Sponge-Jet Media Recycler User Manual
Contents
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3. 55948 5 469 ONLI 0 3 NINE n T i ONILLIJ AJIZ 18 0191 rel X 3SUH 91 6 314394 E SSIS 7 1 1 L r 1 L 1 359340 ISH GelV NVIS V SdW d 4 53 91 SANIT 159349 UN NV S3 1943559 HINE HLPA JNI 1 WOL LOE 3593460 ISH GNVH CelVOINVIS V SdWnd 6 53841 8 NI 359340 ON NV 0313 IdWOD S378A3SSV HOU HITA INTE SCREEN CHANGE Removal and installation of screens is one of the most important maintenance procedures related to the separator The following steps should be read carefully and utilized at all times The longevity and performances of your machine depend on them 1 Turn off power supply to unit and insure it cannot be dentally renewed during screen changing IN Disconnect all flexible dischorge spout connectors ond feed apparatus 3 lf machine is exceptionally dirty cleaning the unit with water or air spray would be helpful before removing or installing screens 4 Loosen and remove center tensioning device 5 Loosen and remove outer V clamp ring 5 Raise spacing frame off screen slowly If screen is lodged in frame bump or pry it out carefully before removing frame completely 7 Lift off old screen 8 Before setting new screen in pla
4. Although MIDWESTERN S Separators are basically simple and built tough the owner operator still plays an important role in the overall performonce of the machine Please review this manual carefully before installing your new GYRA VIB Separator and keep it handy for reference to adjustments maintenance and parts replacement RECEIPT AND INSPECTION Upon receiving your MIDWESTERN Separator but before operating please inspect the unit carefully Check for any obvious damage The screen cloth itself should be inspected for punctures as well INSTALLATION Provide a Substantia foundation for the unit If after the unit has been started there are secondary vibrations trans mitting to the foundation or to the separator base the structure should be reinforced Make certain unit is level and in a position for easy access to the motor and lubrication points if the lower spacing frome spout must be moved make sure 1 2 inch bolts are retorqued to 80 ft lbs Upper spacing frame spouts can be rotated by removing V clamp rings See Section C for screen and clamp changing After unit has been set into place remove shipping lugs Tagged Red Do not permit any structure wiring etc to contact the vibrating portion of the machine SECTION A 5 12 97 00095 FIGURE A CONTROLLED FEED CENTER OF SCREEN FOR BEST RESULTS OF SCREENING DRY MATERIAL FIGURE 8 MIDWESTERN S FLOW CONTRO
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6. DO NOT REMOVE LARGE RETAINING PARALLELS RING FROM THE POSITIVE DRIVE CARTRIDGE RETAININC RING NOTE Oo not place any metal tool on the faces of the pulley If the pulley faces tc be pryed apart use a SPRING PRESS block of wood or an old Do not use prybar or TABLE screwdriver tips FIGURE 6 IV INTERCHANGEABLE COLLET INSTRUCTIONS NOTE When pulley faces are completely open they force the spring cartridge a full 3 8 beyond the end of the pulley See diagram next page Taking this into consideration mount pulley on shaft for maximum bors d cth ccssibla gt A INSTALLATION COLLET 1 Prepare shaft on which pulley is to be mounted by filing off all burrs and remove key from the shaft NOTE When properly applied this pulley does not require a key to drive the system except on the 40 hp and 50 hp unit Loosen draw boit and slide the pulley onto the shaft NOTE To insure easy removal slide the pulley onto shaft as far as possible and then slide it back about 1 8 inch 3 After checking that the lock washer is fitted onto the draw bolt fit a suitable wrench onto the draw bolt and tighten securely NOTE Since the bolts are prestressed it is impossible to strip the threads out of the IC Collet TORQUE WRENCH SETTINGS ARE AS SHOWN P EY PULLEY TORQUE COLLECT e q amr TON lee 886 176 sazt 1 3 8 to 1 7 8 1 3 8 to 1 7 8 8827 175 1 2 to 1
