from FRAM Load defaults otherwise call customer support PARA WRITE FAIL Hardware Failed to write to FRAM Load defaults otherwise call customer support VAR READ FAIL Hardware Failed to read from FRAM Call customer support VAR WRITE FAIL Hardware Failed to write to FRAM Call customer support SYSTEM ERROR Hardware Call customer support VISIBILITY ERR Hardware Failed to read from FRAM Call customer support FRAM LONG WRITE Hardware Failed to write to FRAM Call customer support ERR FRAM READ ERR Hardware Failed to read from FRAM Call customer support RTC ERR Hardware Real Time Clock failure Power on off otherwise call customer support EXTMEM ERR Hardware Logger memory failure Power on off otherwise call customer support SPI ERR Hardware SPI bus failure Power on off otherwise call customer support I2C ERR Hardware I2C bus failure Power on off otherwise call customer support MATH ERR Software Internal calculation error Call customer support STACK ERR Software Internal calculation error Call customer support ADDR ERR Software Internal calculation error Call customer support OSC ERR Software Internal calculation error Call customer s
53. upport ADC ERR Software Internal calculation error Call customer support IO ERR Software Internal calculation error Call customer support TIMING ERR Software Internal calculation error Call customer support COMM INIT ERR Hardware Internal communication Power on off otherwise error call customer support COMM START ERR Hardware Internal communication Power on off otherwise error call customer support COMM HS0 ERR Hardware Internal communication Power on off otherwise error call customer support 41 KATflow 150 7 Troubleshooting COMM HS1 ERR Hardware Internal communication Power on off otherwise error call customer support COMM READ AVE Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ RAW Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ Hardware Internal communication Power on off otherwise HISTORY ERR error call customer support COMM CRC ERR Hardware Internal communication Power on off otherwise error call customer support SENSOR Application Weak sensor coupling Recouple sensors COUPLING ERR low SNR check installation reduce number of passes look for other location then have a cup of tea and call customer support 7 1 Data download difficulties If difficulties are encountered downloading the logger data Table 7 Error messages e Check that the flowmeter is swi
54. ypad key functions Main function Secondary function Show NEXT available item Character entry 1 1 short key stroke 2 short key strokes 3 short key strokes _ 4 short key strokes Character entry Qon Start and reset totaliser NOU Character entry Show next DISPlay o QD s C mmo 21 KATflow 150 Table 3 Menu structure Character entry IOo 4 Operation Q Reset negative total value Character entry var xc Character entry e ooOozsz Q Reset positive total value Character entry 4 O20 OU Toggle M ltipleXer where multi channel functions are provided o I Character entry o C Qorr Stop totaliser function Character entry ON lt XxS5 Move menul list selection item UP Character backspace clear Character entry decimal point Switch LCD backlight on off 1937 Character entry 0 Space character Move menu list selection item DOWN Character entry minus sign ESCape menu item Abort entry without saving VA ENTER menu item Confirm entry with saving 22 KATflow 150 4 Operation 4 2 2 Display functions Main measurement Menu header Display icons display am aysi a AGA A CHHL 4 Display line 1 A 25678 mah
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