Wizard Plus V3 Operating Instructions
Contents
1. ISO 6789 Setup Complete the contact header information for the organisation issuing the Certificate of Calibration This information appears at the top of the certificate E o io io fac fic fac fac fac Fo c f fier fac f fi fcr ac ia ier fuc iul Mauntz Ina 1080 Harih 11th Siroz n California 95112 USA Tal 44 1 KA Soe 27 14 Fax 41 An zu zo amail mou n tzz3lomp mea uu monk uc com ecb enne cio rg uc aom Caor ficate of Calibration M adl TSH 25 Saral Humber 1100 bz amc 25 Kk Unis Hum Temp n Taal C Erzx i caian Type 2 Im peciar DP Fac eer ET CE LE Actu Foca re Dam a D oe ep Mar Forge 2 34 n 15 5 7 ir 7X 7 41 Bi Lome Limir ado Lae aim 154 rors upper Limir DIN n opu IT 155 alm 74i B rx rj ish LEL 4 The limis show and Lha bes Eq uinma nk ued far lar Caliban camph WALA reg uinzmaerntz d ED amp 7 83 BO The maximum eain d mers uremen oi Le bes eq uipmant is 119 kignat anal TraceaGiip dhrough E alirayan Labora Tahar lMiadal WEARO PLUS Tramducer flange25 kIT Tramducer Hral Humber SAA Date d Calibration TISHA Head d Calibraiian Lue E r3 e3 e1 1 r1 e e e3 e1 n ei EEE EEEE EEEE ni r3 ni EEB E 3 e3 e1 e1 r1 e pe r3 1 n1 ei EEEE BEEBEE g3 ei r3 ni EEB fi fo fo fon fo fon fao Fon fol fon fac fc fion fie fa fa fal fc fic ic WIZARD PLUS Information Contact information regarding the WIZARD2. O Eater Set Torque s scoept defaut vilae fae ZU of Taal Capaciy fig N m Auto will save all readings collected Manual will only accept readings within the specified tolerances Enter Room Temperature Note The Calibrators Identity and Temperature 1506789 information will appear on the Calibration Certificate emm canam in Confirm first calibration point screen prompts for En m 20 of full scale but this can be overwritten to suit ia O Mie tool graduations onm Repeat collecting 5 torque readings at each iE THAT calibration point following the prompts on screen Lee When all readings have been collected the C Certificate of Calibration may be viewed from the Mountz Torque Data folder in Microsoft Word format LHF WIZARD PLUS ISO 6789 Test Data Presentation in MS Word A The ISO 6789 Test Certificate is produced in Microsoft Word format The ISO 6789 Test is only available on the Super version of WIZARD PLUS The saved ISO 6789 Test Data is accessed from the Mountz Torque Data Folder See page 7 10 Open the saved file the filename will have an ISO suffix The raw data collected is now displayed in Microsoft Word When the WIZARD PLUS software was loaded p on to the PC it also updated Microsoft Word with a WIZARD PLUS Button Press this button to s 9 view a tidied version of the data alr
3. Page 8 5 Peak Graph Page 6 4 Transfer to MountzTorque Data Page 7 4 WIZARD PLUS Power Tool Modes 1 Power Tool mode should be used to check Electric AN Hydraulic and Pneumatic powered Torque tools This may include Impulse tools with a suitable Transducer Two Power Tool modes are available Power Tool Manual and Power Tool Auto A torque time Graph is available in Power Tool Manual Mode The Peak load applied to the transducer is shown Power Tool in the Peak Window adam Ree wt e Once a peak reading has been achieved the or screen is cleared by pressing the Clear button if Manual Clear is selected The reading will clear automatically if Auto Clear is selected Fed 8 930 N m Filter Enahled 128097 The readings are colour coded according to the Made Tad Ust Tex Cang E preset value and limits configured Blue low Green In limit and Red High A Filter is enabled in Power Tool Mode The filter is used to remove any unwanted noise interference and electrical spikes caused by the impulsing of the power tool that could mask the true torque value The default Filter setting is 500Hz but this may be changed in the Config Menu Values between 128Hz and 3600Hz can be selected The currently selected filter value is displayed on screen when in Power Tool modes Continued on page 6 8 gt gt WIZARD PLUS Power Tool Graph A The Power Tool Graph is only a
4. a reminder message will appear on screen advising that re calibration is recommended at 12 monthly intervals The User can elect not to have the message displayed again by ticking the box on screen Otherwise the message will be displayed every 10 time WIZARD PLUS is used If re calibration is required return the card to Mountz Incorporated or the supplying Distributor for checking and re certification Transducer Calibration It is also important to recalibrate the Torque and Force Transducers used with the wizard plus system at regular intervals usually every 12 months Please contact the Mountz Inc Sales Department for details of all re calibration services Phone US 800 456 1828 Email mountzsales mouniztorque com WIZARD PLUS Appendix 2 Troubleshooting If a problem occurs with the WIZARD PLUS software exit the application and re start If the problem persists please contact Mountz Incorporated Message No MountzTorque Card Available Symptoms WIZARD PLUS will not operate Cause WIZARD PLUS CF2 Card has been removed or has become disconnected damaged Remedy Check that card is inserted correctly into the card slot Try removing card and re insert If a Jacket is used check connection with PDA Note Access to WIZARD PLUS will be denied if the WIZARD PLUS CF2 Card is not present Message Maximum Capacity Exceeded symptoms Sleep screen activated whenever a Mode is selecte
5. e Choose from Low Medium or High sensitivity Law E Weim High L5 em High Sensitivity will clearly display the double peak produced by a click wrench Low Sensitivity will reduce false peaks caused by operator hesitation Press OK to confirm or Cancel to exit Also see 1st Peak Modes Page 6 5 WIZARD PLUS Password Configure Some elements of the Config Menu are Password protected AN It is worthwhile setting a new password at the earliest opportunity From the WIZARD PLUS Menu select Config then Password Edit WIZARD PLUS has a master password that overrides any other password entered This is Mountz It is suggested that this master password is not made widely available CSI CENE Enter Mountz in the Old box IN This is case sensitive wu Ev e Enter the new password in the New box and then Ganime KEW enter the new password again in Confirm New Ce canmi If the New and Confirm New passwords differ a prompt will appear to re enter them correctly The password only needs to be entered once during a WIZARD PLUS operating session It un locks all protected functions The password unlocks the following functions e Add New Transducer Edit Transducer Calibrate Transducer 1st Peak Sensitivity WIZARD PLUS ISO 6789 Setup Personalise the header of the ISO 6789 Certificate of Calibration From the WIZARD PLUS Menu select Config then
