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Operating Instructions Elevator Machine Model

1. ma l B E F E I A A DD IN U A AL h yA H gt LO H N D x wa 4 IN F l H DQ 5 I 4 H Loti L oN LV E gt T R D I o 22 E Le C 150 150 L J gt gt M 189 DE i oO CO A f y H H L B 4 mi NS A Ny ze N P D K cy KI nn bn OLD ZT y n Sg gt T rr H I mn an inthe ot Ir _ Page 40 of 52 ADDENDUM C Electrical Connections OMS Elevator Machine AZHP 3 Page 1 Technical changes reserved Last Change 09 2005 ANTRIEBSTECHNIK 1 Wiring Diagram for Asynchronous Motor Junction Box Shorting Bars for Star Connection 2 Wiring Diagram for Incremental Encoder Extensions amp Adapter 2 1 Connections Encoder Sinus TTL HTL Output SUB D 15 Pol Plug ne casing Shield A Channel 1 B Channel 2 N Reference 1 R 9 15 View from the Plug side Comment the shielding connection to PIN 12 is o
2. e g E used EY a SL ane This diagram is shown without D the Traction Sheave and Rope Safety System fitted pi L a zB um fi oo S z E g By a L S jg O fs Ep A a i rp P af g r J d ii Si m C E WA c N Le IT H l N d wW R N 4 5 Y 7 l l o D D i R u HD p E h V 5 V V H gt 196 5 138 ne 4 130 130 C ot 259 5 44 eka u S S lt gt lt I N ee a F 392 75 __ gt 543 T 81 189 gt 17 gt Fe ed 7 oo wA O hi S gt E M if tot tee 6 41 28 NZ N E X lb 4 dt N V ie N 2 ch TP an Sie ER M i iN para R Page 38 of 52 ADDENDUM B Technical Data OMS Elevator Machine AZHP 3 Motor Alignment Version A3 Page 3 Technical changes reserved Last Change 09 2005 ANTRIEBSTECHNIK
3. ay V V A T e Zeer N s all W J Y a Lf J hy ao TT R VU _ Aoo H DT R R V A a amp amp LO TT j YA LO a I A O y E 1 Lo 4 or D i i St 1 fy Tf t lt 4 d i 7 1 4 CO ER D 196 384 C gt PAE A h A Page 39 of 52 ADDENDUM B Technical Data OMS Elevator Machine AZHP 3 Motor Alignment Version B Page 3 Technical changes reserved Last Change 09 2005 ANTRIEBSTECHNIK
4. Primary irritant effect on the skin gt 2000 mg kg Additional toxicological information Prolonged skin contact may cause skin irritation and or dermatitis General notes Do not allow product to reach ground water water course or sewage system Product Recommendation Can be incinerated in accordance with local and national regulations Contd on page 4 GB Page 4 4 Material Safety Data Sheet According to 91 155 EEC Printing date 03 02 2004 Revewed on 03 02 2004 Trade name SYNTHESO D 220 EP Contd of page 3 Waste disposal key For this product no waste disposal key according the European Waste Catalogue EWC can be determined as only the purpose of application defined by the user enables an allocation The waste code number has to be determined in accordance with the local waste disposer Uncleaned packaging Recommendation Empty contaminated packagings thoroughly They may be recycled after thorough and proper cleaning Land transport ADR RID cross border ADR RID class Maritime transport IMDG IMDG Class Air transport ICAO TI and IATA DGR ICAO IATA Class Transport Additional information Not classified as dangerous according to the above specifications Labelling according to EU guidelines The product is not subject to classification according to the calculation methods of the General Classification Guideline for Preparations of the EU as issued in t
5. Optional Rope Clamp Lever System 2 x each for opening one Brake Circuit manually Traction Sheave Brake a safety item for controlling the speed of an ascend ing cabin as specified in EN 81 3 5 Alternative Configurations The elevator machines can be supplied with the following alternative configura tions 5 Gearbox Ratio 78 99 Suspension 2 1 36 85 Suspension 1 1 13 57 Suspension 2 1 and 24 68 Suspension Suspension 1 1 and 2 1 Electric motors various sizes Incremental Encoder with various signal outputs SINE HTL TTL Brake solenoids and Brake Springs various strengths and electrical controls Traction Sheave various diameters 320 450 500 560 650 mm others op tional Safeguard device against rope jumping Various fitting lengths correspond ing to the traction sheaves are available 3 6 Gearbox Variations and Applicable Mounting Configurations The design of the OMS Elevator Machine AZHP 3 enables an erection in various constellations The following diagrams show the Output Shaft and the dotted outline of the Trac tion sheave In the standard Gearbox version the Output Shaft is located to the left of the long axis of the Motor Version A The Drive Shaft can be optionally posi tioned to the right of the long axis of the Motor Version B According to the con figuration the Oil Dipstick or Air Bleeder Valve will be found on the highest posi tion on the Ge
6. 14 Magnet Clearance 4 Once the required value has been achieved move the Safety Cover forward into position over the head of the screw If required carefully tighten the screw fur ther 5 Tighten the M12 nut then check the Magnet clearance using the Lever as to whether the required clearance is available If required the Pressure Screw can be adjusted until the required 1 5mm clearance has been achieved 6 Check whether the Brake Magnet correctly opens mechanically by using the Control Lever and electrically by using the Elevator Controls Page 21 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 5 2 2 Control Both Brake Circuits Comments The procedure for conducting the final check of the Brakes as part of the Elevator Acceptance Test is not described in detail here Please refer to the rele vant safety regulations and requirements a For an accessible machine If the machine is accessible in a Service Room or Elevator Shaft then it is possible using a tool heavy duty screwdriver to laterally open the Brake levers and simply check the operation of each Braking Lever individually b By Remote Control If the machine has been installed in an inaccessible position then an electrical or mechanical Remote Control will be required b1 Separate External electrical Remote Control To check the single Braking Torque of each Brake Circuit the Brake
