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Operating Instructions KATflow 150

1. Interval Enter logging interval in seconds O for off 0 999s Selection Select up to 10 items from list 1 m s f s in s m3 h m3 min m3 s l h l min l s USgall h USgall min USgall s bbl d bbl h bbl min g s t h kg h kg min m3 Usgall bbl g t kg W kW MW J kJ MJ Sig dB signal noise dB SNR C m s sound speed CU housing temperature SOS DEN KIN SHC medium parameters TEMP Tin Tout compensation inlet and outlet temperature Math Low memory Logger space remaining at low memory alarm Log Wrap Saves selected items as a continuous stream without headers Note this means files cannot be processed by KATData Yes No Log Download Send logger data using communication port Log Erase Mode Erase data on logger clear logger Select from list 1 None Printer continuous 1 s serial ASCII output Diagnostic Download logger Calibration test factory Baud Select from list 1 9600 19200 57600 115200 Parity Select from list 1 None Even Odd Type RS232 RS485 etc as installed Table 5 Firmware menu structure 5 2 Diagnostics where specified Diagnostic screens where specified can be viewed directly during measurement through the menu structure 5 3 Display settings The main Process Value PV is the primary measurement data Customer specific settings for data to b
2. where installed 39 5 7 Sound velocity measurement SVM 39 5 8 Dual channel flow calculations maths functions 40 2 9 Cope TUln loris tonali nct uae ia Pos ite 40 u gincige cem 41 6 1 Opening closing the KF170 Ex d compartment 41 0 2 DSIVICS ISGDall ustedes sodio albini io 41 l Troubleshooting em 42 o lechnical datas ien i E Y 44 S SpecilicalioNisni lai 49 ININAGkaai claire ret 52 PROD OTIC dv WEE 53 Append B ates e s kkli u banu 54 KATflow 170 A A lt BRK gt 1 Safety instructions 1 Safety instructions 1 1 Symbols used in these operating instructions Danger This symbol represents an immediate hazardous situation which could result in serious injury death or damage to the equipment Where this symbol is shown do not use the equipment further unless you have fully understood the nature of the hazard and have taken the required precautions Danger This warning refers to an immediate danger when using the equipment in a hazardous area Attention This symbol indicates important instructions which should be respected in order to avoid damaging or destroying the equipment Follow the the precautions given in these instructions to avoid the hazard Call our service team if necessary Call service Where this symbol is shown call our service team for advice if necessary
3. Gain dB Signal dB Noise dB Transit time us Delta ns time downstream minus time upstream Control unit temperature degC Flow m s 41 KATflow 170 6 Maintenance 6 Maintenance The KATflow 170 flowmeters are maintenance free concerning the flow measurement functions Within the scope of periodic inspections required for electrical equipment installed in hazardous areas regular inspection for signs of damage or corrosion is recommended for the transducers the junction box if installed and the explosion proof flowmeter housing 6 1 Opening closing the KF170 Ex d compartment Before opening e Makecertain that there is no explosion hazard e Site policies must be followed and all required documentation obtained before commencing work e Make sure that all connecting cables are safely isolated from all external Sources e Allow the electronics to de energize before opening the electronics com partment of the explosion proof housing Wait at least 10 minutes before opening e When the instructions above have been strictly followed the cover of the explosion proof compartment may be opened Unlock the locking screw and carefully turn the cover Closing e Screw the cover of the Ex d compartment and tighten it firmly and lock it with the locking screw using a suitable Allen key 6 2 Service Repair The KATflow 170 flowmeter has been carefully manufactured and
4. Note This symbol indicates a note or detailed set up tip Information point Operator keys are printed in bold typeface and placed in pointed brackets KATflow 170 1 Safety instructions 1 2 Safety instructions for the operator These safety instructions are applicable for sensor type K1Ex KAEx and KF170 transmitter installations in hazardous areas e Do not install operate or maintain this flowmeter without reading understanding and following the operating instructions otherwise injury or damage may result e Study these operating instructions carefully before the installation of the equipment and keep them for future reference e Observe all warnings notes and instructions as marked on the packaging of the equipment and detailed in the operating instructions e Do not change or alter the sensors or the transmitter Unauthorized changes may affect the explosion safety of the equipment e The special conditions of use as described in the EC type examination certificate must be followed In addition all given electrical specifications must be met e The electrical installation must be in accordance with applicable national standards equivalent to IEC 364 in addition to the requirements for installation in hazardous areas according to EN IEC 60079 14 Electrical installations in hazardous locations or equivalent national standards e Installation operation service and maintenance of the equipment must only be performed by a
5. when mechanically protected as per IEC 364 4 41 3 4 Process inputs outputs If the process inputs outputs are to be terminated in the hazardous area the associated equipment must be certified accordingly 3 5 Clamp on sensor mounting Before the sensors can be mounted the installation location should have been determined a sensor mounting method should be chosen the flowmeter must be mechanically and electrically installed the sensors must be connected to the flowmeter Depending on which sensor mounting method is being used the clamp on sensors are either mounted on the same side of the pipe Reflection Mode or on opposite sides of the pipe Diagonal Mode The sensor spacing is calculated by the flowmeter from the pipe parameters entered 3 5 1 Sensor pipe mounting configurations Illustration 9 Sensor pipe mounting configurations 22 KATflow 170 135 Correct sensor position 3 Electrical installation 3 5 2 Acoustic coupling gel In order to obtain acoustical contact between the pipe and the sensors apply a bead of acoustic coupling gel lengthwise down the centre of the contact area of the sensors 3 5 3 Correct positioning of the sensors Illustration 11 Correct positioning of the sensors Always mount the transducer pair so that the free front edges of the sensors face each other There is a different engraving on the top of each transducer The transducers are mounted c
6. 326 F 190 2 045 093 36 0 670 7 209 3 7 275 100 1 076 365 5 7 2718 29245 6 32 2 5549 27 427 6 32 3 56 4 24 6 61 3 97 4 79 3 44 3 73 4 42 3 88 1 37 14 74 637 0 74 336 C F 4 13 143 1146 120 081 47 KATflow 170 8 Technical data Tetrachloroethane C2H2CI4 1553 20 C i Li 1 19 12 804 Tetrachloro ethene C2C14 1 632 1 036 3 399 Tetrachloro Methane CCl4 1 595 20 C 926 3 038 1 0 607 6 531 Tetrafluoro methane 875 24 2 871 5 Freon 14 s MRO rye i 283 F 9 6 Toluene C7H8 0 867 20 C n 4 68 27 0 644 6 929 Toluol C7H8 0 866 1 308 4 291 3 42 0 58 6 24 Trichloro fluoromethane 828 3 2 17 5 Freon 11 CCI3F 1 49 0 C 32 F 3 56 Turpentine 0 88 1 255 4 117 5 1 4 15 064 Water distilled H20 0 996 1 498 4 914 7 2 4 1 00 10 76 Water heavy D20 1 400 4 593 Water sea 1 025 1531 5023 2 4 1 00 10 76 Temperature Sound Speed in Water C F m s ft s 0 32 0 1402 4600 1 33 8 1407 4616 2 35 6 1412 4633 3 37 4 1417 4649 4 39 2 1421 4662 5 41 0 1426 4679 6 42 8 1430 4692 7 44 6 1434 4705 8 46 4 1439 4721 9 48 2 1443 4734 10 50 0 1447 4748 11 51 8 1451 4761 12 53 6 1455 4774 13 55 4 1458 4784 14 57 2 1462 4797 15 59 0 1465 4807 16 60 8 1469 4820 17 62 6 1472 4830 18 64 4 1476 4843 19 66 2 1479 4853 20 68 0 1482 4862 21 69 8 1485 4872 22 71 6 1488 4882 23 73 4 1491 4892 24 75 2 1493 4899 25 77 0 1496 4908 26 78 8 1499 4918 27 80 6 1501 4925 28 82 4 1504 4935 29 84 2 1
7. Linear select min value max value damping Relay Out Source Select from list 1 Units Select from unit list Mode Select from list 1 Alarm select on point off point Pulse select value width Linear select min value max value damping Current In Source Select from list 1 channel Off Channel 1 Channel 2 Math 1 Math 2 System Test Source Select from list 1 value Density Viscosity Temperature Other Minimum Maximum Span settings as on outputs PT100 Temperature inputs Source Fixed A fixed temperature can be entered under value PT100 Value read from PT100 temperature sensor in C Value Enter fixed user defined value 34 KATflow 170 5 Commissioning 0 250 C Offset Enter fixed user defined value 100 100 C RS 485 where specified Modbus RTU where specified HART Instrument information where specified Model Code 170 Serial No Example 17000026 HW Revision Hardware version system ultrasonic board SW Revision Software version system ultrasonic board Calculation Low F Cut Low flow velocity cut off 0 0 025 m s Max F Cut Maximum flow velocity cut off 0 30 m s Corrected Apply flow velocity profile correction Yes No PV Offset Calibration process variable zero offset 30 30 units PV Scaling Calibration process variable gradient sca