7. STRAIGHTEDCE 5 ACCURATELY ALIGN THE BELT Place the beit over the 8800 pulley and companion sheave Turn the motor base handwheel clockwise until the beit is tensioned While rotating the 8800 pulley by hand continue to turn the motor base handwheel until the belt is flush with the 8800 pulley outside diameter Using a straightedge as shown in Figure 2 adjust the 8800 pulley on the motor shaft until equal measurements are obtained at positions A and Tighten all bolts securely Tolerance for equal measurements must be within 1 32 6 RUN MOTOR AND RECHECK ALLIGNMENT After wiring the motor into your machinery run the drive system for a few minutes while cycling the drive system through its speed range Cycle the drive to its high speed position again Stop the motor and again check alignment If necessary loosen the 8800 pulley and bring the equal measurements and B to within 1 32 Tighten all bolts securely FIGURE 2 INSTALLATION INSTRUCTIONS FOR REVERSE MOUNTING Snag Grinding and Similar Applications 8800 SERIES PULLEY DRIVEN SHAFT COMPANION SHEAVE MOTOR FIGURE 3 1 MOUNT COMPANION SHEAVE Slide the companion sheave on the motor shaft in a position which gives full bearing on the sheave bushing 7igaten ine Dusning bolts Ensure the shaft is clean and free of burrs before installation 2 MOUNT 8800 PULLEY Mount 8800 pulley on driven shaft a
8. WITH DOUBLE TRUNNION 40 1 3 8 DIAMETER RUBBER BALLS AND 2 HIGH BLACK SPACING FRAME SECTION E SHT 1 MODEL ME MR 30 SEPARATOR ACCESSORIES PARTS LISTS ITEM PART NUMBER DESCRIPTION BLANK FRAME 2 HIGH FOR BALL TRAY M30SBUF 2 3 8 DIAMETER RUBBER BALLS STANDARD HITE GUM RUBBER BALLS UNLESS OTHERWISE PECIFIED M30M91139 92 IDDLE DISTRIBUTING FRAME SPECIFY FRAME IGHT AND DOWNSPOUT SIZE UPPER FRAME WITH ONE DISCHARGE SPOUT SPECIFY FRAME HEIGHT AND DOWNSPOUT SIZE V GASKET WHITE TYPE D FOR USE WITH HOLLOW RING N M30NVZ V GASKET WHITE TYPE Z FOR SE WITH DISPOSABLE METAL RING OR ANGLE ILLER c STANDARD REVERSIBLE CENTER LOCKING DIVICE O M30M4055 cO SECTION E SHT 2
9. ME SERIES ME 30 MODEL ME30 SEPARATOR PARTS SHEET REV 1 19 99 ITEM REQD PART NUMBER DESCRIPTION 8 14 97 500131258 _ HEX HEAD CAP SCREW 1 2 13 X 1 1 4 500CLW 500175FW WASHER 1 2 X 1 3 4 ME 30081 BALANCE CAGE TOP M3293 PIN TOP BALANCE CAGE 50013N NUT BALANCE CAGE PIN 1 2 13 500LW LOCK WASHER BALANCE CAGE PIN REQD ME3041 WEIGHT SINGLE HOLE CAMLOC WASHER 1 2 REQD ME 304 WEIGHT DOUBLE HOLE 05081 BEARING ASSEMBLY 83ME30C1041 BEARING HOUSING ONLY ME3042 COVER FOR TOP BEARING HOUSING 250201B SOCKET HEAD BOLT 1 47 20 X 1 FOR ol lol lol lo I IS g AND BOTTOM BEARING HOUSING COVERS 452308M2W502 BEARING ONLY TOP AND BOTTOM 473238 OIL SEAL FOR TOP BEARING HOUSING 473228 OIL SEAL FOR TOP BEARING HOUSING COVER 01 1552805 472705 SLINGER FOR TOP BEARING HOUSING EMI 80 AN ES eH MFE30003101 SHAFT SH1574 BUSHING TAPER LOCK 14226SH SHEAVE 10 ME3080 LINE ME 3033 BELT STANDARD NO 1422V440 31218N HEX NUT 15 16 18 Z P FOR SPRING LUG 312LM LOCK WASHER FOR SPRING LUG 5 16 STANDARD SHT 2 MODEL SEPARATOR PARTS SHEET REV 1 19 99 2 37516WN WING NUT 3 8 16 Z P 375F W NO E FLAT WASHER 3 8 SAE Z P 83ME30C10231 COVER MOTOR LOCK ACCESS 1 8816625 PULLEY VARIABLE SPEED 5 8 BORE 1 ME30115V HP TEFC 1725 RPM 1 PHASE 56 FRAME
10. O CYCLE 115 230 VOLT MOTOR ITEM REQD PART NUMBER DESCRIPTION 9 26 97 KM NN CNN ii Eee s i ES 02 473229 SEAL BOTTOM BEARING HOUSING COVER 01 83ME30C1043 BEARING HOUSING ONLY BOTTOM M3291 BOTTOM BALANCE CAGE DEM NK CO EU M MDC Z D a ERN es eer Sat dal X A578 _ 02 575165755 3 8 16 X 3 8 SET SCREW a ee eee es O a ls 500131258 __ MOTOR LOCK DNE SESI ms EL ESET MON SHT 3 MODEL 0 SEPARATOR PARTS SHEET ITEM REQD PART NUMBER DESCRIPTION 9 26 97 ME30115XP 1 HP TEFC 1725 RPM 1 PHASE 56 FRAME 60 CYCLE 115 230 VOLT EXPLOSION PROOF CLASS GROUP D CLASS Il GROUPS E F amp 6 MOTOR 0250 1 HP 1725 RPM 3 PHASE 56 FRAME 60 CYCLE 230 460 VOLT MOTOR ME30230XP 11 HP TEFC 1725 RPM 1 PHASE 56 FRAME 60 CYCLE 230 460 VOLT EXPLOSION PROOF CLASS GROUP D CLASS Il GROUPS E F amp G MOTOR 9M24C213105 MOTOR MOUNT COMPLETE ASSEMBLY 9M24C213103 BASE CARRIAGE BASE 9M24C213101 SUB BASE CARRIAGE 89M24C21315 SCREW R P M ADJUSTMENT FHSLF201 8 UNIT 83ME30C10211 DOO