7. Control both Brake Systems The Brake levers must close lightly if this is not the case then the Bolt supporting the Brake Lever must be removed cleaned greased and then reinstalled Ref 6 3 3 6 5 2 Control Clearance and Brake Lining Wear Comments The brake system on elevators is a holding brake and frictional work is generated only when activated during a safety check when the cabin is made to drop and then braked Therefore it is to be expected that the Brake Lining should only show minimal wear during normal use Notwithstanding within the regular maintenance program the clearance between the Solenoid Plungers and the rele vant Pressure Bolts in the Brake Levers should be controlled a Clearance The Clearance may not be less than 1 0 mm Should the clearance have been reduced to 1mm then the clearance must be re adjusted to max 1 5 mm Ref 5 2 1 and Fig 14 Procedure 1 Force the Solenoid Plungers back and measure the clearance between the Plungers and the Pressure Bolts Fig 14 2 Loosen the Locking Nut turn the Pressure Bolt and re tighten the Locking Nut Clearance Parameter S 1 5mm 3 After the clearance has been adjusted check the correct function of the Brake System by mechanically activating the Lever on the Solenoid and by electrically activating the Brake using the Elevator Controls If it is no longer possible to adjust the clearance because the Bolts are touching the Brake levers than the B
8. Drive Remove the Oil Dipstick and replace it with the supplied Sealing Plug The Gearbox is not sealed when the Oil Dipstick is fitted To disassemble the Elevator Drive carry through the same procedure as during the as sembly but in reverse order 7 2 Scrapping the Elevator Drive e The Gear Wheels Axles and Bearings can be scrapped as standard steel scrap e The forged parts can also be scrapped as standard steel scrap e The Motor Winding and the Brake Unit are mainly brass and bronze and must be Scrapped as such e Oil and Grease must be removed and disposed of accordingly Page 35 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 8 Addendum Technical Data OMS Elevator Machine AZHP 3 1 Dimensions OMS Elevator Machine AZHP 3 Motor Positioning of Version A and B Electrical Connections Technical Releases Conformity Declarations Page 1 and 2 We shall be pleased to receive your questions comments and suggestions OMS Antriebstechnik OHG Bahnhofstra e 12 36219 Cornberg Tel 49 0 5650 969 0 Fax 49 0 5650 969 100 E Mail oms antrieb t online de Homepage www oms antrieb de Page 36 of 52 ADDENDUM A Technical Data OMS Elevator Machine AZHP 3 Technical changes reserved Last Changes 09 2005 Gearbox Input Revolution max efficiency typical backlash range sound pressure level 1500 rpm nominal l
9. Risk for the machine or a human safety hazard a liability of serious damage to health or death Page 4 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 2 Safety Instructions for OMS Elevator Machines 2 1 Applicable Use The OMS Elevator Machine AZHP 3 is for operating electrically driven sheave drive elevators for passengers or goods according to EN 81 1 The installation and use of the AZHP 3 for other purposes is not applicable The OMS ANTRIEBSTECHNIK OHG are not liable for personal injury and or damage resulting from none applicable ap plications All Planning installations and maintenance work may only be carried out by quali fied personnel Qualified personnel are such who having studied for qualifications or are experienced or have received instruction and have the knowledge relating to the relevant standards and directives safety regulations and local knowledge re quired to install and maintain the machine and be able to recognise and access the risks appertaining to this machine Qualified Personnel as defined in IEC 364 This OMS Elevator Drive is applicable to the 9th Directive of the Machine and Product Safety Law 9 Verordnung zum Ger te und Produktsicherheitsgesetz Maschinenver ordnung and the 98 37EC Machine Directive It is part of a plant that it is to imple mented in an elevator system and is therefore not liable for CE certification Th
10. and secure the switch against unintended operation The Safety Rules for the Construction and Erection of Elevators according to DIN EN 81 1 must be observed at all times Page 17 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Important The electrical system for the machine has been designed according to EN 60 204 1 In order to ensure failure free function of the machine it is recommended that all wiring should be shielded according to the standard EMV regulations Avoid ground loops when connections include multiple shields Procedure 1 Motor The electrical connections should be connected as per the diagram in the Motor Terminal Box See also Appendix Electrical Connections Should a different wiring exit position be required the Terminal Box can be turned by loosening the internal fixing screw and repositioning the Terminal Box Please take care when adjusting the fine wiring of the temperature monitor switches 2 Frequency Converter The connection and setting up of the Converter together with the OMS Elevator Machine must be carried out according to the instructions supplied with the Con verter 3 Incremental Encoder The Incremental Encoder between Motor Cover and Hand wheel is supplied with a 5m shieded cable and a 2 row 15 pin connector which should be connected to the Frequency Inverter The shielding is wired to the plug ca