8. the fuses shall be non resettable and shall only be replaced by opening the enclosure The separation distance across the fuse shall meet Table 5 of EN60079 11 met by KF170 electronics Clause 10 EN60079 18 The pulsed supply to the transducers must not exceed 330 V at a maximum frequency of 4 MHz met by KF170 electronics 1 5 EC type examination certificates See ATEX documentation pack 11 KATflow 170 2 Installation 2 Installation 2 1 Unpacking and storage 2 1 1 Unpacking Care should be taken when opening the box containing the flowmeter any markings or warnings shown on the packaging should be observed prior to opening The following steps should then be taken e Unpack the flowmeter in a dry area e The flowmeter should be handled with care and not left in an area where it could be subject to physical shocks e lf using a knife to remove packaging care should be taken not to damage the flowmeter or cables e The flowmeter package and contents should be checked against the delivery note supplied and any missing items reported immediately e The flowmeter package and contents should be checked for signs of damage during transport and any problems reported immediately e The vendor accepts no responsibility for damage or injury caused during the unpacking of the instrumentation supplied e Excess packing materials should be either recycled or disposed of in a suitable way 2 1 2 Storage If storage is necessar
9. 10 56 70 The main process value can be changed using accessing the menu structure Press lt ESC gt at any time to view the main menu Change to other measurement and diagnostic screens by pressing the RIGHT and lt DOWN gt keys 4 4 2 3 line display format Display screen Operation UHHL 1 dO ma ZU 678 moth 1320 m z Treo 10 56 00 The three line display screen is configureable to show flow totalizers and diagnostic functions Change to other measurement and diagnostic screens by pressing the RIGHT and DOWN keys 29 KATflow 170 Diagnostic screens Totalisers 4 4 3 Diagnostic displays 4 Operation Diagnostic screens are activated by pressing RIGHT and then lt DOWN gt Display screen Operation DIAGHOSTIC 1 22 2 Gain 20 0 Signal 10 0 Noise Wo 10 56 00 Line 1 shows the amplifier gain Line 2 displays the signal strength Line 3 indicates the noise Change to more diagnostic displays by pressing lt DOWN gt 4 4 4 Totalisers The totaliser displays will only be shown when the totalisers are activated Display screen Operation TOTALISER 1 OLO ma oO Wo 10 56 00 The flow totaliser can be started or reset by selecting Totaliser from the main menu The totaliser can be viewed on the three line display as shown or by selecting a quantity as the middle unit View the three line menu b
10. C 0 934 0 791 0 867 0 76 0 316 103 C 0 808 199 C 1 74 0 969 0 80 0 99 0 912 0 936 0 585 45 C 0 78 20 C 0 785 20 C 0 563 13 C 0 78 20 C 0 563 13 C 1 49 1 516 40 C 1 75 150 C 1 426 0 C 1 491 69 C 1 563 1 455 1 62 20 C 1 884 336 C 1 805 292 C 1 841 405 89 C 1 076 1 211 1 076 1 328 20 C 1 548 1 225 753 103 C 962 199 C 870 1 477 1 250 1 485 1 530 1 431 1 458 1 003 45 C 1 222 20 C 1 170 20 C 963 13 C 1 222 20 C 963 13 C 828 3 0 C 7744 40 C 875 24 150 C 891 0 C 893 9 50 C 783 7 0 C 665 3 10 C 656 4 50 C 574 10 C 1 763 3 336 C 1876 8 292 C 1177 250 C 1 257 6 1 328 7 128 F 3 530 2 3 973 1 3 530 2 4 357 68 F 5 080 4 019 2 470 5 153 F 3 156 2 326 F 2 854 3 4 845 8 4 101 4 872 5 019 9 4 694 9 4 738 5 3 290 6 49 F 4 009 2 68 F 3 838 6 68 F 3159 4 9 F 4 009 2 68 F 3159 4 9 lt P 2 717 5 32 F 2 539 7 40 C 2 871 6 268 F 2 923 2 32 F 2 932 7 122 F 2 571 2 32 F 2 182 7 14 F 2 153 5 58 F 1 883 2 14 F 5 785 1 637 F 6157 5 558 F 3861 5 482 F 4 126 8 Technical data 17 5 292 0695 7 478 0407 4 379 292 0695 7 478 427 0644 7 144 0 217 2 334 199 C
11. User enter kinematic viscosity density medium c speed Kinematic Only if user fluid selected viscosity 0 001 30000 mm s Density Only if user fluid selected 100 2000 kg m Medium c Only if user fluid selected speed 800 3500 m s 32 KATflow 170 5 Commissioning Temperature 30 300 C Liner Material Select from list 1 None Epoxy Rubber PVDF PP Glass Cement User liner c speed Liner c speed Only if lining material selected 600 6553 0 m s Liner thickness Only if lining material selected 1 0 99 0 mm Passes Select from list 1 Auto 1 16 Totaliser Off On Reset positive total Reset negative total Reset both Pipe Material Select from pipe material list Outside 6 6500 mm diameter Wall thickness 0 5 75 mm C speed 600 6553 5 m s Circumference 18 8 20420 4 mm Roughness 0 0 10 mm Medium Fluid Select from fluid list Kinematic 0 001 30000 mm s viscosity Density 100 2000 kg m C speed 800 3500 m s Temperature 30 300 C Lining Material Select from material list 1 Thickness 1 99 mm C speed 600 6553 0 m s Passes Passes Select from list 1 1 255s Current out Source Off Channel 1 Channel 2 System Test Units Select from list 1 Min Value Mi
12. pressing lt ENT gt TEMPERATURE 20 0 C Enter process temperature using lt DOWN gt and lt RIGHT gt cursor keys and confirm by pressing ENT LIHER MATERIAL Epoxy Rubber Select pipe lining material using the lt DOWN gt key Confirm by pressing lt ENT gt Select transducer configuration number of passes using the lt DOWN gt key Auto Automatically 1 1 pass diagonal mode 2 passes reflection mode 3 passes diagonal mode 4 passes reflection mode 5 passes diagonal mode 6 passes reflection mode o O1 N etc Confirm by pressing lt ENT gt 28 KATflow 170 Measurement screens CHHLI SENSOR Spacing Was mm Using 2 passes Signal 26 dB _ 4 Operation Sensor positioning screen Mount transducers with suggested spacing and use middle bar for fine adjustment of position central position is desired Observe signal to noise upper bar and quality lower bar These should be of identical length Confirm by pressing lt ENT gt to obtain measurements on screen Note Numbers shown are for indication only 4 4 Measurements 4 4 1 Main process value PV Measurement is started using the Quick Setup Wizard Once all the parameters are programmed any subsequent power on sequences will immediately give the main PV as a display and or as an output as appropriate Display screen Operation FLOW RATE 20 078 msh Tre
13. products Ultrasonic flowmeters KATflow 100 150 170 200 and 230 with associated KATRONIC transducers The mentioned products are in conformity with the following European Standards M Immunity Low Voltage Directive Standard BS EN 61326 1 2006 BS EN 61326 1 2006 BS EN 61000 4 2 1995 BS EN 61000 4 3 2006 BS EN 61000 4 4 2004 BS EN 61000 4 5 2006 BS EN 61000 4 6 2009 BS EN 61000 4 11 2004 BS EN 61326 1 2006 BS EN 55022 2010 BS EN 61010 1 2010 Coventry 31 August 2012 Description Electrical equipment for measurement control and laboratory use EMC requirements Electrical equipment for continuous unattended use Electrostatic discharge RF field Electric fast transient burst Surge RF conducted AC mains voltage dips and interruption Electrical equipment Class B Disturbance voltage Class B Safety requirements for electrical equipment for measurement control and laboratory use For and on behalf of Katronic Technologies Ltd Das Ga Andrew Sutton Managing Director Reg No GB03 58999 Registered in England No 3298028 Registered Office as above 54 KATflow 170 Appendix B Appendix B Customer Return Note CRN Company Address Name Tel No E mail Instrument model Katronic contract no Serial number if known Sensor type s Sensor serial number s The enclosed instrument has been used in the following environment please v Nucl
14. 060 1 430 2 200 Sound Speed Shear Wave at 25 C ft s 10 335 10 598 10 614 10 565 10 236 10 236 10 306 10 073 10 735 10 512 10 171 9 974 7 415 7 628 7 448 8 334 6 759 6 923 3 937 9 909 10 630 10 630 9 843 8 203 8 924 9 712 5 479 10 253 9 482 8 661 13 058 8 005 10 761 7 808 9 318 3 772 3 510 1 772 3 477 4 690 7 218 8 Technical data Please note these values are to be considered nominal Solids may be inhomogeneous and anisotropic Actual values depend on exact composition temperature and to a lesser extent on pressure and stress 45 KATflow 170 Substance Acetic anhydride Acetic acid anhydride Acetic acid nitrile Acetic acid ethyl ester Acetic acid methyl ester Acetone Acetylene dichloride Alcohol Ammonia Benzene Benzol Bromine n Butane 2 2 Butanol sec Butylalcohol n Butyl bromide 46 n Butyl chloride 22 46 Carbon tetrachloride Carbon tetrafluoride Freon 14 Chloroform Dichlorodifluoromethane Freon 12 Ethanol Ethyl acetate Ethyl alcohol Ethyl benzene Ether Ethyl ether Ethylene bromide Ethylene chloride Ethylene glycol Fluorine Formaldehyde methyl ester Freon R12 Glycol 50 Glycol 50 H20 Isopropanol Isopropyl alcohol 46 Kerosene Chemical Formula CH3C0 20 CH3C0 20 C2H3N C4H802 C3H602 C3H60 C2H2CI2 C2H60 NH3 C6H6 C6H6 Br2 CAH10 CAH100 C4H100 C4H9Br C4
15. 1 177 182 188 193 199 204 210 216 221 221 232 238 243 249 254 260 188 6 190 4 192 2 194 0 195 8 197 6 199 4 201 2 203 0 204 8 206 6 208 4 210 2 212 0 220 0 230 0 240 0 250 0 260 0 270 0 280 0 290 0 300 0 310 0 320 0 330 0 340 0 350 0 360 0 370 0 380 0 390 0 400 0 410 0 420 0 430 0 440 0 450 0 460 0 470 0 480 0 490 0 500 0 1592 1551 1551 1550 1549 1549 1548 1547 1547 1546 1545 1544 1543 1543 1538 1532 1524 1516 1507 1497 1487 1476 1465 1453 1440 1426 1412 1398 1383 1368 1353 1337 1320 1302 1283 1264 1244 1220 1200 1180 1160 1140 1110 5092 5089 5089 5086 5082 5082 5079 5076 5076 5072 5069 5066 5063 5063 5046 5026 5000 5007 4944 4912 4879 4843 4807 4767 4725 4679 4633 4587 4538 4488 4439 4387 4331 4272 4210 4147 4082 4003 3937 3872 3806 3740 3642 8 Technical data 50 KATflow 170 9 Specification 9 Specification General Measuring principle Ultrasonic time difference correlation principle Flow velocity range 0 01 25 m s Resolution 0 25 mm s Repeatibility 0 15 of measured value 0 015 m s Accuracy Volume flow 1 3 of measured value depending on application 0 5 96 of measured value with process calibration Flow velocity 0 5 96 of measured value Turn down ratio 1 100 Gaseous and solid content of liquid media 10 96 of volume Flowmeter Manufacturer Katronic Tech