6. it transfers any saved Graphs and Test Data from WIZARD PLUS Open the Pocket PC My Documents folder on the PJ desktop This contains the Wizard Plus Data folder d cu Data Double click the required file to open Continued on page 7 11 gt gt WIZARD PLUS Mountz Inc Data2 All data saved when using the WIZARD PLUS system is accessed from the MountzTorque data folder Four types of data can be saved within the WIZARD PLUS system e Graph Data filename suffix Gph Power Tool Graph filename suffix PtGph SPC Test filename suffix Test ISO 6789 Test filename suffix ISO WIZARD PLUS creates a unique intelligent filename for each file saved In all cases this includes the date and time For example TSN25 160904 14 32 26 Gph This is a graph using tool TSN25 saved on 16 September 2004 at 14 32 26 Jika 3 TA iia 2S Powe cb See Com SSI Co 8 Mcc Ezo Cm SII Oa CEI lt 5 Mics t Fu Cem SARS ae gu SPD Led Loom Lepa aid osalisel be ore JdL betes Th yoa IS Asa Gr IET WIZARD PLUS Filter Setup AN Change the Filter Value in Hz used in Power Tool Modes From the WIZARD PLUS Menu select Config From the Config Menu select Filter Choose either 500 Hz or Manual If Manual is c 0 chosen the Hz value must be entered in the box ae si eh Filler Hz 1600 iHz 1608t1z 9 Camel Manual The filter value i
7. limit and Red High A screen shot of the Peak Graph can be sent direct to a printer Note PDA requires a printer equipped with an infra red port The graph data can be Saved to File and is automatically converted to Microsoft Excel format e The lt lt Previous button returns WIZARD PLUS to the Peak screen without saving data Also see Graph Setup Page 8 3 1st Peak Graph Page 6 6 Transfer to Torqueleader Data Page 7 10 WIZARD PLUS 1st Peak Modes AN 1st Peak mode should be used to check Clicking and Breaking Torque Screwdrivers and Wrenches Some torque tools notably clicker wrenches tend to cause an over run or impulse as the mechanism operates often leading to the actual torque applied being much higher than expected 1st Peak Mode displays both the 1st Peak as the mechanism breaks and the Final Peak or maximum torque applied Two 1st Peak modes are available 1st Peak Manual and 1st Peak Auto A torque time Graph is available in 1st Peak Manual Mode e The current load on the transducer is Tracked in the Track Window Transducer Identity Capacity a The 1st Peak achieved as the tool mechanism EC E clicks is shown in the 1st Peak Window onm w The Maximum load applied is shown in the stek 7 336 N m Final Peak Window With a click tool this may be Fri eck noticeably higher than the 1st Peak Once a peak reading has been achieved
8. the joint Stage 2 Checking the Power Tool using an Electronic Torque Analyser Using an In Line Rotary Transducer i Introduce the Rotary Transducer into the power train and tighten the joint noting the Analyser reading on completion ii Adjust the Filter setting on the Analyser and repeat step i above iii Continue to repeat steps i and ii above until the Analyser reading closely matches the torque actually being delivered by the power tool as established in Stage 1 above Continued on page 6 13 gt gt WIZARD PLUS Power Tool Modes Notes 5 Continued from Page 6 12 General Notes on Power Tool Testing Using a Static Transducer with Run Down Fixture 1 Use the Power tool to tighten the simulated joint of the Run Down fixture Note it is possible to adjust the configuration of some Run Down fixtures to simulate different hardness softness of joints The same configuration should be used for each test to ensure consistency of procedure i Using one of the 3 accepted methods of checking the tightness of previously tightened joints described above check the tightness of the simulated joint iii Adjust the Filter setting on the Analyser and repeat steps i and ii above iv Continue to repeat steps i to iii above until the Analyser reading closely matches the torque actually being delivered by the power tool as established in Stage 1 above It is recommended that several tight
9. then i a em select the required transducer from the list of muse a those configured capacry nmp P All details may be edited with the exception of the Serial Number If the Serial Number needs to be changed the Transducer must be deleted cmm ETE ncn and re entered On the Transducer Configuration screen the Sensitivity mV V can be edited This may be necessary following a re calibration Press Cancel to cancel changes or Save to update the information Delete Transducer Select Delete on the Transducer Configuration screen All data relating to the selected transducer will be deleted If the currently connected transducer is deleted a message will be displayed and WIZARD PLUS will be set to None selected A transducer must be selected before WIZARD PLUS can be used again WIZARD PLUS Calibrate Transducer 1 Note Transducer calibration is a specialist application and requires the use of a precision beam and weight set preferably located in a controlled environment free from vibration Inaccurate equipment will result in an inaccurate transducer calibration and therefore inaccurate results from that transducer and all tools checked using It Transducer calibration is only essential where the Sensitivity mV V value is not known Ensure that WIZARD PLUS is in the correct Unit of Measurement for the transducer in question If not select from the Unit Menu If the required transduc
10. within the WIZARD PLUS system a message will be displayed showing the identity of the Transducer With no load on the Transducer Select OK Note Always ensure that there is no load on the transducer when it is selected Remove any tool that may be interfaced Alesse select inde af operation fram the Fieri Durent Getbinit T E Trasie TEN 135 Ha STATIC Won FELT Made Tool Link Test Config EJ Vile wend Hir Tia cda KElntib STC IH Connact Transducer wath rie Load scpled before coring caen Made Tool Link Test Config gj WIZARD PLUS Transducer Add New Manual Configuration Ensure that the WIZARD PLUS CF2 Card is in the AN card slot of the PDA or PC and the correct Transducer is connected using the Transducer Lead e From the WIZARD PLUS Menu select Unit e Then select the Unit of Measurement as used on the Transducer s Calibration Certificate From the WIZARD PLUS Menu select Config From the Config menu select Transducer then Add New A password may be required at this point On the Transducer Configuration screen enter a name in the Transducer Identity box This is the unique name that will identify this transducer throughout WIZARD PLUS a It is suggested that the name describes the capacity imun and the type of transducer static rotary force etc ie Static 25 or similar The field size is 10 characters Enter the Serial Number Sens