11. can be regarded as a Life time Lubrication In an ambient temperature of approx 35 C and a continuous opera tion mode the gearbox oil can be used for 40 000 machine hours Apart from the routine checks the viscosity of the gearbox oil should be checked every 2 3 years Ref Chapter 6 Incremental Encoder E Between the Hand Wheel nn and the Motor lt Motor Positions Standing or laid Disc Brake left or right Between the Motor and the Gearbox Traction Sheave Drive Flange on the Gearbox Safeguard Device Against Rope Jumping Double Adjustable Gearbox Casing With Base Plates and Flanges Fig 1 OMS Elevator Machine AZHP 3 General Layout Page 10 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 3 1 Technical Data The efficiency of the OMS Elevator Machine relationship to the Elevator Cabin 1 1 or 2 1 Gearbox Version Specification and possible installation constellations can be found in the Appendix Technical Data OMS Elevator Machine AZHP 3 All measurements and fitting details for the OMS Elevator Machine can be found in the Appendix Dimensions Sheet Elevator Machine AZHP 3 3 2 Noise Emission Information All OMS elevator machines are subjected to a thorough noise emissions test before leaving our factory site The test is conducted according to DIN EN ISO 11200 at a mean distance of 1 meter to the m
12. complete the change on one side before moving on to the other side e In order to change a Brake Lever the Compression Spring must be removed to gether with the Securing Washer and the Locking Bolt e Loosen the Socket Set Screw on the Hinged Bolt by 50 Press the Hinged Bolt up with a flat Screwdriver under the Bolt Head and re move it Remove the Brake Lever laterally and remove the Washers Replace the Brake Levers in reverse order Don t forget the Washers Adjust the Brake and control the brake function as described in Chapter 5 2 Important e Measure the clearance between the Brake Lever inside edge and the top edge of the Brake Solenoid mark this parameter less 10mm as minimal clearance clearly on the Brake Lever E g with Hammer Stamp Numbers Ref Fig 21 When using new Brake Levers with new Linings the Brake Point should first be set on the Spring Adjuster after activating the Brake a few times When first installed there is no resistance the elevator cabin could slip 6 5 5 Control Rocker Arm for mechanically opening the Brake optional If the optionally available Rocker Arms have been fitted then the free movement of the Rocker Arms and the Activators must be checked as part of the regular mainte nance program If required the parts should be greased The Rocker Arms should be checked for wear if required the parts should be replaced Page 32 of 52 Operating Instructions AZHP 3 Technic
13. the moving parts yellow The elevator supplier is responsible for installing safety shields if required Page 8 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 2 5 Instructions for Safe Use If changes are observed during the service lift of the machine e g wear ageing etc then the machine should be serviced and the changes dealt with according to the OMS General and Maintenance Instructions The gearbox may only be opened by OMS at our factory site the warranty will oth erwise become invalid 2 6 Requirements and Qualification Installation and Maintenance Personnel All installations maintenance work and repairs on the electrical parts of the ma chine may only be carried out by qualified personnel Qualified personnel are such who having studied for qualifications or are experi enced or have received instruction and have the knowledge relating to the relevant Standards and directives safety regulations and local knowledge required to install and maintain the machine and to be able to recognise and assess the risks apper taining this machine Qualified Personnel as defined in IEC 364 OMS recommend that the technical personnel acquaint themselves with the ma chine before it is erected and taken into service Please read the General and Maintenance Instructions carefully these instructions will aid you to find mistakes and technical deficiencies du
14. 0 7 1745 60 1047 317 160 15 69 4 2070 70 1092 357 160 13 84 7 1465 50 1092 357 160 12 98 0 1170 40 1136 386 160 17 92 0 1765 60 1136 386 160 20 92 3 2070 70 1136 386 160 14 5 118 1170 40 1164 402 160 20 5 111 1765 60 1164 402 Please refer to the Dimensions Sheet Page 37 of 52 ADDENDUM B Technical Data OMS Elevator Machine AZHP 3 Motor Alignment Version A Page 1 Technical changes reserved Last Change 09 2005 ANTRIEBSTECHNIK N lt MES SS S a Eu The Measurement B is dependent on the Motor
15. 5 ANTRIEBSTECHNIK 6 8 Replacing the Elastic Clutch Gasket Between the Motor and the Gearbox a Claw Type Clutch with an elastic Clutch Gas ket is installed The Gasket is made from a heat and humidity resistant Polyurethane material Should the Gasket become hard and brittle due to extreme environmental conditions an increased backlash will become noticeable between the Drive Shaft and the activated Brake To replace the Clutch Gasket the Motor must be removed e Remove the four bolts on the Motor Base they can be found above the Brake Levers e Note the position of the Hand wheel in relation to the Motor Cover e Lift the Motor using Ring Bolts and a rope loop the Ring Bolts can be attached laterally to the Motor until the Clutch Claw can be seen e Warning the Motor may not be lifted by the hand wheel e Replace the elastic Clutch Gasket and clean the Clutch Claw e g with com pressed air e Replace the Motor taking care that the Hand wheel lines up with the Motor Cover as previously noted thus carefully lining up the Clutch Claw with the Counterpart on the Gearbox Drive Shaft e Carefully retighten the Motor Bolts diagonally Torque 50 Nm Elastic Clutch Gasket z _ Fig 25 Coupling Claw between Motor and Gearbox Page 34 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 7 Disassembly 7 1 Disassembly of the Elevator