11. lt OPERATE THIS MOTOR AT 90 PSI AIR PRESSURE WITH AIR SUPPLY HOSE AIR CONSUMPTION AT MAXIMUM POWER REQUIRES 46CFM WARNING Always turn off the air supply and disconnect the air supply hose before installing removing or adjusting any accessory on this motor or before performing any maintenance on this motor Failure to do so could result in injury LUBRICATION Oil Ingersol Rand No 50 Lubricant or a good quality SAE 20 or 20W motor oil Grease Ingersol Rand No 28 Lubricant or a good quality No 2 cup grease This unit is equipted wit filter regulator and air cleaner Keep filter clean and oil reservoir filled with oil decribed above Adjust the lubrication so there is a slight oil mist in the exhaust After each forty hours of operation or as experience indicates remove the grease plug 29 and inject 1 5 cc 8 full pumps from an ordinary hand held grease gun of the recommended grease into the opening Do not grease excessively Too much grease in the gear case 28 will cause heating Grease leakage from the spindle end is also an indication that an excessive amount of grease has accumulated within the gear case ASS N S n 0180 8595 9 1537639 NO 3450135 531905 ONY uOlvavd3s 0 I SONIAVEC Ag d32IsOMinv 559 2598 e i 86 10 L sv Awo Di SI DIHO NONI
12. 01A3Q0 9 14201 snnva NOo via u31N32 lt w 96 22 E N3J349S Soo qe Ns SLOAN Wyr SS 3HSVA r HLU32 nw NDILV 38 3N3d 17 06 40 19 A J3NIV 132 ONIGAL NVHL dr1A 10 31974 43194034 GALS 931 30 m S RSS A SSE SASS AAP SSE RE iS h C003N 59 S33N33D 192 02 2 432 45 jOI A3Q 431 30 3 81S383A CLAMP RINGS OVER CENTER LATCH DOUBLE TRUNNION 00108 6 17 97 Box 810 Massillon OH 44648 0810 216 837 4203 Telex 983469 FAX 216 837 4210 INSTALLATION amp MAINTENANCE SERIES 8800 l INSTALLATION INSTRUCTIONS WARNING ALL OPEN BELT DRIVE SYSTEMS MUST BE ADEQUATELY GUARDED FOR PERSONAL SAFETY DURING OPERATION 1 MOUNT COMPANION SHEAVE Slide the com panion sheave on the driven shaft in a position which gives full bearing on the sheave bushing Tighten the bushing bolts Ensure the shaft is clean and of burrs insial ation 2 BOLT MOTOR TO MOTOR BASE Place the motor on the motor base as central as possible The motor is to be positioned on the base so that the motor shaft is perpendi
13. 1 8 8822 875 1 2 8 to 1 7 8 ss ssss io FOR BORE SIZES NOT LISTED CONSULT THE FACTORY 4 If torque wrench is not available an alternate procedure is to tighten the drawbolt until the belleville spring washer is just flat This will be approximately the correct torque B REMOVAL 1 Loosen the draw bolt until it protrudes from the pulley shaft about 1 4 inch 2 Using a hammer firmly tap the head of the draw bolt Repeat if necessary until the pulley becomes obviously loose on the shaft 3 Slide the pulley otf the shaft 4 for any reason this method should fai to loosen the collet the threaded hole in the end plate where the lockbolt passes through can be used in conjunction with a long bolt or piece of all thread rod to jack the collet loose 5 Before reinstalling the drive inspect the IC Collet and draw bolt for any signs of burrs or other damage WHEN ORDERING REPLACEMENT PARTS Give pulley model number spec no if any and name of part desired SUB ASSEMBLY MOVING FACE BUSHING NOTE CARTRIDGE SUB ASSEMBLY POSITIVE DRIVE 2 COLLET NE vue T LOCKWASHER u ar Ad RETAINING RING Sam 555 RETAINING RING RETAINING RING pulleys are marked usually on the back of one flange with the month and year of manufacture This marking is for e