11. 89 Tool Claes window ea ce re Cm TE FF EX Click on the correct Type and Class buttons for the pecu lea tool in question WIZARD PLUS Select a Tool Only Configured Tools will appear in the Tool Menu Wizard Plus e From the WIZARD PLUS Menu select Tool Qm ennt Torque and Farce From the Tool menu choose Select then b pick the required Tool from the list of those configured The Tool List is searchable type the start of the Tool Identity in the Find a Tool box To disable all preset and tolerance values choose Non Specific This allows random readings to be taken up to the maximum capacity of the transducer connected Note Test results cannot be calculated using None Specific To add a new tool to the menu see Add New Tool Page 4 1 WIZARD PLUS Edit Delete Tool Ensure that the correct Tool is selected before Editing or Deleting Edit Tool From the WIZARD PLUS Menu select Config then Tool From the Tool menu choose Edit then pick the required Tool from the Tool List The Tool List is searchable type the start of the sd Tool Identity in the Find a Tool box Preset Mm p All details may be edited with the exception of the wei Serial Number poe If the Serial Number needs to be changed the Tool must be deleted and re entered Press Cancel to cancel changes or Save to update the information Delet
12. Graph will display the output of the transducer for the selected duration 1 9 seconds after the first application of load Auto The Graph duration will automatically adjust to suit the actual data received up to a maximum of 9 seconds s Press OK to confirm or Cancel to exit WIZARD PLUS Auto Save Clear Time Auto Save Clear Time is only applicable to Peak Auto and 1st Peak Auto Modes From the WIZARD PLUS Menu select Config From the Config menu select Auto Save Clear Time Choose either Timed or Auto If timed is chosen 5 Tired 0 iute Time 1 3 eers fi DK Cancel the duration must be entered in the Time box Timed When a reading has been achieved the result will be displayed on screen for the chosen time period 1 9 seconds The display will then clear The reading achieved will be saved automatically if in Test Auto When a reading has been achieved the result will be displayed on screen until the next load is applied to the transducer The reading is then cleared The reading achieved will be saved automatically if in Test Press OK to confirm or Cancel to exit WIZARD PLUS 1st Peak Sensitivity Change the sensitivity of the WIZARD PLUS software to AN detect a genuine 1st peak From the WIZARD PLUS Menu select Config From the Config menu select 1st Peak Sensitivity A password may be required at this point
13. PLUS Track Peak Manual e Peak Auto e 1st Peak Manual e 1st Peak Auto Power Tool Manual Power Tool Auto To view the Modes of Operation select Mode on Elenea dEn Select the required mode from the list Qm mounntz Note All operational modes except Track have a choice of either Manual or Auto This determines how the readings are cleared and how readings are saved in Test Mode The currently selected mode is denoted by a black dot next to the description Also see Sleep and Sleep Setup Page 8 2 WIZARD PLUS Track Mode Track Mode may be used to measure the actual load on the transducer where capture of a Peak is not important e The current load on the transducer is Tracked in the Track Window If there is no load on the transducer the display will show a zero reading The readings are colour coded according to the preset value and limits configured Blue low Green In limit and Red High Note Data cannot be saved from Track Mode during a Test Direction Arrow A Direction Arrow appears next to the Track Window in all G i operational modes This denotes either clockwise or anti clockwise torque Also See Peak Modes Page 6 3 1st Peak Modes Page 6 5 Power Tool Modes Page 6 7 Test Mode Page 7 1 WIZARD PLUS Peak Modes AN Peak mode should be used to check Slipping Torque Screwdrivers and Wrenches Two
14. PLUS System From the WIZARD PLUS Menu select Config From the Config menu select Information If you require any assistance further information or S iiias A l QU maona you have any comments or suggestions regarding the WIZARD PLUS Personal Electronic Torque eip Analyser please do not hesitate to contact us at mo the address below Mountkz Diet 1nan forth Lith Street Tel i 400 292 2214 Fax 1 408 292 2733 Please quote the WIZARD PLUS CF2 Card Serial Tam Number and Version number of the software used in all correspondence Aan mountz the torque tool specialists Mountz Inc 1080 North 11th Street San Jose California 95112 USA Tel 1 408 292 2214 Fax 1 408 292 2733 email mountzsales mountztorque com Web www etorque com WIZARD PLUS Appendix 1 CF2 Card Calibration AN Verify the accuracy of readings taken through regular calibration of the CF2 card and Transducers WIZARD PLUS CF2 Card Calibration m A imately 1 1 ths h When the WIZARD PLUS CF2 card was initially o e EU uS is fi d R libration i supplied a Card Calibration Certificate was included o a Please contact Mountz Inc or your Each WIZARD PLUS CF2 Card has a unique local Distributor serial number allowing traceability The certificate details the performance of the specific card in question _ Don t remind me again Approximately 11 months after the WIZARD PLUS CF2 card is first used
15. Peak modes are available Peak Manual and Peak Auto A torque time Graph is available in Peak Manual Mode e The current load on the transducer is Tracked in the Track Window If there is no load on the Transducer Identity Capacity k transducer the display will show a zero reading BRL In The Peak load applied to the transducer is shown aT i in the Peak Window QON m w e Once a peak reading has been achieved the screen is cleared by pressing the Clear button if Manual Clear is selected The reading will clear automatically if Auto Clear is selected Made Tool Unit Test Config E Ped 9 370 N m The readings are colour coded according to the preset value and limits configured Blue low Green In limit and Red High Also See Peak Graph Page 6 4 1st Peak Modes Page 6 5 Power Tool Modes Page 6 7 Test Mode Page 7 1 Auto Save Clear Time Page 8 4 WIZARD PLUS Peak Graph AN The Peak Graph is only available in the Peak Manual mode Peak Graph is accessed by pressing the Graph button After taking a reading in Peak Manual mode The Peak Graph shows a curve of the actual torque applied vertical axis against time horizontal axis The graph automatically scales to suit the data received The duration of the graph can be anything up to 9 seconds The graph is colour coded according to the preset value and limits configured Blue low Green In