16. Levers can be individually switched through the Electromagnets b2 Mechanical Remote Control To check the Brake Levers individually two linkages can be optionally supplied They can be fitted with corrosion proof activator cables enabling the operator to check the Brake Levers from an accessible position Fig 15 Remote linkage for remotely opening the Brake Levers Page 22 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 5 3 Emergency Release Installation and Operation The required Zmergency Instructions that must be placed adjacent to the Emer gency Release are not described here Please refer to the relevant safety regula tions and requirements a for an accessible machine Is the machine accessible in a Service Room or Elevator Shaft then the Brake can be opened with the standard Lever on the Brake Magnet If required the Elevator Cabin can be moved by turning the Hand Wheel on the Motor b By Remote Control If the machine has been installed in an inaccessible position then an electrical or mechanical Remote Control will be required b1 External Electrical Remote Control If an Emergency Power Source is avail able then the Electromagnets and the Motor can be wired into the Emergency Power b2 mechanical Remote Control The brakes can be opened using the optional external Brake Lever linkages Ref 5 2 3 b2 Page 23 of 52 Oper
17. OMS Antriebstechnik OHG Bahnhofstra e 12 36219 Cornberg Deutschland Telefon 49 0 5650 969 0 Telefax 49 0 5650 969 100 Operating Instructions According to Annex of the EC Directive 98 37 EC Mechanical Equipment Part 1 7 4 Elevator Machine Model O NSHypodrive AZHP 3 Please archive this document for future reference OMS No Date of Manufacture Month Year Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK List of Contents Page 1 INTRODUCTION 4 2 SAFETY INSTRUCTIONS FOR OMS ELEVATOR MACHINES 5 2 1 Applicable Use 5 2 2 None Applicable Use 6 2 3 Warranty and Liability for the Elevator Drive 8 2 4 Dangers that are associated with the Elevator Drive 8 2 5 Instructions for Safe Use 9 2 6 Requirements and Qualification Installation and Maintenance Personnel 9 2 7 General Information 9 3 CONSTRUCTION AND FUNCTION 10 3 1 Technical Data 11 3 2 Noise Emission Information 11 3 3 Manufacturers Identification Plate 11 3 4 Modules and Additional Parts Spare Parts 12 3 5 Alternative Configurations 12 3 6 Gearbox Variations and Applicable Mounting Configurations 12 4 TRANSPORT AND STORAGE 15 4 1 Transport 15 4 2 Storage 15 5 PREPARING FOR USE 17 5 1 Assembly 17 5 2 The Brake 20 5 3 Emergency Release Installation and Operation 23 5 4 Adjusting the Brake Function Control 24 5 5 Installing the Rope Clamp 25 6 REGULAR USE AND MAINTENANCE 26 6 1 R
18. P 3 is for operating elevators and has been de signed for installation in an enclosed area e g elevator shaft or machine room OMS Drives may only be stored erected and run in dry closed areas The 10 00 representative and the user must ensure that adequate measures are taken to avoid a contamination with building dust and or dirt The machine may only be stopped by the frequency converters and with the ma chine brake OMS Elevator machines may only be operated when in technically good condition and within the parameters as described by OMS Applicable use also includes the following e Working according to the supplied instructions e Observing the regulatory safety and environmental requirements e Adherence and observance of the Elevator documentation and regulations None Applicable Use OMS Drives may not be operated in potentially explosive or environmentally ag gressive areas The double circuit safety brake is only designed for a limited number of emergency stops It s use as a stand operation brake Is not permissible Further operation is not permissible once the pre determined wear points have been achieved Permissible Limits max Motor Speed refer to technical documentation max Drive Wheel Load refer to technical documentation max Number of Starts Hour 240 Local ambient temperature during operating min 5 C max 40 C The technical data and specifications on the Motor Data Label are only
19. aBe 12 D 36219 Cornberg Beschreibung des Aufzugsgetriebe Mennbelastung Description of product Produktes Typ AZHP 1 Rev stand Feb 2002 35000N AZHP 2 Rev stand Sep 2000 42000N AZHP 3 Rev stand Dez 2001 65000N Pr fgegenstand Bruchfestigkeit der Geh use der Aufzugsgetriebe Devise under test Statik der Antriebswelle Fertigungsst tte 5 0 Manufacturing plant Gepr ft nach Aufzugsrichtlinie 95 16 EG Tested in accordance with EN 81 1 Februar 1999 in Anlehnung Anmerkungen Bei senkrechter Belastung zur Aufspannfl che in allen vorgesehen Remarks Positionen sind die Getriebe mit den zu Grunde gelegten Belastungen gepr ft worden ohne dass Risse Sch den oder bleibende Verformungen auftraten Bei der durch den Hersteller angegebenen Nennbelastung ist damit mindestens eine 3 fache Sicherheit gegen Bruch gegeben Bitte beachten Sie auch die umseitigen Hinweise Please also pay attention to the information stated overleaf TUV NORD CERT GmbH amp Co KG G ltig bis 29 09 2008 Zertifizierungsstelle f r Valid until Produkte _ ai Hannover den 29 09 2005 gez O Rosin Am T V 1 30519 Hannover Fon 49 01511 986 1470 Fax 49 01511 986 1590 Please also pay attention fo the information stated overleaf Page 47 of 52 ADDENDUM E Technical Releases for OMS Elevator Machine AZHP 3 Technical changes reserved Last Change 09 2005 ANTRIEBSTECHNIK Declaration of Conformity According to the EC Machine D