16. 1226X Degree of protection IP68 according to EN 60529 Temperature limits Temperature class T4 50 115 C Temperature class T5 50 90 C Temperature class T6 50 75 C Diameter range Type K4Ex 10 250 mm Type K1Ex 50 3000 mm Dimensions 60 x 30 x 34 mm Material Stainless steel Protection method Encapsulation 52 KATflow 170 10 Index Acoustic coupling gel Analogue current input Analogue current output Analogue frequency output Analogue voltage output Approvals Cable glands Certificate of Conformity Commissioning Customer Return Note CRN Datalogger Diagnostic displays Diagnostics Diagonal mode Digital open collector output Digital relay output Dimensions Display Display icons Display settings Disturbance sources Dual channel calculations Dual channel display mode Electrical connections Equipotential bonding Error messages Fluid selection Fluid temperature HART compatible output Identification of components Input configuration Installation Junction box Keypad Keypad function Legislative requirements Liner material Maintenance Math display Maths functions Measurements Measuring principle Menu structure MODBUS Multiple sensors 22 39 37 37 37 20 53 31 54 30 29 35 16 38 34 18 25 25 35 13 39 29 19 21 42 27 27 36 38 20 24 24 27 41 30 39 28 31 36 10 Index Negative separation distance 16 Ou
17. 506 4941 30 86 0 1509 4951 31 87 8 1511 4958 32 89 6 1513 4964 33 91 4 1515 4971 48 KATflow 170 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 93 2 95 0 96 8 98 6 100 4 102 2 104 0 105 8 107 6 109 4 111 2 113 0 114 8 116 6 118 4 120 2 122 0 123 8 125 6 127 4 129 2 131 0 132 8 134 6 136 4 138 2 140 0 141 8 143 6 145 4 147 2 149 0 150 8 152 6 154 4 156 2 158 0 159 8 161 6 163 4 165 2 167 0 167 0 170 6 172 4 174 2 176 0 177 8 179 6 181 4 183 2 185 0 186 8 1517 1519 1521 1523 1525 1527 1528 1530 1532 1534 1535 1536 1538 1538 1540 1541 1543 1543 1544 1545 1546 1547 1548 1548 1548 1550 1550 1551 1552 1552 1553 1553 1553 1554 1554 1554 1554 1554 1555 1555 1555 1555 1555 1554 1554 1554 1554 1554 1553 1553 1553 1552 1552 4977 4984 4984 4990 4997 5010 5013 5020 5026 5033 5036 5040 5046 5049 5053 5056 5063 5063 5066 5069 5072 5076 5079 5079 5079 5086 5086 5089 5092 5092 5092 5095 5095 5099 5099 5099 5099 5099 5102 5102 5102 5102 5102 5099 5099 5099 5099 5099 5095 5095 5095 5092 5092 8 Technical data 49 KATflow 170 87 88 89 90 91 92 93 94 95 96 97 98 99 100 104 110 116 121 127 132 138 143 149 154 160 166 17
18. 8 4 0 6 68 4 65 4 65 3 0 5 8 3 3 3 3 4 57 2 48 6 61 3 4 4 24 4 0 4 4 4 0 4 87 4 87 2 1 11 31 4 02 2 1 3 6 Kinematic mm s X10 6 ft s 0 769 8 274 0 769 8 274 0 441 4 745 0 467 5 025 0 407 4 379 0 399 4 293 0 400 4 304 1 396 15 02 0 292 3 141 33 C 27 F 0 711 7 65 0 711 7 65 0 323 3 475 3 239 34 851 3 239 34 851 0 49 15 5 272 59 oC oC 0 529 15 5 692 59 C F 0 607 6 531 0 55 5 918 1 39 14 956 0 489 5 263 1 396 15 020 0 797 8 575 17 C 63 F 0 311 3 346 0 311 3 346 0 79 8 5 0 61 6 563 17 208 20 185 158 C 68 F 2 718 29 245 2 718 29 245 46 KATflow 170 Methane Methanol Methyl acetate Methyl alcohol Methyl benzene Milk homogenized Naphtha Natural Gas Nitrogen Oil Car SAE 20a 30 Oil Castor Oil Diesel Oil Fuel AA gravity Oil Lubricating X200 Oil Olive Oil Peanut Propane 45 to 130 C 1 Propanol 2 Propanol Propene n Propyl alcohol Propylene Refrigerant 11 Refrigerant 12 Refrigerant 14 Refrigerant 21 Refrigerant 22 Refrigerant 113 Refrigerant 114 Refrigerant 115 Refrigerant C318 Sodium nitrate Sodium nitrite Sulphur Sulphuric Acid CH4 CH40 C3H602 CH40 C7H8 N2 C11H1000 C3H8 C3H8O C3H8O C3H6 C3H8O C3H6 CCI3F CCI2F2 CF4 CHCI2F CHCIF2 CCI2F CCIF2 CCIF2 CCIF2 C2CIF5 C4F8 NaNO3 NaNO2 S H2S04 0 162 89 C 0 791 20
19. ART is a registered trademark of the HART Communication Foundation Wiring 220 Ohm 1 GND HART 2 optional 3 24 V DC HART Modem Setup Please refer to customer support Operation Please refer to customer support 37 KATflow 170 Analogue outputs 5 Commissioning 5 4 5 Analogue current output 0 4 20 mA The analogue current outputs operate in a 4 20 mA or 0 20 mA span Current outputs may be assigned to process values in the mode section of the output menu The outputs can be programmed and scaled within the menu structure Wiring m r Active out 2 optional i 3 30v oc s 4 De de Passive out 2 optional 34 4 Electrical 0 4 20 mA active and 4 20 mA passive options characteristic Galvanically isolated from main electronics and from other I O s S Passive U 9 30 V Rio 50 Ohm typical resolution 16 bit accuracy 0 1 of MV Active Rig lt 500 Ohm U 30 V resolution 16 bit accuracy 0 1 of MV 5 4 6 Analogue voltage output 0 10 V Voltage outputs may be assigned to process values in the mode section of the output menu The outputs can be programmed and scaled within the menu structure Wiring 1 vw Volts out 2 optional i V gt Electrica
20. ATflow 170 Menu structure 5 Commissioning 5 Commissioning 5 1 Menu structure Alternative specifications are shown in light grey Main menu Menu level 1 Menu level 2 Description settings Setup Wizard Sensor type Indication of sensor type and serial number if automatically detected otherwise select from list K1Ex K1N K1L K1E K4Ex KAN KAL K4E M Q Special Middle units Select from list 1 m s f s in s m3 h m3 min m3 s l h l min l s USgall h USgall min USgall s bbl d bbl h bbl min g s t h kg h kg min m3 Usgall bbl g t kg W kW MW J kJ MJ Sig dB signal noise dB SNR C m s sound speed CU housing temperature SOS DEN KIN SHC medium parameters TEMP Tin Tout compensation inlet and outlet temperature Math Pipe material Select from list 1 Stainless steel Carbon steel Ductile cast iron Grey cast iron Copper Lead PVC PP PE ABS Glass Cement User Pipe c speed Only if user pipe material selected 600 6553 5 m s Outside 6 6500 mm diameter Wall thickness 0 5 75 mm Fluid Select from list 1 Water Salt water Acetone Alcohol Ammonia Carbon Tet carbon tetrachloride Ethanol Ethyl alcohol Ethyl ether Ethylene glycol Glycol water 5096 Kerosene Methanol Methyl alcohol Milk Naphtha Car oil Freon R134a Freon R22 Hydrochloric acid Sour cream Sulphuric acid Toluene Vinyl chloride
21. C UFM Ultrasonic Flow Management Operating amp ATEX IECEx Safety Instructions Ultrasonic Flowmeter KATflow 170 Aluminium and stainless steel enclosures Aluminium illustrated above U F M Ultrasonic Flow Management Argon 17 4751 XC Oud Gastel The Netherlands Tel 31 0 165 855 655 Internet www U F M nl E mail info u f m nl Operating amp ATEX IECEx Safety Instructions KATflow 170 Version V15E0913 Copyright 2013 All rights reserved KATflow 170 Table of Content KATflow 170 Operating and ATEX IECEx Safety Instructions Table of Contents Page T SafetyINSIrUCtions atata C ese eee eee 5 1 1 Symbols used in these operating instructions 5 1 2 Safety instructions for the operator i 6 1 3 EanguagesAtranslallGris cus elia 6 AMIN lilla abr uU dia 6 TREUN DOLIO V ona a E 6 1 6 Legislative requirements ii 7 T INtrodUCctionizauicsllea leali 8 ILT System configuratiofi a tcialliiel dai 9 I 2 APprovalss clo a s 9 1 2 1 Clamp on ultrasonic SENSOrS iii 9 1 2 2 FOWO lO su acie itta ut iD eMe Lana 10 1 3 Temperature LIMI S iii 11 1 3 1 Clamp on ultrasonic SENSOrS iii 11 To A eig 11 1 4 Special conditions of safe USE iii 11 1 5 EC type examination certificateS 11 2 installatio D EN 12 2 1 Un
22. COM port is allocated in the Device Manager or equivalent as is set in the KatData software e Check that the settings baud parity word length stop bits are identical e Use the supplied connectors whether connecting to a 9 pin COM port or converting from serial communication to a Universal Serial Bus USB e ls the logger in Wrap mode If yes use a terminal program and the Log download command If No KatData software may also be used 44 KATflow 170 8 Technical data Material Steel 196 Carbon hardened Carbon Steel Mild Steel Steel 1 Carbon 302 Stainless Steel 303 Stainless Steel 304 Stainless Steel 304L Stainless Steel 316 Stainless Steel 347 Stainless Steel Aluminium Aluminium rolled Copper Copper annealed Copper rolled CuNi 70 Cu 30 Ni CuNi 90 Cu 10 Ni Brass Naval Gold hard drawn Inconel Iron electrolytic Iron Armco Ductile Iron Cast Iron Monel Nickel Tin rolled Titanium Tungsten annealed Tungsten drawn Tungsten carbide Zinc rolled Glass pyrex Glass heavy silicante first Glass light brate crown Nylon Nylon 6 6 Polyethylene LD PVC CPVC Acrylic PTEE m s 3 150 3 230 3 235 3 220 3 120 3 120 3 141 3 070 3 272 3 095 3 100 3 040 2 260 2 325 2 270 2 540 2 060 2 120 1 200 3 020 3 240 3 240 3 000 2 500 2 720 2 960 1 670 3 125 2 890 2 640 3 980 2 440 3 280 2 380 2 840 1 150 1 070 540 1
23. H9CI CCIA CF4 CHCI3 CCI2F2 C2H60 C4H802 C2H60 C8H10 C4H100 C4H100 C2H4Br2 C2H4C12 C2H602 F C2H402 C2H602 C3H80 C3H80 8 Technical data All data given at 25 C 77 F unless otherwise stated Specific Gravity 1 082 20 C 1 082 20 C 0 783 0 901 0 934 0 791 1 26 0 789 0 771 0 879 0 879 2 928 0 601 0 C 0 81 0 81 1 276 20 C 0 887 1 595 20 C 1 75 150 C 1 489 1 516 40 C 0 789 0 901 0 789 0 867 20 C 0 713 0 713 2 18 1 253 1 113 0 545 143 C 0 974 1 113 0 785 20 C 0 785 20 C 0 81 Sound Speed m s 1 180 1 180 1 290 1 085 1 211 1 174 1 015 1 207 1 729 33 C 1 306 1 306 889 1 085 5 C 1 240 1 240 1 019 20 C 1 140 926 8752 150 C 979 174 1 1 207 1 085 1 207 1 338 20 C 985 985 995 1 193 1 658 403 143 C 1 127 774 2 1658 1 578 1 170 20 C 1 170 20 C 1 324 ft s 3 871 4 3 871 4 4 232 3 3 559 7 3 973 1 3 851 7 3 330 1 3 960 5 672 6 27 C 4 284 8 4284 8 2 916 7 3 559 7 23 C 4 068 2 4 068 2 3 343 2 68 F 3 740 2 3038 1 2 871 5 238 F 3 211 9 2 539 7 3 960 3 559 7 3 960 4 89 8 68 F 3231 6 3231 6 3264 4 3 914 0439 6 13922 225 F 3697 5 2540 5439 6 5 177 3 838 6 68 F 3 838 6 68 F 4 343 8 Change Viscosity vC m s C 2 5 2 5 4 1 4 4 4 5 3