14. 7 UPFER FRAME d MIDDLE FRAME FRAME 0034 L LL LA NSE SC N S SS AL NI Ce REVERSIBLE CENTER LULKING ASSEMBLY 00035 6 5 96 MODEL 30 SEPARATOR ACCESSORIES PARTS LISTS ITEM PART NUMBER DESCRIPTION 12 8 03 3 816 CENTER STUD 02 LOWER FRAME DOUBLE FLANGE OR BOLT MOUNT WITH WELDED DOME AND ONE DISCHARGE SPOUT SPECIFY FRAME HIGHT AND DOWNSPOUT SIZE 03 j STANDARD DOWNSPOUT SPECIFY SIZE M30S70 V CLAMP RING ASSEMBLY WITH DOUBLE WM 05 DOWNSPOUT CONNECTOR SPECIFY SIZE AND _________________ 06 M3OSLA METAL COVER ASSEMBLY INCLUDING COVER WITH FEED INLET SPECIFY DIAMETER OF INLET FILLER RING WHITE V GASKET v CLAMP RING WITH DOUBLE TRUNNION AND ONE 5 PORT MS7083 3 8 16 X 8 LONG STAINLESS STEEL HEX HEAD CLAMP RING BOLT WITH COUPLER NUT 08 INSPECTION PORT ASSEMBLY 09 M30DMR BALL TRAY CARRIER SCREEN STANDARD 4 047 DIAMETER SIZING SCREEN SPECIFY MESH CONICAL KLEENER SUPPORT TRAY ONLY SPECIFY CLIP IN OR PERFORATED PLATE 50 50017 7 8 HIGH CONICAL KLEENERS BALL TRAY ASSEMBLY INCLUDING CARRIER SCREEN MOUNTED ON 30 DISPOSABLE METAL RING WITH WHITE V GASKET V CLAMP RING
15. 8OEOE3M 1 9 _ Assy 59NIay38 1 3990 354914 18003 T 8 3990 39Nvivd 0 1 LL LIAM OT 6 T 81 81 915 N8IGIEOE3N 9 ET 91 S u3HSv AIJGIEOE3NM 81 I 8 S 9188 31114 299188063 ST OppAcerl 03395 MAIAVA 113 2202 1 91 ____________ 5 ____ 5 T ZI DNIHSDS vZGIHSOE3W 1 81 H E X 2 1 MN3HSVA 2 61 a3HSv 3007 WI 120050 3 71 AOS dy XH 1 BENT 08OE3M 2 22 3NI1 38n 318 X313 01104 956615053 I NIT 807 3181x314 0080 v2 3954 96 aHIHNl 9331 dH Ge mo 1 A INAV AE 33534 NO UNNI 3 531900 ANV NX po ME TENE t NH31S3AUIM 30 AlN3dOMd 28 LUC AM Lave ey 51 SIHL 30 Bt 1937415 HHL MIDWESTERN AIR MOTOR Always operate inspect and maintain this motor in accordance with American National Standards Institute Safety Code for Portable Air Tools ANSI B186 1 and any other applicable safety codes and regulations FOR TOP PERFORMANCE AND MAXIMUM DURABILITY OF PARTS
16. EM 5 CHECK M MUST BE PROT BREAKER HAVI HIPFING L LIESS LIU Oa H R VOLTAGE WIRING AND DIRECTI TOR DATA SHEET OR MOTOR NAMEPLATE N OF R ING FROM THE LOWER FRAME AND ROTATE FOR DISCHARGE SPOUT REPLACE CLAMP RING AND RETIGHTEN F NECESSARY REMOVE CLAMP RING BETWEEN UPPER POUTS TO PROPER ARRA CREEN CLOTH AND CLAMP RING RETIGHTE PER SCREEN CLOTH TENSIHNING 2 AND LOWER NGEMENT CHECK OTATION SCREEN Cl TH TENSIUNING DEVICE UPPER FRAME MC 4 DOWN SPOUT LOWER FRAME gt CLAMPS TABLE USING CLAMP RING BASE LEVEL AND BHLT TO FLOOR UR PLATFORM WITH 17e GRADE 5 4 REQD BOLTS WIRING CONNECTION NAMEPLATE AND ROTATION 4 12 96 THE MOTUR LOW DISCHARGE SPOUT ECTED WITH MAGNETIC STARTER DR CIRCUIT HEATERS RATED FOR MOTOR RUNNING CURRENT SCREEN CLOTH UPPER FRAME CLAMP RING ER FRAME A REMAIN REA SHQULD CLEAR MAINTENANCE INTRODUCTION MIDWESTERN S GYRA VIB Separators are rugged quality built machines thoroughly refined through years of experience and hundreds of applications There are few screening problems this versatile unit cannot handle
17. Following are four weight arrangements and the patterns they are most likely to produce These diagrams are general aids and should not be depended on as precise adjustments for your application Adding excessive weight or excessive RPM ME Series does not promote faster or better screening Too many poorly adjusted weights will only shorten the unit s life lease consult MIDWESTERN for difficult gyratory problems SECTION B PAGE 1 5 12 97 00097 Figure Figure Figure Figure Top mobile weights on pins No 1 amp 2 Top fixed weights on pins No 1 2 5 amp 4 Bottom mobile weights on pins No 2 amp Top mobile weights on pins No 1 amp 2 Top fixed weights on pins No 1 amp 2 J1 Bottom mobile weights on pins No 4 amp Top mobile weights on pins No 1 amp 2 Top fixed weights on pins No 1 amp 2 Bottom mobile weights on pins No 4 amp 5 6 amp 7 Top mobile weights on pins No 1 of 2 Bottom mobile weights on pins No 7 amp 8 SECTION B 00093 5 12 97 REV 7 6 01 MESO BALANCE CAGES WEIGHT OOND CAGE PIN FIXED WEIGHT ON NO 1 amp 2 PINS BOTTOM BALANCE CAGE MOBILE WEIGHT ON NO 3 amp 4 PIN PINS 7 9 96 RPM ADJUSTMENT ME SERIES ONLY Another dimension of adjustment incorporated in the ME Series of Separators is variable balance cage RPM Whereas the MR Series runs at a constant 1200 RPM the ME Series can