20. achine surface Test procedure The machines are driven through Frequency Converters the actual level of effort reflects the known torque load and the drive speed When working to the given limits the machines emit the following noise emission parameters Max Sound Pressure Level Lpa in dB A AZHP 3 LD lt 61 0 at lt 1500 min AZHP 3 HD lt 62 0 at lt 1500 min AZHP 3 HD lt 62 0 at lt 1500 min If you have any further questions regarding noise emissions please contact OMS 3 3 Manufacturers Identification Plate The following information can found on the manufacturers identification plate For Example OMS ANTRIEBSTECHIK OHG a 3 36219 CORNBERG alio Bu GERMANY Set Up Configuration HD Motor Model 11 AZHP 3 37HD 11T K605 02 B3 Encoder T OMS Nr Bauiahr ox mm Traction Sheave K605 pane on Brake Model 02 OMS Auftrag XXXXXX Kommission XXXXXXXXX Ubersetzung 36 85 1 Mounting Configuration B3 OMS No xxxx Month Year MMYY Page 11 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 3 4 Modules and Additional Parts Spare Parts The OMS Elevator Machine AZHP 3 consists of Gearbox complete Motor complete with Incremental Encoder between Hand wheel and Motor Cover Brake system complete including Brake Drum and Clutch s Traction Sheave Safeguard device against Rope jumping 2 x
21. ad to a lessening of elevator safety Due to the inherent high level of efficiency the drive should not be tested at speeds higher than Vmax lt 1 0ms Otherwise serious damage could be caused to the drive and or other parts of the elevator system Alternatively the checks can be performed using test weights and testing at nominal speed e The cabin may only be pulled out of the Safety gear by moving the cabin in the opposite direction that caused the Safety gear to holt the elevator The elevator Machine may only be operated in a situations with the maximum loads as given by the machine specification All other methods which would put additional stat ic or dynamic loads on the for example the Traction sheave Motor or Gearbox are forbidden OMS will not respect any warranty claims resulting from practices other than those laid out in this document e Ensure that the motor does not rest on or against the frame If this should be the case take appropriate action to remedy to free the motor Take care to inspect the motor and the frame on each installation and document your actions Page 7 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 2 3 2 4 ANTRIEBSTECHNIK Warranty and Liability for the Elevator Drive The drive manufacturer only respects the warranty for operation and safety of the drive if it is has been erected maintained and operated according to the printed specificati
22. al changes reserved Last Changes 09 2005 6 6 6 7 ANTRIEBSTECHNIK Replacing the Incremental Encoder Radial Securing Screws Locking Screw num Locking Plate Fan Cover Fig 23 Securing the Incremental Encoder Fig 24 Incremental Encoder Support e Remove the Hand wheel including Central Locking Screw and Washer e Loosen the two Radial Securing Screws that can be found under the Incremental Encoder Ref Fig 23 e The Locking Plate is secured with a screw e The re assembly of the Incremental Encoder should be carried out in reverse or der Replacing the Motor Place the new Motor adjacent to the old Motor and compare the Technical Data Warning The Motor can become hot during operation take care contact with a hot Motor can result in burn injuries e Remove the four bolts on the Motor Base they can be found above the Brake Levers e Lift the Motor using Eye Ring Bolts and a rope loop the Eye Ring Bolts can be attached laterally to the Motor e Warning if the Motor should fall then it may become damaged the Motor may not be lifted by the Hand wheel e Replace the elastic Clutch Gasket and clean the Clutch Claw e g with com pressed air e Carefully line up the Clutch Claw with the Counterpart on the Gearbox Drive Shaft e Carefully retighten the Motor Bolts diagonally Torque 50 Nm Page 33 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 200
23. arbox Casing See the notes on the diagram Page 12 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Oil Dipstick Oil Dipstick f N JI Ke E Fig 2 Fig 3 Standard Version A1 Motor vertical Standard Version B1 Motor vertical Oil Dipstick N L_ Fig 4 Version A3 Motor Horizontal low Fig 5 Version B3 Motor Horizontal low Oil Dipstick Oil Dipstick d le Fig 6 V
24. ating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 5 4 Adjusting the Brake Function Control j a hab ub TN WAA WA Ale Switch Activator Sensor M12 x 40 PNP SCHLIESSER Fig 16 1 3 mm The Sensor must be installed with a clearance of 1 3mm between the Sensor and the Brake Magnet Casing The sensors must be adjusted when the Brakes are in an applied state Inductive Brake Function Sensor Information Calculated switch clearance 2 0mm Standard Function The electrical circuit is closed when the brake is open Electrical Data Voltage 10 30 V Output max 200mA Switch frequency max 2000Hz Switch Closed Connection Cable Length 2m Connection Diagram Output DC Wire Colour Guide BN 1 BN brown Zn S BU blue amp BK black Page 24 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 5 5 Installing the Rope Clamp During repair and revision periods a optionally available Rope Clamp can be fitted so avoiding Rope slippage through the Traction Sheave The Rope Clamp must be fitted to one of the openings in the Traction Sheave See Fig 17 Take care that the lug on the Clamp Bracket snaps behind the frame that follows the opening Thus preventing a slipping of the Rope Clamp after releasing the Locking Bolts Both Locking Bolts should be tightened so that t