24. allation 3 1 Cabling and junction box The hazardous area K1Ex and K4Ex sensors are manufactured with a standard cable length of 5 m If this cable length is sufficient for the application then the sensors can be connected directly to the flowmeter direct cable connection For installations requiring longer cable lengths the sensors are terminated at an Ex e increased safety certified junction box with approved terminals The electrical connection between the junction box and the flowmeter signal cabling is established using type KATO1 dual coax cable The cable ends of the coaxial cables must be appropriately terminated with tinned ends or suitably sized ferrules The signal cable is provided with the system The maximum recommended signal cable length is 100 m 3 1 1 Signal cable parameters The signal cable supplied with the instrument has the following parameters Total attenuation 0 021 dB m Capacitance core screen 107 pF m Inductance core screen 0 24 uH m 3 2 Cable glands The KF170 housing features 2 x M20 cable entries for the sensor cabling and 4 x M20 cable entries for power supply communication and process input output connections The KF170 housing is supplied with plastic dust caps The temporary plugs are only intended for sealing the equipment against entry of dust moisture or other possible ingress during transport handling and storage These dust caps must be replaced by suitable E
25. alues in the mode section of the output menu The relay outputs are configured using the menu structure characteristic S Wiring Z2 NO Electrical Form A SPDT NO and NC contacts Width 3 990 ms U 48 V Imax 250 mA Galvanically isolated from main electronics and from other I O s Operating modes Alarm fault totaliser programmable 1 off form A SPST NO contacts 1 of form A SPST NC contacts 5 5 Input configuration 5 5 1 PT100 inputs Wiring x UB VLC Temperature input 2 R PT100 4 wire optional 3 R 4 FEED 1 FEED a Temperature input 2 R_ 6m6 PT100 3 wire optional 3 R 4 Electrical 3 and 4 wire options characteristic S Galvanically isolated from main electronics and from other I O s Temperature range 50 400 C Resolution 0 01 K 39 KATflow 170 5 Commissioning Accuracy 0 1 K 5 5 2 Analogue current input 0 4 20 mA 1 Analogue tn E3 in optiona 3 in op 4 30VvDC O fs Analogue input 2 lin A optional 3 lin 4 30V DC Electrical Active or passive wiring characteristic Measuring range active 0 20 mA at 30 V S Measuring range passive 4 20 mA Accuracy 0 1 of measured value 5 6 Temperature compensation TC where installed With temperatu
26. ance sources Disturbance source 90 elbow Inlet L310D Disturbance source 2 x 90 elbows in one plane Inlet L gt 25D L325D y L 10D ma 2 Outlet L35D Outlet L35D gt L gt 5D KATflow 170 2 Installation Disturbance source 2 x 90 elbows in different planes Inlet L340D L gt 40D gt Disturbance source T section Inlet L350D y L gt 50D ci Disturbance source diffuser Inlet L330D L gt 30D P Disturbance source reducer Inlet L5 10D Disturbance source valve Inlet L340D L gt 40D Disturbance source pump Inlet L350D Outlet L35D L gt 5D Outlet L310D L 10D Outlet L35D L gt 5D Outlet L35D L 5D Outlet L310D L gt 10D 15 KATflow 170 2 Installation Table 2 Recommended distances from disturbance sources 16 KATflow 170 Reflection Mode Diagonal Mode Transducer separation distance Sensor spacing 135 2 Installation 2 4 Pipe preparation e Clean dirt and dust from around the area of the pipework where the sensors are to be placed e Remove loose paint and rust with a wire brush or file Firmly bonded paint does not necessarily need to be removed provided the flowmeter diagnostics indicate sufficient signal strength 2 5 Clamp on sensor mounting configurations and separation distance The most common clamp on sensor mounting configuration is t
27. cy If insufficient straight lengths of pipe are available for your application measurements are still obtainable but the certainty of the measurement can be reduced 2 3 Installation location Select an installation location following the recommendations in Table 1 and try to avoid measuring e inthe vicinity of deformations and defects of the pipe e near welding seams e where deposits could be building up in the pipe Select a location where the transducers can be mounted on the side of the pipe so that the sound waves emitted by the transducers propagate horizontally in the pipe In this way the solid particles deposited on the bottom of the pipe and the gas pockets developing at the top will not influence the propagation of the signal aaa anm Eng Correct Incorrect 13 KATflow 170 For a free inlet or outlet pipe section Correct For a vertical pipe Ven ST Correct 2 Installation Select the measuring point at a location where the pipe cannot run empty Disadvantageous Disadvantageous Correct 135 Select the measuring point at a location where the liquid flows upward to ensure that the pipe is completely filled Incorrect v V Table 1 Recommendations for sensor mounting location Look for a sensor installation location with sufficient straight pipe to obtain accurate measurements Please refer to Table 2 as a guideline for recommended distances from disturb
28. d alternately in the direction of flow and against it Because the medium is flowing the transit time of the sound signals propagating in the direction of flow is shorter than the transit time of the signal propagating against the direction of flow The transit time difference AT is measured and allows the determination of the average flow velocity along the path of acoustic propagation A profile correction is then performed to obtain the average flow velocity over the cross sectional area of the pipe which is proportional to the volumetric flow rate t t t At Illustration 2 Transit time measuring principle KATflow 170 1 Introduction 1 1 System configuration The KF170 flowmeter and K1Ex and or KAEx sensors can be installed in Zone 1 or 2 hazardous areas with or without a certified optional junction box depending on the required cable distances A maximum of 2 sensor pairs can be installed if two pairs are installed these can be configured either in a 1 pipe dual path or a 2 pipe single path configuration Illustration 3 KF170 with direct sensor connection in a 1 pipe 2 path configuration Zone 1 or 2 Illustration 4 KF170 2 pipe 1 path configuration using optional junction boxes Zone 1 and 2 1 2 Approvals 1 2 1 Clamp on ultrasonic sensors The clamp on ultrasonic sensors are manufactured according to European Directive 94 9 EC ATEX100a The equip
29. douce aid tap bai 24 4 21 Keypa amp KevTUnclions s placida 24 KATflow 170 Table of Content 2 22 DISDIaV UNCION S oriana ela 25 A V QUICK SETI WZald silla 26 44NCASUFEMEN Scilla 28 4 4 1 Main process value PV eee nns 28 222 Threedme dISDIBy ina ilaele iaia alal 28 233 Diagnostic aisplays lla 29 444 Moi dead Mey 29 4 4 5 Dual channel display mode iii 29 AO MALIN GISDIQV T 30 2 4 P DalatOgUOl aise hl LL E LL asi 30 o GomimisstIoR hg alari 31 Ole MONU SUG TUN rm 31 5 2 Diagnostics where specified i 35 Spes DISDIAY sans a a ra ETE 35 5 d Output cohlig rellOli messa ea 36 5 4 1 Serial interface RS 232 iii 36 5 4 2 Serial interface RS 485 iii 36 9 4 3 MOGDUS R TU atte t deri uer ite oe ect tubo odes aaa 36 Sd 4 HART OUP slo ai 36 5 4 5 Analogue current output 0 4 20 MA iii 37 5 4 6 Analogue voltage output 0 10 V aanninnnaansansaanannannannnnannnnnnnnnnnannnannanaa 37 5 4 7 Analogue frequency QUIput iii 37 5 4 8 Digital open collector output esee eere nnns 38 9 4 9 Digital relay OUIDUl plein 38 DL ONIN PUL CONN OUPAUO a TT PM 38 SOM dl el C0 0 0 0 S basit ne ee eee rk E A 38 5 5 2 Analogue current input 0 4 20 MA seen 39 5 6 Temperature compensation TC
30. e displayed can be set in the appropriate menu items The PV can be selected from a list of available items 36 KATflow 170 Serial interfaces 5 Commissioning 5 4 Output configuration 5 4 1 Serial interface RS 232 The RS 232 serial interface can be used to transmit data on line over distances up to 15 m or for device configuration and maintenance tasks 5 4 2 Serial interface RS 485 The RS 485 serial interface can be used to transmit data on line for distances up to 1200 m This is achieved by directing the ASCII printer output via the RS 485 interface 5 4 3 Modbus RTU The RS 485 interface is used for networking up to 32 flowmeters to a centralised computer system Each flowmeter is given an unique address to be able to communicate effectively The communication protocol used conforms to the conventions of the Modbus RTU protocol a description of which is given in a separate document Please refer to customer support for further information Wi ring Master device 1 Modbus RTU slave 2 A optional 3 A j 3 A Terminating 100 Ohm 4 B H 4 B i a GND Setup Please refer to customer support Operation Please refer to customer support 5 4 4 HART compatible output The KF170 can also be configured with an optional module which responds to output commands conforming to the HART protocol Please refer to customer support for further information H