16. Transducer mounted in a Bench Stand and used with a Rundown Assembly This method typically uses different combinations of Belleville Washers compressed by the action of the power tool to simulate the joint conditions It is strongly recommended that where an input screw is wound in and out readings should only be taken using Power Tool Manual mode Using Power Tool Auto mode may inadvertently store the wind out torque value during a test Continued on page 6 10 gt gt WIZARD PLUS Power Tool Modes Notes 2 Continued from Page 6 9 General Notes on Power Tool Testing 1 Background lt has been established that the torque delivered to a joint by a power tool will depend on the type of power tool and the type of joint being tightened 2 Measuring Delivered Torque This can be done by either measuring the torque during application using a Rotary Transducer in line connected to an Analyser that has previously been set up see below for the type of joint and type of power tool in use or by measuring the tightness of the joint following the tightening process 3 Measuring the Tightness of Previously Tightened Joints Traditionally 3 types of test are used to establish the original tightening torque applied to a joint They are e he Just Move test whereby additional torque is applied to a previously tightened fastener using a measuring electronic or dial torque wrench and the torque at
17. WIZARD PLUS Torque and Force Analyzer mountz E the torque tool specialists WIZARD PLUS Torque and Force Analyzer Operating Instructions Version 3 Version 3 Super September 2004 WIZARD PLUS Contents Contents 1 1 Software Installation 1 2 Screen Layout 1 3 Quick Start Guide 2 1 2 2 Transducer Auto Recognition 3 1 Transducer Add New Manual Configuration 3 2 Transducer Manual Selection 3 3 Transducer Edit Delete 3 4 Transducer Calibrate 3 5 9 6 Tool Add New 4 1 4 2 Tool Select 4 3 Tool Edit Delete 4 4 Units of Measurement 5 1 Modes of Operation 6 1 Track Mode 6 2 Peak Mode 6 3 Peak Graph 6 4 1st Peak Mode 6 5 1st Peak Graph 6 6 Power Tool Mode 6 7 6 14 Test Mode 7 1 SPC Test 7 2 7 6 ISO 6789 Test 7 7 9 Mountz Torque Data 7 10 7 11 Filter Setup 8 1 oleep Sleep Setup 8 2 Graph Setup 8 3 Auto Save Clear Time 8 4 1st Peak Sensitivity 8 5 Password Configure 8 6 ISO 6789 Setup 8 7 Information 8 8 Appendix 1 WIZARD PLUS CF2 Card Calibration 9 1 Appendix 2 Troubleshooting 9 2 WIZARD PLUS Software Installation WIZARD PLUS software can be installed on a Desktop PC which is equipped with a PCMCIA type 2 slot Laptop PC which is equipped with a PCMCIA type 2 slot PDA Personal Digital Assistant which is equipped with a CF Card slot If installing on a PDA follow these instructions only after Microsoft Activesync has been successfully i
18. a E ri i E Fi 7 i i m diii i aT Tes Five Yi Pen jamam Gener ET Fiend oe Go to MountzTorque Data Page 7 10 WIZARD PLUS Test Mode ISO 6789 Test 1 ISO 6789 Test allows the User to create a Certificate of Calibration for Torque tools in accordance with the AN International Standard The ISO 6789 Test in only available on the Super version of WIZARD PLUS The procedure used for the test will be automatically selected according to the Type and Class of tool to be tested Procedure for ISO 6789 Type Il Class B C E amp F Setting Type torque tools where a single torque value is tested Ensure that the tool to be tested has been fully configured including the Cal Data Page 4 1 amp 4 2 Select the correct tool from the Tool Menu inis Mode Tool Unit Test Config SPE 150 6789 The tool to be tested should be correctly adjusted before commencing the Test and recording data Select ISO 6789 Test from the WIZARD PLUS Menu Enter the Calibrator s Identity e Select either Auto or Manual saving of readings dorian fion Auto will save all readings collected Manual will only accept readings within the specified tolerances Enter Room Temperature Note The Calibrators Identity and Temperature information will appear on the Calibration Certificate Take required number of readings 5 or 10 following Bet Tanj
19. aa H S H Toal Giles inet pi the prompts on screen Love unb ever m The mean torque value is calculated live as onmo readings are taken The deviation of the current 522Nm reading from the calculated mean is also displayed ozz When all readings have been collected the Certificate of Calibration may be viewed from the Mountz Torque Data folder in Microsoft Word format Continued on Next Page WIZARD PLUS Test Mode ISO 6789 Test 2 ISO 6789 Test allows the User to create a Certificate of Calibration for Torque tools in accordance with the International Standard The ISO 6789 Test in only available on the Super version of WIZARD PLUS The procedure used for the test will be automatically selected according to the type of tool to be tested Procedure for ISO 6789 Type I Class A BB C D amp E ISO 6789 Type Il Class A D amp G Tools with a calibrated scale or dial tested at nominally 2096 60 and 100 of their full scale Ensure that the tool to be tested has been fully configured including the Cal Data Page 4 1 amp 4 2 e Select the correct tool from the Tool Menu PUER Ese SPC 1506789 The tool to be tested should be correctly adjusted before commencing the Test and recording data Select ISO 6789 Test from the WIZARD PLUS Menu ue Enter the Calibrator s Identity Select either Auto or Manual saving of readings
20. d on WIZARD PLUS start up Maximum Capacity message displayed Cause The transducer is not connected communicating with the WIZARD PLUS CF2 Card Remedy Connect transducer and check cable integrity Message Maximum Capacity Exceeded Symptoms Operation in current mode terminated Capacity Exceeded message displayed Cause The configured capacity of the transducer has been exceeded by more than 25 potentially damaging the transducer through overloading Remedy Examine transducer and equipment used to apply the load Check calibration of transducer using calibrated beams weights or return the transducer to a laboratory for checking