25. ctions OMS Elevator Machine AZHP 3 Page 3 Technical changes reserved Last Change 09 2005 ANTRIEBSTECHNIK 2 5 Connections Adapter for Danfoss Frequency Converter 0 25m SUB D 15 Pol Socket to Phoenix Socket 8 Pol OMS Part No 3034 0126 e n Casing Shield A Channel 1 B Channel 2 N Reference A Channel 1 B Channel 2 N Reference Plug Ph nix Part No 184021 2 6 Connections Adapter open ended cable 0 25m SUB D 15 Pol Socket to 9 open wires OMS Part No 3034 0127 Cn casing Shield A Channel 1 B Channel 2 N Reference A Channel 1 B Channel 2 N Reference Page 43 of 52 ADDENDUM C Electrical Connections OMS Elevator Machine AZHP 3 Page 4 Technical changes reserved Last Change 09 2005 ANTRIEBSTECHNIK 5 Mains Connections OMS Braking Solenoid Connection Voltage 230V AC Nominal current 2 x 0 26A parallel resp 0 52A series connected Connection with one control module Both solenoid coils are connected in parallel Connection with two control modules Both solenoid coils are connected independently SP1 230 V AC SP2 Page 44 of 52 ADDENDUM D Traction Sheave for OMS Elevator Machine AZHP 3 Technical changes reserved Last Change 09 2005 ANTRIEBSTECHNIK Two pieces Traction Sheave with a flanged connector Material GG 25 ca 230HB Optional Hardened Guides 50HRC Stan
26. dard Traction Sheave Undercut Wedged Guides Special Traction Sheave Undercut Semicircular Guides er C Page 45 of 52 ADDENDUM D Traction Sheave for OMS Elevator Machine AZHP 3 Technical changes reserved Last Change 09 2005 ANTRIEBSTECHNIK Special Traction Sheave Wedged Guides sans Undercut Available Traction Sheaves Model Traction Sheave Guides Dimensions Weight Dnm z D C t B o y K3 320 1610 8 125 12 17 80 104 35 45 34 40 46 Ks 500 6 811 112 17 180 104 35 45 52 59 65 Ks 560 6 811 112 117 201 80 104 35 45 Ke 650 6 811 112 117 201 80 104 35 45 35 45 kr 750 4 7 8 14 9041124130 17 20 80 104 35 45 Special Traction Sheaves 420 950 3 8 8 14 90 140 any 80 104 3545 Page 46 of 52 ADDENDUM E Technical Releases for OMS Elevator Machine AZHP 3 Technical changes reserved Last Change 09 2005 ANTRIEBSTECHNIK TUV NORD Zertifikat Registrier Nr Registration No 78 208 YMA329655 Zeichen des Auftraggebers Auftragsdatum Aktenzeichen Pr fbericht Nr Customer s reference Date of application File reference Test report no PP 020 2002 02 YMA157619 26 09 2005 8000329655 O5 Y MA329655 v 26 04 2002 Name und Anschrift MS Antriebstechni Customer s name des Auftraggebers o H eb k OHG and address Bahnhofstr
27. e Additional information The lists valid during the making were used as basis Personal protective equipment General protective and hygienic measures Do not inhale gases fumes aerosols Immediately remove all soiled and contaminated clothing Avoid close or long term contact with the skin Be sure to clean skin thoroughly after work and before breaks Contd on page 3 GB Page 3 4 Material Safety Data Sheet According to 91 155 EEC Printing date 03 02 2004 Revewed on 03 02 2004 Trade name SYNTHESO D 220 EP Contd of page 2 Protection of hands Preventive skin protection by use of skin protecting agents is recommended Eye protection Goggles recommended during refilling Body protection Protective work clothing General Information Form Fluid Colour Light yellow Odour Product specific Change in condition Pour point lt 35 C DIN ISO 3016 Flash point gt 200 C DIN ISO 2592 Danger of explosion Product does not present an explosion hazard Density at 20 C 1 05 g cm Solubility in Miscibility with water Partly miscible Viscosity Kinematic at 40 C 220 mm s DIN 51562 Thermal decomposition conditions to be avoided No decomposition if used and stored according to specifications Materials to be avoided oxidizing agents Dangerous reactions No dangerous reactions known Dangerous decomposition products none under normal use Acute toxicity
28. e required manufacturers release is included within these instructions Page 48 The commencement of regular use is not permitted until the erection according to Elevator Directive 98 16 EC has been completed in the pre determined elevator system and the CE label has been applied to the elevator to show that the safety requirements have been fulfilled for the machine as supplied by the manufacturer All other required regulations and certificates e g applicable to general use main tenance and inspections remain in force The drive manufacturer only respects the warranty for operation and safety of the drive if it is has been erected maintained and operated according to the printed Specifications supplied individually with each drive The warranty is void if the pa rameters outlined in the operating maintenance and control documentation have been exceeded An incorrect installation or incorrect use of the system and or vio lation of the standards outlined above lead to a complete and absolute none liabil ity of the drive manufacturer The motors should only be used in conjunction with frequency converters Customer supplied frequency converters must be set up according to their instruc tion sheets in order to comply with the requirements of the OMS Elevator Ma chine Page 5 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 2 2 ANTRIEBSTECHNIK The OMS Elevator Machine AZH
29. e does not switch Wiring is not OK connections 6 3 Gearbox Oil 6 3 1 Controlling the Oil Level Check the oil level at every maintenance opportunity the oil level is checked using the Oil Dipstick e The Oil Level must lie between the marks 6 3 2 Controlling the Oil Viscosity In normal situations with an average temperature of approx 35 C the Gearbox has a life time oil filling and an Oil Change will not normally be required However we would like you to check the viscosity of the Gearbox Oil regularly Control e Check the oil viscosity by letting a drop of oil fall from the Dipstick onto a piece of white paper Compare the colour of the oil with the Oil Check Card Page 27 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Synthetic Oil 1 new x Fig 18 Oil Check Card e Oil colour straw yellow to mid brown Oil good to still usable e Oil colour mid brown to dark brown Oil change required e Oil colour dark brown to black Oil no longer usable 6 3 3 Oil Change Should you consider an oil change to be required please adhere to the following instructions 1 Place a suitable container below one of the Oil Drain Screws under the Gearbox The Gearbox has a capacity of 9 5ltr for versions Al and B1 and 8ltr for ver sions A2 A3 B2 and B3 2 Carefully open the Oil Drain Screw 3 After all the oil has run out replace