31. ear radiation Water endangering Toxic Caustic Biological Other please specify We confirm delete if not applicable that we have checked the instrument and sensors are free of any contamination neutralised flushed and decontaminated all parts which have been in contact with hazardous substances and or environments e that there is no risk to man or environment through any residual material Date Signature Company stamp 55
32. ered pressing a key Display screen Operation MAIN HEHU Quick start Installation Display Inf Output The main menu is displayed after first power on and the boot up sequence Use lt DOWN gt cursor key to select Quick start Confirm by pressing lt ENT gt Setup Wizard Totalizer Start Measurement QUICK START Use DOWN cursor key to select Setup Wizard Confirm by pressing lt ENT gt If sensors are recognised the serial number will be shown If not recognised or not connected they may be selected from a list MIDDLE UNITS mina mas Select units of measurement using DOWN cursor key and pressing ENT PIPE MATERIAL Stainless Steel Carbon Steel Ductile cast iran Choose pipe material lt DOWN gt cursor key and pressing ENT 27 KATflow 170 OUTSIDE DIAMETER 76 1 4 Operation Enter outside pipe diameter using DOWN and RIGHT cursor keys and confirm by pressing ENT Use the DOWN key to select the required number or decimal point use the RIGHT key to change to a different decimal position If O is entered an additional screen appears that allows entering the pipe circumference WALL THICKHESS 3 4 Enter pipe wall thickness DOWN and RIGHT cursor keys and confirm by pressing lt ENT gt FLUID Later Salt water Acetone Select fluid using the lt DOWN gt keys Confirm by
33. error Call customer support IO ERR Software Internal calculation error Call customer support TIMING ERR Software Internal calculation error Call customer support COMM INIT ERR Hardware Internal communication Power on off otherwise error call customer support COMM START ERR Hardware Internal communication Power on off otherwise error call customer support COMM HS0 ERR Hardware Internal communication Power on off otherwise error call customer support 43 KATflow 170 7 Troubleshooting COMM HS1 ERR Hardware Internal communication Power on off otherwise error call customer support COMM READ AVE Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ RAW Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ Hardware Internal communication Power on off otherwise HISTORY ERR error call customer support COMM CRC ERR Hardware Internal communication Power on off otherwise error call customer support SENSOR Application Weak sensor coupling Recouple sensors COUPLING ERR low SNR check installation reduce number of passes look for other location call customer support 7 1 Data download difficulties If difficulties are encountered downloading the logger data Table 6 Error messages e Check that the flowmeter is switched on and not in measurement mode e Check that the same number
34. et temperature Internal data logger Storage capacity In excess of 1 million data points 16MB Logging data Up to ten selected variables 51 KATflow 170 9 Specification Communication Serial interface RS 232 RS 485 optional Data Instantaneous measured value parameter set and configuration logged data KATdata Software Functionality Downloading of measured values parameter sets graphical presentation list format export to third party software on line transfer of measured data Operating systems Windows 2000 NT XP Vista 7 Linux Mac optional Process inputs Process Outputs maximum of five per instrument Inputs Temperature PT 100 three or four wire circuit measuring range 50 400 C resolution 0 1K accuracy 0 2 K Current 0 20 mA active or 4 20 mA passive U 30 V Ri 50 Ohm accuracy 0 1 of MV Outputs Current 0 4 20 mA active RLoad 500 Ohm 16 bit resolution U 30 V accuracy 0 1 96 Voltage On request 0 10 V Ri 2500 Ohm Frequency On request Digital Optical Open Collector U 24 V Imax 4 mA Digital relay Form C SPDT CO contacts U 48 V Imax 250 mA Clamp on sensors Manufacturer Katronic Technologies Ltd Earls Court 13 Warwick Street Earlsdon Coventry CV5 6ET UNITED KINGDOM Marking Gas groups Il 2G Ex mb II T6 T4 X Dust groups Il 2D Ex mbD 21 IP68 T80 C T120 C X Certificate number TRAC 09 ATEX 2
35. he Reflection Mode sometimes known as V Mode see Illustration 3 sketch 1 Here the ultrasonic signal passes twice through the medium 2 signal passes The Reflection Mode is the most convenient mounting method as the transducer separation distance can be measured easily and the sensors can be accurately aligned This method should be used whenever possible An alternative mounting configuration Illustration 3 sketch 3 is the Diagonal mode Z Mode The signals travel only once through the pipe This method is often used for larger pipes where greater signal attenuation might occur Further variation of the Reflection and the Diagonal Modes are possible by altering the number of passes through the pipe Any even number of passes will require mounting the sensors on the same side of the pipe while with an odd number of passes the sensors must be mounted on opposite sides of the pipe Commonly for very small pipes sensor mounting configurations such as 4 passes W mode or 3 passes N mode are used Illustration 3 sketch 2 Illustration 5 Clamp on sensor mounting configurations and sensor spacing The transducer separation distance A is measured from the inside edges of the sensor heads as shown in illustration 3 t is automatically calculated by the flowmeter based on the parameter entries for pipe outside diameter wall thickness lining material and thickness medium process temperature the sensor type and the selec
36. ions in hazardous areas e g EN IEC 60079 14 Section 9 wiring systems of this standard applies to all protection concepts Section 10 additional requirements for protection concept d explosion proof enclosures and section 11 additional requirements for protection concept e increased safety Please note that in order to supply the unit with MAINS POWER the equipment must be protected by suitably sized switches and circuit breakers 100 200 V AC 50 60 Hz 10 VA A 9 36 V DC 10 W For On and Off Line Data Transfer Diagnostics Firmware Update Interface RS 232 Serial 3 Junction Box Ex e Forward Transducer Flow Channel 1 Terminal Connection Flow Channel 2 Cable Type KATOO1 Reverse Transducer Terminal GNDX1 Clamp on Sensors K1Ex or KAEx Connection eoo Direct Sensor Connection SIGX2 Current input Current output Digital output Digital output Passive Active passive Open Collector Relay 4 20 mA 0 4 20 mA PT100 4 wire Current input Process a Active Pr N Inputs Outputs 0 4 20 mA 6 1 S13 Slot2 4 s22 i eon Current output Digital output Digital output For slot population please refer to Active passive Open Collector Relay 0 4 20 mA le menu INPUT OUTPUT Drawing 1 Electrical connection diagram for the KATflow 170 flowmeter 20 KATflow 170 3 Electrical inst
37. l Galvanically isolated from main electronics and from other I O s characteristic Range O 10 V Roa 1000 Ohm resolution 16 bit accuracy 0 1 of S MV 5 4 7 Analogue frequency output Frequency outputs may be assigned to process values in the mode section of the output menu The outputs can be programmed and scaled within the menu structure Wiring 1 Frequency nee output 2 optional 3 Si Electrical Galvanically isolated from main electronics and from other I O s characteristic Open Collector circuit range 2 10000 Hz U 24 V Imax 4 mA 38 KATflow 170 Digital outputs Inputs 5 Commissioning 5 4 8 Digital open collector output Open Collector outputs may be assigned to process values in the mode section of the output menu The outputs are configured using the menu structure The totaliser function is enabled and controlled using the menu structure Wiring e 1 NO Optically switched relay ma NS Open Collector optional El Ne 7 4 o NG Electrical Galvanically isolated from main electronics and from other I O s characteristic Totaliser pulse value 0 01 1000 1 unit active high and active low switch S type available width 1 990 ms U 24 V l4 4 mA 5 4 9 Digital relay output Relay outputs may be assigned to process v
38. l be received under optimal conditions and evaluated correctly Because of the variety of applications and the different factors influencing the measurement there can be no standard solution for the positioning of the transducers The correct position of the transducers will be influenced by the following factors e diameter material lining wall thickness and general condition of the pipe e the medium flowing in the pipe e the presence of gas bubbles and solid particles in the medium Check that the temperature at the selected location is within the operating temperature range of the transducers see Specification After the sensor location has been selected make sure that that supplied cable is long enough to reach the flow transmitter mounting location Ensure that the temperature at the selected location is within the ambient operating temperature range of the flow transmitter see Specification Acoustic propagation is achieved when the flowmeter is able to receive sufficient signal from the transmitted ultrasonic pulses The signals are attenuated in the pipe material the medium and at each of the interfaces and reflections External and internal pipe corrosion solid particles and gas content in the medium contribute heavily to signal attenuation Sufficient straight lengths of pipe on the inlet and outlet of the measuring location ensure an axi symmetrical flow profile in the pipe which is required for good measurement accura