21. d Unt st Cong Note All operating functions of the WIZARD PLUS software are identical in all versions Also see Quick Start Guide Pages 2 1 2 2 WIZARD PLUS Quick Start Guide 1 Ensure that the WIZARD PLUS software has been successfully installed using the instructions found on the Software Installation Card or the Software Installation page of the manual Starting WIZARD PLUS Ensure that the WIZARD PLUS CF2 Card is in the card slot of the PDA or PC A PCMCIA Adaptor may be required PDA From the Start Menu select WIZARD PLUS PC From the Start Menu select Programs then MountzTorque Select WIZARD PLUS from the menu Alternatively use the WIZARD PLUS shortcut from the desktop Note The WIZARD PLUS software will not operate without the WIZARD PLUS CF2 Card in place Exiting WIZARD PLUS WIZARD PLUS can be exited from most screens Press the OK or X button in the Top Right Corner of the display Press Yes to confirm exiting the application Continued on Next Page WIZARD PLUS Quick Start Guide 2 Continued from Quick Start Guide 1 After Starting WIZARD PLUS e Connect Transducer to CF2 Card using Transducer Lead If the transducer connected is a Torqueleader poe eed QuickTec or Norbar SMART it will be res no automatically recognised by WIZARD PLUS The message New Transducer detected Add to Database will appear Press Yes If th
22. e Tool e Select Delete on the Transducer Configuration screen All data relating to the Tool will be deleted If the currently selected tool is deleted a message will be displayed and WIZARD PLUS will set the current tool to Non Specific Note Non Specific cannot be edited or deleted WIZARD PLUS Select Unit of Measurement Changing the Unit of Measurement changes all functions and screens within WIZARD PLUS to the new unit From the WIZARD PLUS Menu select Unit Select the required Torque unit from the list or press Force to select a force unit The currently selected Unit of Measurement is highlighted with a black dot in the left hand margin N m in this case All WIZARD PLUS functions are displayed in the currently selected Unit of Measurement All commonly used Torque and Force units are supported Torque Units cN m centi Newton metres e dN m deca Newton metres N m Newton metres ozf in ounce force inches Ibf in pound force inches lof ft pound force feet gf cm gramme force centimetres kgf cm kilogramme force centimetres kgf m kilogramme force metres Force Units N Newtons KN kilo Newtons lof pound force gf gramme force kof kilogramme force WIZARD PLUS Modes of Operation A A Transducer must be selected before entering a Mode of Operation Seven Modes of Operation are available on WIZARD
23. eady c9 eA Weardeus formatted into a Certificate of Calibration Certificate for Calibrated Scale or Dial type Torque Tool qu TIT ES Ws t na Ei Harts Phils Ba rom Bos ieee Tm be ti iid Tok 84 Am ZEE H Fa 81408 EE YN Cara Cares Tad les an ID D et Dem mt mo cee on Cer iy ate oF Caria bow aac Tes gi ie ie re HE E Mz amacka ELEA imi H am Er nc Esci iaculum ror 1 IL IE ATIC Ama CD Tm 4 Hum i amer An Tape birn EL LII wT Th iH iH faethe ante Lia ee tud eS Te M i ami mm pm m rm icr the eT tHe e bep BR dx LI JS E dv rire am te a ska p o ia i be Bii BLUE qua ee dedo 105 14g 1m TEN m F 53 OF Tp Bom ie iocum gor i ong arp paee qual pe in iC pingi gm cate vac ad ed emn cH daas imum Peg semen ee rii ees ril imr urge ees ej d imierr ait qal Peace dees Laara before Tae Ul ud wea ALLE Poi age OHR Toga Baiil miu aive Dera iE plier te viam Cites psp pop og goo A AAAAAAAA AAP ped red ge ped Pee Pe n e E IS FI B3 E E I E E ec E E S e e e e e e Certificate for Setting type Torque Tool MES ES ES DD EX ES DX DX e D Ee e D D D De De De e D x Q mount E E a E Nd 5 iE I E UM n x r9 T aa E SE i di E H LT ij a nns a a cmm ponam m Car Qc ste o Cone rata er uU E TH 2 dee mer ees E ls Aaa Dex i adm LT E Task E gd Tos Ces Acn n Tg E E H k geom ih Pt Cleeve g E S im E ps n
24. ed file the filename will have an Test suffix m The raw data collected is now displayed in Microsoft aje a Excel Lido ah A Wizard Plus When the WIZARD PLUS software was loaded on to the PC it also updated Microsoft Excel with a WIZARD PLUS Button Press this button to view a tidied version of the data presented on 5 Excel sheets including a control chart histogram and distribution curve e Using the cut and paste function in excel this data could be used in other documents um EM lpr P m a1 x k je LT gie u 5 7 i Es z f 2 ee Sheet 1 TT Raw Data E d F r idl vm lap Lm hr Pa Te a dd AL E Torsi a z d I ee ee lm 1a per pe Ez EB o az ee Av one Lis rn d lt EY y H TIA E 5 zI n br v Fe 207 ge A amp 6m Sheet 2 SPC Results Danae l Au a m s e al aps i rona PETET Pe Se e Continued on page 7 6 WIZARD PLUS SPC Test Data Presentation in MS Excel Continued from Pages 7 5 X ee ARE lel ee ee FE EE gt lr J Y s L dad nl Eua TELS K A MUR i Sheet 3 Control Chart Se nnm mmm mm mmm Sheet 4 Histogram i aF u LI um um F mene m raan L e hu Chai EU ii o r WY e OTT r ak i Ce rtan hf Ian 7 Fiat SH aS E in raih rin ILES Pm et i Sheet 6 Distribution Curve
25. ening processes are carried out at each Filter setting to obtain a consistent torque value In order to establish the most appropriate Filter setting for Power Tool and Joint it is recommended that the trial and error procedure starts at a higher Filter frequency setting which is reduced in 500Hz steps until near comparable torque results are obtained Tests steps can then be decreased to say 100Hz steps Continued on page 6 14 gt gt WIZARD PLUS Power Tool Modes Notes 6 Continued from Page 6 13 General Notes on Power Tool Testing Graphing Filter setting against Torque will assist the process of establishing the most appropriate Filter setting for a particular Power Tool being used on a particular Joint It should be realised that if any of the circumstances change then it will be necessary to establish a new Filter setting Also See Peak Modes Page 6 3 1st Peak Modes Page 6 5 Power Tool Modes 1 Page 6 7 Test Mode Page 7 1 Filter Set up Page 8 1 Auto Save Clear Time Page 8 4 WIZARD PLUS Test Modes Test Allows the user to save multiple readings from the Mode selected Two Test Mode options are available e SPC Test ISO 6789 Test WIZARD PLUS Super Only ISO 6783 SPC Test This test is designed to capture a series of readings with no restriction on the quantity collected The data collected is analysed and displayed in an SPC Statistical Process Control for