18. LLER USED FOR LIQUID SCLID SEPARATION WHERE VISCOSITY IS LOW ENQUGH TG LET MATERIAL REACT TO DIVERTER CONE lore TF ARRANGEMENT USED ON VISCOSITY AND CC ADHESIVE 7 TAA HAVE GREATLY REDUCED CHARACTERISTICS REVISED 12 7 55 0050 503 GYRATORY ADJUSTMENTS The vibrating motion of all MIDWESTERN GYRA VIB Separators is controlled by the addition or subtraction of weights to the balance cage pins The top and bottom balance cages are round plates much like flywheels with the pins inserted at 20 incre ments The ME Series has the added adjustment of RPM control The top balance cage is known as the horizontal cage Weights added to this produce the horizontal or flat effect of the screen Thus if you are screening heavy material more weights would be added to the top cage to create the inertia necessary to convey the material outwardly Good screening performance cannot be realized until sufficient horizontal motion is attained first The bottom balance cage is known as the vertical cage Weights added to this cage impose a vertical lift on the screen which in combination with the horizontal motion moves the material in fashion suitable for good particle separation and discharge Although the weights on your Separator have been preset at the factory this is often just a starting point for the tors convenience On site fine tuning may be necessary
19. R WITH HINGE LB19 CONDULET BOX INTERCHANGES WITH LB17 LB190 COVER WITH GASKET FOR LB19 CONDULET BOX ME30200 BASE ASSEMBLY WITH DOORS 1 ii 89M24C21317 CRANK 37516300 375162125AT MAXIMUM RPM LOCK 3 8 16 X 2125 ALL 37516100B 86ME30C136 ROLL AWAY_PLATFORM WITH FOUR 6 SWIVEL _ 375SW 375FW 312181008 5 16 18 X 1 BOLT FOR FLANGE UNIT 1 1 4 N QA CN lt Cn CN 500SW 1 2 STAR WASHER FOR MOTOR LOCK 1 2 FLAT WASHER FOR MOTOR LOCK 2 SHT 4 ME SERIES RECOMMENDED SPARE PARTS For continuous operation of your Midwestern Separator we recommend the following spare parts for each Separator ds 2 One screen of every mesh being used One variable speed pulley 5 One drive belt 4 One V clamp ring assembly 5 One reversible center locking device if supplied with original equipment 6 One set extra springs 8 required 24 30 and 36 rators 12 required on 48 and 60 separators 16 required on 72 separators 7 Four stainless steel clamp bolts 00101 5 14 97 LOMO a 05010 0 2040104949 ag FITS HOLLOW RING TYPE D FITS DISPOSABLE METAL RING CX ZX lt 55552 SARI KX 18 2 04 4 5 12 9
20. SSW Hrg 5 30 ONT S318LSnGNI Nd31S3AQIN 30 1534084 30 __________________ Lv OBST WL 559 3598 101 06006348 1 1 yaidvav 1NnHM 010 2 _________ 1 6ssvagl Tb HION31 403 3SDH 2 0934 S Sdnv ADIHONAd A S9NILII4 3SOH gava 2 1 v lL NIN 1 31ddIN 35072 271 8 Sb c t 1 6 13 133815 06 2 1 144 VINTON 82 09 3 r0 82d 1 uj SOLOW IE 2 3 UN OPTIONAL SPINDLE WITH INCH BACK HEAD USED ON SERIES BACK HEAD USED ON SERIES 1801 SQUARE DRIVER 1841 REVERSIBLE MOTORS NON REVERSIBLE MOTORS 29 35 26 24 19 18 16 14 I2 30 23 17 15 13 TT LS CSP SSS ES pee x T lma m ARRA A LE Zh m 38 C DEAE S dr NS KA ZEN T G ESS 4 Nan Nee N Hh NI Z Z ol ha als Rp SSS INS ISSN s CREE 32 ZZ PASE B i 771 P 28 8 73
21. Sponge Jet Sponge Blasting System Sponge Jet Media Recycler User Manual Motlel 70 P Pneumatic Recycler Sponge Jet Inc USA 235 Heritage Avenue Suite 2 Portsmouth NH 03801 603 431 6435 Sponge Jet Pneumatic Media Recycler User Manual Page 1 of 43 WARNING FAILURE TO FOLLOW ALL INSTRUCTIONS IN THE MANUAL AND ANY ALTERATIONS MADE TO THE EQUIPMENT FOLLOWING SHIPMENT FROM THE FACTORY WILL VOID WARRANT Sn 3 T KN 3 N SS OR ANY ADDITIONAL CHUTES J BOLING Vi AN ONAL Aere Hen CN JIPMENT OTHER THAN THOSE D BY MIDWESTERN WILL doter VOD WARRANTY MADE TO UN EX p E XE JAE ONT TRE MUST BE CERTAN TFE TAE 20 35 VON VIBRATING EGQUIFME IN GENERAL THE FEEDING AND CONNECT AANG SOIT TO PREVENT ANY ec 5 EARAN OT N WARNING EE us LN 5 pP i E MESI ADEQU mis S MUS E ACT bd ECU ATTACHED SUPPORT ETT MUSI BE OE DOOR RE lt YY MANOO265 Section A 00094 5 12 97 Introduction Receipt amp Inspection installati