30. ecommended Routine Maintenance 26 6 2 Error Troubleshooting Errors 27 6 3 Gearbox Oil 27 6 4 Replacing the Traction Sheave 29 6 5 Brake Maintenance 30 6 6 Replacing the Incremental Encoder 33 6 7 Replacing the Motor 33 6 8 Replacing the Elastic Clutch Gasket 34 Page 2 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 7 DISASSEMBLY 35 7 1 Disassembly of the Elevator Drive 35 7 2 Scrapping the Elevator Drive 35 8 ADDENDUM 36 A Technical Data OMS Elevator Machine AZHP 3 37 B Dimensions OMS Elevator Machine AZHP 3 38 C Electrical Connections 41 D Traction Sheave 45 E Technical Releases Declaration of Conformity 47 F EC Safety Data Sheet SYNTHESO D EP Oils 49 Page 3 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 1 Introduction These instructions include pictograms for commenting on Warnings and Safety Issues Application Tip Additional Comments and Information no danger involved Warning of a general risk for the machine or a human safety hazard Warning of dangerous currents a liability of serious damage to health or death Warning of hot surfaces a liability of serious damage to health and or serious material damage Warning of crush injuries a liability of serious damage to health Warning of drawing in a liability of serious damage to health Warning DANGER
31. ensure that the Motor Bearings are evenly greased e Install the Machine Ref Chapter 5 Preparing for use C Longer than 18 Months Storage Optional factory conservation or procedures as in B Up to 18 Months Storage Dry Storage is required Before the Machine is installed e Change all the Gearbox Oil Take care to use the correct type of Oil and observe the Oil Level as outlined under 6 1 1 and 6 1 3 e All the Brake Parts must be inspected activate the Brake in case there should be light corrosive spots on the Brake Drum e Turn the Machine a few times by hand to ensure that the Motor Bearings are evenly greased e If the Machine cannot be turned by hand or the movement is stiff then the Motor Bearings may have to be replaced e Install the Machine Ref Chapter 5 Preparing for use After a lenghty storage period the manufactures warranty will have run out If a further warranty period is required then the Machine may be returned to OMS to be refurbished new Bearings etc this will incur some expense for the customer Damage that has been caused by negligible handling is not covered by our war ranty specification Page 16 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 5 Preparing For Use 5 1 Assembly It is important that the planned frame or foundation for the elevator machine s has been calculated with an adequate reserve The f
32. ersion A2 Version B2 Motor Horizontal high Motor Horizontal high Page 13 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Comments The standard position of the Terminal Connector Box on the Motor frame is in the direction of the Brake solenoid but can be rotated with the Motor by 90 or 180 To rotate the connector box the motor fixing bolts must be unscrewed Before hand disconnect the electrical supply and secure the machine against an uninten tional power input After repositioning the motor with the connector box the bolts must be diagonally re tightened 50Nm If the force acting on the cable has a torque component which is perpendicular to the direction of the Gearbox fixing bolts then an additional bracket must be used that supports the drive unit in this perpendicular direction thus preventing the fix ing bolts from being adversely affected by the sheer strength forces due to the ele vator load If you have any questions on this issue please contact OMS Fixing Bolts Bracket Fig 8 Additional Bracket Fig 9 Additional Distancing Plate In the position Motor Horizontal Low a larger motor 160 can be implemented for dealing with higher capacities The lower outer edge of the motor will then in trude over the standing area occupied by the gearbox Should there be a piece of the chassis frame available at this p
33. g is supplied twice and consists of the fol lowing components each e 2 Distancing Cylinders e 1 Bracket e 2 Bolts M 10x75 e 1 Safety Bolt M16 5 1 Bracket 2 2 Cylinders 3 Bolt J 9 4 Nut MI16 8 gt H a 5 Bolt M10 x 75 8 8 6 Washer A 10 5 Fig 10 Assembly Safeguard Device against Rope Jumping Fitting the Safeguard Device against Rope Jumping and determining the rope run through direction 1 Loosen the Bolts M 10 x 75 2 per Bracket 2 Swing the Rope Jump Resistor into the required position 3 Bolt the Bracket to the nearest available hole in the Gearbox casing using the bolts M10x75 Adjustment according to the Drive Sheave diameter 1 Loosen the M16 nut on the Safety Bolt 2 Push the Safety Bolt along the slit to the required position 3 Retighten the M16 nut on the Safety Bolt Page 19 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 5 2 The Brake 5 2 1 Setting the Brake The required Magnet Field Strength and Spring Resistance is determined in the fac tory according to the rated torque of the Motor Normally implementing a short overexcitation will open the Magnet i e the Magnet is opened with a higher force To compensate for wear of the Brake Lining and allow for a visible wear check a gap of 1 5mm is set between the Magnet Pins and t