26. er die Fee kua iroa E El m hu p E E H me ona rm RAE iri H IH Es mper slinsk a T B a bi T m TT Bia a al bag r rs a ge eS nr E Bet vi Bg h S a Hal BE SS E lum uaa uUACADURRH ef GEMETL oe ee Rd du EI g i ome te ao CRISE eee ia Taria Hadal WARO PLUE Temiar Phage oS ENHE a uL nm a H we Daas TUERA Hmi x 383 12385 3 305 NAA DAA DAADE WIZARD PLUS Mountz Inc Data 1 All data saved when using the WIZARD PLUS system is accessed from the MountzTorque data folder The location of the Mountz Torque Data folder differs between the Windows and PocketPC versions of WIZARD PLUS Windows PC Laptop Version From the Start Menu Select Programs then MountzTorque e Select the Wizard Plus Data folder Alternatively use the shortcut icon on the desktop Tad This is where all of the WIZARD PLUS Data is saved Wizard Plus Data Double click the required file to open PDA Version Ensure that the PDA is docked connected to the PC and that Microsoft ActiveSync has synchronised files before following this procedure When the PDA was initially set up and a partnership initiated using Microsoft ActiveSync a folder would have been automatically created on the desktop where files could be shared between the two computers This is usually called Pocket PC My Documents PF When the PDA is docked to the PC and ActiveSync Pocket PC My Documents synchronises
27. er is not already configured add it using a nominal mV N sensitivity of say 2 000 then update using the following procedure See Add New Transducer From the WIZARD PLUS Menu select Config then Transducer A password may be required From the Transducer menu choose Select then pick the transducer to be calibrated from the list of those configured Re select Transducer from the Config menu then Calibrate Enter the number of calibration points 10 is Sgt APTIUS recommended equally spaced at 10 intervals up fiat to the maximum capacity of the transducer d A different number of points may be necessary to take account of the available beam weights Press OK to confirm Enter the First Calibration Point 1096 of the ENE transducer capacity will be prompted but this may be igge overwritten Again this may be necessary to take i Le cancel account of the available beam weights Continued on Next Page gt gt WIZARD PLUS Calibrate Transducer 2 Continued from Calibrate Transducer 1 Calibration Screen Apply the load to the transducer gently In order to continuously calculate the transducer load to the highest possible accuracy the WIZARD PLUS display has been slowed down and only updates every 2 seconds The reading may be considered as stable when there has been no change to the displayed value for 10 seconds When stable press Next gt gt Enter the next calibration point the
28. he serial number or unique identity of the tool is used Test uses the screen of the chosen Mode Take reading ur PTS A minimum of 25 saved readings are necessary to sire Monet unt calculate valid SPC data Tad Once a reading has been achieved the result may be saved In Manual modes data is only saved when the Save button is pressed In Auto modes all readings are saved automatically An on screen counter maintains a record of the number of readings saved in the current test When the required number of readings have been saved press End Test e Confirm that the test should end Screen changes to Test Data Go to Test Data Page 7 3 WIZARD PLUS SPC Test Test Data AN Test Data gives the results from an SPC Test It is only accessed after a Test has been completed Test Data gives a listing of the readings saved colour coded against the configured preset value and limits Any rogue readings false peaks etc can be deleted at this point Dobia cheek Ini ated int adings to delebe z The table has three columns Reading Reading number listed in the order that they were saved Value The Torque of Force values saved during the test Limits The status of the reading taken compared to the configured preset target value and limits Good Green readings OK Bad Red or Blue readings X Delete Saved Readings Rogue readings can be deleted by double clicking on
29. is message does not appear the transducer must be configured manually see page 3 2 A password will be required at this point The Master Password within WIZARD PLUS is Mountz this is case sensitive EMEN This should be changed at the earliest opportunity E eem Lapedty CH nik i On the Transducer Configuration screen press the Dik ta accept QuickTec or SMART Button to populate the Model Serial Number Sensitivity and Capacity boxes Enter a unique name in the Transducer Identity box The field size is 10 characters Press Save to store data The message Would you like to add another Transducer Appears If Yes connect the Transducer and repeat steps 1 4 Pener Tool Manu Select a Mode from the WIZARD PLUS Menu m WIZARD PLUS is now ready to take readings eae joai Unk re Also See Add New Tool Page 4 1 WIZARD PLUS Transducer Auto Recognition The WIZARD PLUS System will automatically sense when a suitable intelligent Transducer has been connected Suitable Transducers are the Torqueleader QuickTec series and the Norbar Torqueleader SMART type Connect the Transducer to the CF2 Card New Transducers If the Transducer is new to WIZARD PLUS a New Transducer Detected message will appear This Transducer can then be configured and saved oee page 2 2 Previously Configured Transducers If the transducer has been previously configured and saved
30. itivity mV V value Ey a and the capacity maximum range exactly as found on the calibration certificate for the transducer All boxes must be completed e Press Save to store data The message Would you like to add another Transducer Appears If Yes connect the Transducer and repeat steps 5 8 The number of Transducer details that may be saved is only limited by the memory capacity of the PC or PDA WIZARD PLUS Transducer Manual Selection If the transducer connected is not QuickTec or SMART compatible it must be manually selected before use rar ez ied ees be Wizard Plu Connect the chosen transducer to the WIZARD PLUS CF2 Card using the correct Transducer Lead From the WIZARD PLUS Menu select Config then Transducer A password may be required From the Transducer menu choose Select then pick the required transducer from the list of those configured The Transducer list is searchable type the start of the transducer description in the Find a Transducer in box SiC imi The currently selected Transducer is highlighted with a pair of red lines on the Transducer List WIZARD PLUS Edit Delete Transducer A Ensure that the correct Transducer is selected before Editing or Deleting Edit Transducer From the WIZARD PLUS Menu select Config then Transducer A password may be required at this point From the Transducer menu choose Edit