22. be adjusted from 950 RPM to 1450 RPM The lower RPM range produces greater amplitude or stroke length but lower frequency and a moderate rate of material flow Higher RPM reduces amplitude but increases frequency and the material s rate of travel across the screen ADJUST RPM See illustration next page Separator should be running when adjusting RPM Loosen RPM icck at top of motor mount next to variable speed pulley With crank supplied with unit adjust RPM to desired setting Tighten RPM control lock One turn of the crank is approximately equal to a change of 35 RPM 00098 SECTION 5 13 97 MOTOR RPM TO ADJUST 1 LOOSEN MOTOR 2 ADJUST MOTOR 3 TIGHTEN MOTOR LOCK NOT CHANGE ESE SEITIMGS se both MET MUST TionT ST T MOTOR 15 RUNNING JPERATING MACHINE ot RMS gt 4 222 E A i pts q rr f uL i n LT I BV zn CMT T VES TEEL RPM 572 BEIM RPM s Tm mai Sd Mi k Ee os SED 2 MOTOS BASE MOTOR BASE TE mud ur ail 10049 SEPARATOR MAINTENANCE LUBRICATION Separator beoring lubrication is extremely critical due to heavy loading and vibration Please read and maintain the following steps fo
23. ce inspect center stud for damage and see that it is tight 9 Thoroughly clean both spacing frame flanges and straighten any bends which will contact the new screen gasket 10 Install new screen and replace spacing frame 11 Install clamp ring and tighten equaily on both sides Clamp ring bolts should be greased Clamp ring should be rapped moderately with a mallet or hardwood block during tensioning to insure it will seat properly 12 Tension screen cioth center after ciamp ring is tight important See SCREEN TENSIONING page for details 15 Replace spout connectors and feed delivery 00099 SECTIO 5 13 97 Page 3 zd 27 SCREEN TENSIONING This is one of the most important aspects of the screen changing procedure Insufficient screen tension causes not only poor separation and noisy operation but can destroy a screen Although there is no cut and dried formula for screen tensioning in separator remember there must be no whip in the screen cloth Many variables are involved here such as diameter of unit mesh wire diameter etc Please consult MIDWESTERN if screen tension problems persist With a few exceptions 5 Separators are equipped with one of several types of center tensioning devices See Drawing No MR 127A or MR 1278 for illustrations 1 Reversible Center Locking Device Standard MIDWESTERN S center locking device can be used two ways to tension the screen up or to te
24. cular to the direction 2 77727 cn the motor base slide Mark motor mounting ncie ceniei3 on ine dase tcp slice Drill and bolt the motor to the base 3 POSITION MOTOR BASE SUB ASSEMBLY ON YOUR EQUIPMENT Mount pulley model 8800 on the motor shaft and tighten drawbolt just enough to prevent pulley from slipping when it is turned by hand Turn the motor base handwheel counterclock wise until the slide is at the end of its travel then back off approximately 1 2 Now place the motor base drive sub assembly in the approximate position it will take on your macninery Place the belt over the 8800 pulley and companion sheave See Figure 1 See detailed collet instructions on page 3 COMPANION SHEAVE DRIVEN SHAFT BASE N 8800 SERIES PULLEY FIGURE 1 4 Move the motor base drive sub assembly until the is under some tension and is approximately aligned with the straightedge as illustrated in Figure 2 Mark the moter mounting holes on your equip ment when you are satisfied that alignment is correct within 1 16 tolerance along both top and bottom sections of the belt This procedure insures that the motor and driven shafts are parallel Turn the motor base handwheel ciockwise until the belt is loose re move the belt lift the motor base drive subassembiy from your equioment Drill the motor base mounting holes in your equipment Bolt the motor base drive sub assembly in position