39. l indicates that when the last user wishes to discard this product it must be sent to appropriate facilities for recovery and recycling By not discarding this product along with other household type waste the volume of waste sent to incinerators or landfills will be reduced and natural resources will be conserved Please use the Customer Return Note CRN in Appendix B for return to KATRONIC All products manufactured by KATRONIC are compliant with the relevant aspects of the RoHS Directive KATflow 170 Clamp on transit time flowmeter Measuring principle 1 Introduction 1 Introduction The KATflow 170 is a fixed installation ultrasonic flowmeter designed for use in hazardous areas employing clamp on sensors for the measurement of liquids in full enclosed pipes Flow measurements can be undertaken without interruption of the process or interference with the integrity of the pipeline The clamp on sensors are attached to the outside of the pipes The KATflow 170 uses ultrasonic signals for measurement of the flow utilising the transit time method The sensors of type K1Ex and K4Ex are equally suitable for use in hazardous areas The KF170 flowmeter can only be used with ATEX or IECEx certified sensors Non Invasive Measurement Solutions Illustration 1 Clamp on ultrasonic flowmeter principle Ultrasonic signals are emitted by a transducer installed on a pipe and received by a second transducer These signals are emitte
40. ling 0 10000 units Zero Cal Zero calibration settings Zero Perform auto zero calibration Yes No Track Track zero offset Yes No Delta Zero flow delta time offset in ns read from sensor PROM or entered directly for special sensors Timeup Upstream transit time offset in us allows for fixed delays in special sensors buffer rods and extension leads Math Functions None sum difference average maximum Heat Capacity Specific heat capacity of medium User Identifier Example Pump P3A 9 character string Tag No Example 1FT 3011 9 character string Password Four digit operator code Test Installation Control system simulation 60 second increase of flow velocity in m s from 0 to programmed Max F Cut then 60 second decrease i e the process variable changes over complete possible range All configured outputs exhibit their programmed behaviour Yes No Test modes also available for display keypad memory peripheral and ultrasonic components Settings Date Time Date Format Enter or select from list 35 KATflow 170 Language 5 Commissioning Select from list as available English German French Keypad Enable keypad sound Yes No Defaults Reload factory default settings except date time Yes No Key lock Yes No locks keys until password is entered
41. lowing standards Standard Description EN 60079 0 Electrical equipment for use in explosive atmosphere General IEC 60079 0 requirements EN 60079 1 Electrical equipment for use in explosive atmosphere Flameproof IEC 60079 1 d EN 60079 7 Electrical equipment for use in explosive atmosphere Increased IEC 60079 7 safety e EN 61241 0 Electrical equipment for use in the presence of combustible dust IEC 61241 0 General requirements EN 61241 1 Electrical equipment for use in the presence of combustible dust IEC 61241 1 Protection by enclosures tD Certificate of the KF170 transmitter EPS 11 ATEX 1355 X Certification coding Il 2G Ex db eb IIA IIB T6 Flowmeter certification label Ultrasonic Flowmeter KATflow 170 Erfahrung ist Zukunft Power Supply www QUINTEX info 100 240 V AC 50 60 Hz Tel 49 9343 6130 100 Serial Number D 97922 Lauda K nigshofen 17009999 _ CB EKa 03 Type QV 0130 0130 2706 63137 F Nr 1058 P max 10W 100 240V IP 66 EPS 11 ATEX 1355 X 9 12 G Ex db eb ILA IIB T6 Katronic Technologies Ltd Earls Court Warwick Street Coventry CVS 6AT United Kingdom Nos enter Spannang Meer WARNING DO MOT OPEN WHILE EMERGITEO C 2004 www katronic co uk 10 KATflow 170 1 Introduction 1 3 Temperature Limits 1 3 1 Clamp on ultrasonic sensors The K1Ex and K4Ex clamp on ultrasonic sensors can be used for the following process tempera
42. ment is approved for installation and use in hazardous classified areas of Zone 1 and 2 by the certification agency TRaC ATEX notified body identification 0891 The protection method for the sensors is encapsulation as per EN IEC 60079 18 1 Introduction The K1Ex KAEx transducers meet the requirements of the following standards Standard Description EN 60079 0 Electrical equipment for use in explosive atmosphere General IEC 60079 0 requirements EN 60079 18 Electrical equipment for use in explosive atmosphere IEC 60079 18 Encapsulation m EN 61241 0 Electrical equipment for use in the presence of combustible dust IEC 61241 0 General requirements EN 61241 1 Electrical equipment for use in the presence of combustible dust IEC 61241 1 Protection by encupsulation maD mbD EN 61241 18 Electrical equipment for use in the presence of combustible dust IEC 61241 18 Protection by enclosures tD Certificate number of the K1Ex and KAEx sensors TRAC 09 ATEX 21226 X 1 2 2 Flowmeter The KATflow 170 flowmeter is available in epoxy coated aluminium or in stainless steel Both versions are certified for use in hazardous area Zone 1 or 2 K1Ex and K4Ex sensors are connected to the KATflow 170 either directly or through an Ex e certified junction box with cables provided by KATRONIC The protection method for the KF170 is explosion proof Ex d and increased safety Ex e as per the fol
43. n process variable PV value that corresponds to 0 4 mA Max Value Max process variable PV value that corresponds to 20 mA Damping Additional smoothing of the current output the higher the damping factor 1 255 s 33 KATflow 170 5 Commissioning Span 0 ZO mA or 4 20 mA Error Defines output behaviour in the event of error Select from list 1 Hold last value for specified time 3 8 mA 21 0 mA Voltage out Source Off Channel 1 System Units Select from list 1 Min Value Min process variable PV value that corresponds to 0 V Max Value Max process variable PV value that corresponds to 10 V Damping Additional smoothing of the current output the higher the damping factor 1 255 s Error Defines output behaviour in the event of error Select from list Frequency out Source Off Channel 1 System Units Select from list 1 Min Value Min process variable PV value that corresponds to minimum frequency Max Value Max process variable PV value that corresponds to maximum frequency Damping Additional smoothing of the current output the higher the damping factor 1 255 s Error Defines output behaviour in the event of error Select from list 1 Pulse Out Source Select from list 1 Units Select from unit list Mode Select from list 1 Alarm select on point off point Pulse select value width
44. nologies Ltd Earls Court 13 Warwick Street Earlsdon Coventry CV5 6ET UNITED KINGDOM Quintex GmbH D 97922 Lauda K nigshofen GERMANY Marking Gas groups Il 2G Ex db eb IIA IIB T6 Certificate number EPS 11 ATEX 1355 X Degree of protection IP66 according to EN 60529 Temperature limits Temperature class T6 20 60 C Flow channels 1 or 2 Power supply 100 240 V AC 50 60 Hz 9 36 V DC special versions on request Display LCD graphic display 128 x 64 dots backlit Dimensions H 237 x W 258 x D 146 mm without cable glands Weight Approx 2 3 kg Power consumption 10 W Signal damping 0 99s Measurement rate 1Hz standard higher rates on application Operating languages English 2 other as requested and subject to availability Response time 1 s faster rates upon request Calculation functions Average difference sum Quantity and units of measurement Volumetric flow rate m3 h m3 min m3 s I h l min l s USgal h US gallons per hour USgal min USgal s bbl d barrels per day bbl h bbl min bbl s Flow velocity m s ft s inch s Mass flow rate g s t h kg h kg min Volume ms l gal US gallons bbl Mass g kg t Heat flow W kW MW only with heat quantity measurement option Heat quantity J kJ MJ only with heat quantity measurement option Sig dB signal noise dB SNR C m s sound speed CU housing temperature Tin Tout inlet and outl
45. orrectly if the engravings on the two transducers form an arrow The transducer cables should point in opposite directions Later the arrow in conjunction with the indicated measured value will help to determine the direction of flow The sensor separation distance is automatically calculated by the flowmeter based on the parameter entries for pipe outside diameter wall thickness lining material and thickness medium process temperature the sensor type and the selected number of signal passes 23 KATflow 170 3 Electrical installation 3 5 4 Sensor mounting with tension straps Illustration 12 Metallic mounting straps e Cut the tension straps to the appropriate length e Pull at least 2 cm of the tension strap through the slot in the clamp and bend the strap back to secure the clamp to the tension strap e Guide the other end of the tension strap through the groove on top of the sensor e Place the sensor onto the prepared pipe section e Hold the clamp on the transducer with one hand and guide the tension strap around the pipe e Pull the tension strap and guide the free end through the clamp so that the clamp hooks engage Slightly tighten the screw on the clamp e Mount the second sensor in the same way e Press the sensors firmly to the pipe There should be no air pockets between the transducer surface and the pipe wall e Using a measuring tape adjust the sensor separation distance as suggested by the flowme