31. mat e This data can be reviewed on screen within the WIZARD PLUS oystem in both PocketPC and Windows formats The data collected is saved as a csv file for use within Microsoft Excel Go to Page 7 2 ISO 6789 Test This test is designed to calibrate a Torque Tool in accordance with the requirements of International Standard ISO 6789 2003 Additional Tool configuration Data is recorded to allow compliance with the Standard and traceability of the data collected The data collected becomes a fully traceable Certificate of Calibration for the tool tested The results collected are not directly viewable within the WIZARD PLUS System but are saved as a Rich Text Format document for use within Microsoft Word Go to Page 7 7 WIZARD PLUS Test Mode SPC Test A In SPC Test the data collected is analysed and displayed in an SPC Statistical Process Control format e Select required Mode of Operation from the Mode Menu e Configure all other settings such as 1st Peak sensitivity and Auto reset Clear time where applicable These cannot be changed during a Test Ensure that the tool to be tested is correctly adjusted before commencing the Test e Select SPC Test from the PETA Menu Mode Tool Unit Test Config SPE ISO 56788 e Confirm that all settings are OK Enter the Test Identity This will form the first Part of the results filename so a consistent format is important Typically t
32. mitted deviation as a percentage of the preset value These percentages are automatically converted to limits by the WIZARD PLUS software Limits allow entry of the actual limit values Note WIZARD PLUS will accept limits greater than the maximum range of the tool but a warning screen is displayed to alert the User to this fact The User then has the option to accept or change the limit A Text Box is available within Tool configuration to add notes relating to the tool in question e Cal Data may be entered This is used for testing to ISO 6789 standards WIZARD PLUS Super Version Only See Page 4 2 When complete press Save The number of tool details that may be saved is only limited by the memory capacity of the PC or PDA WIZARD PLUS Add New Tool Cal Data Enter additional Tool Configuration Data to allow testing in accordance with International Standard ISO 6789 2003 Note Only available on the Super version of WIZARD PLUS Within the ISO 6789 Standard each type of hand operated torque tool is identified by a Tool Type and Class These describe the nature of the tool and how it is to be tested Type l describes Indicating torque tools e Type Il describes Setting torque tools e Reference should be made to the Standard before configuring tools From the Tool Configuration Screen select Uo CalData D S e Tick the On Off box at the top of the ISO 67
33. n Hz must be manually entered by the operator Values between 128Hz and 3600Hz are accepted Press OK to confirm or Cancel to exit Note The currently selected Filter setting is shown in Power Tool modes as a reminder WIZARD PLUS Sleep Sleep Setup AN Save battery power by setting up the Sleep Mode Sleep The Sleep screen is displayed when the power saving Sleep mode is activated it While sleeping the transducer is powered down w it Fopgue izard Plus QU monntz Torque and Force Analyzer A reminder of the current last used settings is displayed when in sleep Transducer Identity Transducer Capacity Tool Identity Sleep can be manually selected from the Mode menu Sleep Setup Allows the operator to select the amount of time before the program Sleeps to conserve battery life when used on a Laptop PDA i Bee On F Do He Beep Choose between Do Not Sleep and a maximum of esse f 99 minutes a cance Exiting Sleep Mode To exit Sleep Mode click the screen on a Desktop or Laptop PC tap the screen on a PDA WIZARD PLUS Graph Setup Change the duration of the Peak Graph and 1st Peak Graph From the WIZARD PLUS Menu select Config Timed maby From the Config Menu select Graph Setup mae Ro Choose either Timed or Auto If timed is chosen L cancel the duration must be entered in the Time box Timed The
34. n repeat steps 7 9 of the procedure until all points have been completed When all readings have been taken press End Cal The calculated Transducer Sensitivity and Maximum error are displayed Press Yes to save calibration and update the Transducer Configuration data for the selected transducer Press No to exit Calibration without saving data Also see Transducer Calibration 1 Page 3 5 nm Pons s 0 hihi ue t EGER Feira Fie Zaraithity rmv rwr of tz MEG Env d i LEO OF Sayre Aue Trane zaraiitity 1 Ss ks WIZARD PLUS Add New Tool AN In order to use the SPC and ISO 6789 Calibration features of WIZARD PLUS it is necessary to configure tools e Set the correct unit of measurement in the Unit menu From the WIZARD PLUS Menu select Config From the Config menu select Tool then Add New In the Tool Configuration screen enter a name in the Tool Identity box This name will identify this Tool throughout WIZARD PLUS Maximum 10 characters e Complete the Serial Number and Range maximum capacity boxes x Enter the target or nominal value in the Preset box ee This must be less than the range entered above ed 5 If there is not a target value uncheck the Preset box TU If a Preset has been entered the Tolerance box sei must be completed e Choose if the tolerance is to be expressed as a percentage or as specified limits The button is a toggle Percent allows entry of the per
35. nstalled on your PC and your PDA has synchronised Ensure all other applications on the host computer are closed particularly Microsoft Excel e Insert CD ROM into PC and follow the installation instructions on screen If the CD ROM does not auto start Click Start Click Run Type D SETUP EXE without the quotation marks where D is the drive letter of your CD ROM drive Click OK to start the installation Once the WIZARD PLUS software has successfully installed follow the instructions Quick Start Guide in section 2 of the manual Also see Screen Layout Page 1 3 Quick Start Guide Pages 2 1 2 2 WIZARD PLUS Screen Layout A The position of the WIZARD PLUS Menu differs between the PDA PocketPC and PC Windows versions R3 MountzTorque uz 9 52 ok Wizard Plus WIZARD PLUS Screen fils Q mountz WIZARD PLUS for PDA PocketPC Format complete PDA display Torque and Force Analyzer WIZARD PLUS Menu at foot y Please select Mode of operation from the of screen Menu Current Settings Mode Tool Unit Test Config E Tool Units Transducer Mode Tool Unit Test Config E WIZARD PLUS for CAE PC Laptop Windows Format Wizard Plus diii QD mount WIZARD PLUS Screen is Torque and Force displayed as a window Analyzer WIZARD PLUS Menu at top Please select Mode of operation from the Menu of window Current Settings Units Transducur Tait Mode To