25. nary hand held grease gun 1 5 grams equals 1 full pump ME Series Motors do not require a special lubrication schedule SECTION C 00084 12 11 97 2 09002 338 T TN ONTnYHQ XN r 2 F DIHO MOTIV 15 41903559 3NI 38n1 S318 necem 1830038 NSH 38 7114 831402 ONY OPES 9UIV8VdJS SY ANo dan ga pt SL Due ca r s L Guns _ SI DNIAVHO SHI 30 HIV 1337808 3H1 _ SNHISIA33N_ 06063N ATAWISSY INIT i acted one gt vdHs3Hlvd E X 202 GIECCIGOE GIO A N3SSV ANIT 3811 1 X AOA SSVNH 29 VS69 G91 5 1838 55798 S d9 ONILILJ MINE 2 H82v 02 511113 2832 19 0191 6 X 3SHH 91 E N3WNVd E SGIS Aud 080E N AJEW3SSV 3807 doll 1 8 X INIT E X 202 27 CE cuui a CIEGGIGOE3I JBN3SSV 3801 338 DG Hd doll 1 GB I X B E ADMITS 55958 9 569 2 2 1 i F 91 6 1838
26. nd line up with companion sheave using a straightedge as shown in Figure 4 Tighten drawbolt of collet See detailed collet instructions on next page 3 BELT PLACEMENT Place the belt over the companion sheave and 8800 puiley If this proves diffi cult rol the belt with a twisting motion until it enters both sheaves Now rotate the sheaves by hand to en sure the belt is seated properly 4 ACCURATELY ALIGN THE BELT Using a straightedge as shown in Figure 5 ensure that dimen sions A and B are equal If necessary loosen the 8800 pulley and move in or out until and B are equal within 1 32 Retighten the collet drawbolt COLLET DRAWBOI T DRIVEN SHAFT STRAIGHTEDGE a a FIGURE 4 STRAIGHTEDGE FIGURE 5 Ill GENERAL DISASSEMBLY INSTRUCTIONS For Repair or Replacing Parts on the 8800 Series 1 Using a light arbor press and parallels exert suf ficient pressure to compress the spring cartridge Hold the pressure while removing the retaining ring Now release the arbor press the spring cartridge is approximately 1 8 longer than when installed Turn the pulley over and repeat for other spring cartridge The pulley faces can now be slid off the pulley shaft 2 Assembly is a reversal of this procedure CAUTION Attempting to remove the retaining ring without holding the spring under a press can be dangerous and may cause bodily harm DISASSEMBLY CONTINUED PRESS RAM CAUTION
27. nsion it down Tensioning the screen up gives it a cone shape which helps move difficult material off the screen requiring less horizontal thrust Tensioning the screen down is most common This position is predictable responsive to weight and or RPM adjustments Precise retention time of the material on the screen is easily achieved Reversible Center Locking Device Long Type This is simply an extended version of the standard center locking device to be used in conjunction with a conical kleener tray The screen cloth and perforated support tray are locked together as one unit When locking either this type or the standard type be sure to hold the square tube portion firmly while tightening the lock nut 3j Spring Loaded Center This is a fairly common configuration used in separators Although the screen cannot be pulled up proper tension can be maintained down The spring will to a point absorb some differ aol si mi aa ER Sena bos b ence 05 screen stretches with use r eriodic 5 be made with this type MANOO100 SECTION 5713 97 Page 4 68 62 lt V lt l NOIIVY1IVISNI 1198 133SV9 A Qnis 331435 SLAN WYF dWV10 A U3HSVA N HQS ua3luuvo J 33496 PLL LAYS 3