46. packing and SIOPFaOg ed de coe lille dae 12 2 EV CAD lenem p 12 ANAL ss 12 2 1 3 Identification of components saniran irei ia nnns 12 2 2 Clamp on sensor Iristallatlori scarponi 12 2 9 Installa lion OCIO s sutra 13 2 4 Pipe prepafalioi ese a 16 2 5 Clamp on sensor mounting configurations and separation distance 16 2 6 Sensor installation in hazardous areas 17 2 7 Flowmeter installation in hazardous areas eese 17 ZT AOE DIDOJTHOUDII es cet sete saei iaia 18 s Electrical installations a a anale 19 3 1 Cabling and Junction DOX ie 20 3 1 1 Signal cable parameters iii 20 BZ CADIS ganasce 20 3 9 EQUIDOTENTIAl DON GING is uio ote uno isa 21 3 3 1 Clamp on ultrasonic SENSOrS iii 21 o 9 2 FIOWBIOIOE Lins orae matin td Dod intus i elia 21 3 4 Process Inpuls OU t DUIS soi aa en tame ci eat cesta tame tete aa 21 3 5 Clamp on sensor MOunting nennen 21 3 5 1 Sensor pipe mounting configurations iii 21 3 5 2 Acoustic coupling gel iii 22 3 5 3 Correct positioning of the SENSOrs eee 22 3 5 4 Sensor mounting with tension StrapS iii 23 4 Operaia 24 A SS WICAING ON OM Tc lai iis 24 2 2 Keypad anmdidisplaVyisssieaadsbnsenweiniidseitossab a apnd
47. play icons 4 Operation 4 2 2 Display functions Display icons Menu header FLOW RATE Display line 1 2005 8 lt mah lt Display line 2 LL 10 56 00 A Date time optional Illustration 15 Main display functions Display icon Function en On Not used VIA Off cea On Datalogger recording where specified Off Datalogger switched off On Not used Off On Backlight switched on Off Backlight switched off aN T On I O processor error N Off I O processor functioning correctly We On Without strike through Speaker on F Off With strike through Speaker off g N CN ES L On Poor sensor coupling low SNR Off Sensor coupling OK On Not used DZ Off S On Not used Off E On Time date set 6 BD Off Clock error ow 26 KATflow 170 Table 3 Display icons Quick start wizard Table 4 Quick setup wizard 4 Operation N On Error recorded in error log ZN Off No error detected 8 SN ZA On Serial communication on where specified 4 n Off Serial communication off L I or LT Displays whether flow is laminar turbulent or mixed 4 3 Quick setup wizard The quick setup wizard allows for a speedy setup of the most important parameters in order to achieve successful measurements in the shortest possible time Note Applying the magnetic pen can be consid
48. re compensation enabled the temperature dependency of the medium in relation to speed of sound viscosity and density calculations will be compensated for This is in particular useful for hydrocarbon measurement E applications The In Output menu will then allow the user to select the temperature input source either PT100 temperature sensors or via a 0 4 20 mA input channel 5 7 Sound velocity measurement SVM The measured sound velocity SOS is available as a Process Value and as diagnostic function where specified during measurement and may be applied to a Process Output by selecting C m s from the appropriate menu This option is used for speed of sound interface detection product recognition pig detection and concentration measurement applications 5 8 Dual channel flow calculations maths functions Where suitably equipped dual channel calculations are available from the System Calculation Math menu These allow the user to select the sum difference average mean or maximum of the two flow channels This value may be displayed or applied to a Process Output by selecting MATH from the appropriate output menu 40 KATflow 170 5 Commissioning 5 9 Scope function Katronic flowmeters have an additional scope function which shows a representation of the pulse received by the sensors on Channel 1 In addition to displaying the received pulse this screen lists the following data from top to bottom
49. regret that for Health amp Safety reasons we cannot accept the return of the equipment unless accompanied by the completed CRN KATflow 170 CE marking WEEE Directive 2 RoHS Directive 1 Safety instructions 1 6 Legislative requirements The flowmeter is designed to meet the safety requirements in accordance with sound engineering practice lt has been tested and has left the factory in a condition in which it is safe to operate The equipment is in conformity with the statutory requirements of the EC directive and complies with applicable regulations and standards for electrical safety EN 61010 hazardous area equipment 94 9 EC ATEX100a and electro magnetic compatibility EN 61326 A CE Declaration of Conformity has been issued in that respect a copy of which can be found in Appendix B of these operating instructions The Waste Electrical and Electronic Equipment Directive WEEE Directive aims to minimise the impact of electrical and electronic goods on the environment by increasing re use and recycling and by reducing the amount of WEEE going to landfill It seeks to achieve this by making producers responsible for financing the collection treatment and recovery of waste electrical equipment and by obliging distributors to allow consumers to return their waste equipment free of charge KATRONIC offers its customers the possibility of returning unused and obsolete equipment for correct disposal and recycling The Dustbin Symbo
50. rnal board Power on off otherwise communication error call customer support NO SERIAL NO Hardware Failed to read from FRAM Call customer support NO VERSION NO Hardware Failed to read from FRAM Call customer support PARA READ FAIL Hardware Failed to read from FRAM Load defaults otherwise call customer support PARA WRITE FAIL Hardware Failed to write to FRAM Load defaults otherwise call customer support VAR READ FAIL Hardware Failed to read from FRAM Call customer support VAR WRITE FAIL Hardware Failed to write to FRAM Call customer support SYSTEM ERROR Hardware Call customer support VISIBILITY ERR Hardware Failed to read from FRAM Call customer support FRAM LONG WRITE Hardware Failed to write to FRAM Call customer support ERR FRAM READ ERR Hardware Failed to read from FRAM Call customer support RTC ERR Hardware Real Time Clock failure Power on off otherwise call customer support EXTMEM ERR Hardware Logger memory failure Power on off otherwise call customer support SPI ERR Hardware SPI bus failure Power on off otherwise call customer support I2C ERR Hardware I2C bus failure Power on off otherwise call customer support MATH ERR Software Internal calculation error Call customer support STACK ERR Software Internal calculation error Call customer support ADDR ERR Software Internal calculation error Call customer support OSC ERR Software Internal calculation error Call customer support ADC ERR Software Internal calculation
51. ted number of signal passes A negative separation distance A 0 can occur for mounting configurations on small pipes where diagonal mode operation has been selected see Illustration 3 sketch 3 Negative separation distances may be suggested for reflection mode installations but are not possible In these cases use diagonal mode or a larger number of passes 17 KATflow 170 2 Installation 2 6 Sensor installation in hazardous areas Illustration 6 Sensor mounting with tension straps and clamps 2 Flowmeter installation in hazardous areas 2 7 1 2 pipe mounting The KATflow 170 is intended for 2 mounting pole installations as shown in the following picture Wall mounting is also possible but requires an optional bracket Flowmeter 2 pipe pole mounting Illustration 7 2 pipe mounted KF170 18 KATflow 170 2 Installation Flowmeter outline dimensions o S 5 amu LI LI 300 FRA IT M IX 7l O E il Illustration 8 KF170 Outline dimensions 19 KATflow 170 Electrical wiring 3 Electrical installation 3 Electrical installation The wiring of the equipment must be in accordance with the requirements as specified in the relevant national or international standard for electrical installat
52. ter When the sensor positioning screen is displayed the middle bar allows fine adjustment of the sensor location Illustration 13 Sensor mounting with tension straps and clamps 24 KATflow 170 Switching On Off 4 Operation 4 Operation 4 1 Switching On Off The flowmeter is switched on by connecting the power supply to the instrument Disconnecting the external supply switches off the flowmeter 4 2 Keypad and display Display ULTRASONIC FLOWMETER KATflow 170 Magnetic keys Illustration 14 Keypad and display overview The keypad of the KF170 consists of 5 magnetic keys which can be operated from the outside of the enclosure using a magnetic pen Hold the pen against the key area red circle The instrument acknowledges the activation of the key by turning the backlight off for a fraction of a second 4 2 1 Keypad key functions Key Main function Secondary function s RIGHT Arrow Character position selection for Screen selection in data entry Move RIGHT measurement mode DOWN Arrow Move menu list selection item Character entry from scrolled DOWN characters move in scrolled lists Screen selection in measurement mode ALT Backlight on off ESC ESCape menu item Abort entry without saving escape measurement mode ENT ENTer menu item Confirm and save entry or move through menu structure 25 KATflow 170 Main measurement display Dis