36. the reading in question The reading number will remain in the list but the value will display Deleted Note Readings cannot be Un deleted Once the Test Data has been verified press Results to calculate SPC Data on the readings remaining Go to SPC Data Page 7 4 WIZARD PLUS SPC Test SPC Data SPC Data gives the Statistical results from an SPC Test AN performed in WIZARD PLUS It is only accessed after a Test has been completed and the Test Data verified SPC Data is a listing of Statistical results for the data saved in Test The results are calculated from the data in the Test Data screen Any deleted readings are ignored Lowe Specie Lirit Repeatability about Maan PECLF CY DRE Ciel Cp A screen shot of the SPC Data can be sent direct E to a printer by pressing Print Note PDA requires a printer equipped with an infra red port e Save The SPC Data can be saved to file and is automatically converted to Microsoft Excel format lt lt Back Return to the Test Data screen to remove further rogue readings Exit Exit Test without saving data Also see Test Data Page 7 3 Data Presentation in MS Excel Page 7 5 Transfer to MountzTorque Data Page 7 10 WIZARD PLUS SPC Test Data Presentation in MS Excel Continued from Page 7 4 The saved SPC Test Data is accessed from the Mountz Torque Data Folder See page 7 10 Open the sav
37. the screen Made tant unit test Contig E is cleared by pressing the Clear button if Manual Clear is selected The reading will clear automatically if Auto Clear is selected The readings are colour coded according to the preset value and limits configured Blue low Green In limit and Red High Also See 1st Peak Graph Page 6 6 Power Tool Modes Page 6 7 Test Mode Page 7 1 Auto Save Clear Time Page 8 4 WIZARD PLUS 1st Peak Graph AN The 1st Peak Graph is only available in the Peak Manual mode 1st Peak Graph is accessed by pressing the Graph button after taking a reading in 1st Peak Manual mode The 1st Peak Graph shows a curve of the actual torque applied vertical axis against time horizontal axis The example shows clearly the 1st and Final peaks of a Click wrench The graph automatically scales to suit the data received The duration of the graph can be anything up to 9 seconds The graph is colour coded according to the preset value and limits configured Blue low Green In limit and Red High A screen shot of the Peak Graph can be sent direct to a printer Note PDA requires a printer equipped with an infra red port The graph data can be Saved to File and is automatically converted to Microsoft Excel format e The lt lt Previous button returns WIZARD PLUS to the Peak screen without saving data Also see Graph Setup Page 8 3 1st Peak Sensitivity
38. the tightening process or to directly measure the out put from a power tool using an Electronic Torque Analyser it is necessary to establish the most appropriate Filter setting for the power tool and joint Note all types of power tools produce extraneous electronic noise and spikes of energy which can mask the true torque being delivered by the power tool It is therefore necessary to filter out the extraneous electronic noise and energy spikes to read only the correct true torque being delivered Electronic engineers have developed various different methods and levels expressed as Hz of Filtering and the most appropriate level of filtering has to be established for each power tool and joint before meaningful results can be obtained Continued on page 6 12 gt gt WIZARD PLUS Power Tool Modes Notes 4 Continued from Page 6 11 General Notes on Power Tool Testing The recommended method to establish the most appropriate level of Filtering is typically by trial and error 5 A Two Stages Procedure is required Stage 1 Setting the Power Tool to deliver the required torque to the joint i Using the power tool tighten the joint ii Using one of the 3 accepted methods of checking the tightness of previously tightened joints described above check the tightness of the joint iii Adjust the power tool as necessary and repeat steps a and b until the required torque is being consistently delivered to
39. vailable in the Power Tool Manual mode The Power Tool Graph data is saved by pressing the Graph button after taking a reading in Power Tool Manual mode A Power Tool Graph can only be viewed in Microsoft Excel The graph cannot be viewed within the WIZARD PLUS software or on a PDA The Power Tool Graph shows a curve ofthe Ekezsk actual torque applied vertical axis against time horizontal axis oo The duration of the graph is dependent on the Filter setting selected The graph has a duration of approximately 10 seconds with a 200Hz filter and approximately 4 seconds with a 3600Hz Filter irati iil iti tutu rm See Page 7 10 for details of the data transfer to MountzTorque Data Please note that Power Tool Graph files contain up to 65 000 readings and may take up to 60 seconds to save particularly when using a PDA Continued on page 6 9 gt gt WIZARD PLUS Power Tool Modes Notes 1 Continued from Page 6 8 Using Power Tool Modes Power Tool checking is usually achieved in one of two ways 1 Using a Rotary Transducer mounted between the power tool and the fastener to be tightened This is the most accurate method of power tool checking as the actual characteristics of the joint in question are used In this case readings may be taken using Power Tool Auto Mode but Power Tool Manual Mode is usually found to be more convenient 2 Using a Static
40. which the fastener just starts to move is noted This method is not theoretically fully correct as stiction has to be overcome to induce the fastener to move however practically the Just Move test is a tried and trusted method for hard joints e The Loosening test whereby the relationship between loosening torque and original tightening torque is previously established and the test result is then compared to the established figure This method may not be suitable for soft joints with members that compress during tightening Continued on page 6 11 gt gt WIZARD PLUS Power Tool Modes Notes 3 Continued from Page 6 10 General Notes on Power Tool Testing The Marking test whereby the position of a tightened fastener is noted the joint is then loosened and re tightened with a measuring electronic or dial torque wrench to the original mark and the torque noted This method may not be suitable for soft joints with members that permanently compress during initial tightening It should also be realised that joint relaxation will occur with all types of joints That is there is an apparent reduction in the initial torque applied to a joint over time The degree of joint relaxation will depend on the type of joint the speed of initial tightening and the time interval between initial tightening and subsequent measurement 4 Electronic Torque Analysers To measure the amount of torque being delivered during
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