28. on Wiring Installation Drawing Feeding Arrangements Drawing Gyratory Adjustments Weight Setting RPM Control ME Series Only Maintenance Lubrication Screen Change Removal of Pulley ME Series Only Belt Replacement ME Series Only Drive Assembly Parts Accessories Parts INSTALLATION AND STARTUP FOR ME30 IN ORDER ASSIST IN THE PROPER INSTALLATION AND OPERATION OF THIS SEPARATOR MIDWESTERN INDUSTRIES SHOULD BE CONTACTED TO SCHEDULE A MIDWESTERN REPRESENTATIVE TO BE PRESENT AT YOUR FACILITY AT THE TIME OF STARTUP THE FOLLOWING UP THE SEPARATOR PROVIDE A ARE ROTAT DT NIC IT E U ION WEIGH IR F RAME REPLA MAINTENA LIGNMENT S AND RO CE gt WAS SET GUIDE NES SHOULD Ed SUBSTANTIAI TRANSMITTED I VIBRATIONS AR JNDESIRED DIRECTIONA OPERATION N SU UNWANTED SCREEN BASE USED IN SETTING VIBRATIONS SECONDARY L AS THEY SUPER IMPDSE THE UNIT UP T DL SU THE M FOR ACCESS T SETTINGS CATION TO THE IR ACCESS DOOR IS IN MOTOR FOR INSPECTIO TATE DOWN 5 THER THAN THE BEST AND UF THE LOWER DISCHARGE SPOUT REMOVE CLAMP CE SECTION FOR n R
29. os 8 9 NI pgi pue NIOG 101 nag 1 qe quiassy 10811 bt9 LLSD t 2 12 dey 16 HOYI Isnut x 01 VC6 2l ttt ttt t t HSA asar 0t VCV 1080 nts ts tm tnt puy 6 e 56 00 n q 052010 6c Cl 1010 day 8 e Le 41081 E 104 8II bOP tin Dead 1010 L e LC I9NIF8UM N1081 191 CBC UPB HF ttctttttttt 10 8c 8c 10811 Saag 10 8I i dvlu N 1do2x2 upay LC 12458 9 08 NU ont N idaaxa 122245 9c 85 8 I6r viu 11945 104 1226 Sc 8 9 01 T du peayyoug r 006 41981 10 41081 poly HEADIN PS ACE PNY x t e 10 2 ausi n peol yc cor rpg hi 178 5005 10 599 1 1 ve AE PBI cot 1081 108 591495 10 10 30 P81 OLPBLM1081 701081 01081 peoyyorg 101 uriwaq bc ani satia 10 73108 10 OWENS 1 LUVd H38WNNN lH Vd 9 Od AL A Wy 00171 1 19 99 2 SEPARATOR MIDWESTERN
30. r good maintenance Recomended grease is Shell Alvania EP2 or equivalent NOTE Blending of greases of different saponification bases is likely to result in marked deterioration of lubricity with the risk of premature bearing failure NOTE For operation of any MIDWESTERN GYRA VIB at sustained temperatures of less than 34 F use Shell Alvania or in extreme cases Generally smaller amounts of grease at more frequent intervals is best for any MIDWESTERN greasing schedule SECTION C MANOO104 7594 5247 97 LUBRICATION continued ME Series Models ME48 56 60 and ME72 top and bottom balance cage shaft bearings The top and bottom bearing lube fittings are fixed to grease lines which are accessible on the outside of the torque tube left of the motor Add 27 groms 1 000 hours or 4 grams month 160 hours to each bearing Twenty seven grams equals 19 full pumps from an ordinary hand held grease gun 4 grams equals 3 pumps Twenty four ounces 680 grams required for complete repacking ME Series Model ME24 top and bottom balance cage shaft bearings Add 6 grams 1 000 hours or 1 gram month 160 hours Six grams equals 4 full pumps from an ordinary hand held grease gun 1 gram equals 3 4 of a pump Model ME30 ME36 and Model ME40 top and bottom balance cage shaft bearings Add 10 grams 1 000 hours or 1 5 grams month 160 hours Ten grams equals 7 full pumps from an ordi
31. xample 11 81 This would mean the pulley was manufactured in Nov 1981 If for any reason the decal has been removed or obliterated this date would assist the factory to pinpoint the complete model number of the pulley which is necessary when ordering parts For 8811 2 75 8823 8810 8811 2 3 44 8813 4 8833 8816 4 8821 8 lt 8843 1 4 4 8827 509 1 8822 2775 8853 8859 1092 3ONV Iv8 WOLLDS WDLLIDS 38nl 3n90N01 DINI SNISNOH ONINV3S N3AU 1138 MBN JNS 3990 3ONv1vd 301 SNISNOH 401 3903 3ADN32 ANY LdjVHS 3AV3HS DINI A 11nd OLNI 17138 41175 3903 0115914 40 COON S3AV3HS 093445 ANY GCeVASO03 HIHN 530490 3ONV V8 43 00 SNISV38 4011098 TIVISNI3S SI 408 N31HOIL ANT 354349 JHL 30 JIN3NNDITY add ad 403 NOILISOd 3WVS JHL NI 31708 38 LSNW 9 12 96 JNIJV38 07935 ONIDVWNVC 01 NOILNVI JSN NADA ASSV 1JVHS 30115 ONISNOH ONISV38 WOLLOE ASLNG 1411 131 01 LON 711438492 38 3801 309301 OLNI ONISNOH ONISV38 AJAD 1738 4115 01 LJVHS ANY 3 1317 01 SNI IHH 51708 ANY 3801 401 123 02510 3 03 ONISV38 0110 53990 3ONV V8 0110 ANY 401 3AUW3S S3WV33 NHIIV I IVISNI L 138 0630 CUO 61100NVNW ON AMINGSSV LAVHS NH231S3AG IM ocean CH uli
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