53. ter Diameter 27 Output Configuration 36 Output settings 36 Packaging 12 Passes 21 Pipe material selection 26 Pipe parameters 27 Pipe preparation 16 Pole mounting 17 Process value 28 PT100 inputs 38 Quick Start 26 Reflection mode 16 Relay output 38 Retaining clip sensor mounting 23 Return Policy 6 RS 232 36 Safety 5 Scope function 40 Sensor configuration 16 Sensor Location 12 Sensor mounting 21 Sensor mounting fixtures 23 Sensor placement screen 28 Sensor Separation 16 Serial interface 36 Setup Wizard 26 SOS Speed of Sound 39 Sound passes 27 Sound velocity measurement 39 Specification 50 Storage 12 Switching on off 24 System configuration 9 Temperature compensation 39 Temperature limits 11 Three line display 28 Totalizer 29 Transit time method 8 Troubleshooting 42 Units of measurement 26 Wall thickness 2 Warranty 6 Wizard quick setup 26 53 KATflow 170 Appendix A Appendix A Katronic Technologies Ltd Earls Court Earlsdon Coventry CV5 GET United Kingdom Phone 44 0 2476 714111 Fax 44 0 2476 715446 Website www katronic co uk E mail mall katronic co uk Declaration of Conformity We Katronic Technologies Ltd declare under our sole responsibility that the products listed below to which this declaration relates are in conformity with the EEC directives EMC Directive 2004 108 EC for Electromagnetic Compatibility Low Voltage Directive 2006 95 EC for Electrical Safety Description of
54. tested If installed and operated in accordance with the operating instructions no problems are usually experienced Should you nevertheless need to return a device for inspection or repair please pay attention to the following points e Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel the manufacturer may only handle test and repair returned devices that have been in contact with products without risk to personnel and environment e This means that the manufacturer can only service this device if it is accompanied by a Customer Return Note CRN confirming that the device is safe to handle If the device has been operated with toxic caustic flammable or water endangering products you are kindly requested e to check and ensure if necessary by rinsing or neutralising that all cavities are free from such dangerous substances e to enclose a certificate with the device confirming that is safe to handle and stating the product used 42 KATflow 170 Error list 7 Troubleshooting Should there be the need to call customer service please let us know the following details e Model code e Serial number e SW HW revision e Error log list Possible error messages may include the following 7 Troubleshooting Error message Group Description Error handling USB INIT FAIL Hardware Inte
55. tures depending on the Temperature Class specified for the application Gas groups Temperature Class Process temperature range T6 50 75 C T5 50 90 C T4 50 115 C Dust groups The ambient temperature is the limiting factor but cannot exceed 115 C therefore the max temperature designation is T80 C T120 C 1 3 2 Flowmeter For KF170 flowmeters located in Zone 1 or 2 hazardous areas the ambient temperature range is 20 60 C The unit is manufactured to a degree of protection of IP 66 1 4 Special conditions of safe use The transducers must only be used in conjunction with a flowmeter unit e g KF170 which conforms to the signal parameters and thermal protection conditions as outlines in the special conditions of safe use The transducers must be securely fixed to the pipe to protect the PEEK surface of the sensors from mechanical impact and electrostatic charging Where the connecting cable may be subject to mechanical damage then the user shall provide additional mechanical protection Clause 7 9 2 1 EN60079 18 The circuitry must be protected from a mains transient fault by fuses and they shall be rated in accordance with IEC 60127 or ANSI UL 248 1 the fuse time current characteristic shall ensure that the Continuous Operating Temperature of the encapsulating compound and temperature class are not exceeded and shall have a breaking capacity greater than 1500 A In addition
56. uthorised and trained personnel with the necessary knowledge and qualifications in explosion safety e If the product does not operate normally please refer to the service and troubleshooting instructions or contact KATRONIC for help 1 3 Languages translations These safety instructions are compiled in English If English is not your native language and you have difficulties understanding the content of these instructions please contact KATRONIC and or your authorised local distributor for a translation of this text 1 4 Warranty e Any product purchased from KATRONIC is warranted in accordance with the relevant product documentation and as specified in the sales contract provided it has been used for the purpose for which it has been designed and operated as outlined in the operating instructions Misuse of the equipment will immediately revoke any warranty given or implied e Responsibility for suitability and intended use of this ultrasonic flowmeter rests solely with the user Improper installation and operation of the flowmeter may lead to a loss of warranty e Please note that there are no operator serviceable parts inside the equipment Any unauthorised interference with the product will invalidate the warranty 1 5 Return policy If the flowmeter has been diagnosed to be faulty it can be returned to KATRONIC for repair using the Customer Returns Note CRN a copy of which can be found in Appendix B of this manual KATRONIC
57. x e approved cable glands stopping plugs or conduit adapters with respective sealing before the flowmeter is put into operation The installer is responsible for the correct sizing and selection of the Ex e approved cable glands for the explosion proof box Unused cable entries must be closed with suitable Ex e blind plugs Ex e approved cable glands blind plugs are not part of the standard delivery package and must be provided by the customer or explicitly ordered from KATRONIC The following Ex e cable glands are available from KATRONIC Cable Cable diameter Cable type gland M20 10 14 mm Power communication process input output M20 7 12mm Power communication process input output M20 2x6mm K1Ex K4Ex direct sensor connection M20 12 mm System cable KATO1 from junction box M20 Bind plug 21 KATflow 170 Sensor mounting 3 Electrical installation 3 3 Equipotential bonding 3 3 1 Clamp on ultrasonic sensors The K1Ex and KAEx sensors feature a terminal connection which must be used to connect the transducers to the equipotential bonding system locally 3 3 2 Flowmeter The KATflow 170 flowmeter must always be incorporated in the equipotential bonding system of the hazardous area installation The explosion proof housing of the KF170 features a screw terminal outside the housing which must be earthed locally The earthing conductor must be at least 4 mm 11 AWG or 2 5 mm 14 AWG
58. y pressing the RIGHT key 4 4 5 Dual PV display multi channel meters Display screen Operation DUAL 1 37 3 mofh 1320 rea 10 56 00 Line 1 shows the PV on the selected channel Line 2 shows the selected units Line 3 shows the PV on the other channel in its selected units Change to other measurement and diagnostic screens by pressing the RIGHT and lt DOWN gt keys 30 KATflow 170 4 Operation 4 4 6 Math display when enabled on multi channel meters Operation Display screen Displays the Math function when enabled MATH 1 Sum diffierence average and maximum can Pi 7 Ti H be selected in the Calculation menu E Average shown in illustration AVE mah Change to other measurement and diagnostic WA 10 56 00 screens by pressing the RIGHT and DOWN keys 4 4 7 Datalogger The datalogger is enabled from the Main Menu and operates when a non zero value is entered for the interval Items to be logged are selected from the Selection screen ENTER selects items 0 deselects Up to ten items may be selected Note If no items are selected the logger will record blank space Send logger by serial port to a terminal program by selecting Log download Clear the logger by selecting Log Erase Logged data can be downloaded viewed and exported using the KatData software except when wrap mode has been enabled 31 K
59. y the flowmeter and sensors should be stored in a secure location away from water and harsh environmental conditions in such a way as to avoid damage small items should be kept together in the bags provided to avoid loss 2 1 3 Identification of components The following items are typically supplied please refer to your delivery note for a detailed description e KATflow 170 ultrasonic flowmeter e Clamp on sensors one pair for single channel operation two pairs for dual channel operation Ex e junction box if not direct sensor connection one junction box for single channel operation two junction boxes for dual channel operation Sensor connection cable s if not direct sensor connection Sensor mounting accessories Coupling component Operating instructions Project and hazardous area documentation Calibration certificate s optional 2 2 Clamp on sensor installation The correct selection of the sensor location is crucial for achieving reliable measurements and high accuracy Measurement must take place on a pipe in which sound can propagate see Acoustic propagation and in which a rotationally symmetrical flow profile is fully developed see Straight pipe lengths 12 KATflow 170 Acoustic propagation Straight pipe lengths For a horizontal pipe 2 Installation The correct positioning of the transducers is an essential condition for error free measurements lt ensures that the sound signal wil

Operating Instructions KATflow 150

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