34. he inner and outer bars lie parallel to each other The inner bar is supported by the frame thus ensuring that all the ropes equally support the resulting forces Outer Bar AN SEN YA Fig 17 Rope Clamp fitted to the side of the Traction Sheave Traction Sheave Window in Frame of the Traction Sheave Inner Bar When using a Rope Clamp ensure that 1 It cannot collide with other parts of the machine 2 It cannot get tangled in the vertical elevator ropes 3 It cannot block the machine 4 That the next following Rope Jumping Safeguard Device cannot support or obstruct the Rope Clamp If necessary remove the Bolt from the Safeguard Device It is not permissible to raise the cabin out of the trap by using the Rope Clamp an additional loose rope and letting the balance weight fall Page 25 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 6 Regular Use and Maintenance The Safety measures and instructions for the erection and use of elevator machines as according to DIN EN 81 Safety rules for the construction and installation of lifts Particular applications for passenger and goods passengers lifts Part 1 Electrically operated passenger and goods lifts Technical rules for lifts and other relevant regu lations and instructions must be observed at all times The operator is responsible f
35. he latest valid version Special labelling of certain preparations Safety data sheet available for professional user on request This information is based on our present knowledge However this shall not constitute a guarantee for any specific product features and shall not establish a legally valid contractual relationship Relevant R phrases 36 Irritating to eyes 51 53 Toxic to aquatic organisms may cause long term adverse effects in the aquatic environment 52 53 Harmful to aquatic organisms may cause long term adverse effects in the aquatic environment Department issuing MSDS Material Compliance Management Contact Tel 49 0 897876 564 GB
36. heir relevant Pressure Bolts Control and Adjustment of this gap Ref 5 2 2 Before the Elevator is taken into service the function of the Brake System must be controlled If the Braking Torque does not suit the local requirements you can set the Braking Torque accordingly According to the rated torque of the Motor the following Braking Torques have been pre set at the factory Ts 1 2 Tnenn per Braking Circuit per Braking Lever See Table Motor Brake Torque Spring Spring Magnet Magnet AZHP 3 Rated p Brake Lever Length L Length L Size Rated Torque Model Torque T B Pre Set Min Model Nm Nm mm mm N Up to 90 108 76 74 031 033 720 Standard HD 120 120 73 69 041 043 1100 HD HD Plus See Technical Data OMS AZHP 3 5 2 2 Adjusting the Brake Point 1 With the Brake disengaged loosen the frontal Nut M12 on the Brake Lever 2 Pull the Safety Cover back See Fig 11 The pre set Brake Spring Pressure can be adjusted by turning the Brake Spring Pressure Screw Turning clockwise increases the pre set Pressure Page 20 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Pressure Screw Fig 11 Loosened Brake Fig 12 Tightened Brake Spring Pressure Screw Spring Pressure Screw 3 Measure the pre set Spring length L between both the Contact areas See Fig 13 1 1 5 mm Fig 13 Measuring the Spring length L Fig
37. irective 98 37 EC Appendix II B Description Drive Unit for Elevators according to EN 81 1 Type of Machine AZHP 3 Machine No Machine Data According to the data recorded on the Manufacturers Plate Machine composed of the following components 1 Hypoid Bevel Spur Gear 2 stages 2 Motor 3 Phase AC Motor Motor Type B5 S Protection Class IP 54 Insulation Class F 3 Braking Unit Braking Solenoid 2 x Brake Lever w Brake Lining Brake Spring Rod 4 Traction Sheave Safeguard against rope jump off Applicable EC Directives EC Machine Directive 98 37 EC EC Low Voltage Directive 73 23 EC EC Prevention of Electro Magnetic Emissions 89 336 EC Herewith we declare that the above mentioned machine in it s original delivery state Is in accordance with EC DIN ISO safety and health requirements due to it s concep tion construction and Implementation This machine may only be operated In elevator systems which adhere to the applicable directives and guidelines Manufacturers Signature SSSR ERR Dr Ing Michael Militzer Management OMS Antriebstechnik OHG BahnhofstraBe 12 D 36219 Cornberg Page 48 of 52 LUBER LUBRICATION Page 1 4 Material Safety Data Sheet According to 91 155 EEC Printing date 03 02 2004 Reviewed on 03 02 2004 Product details Trade name SYNTHESO D 220 EP Article number 012056 neu Application of the substance the preparation Lubricating oil Manufacturer S
38. mptoms persist consult doctor Suitable extinguishing agents Water haze Foam Fire extinguishing powder Carbon dioxide For safety reasons unsuitable extinguishing agents Water with full jet Protective equipment Wear fully protective suit Additional information Cool endangered receptacles with water spray Person related safety precautions Particular danger of slipping on leaked spilled product Measures for environmental protection Do not allow to enter sewers surface or ground water Measures for cleaning collecting Absorb with liquid binding material sand diatomite acid binders universal binders sawdust Dispose of the material collected according to regulations Handling Information for safe handling Prevent formation of aerosols Information about fire and explosion protection No special measures required Storage Requirements to be met by storerooms and receptacles Store in cool dry conditions in well sealed receptacles Information about storage in one common storage facility Store away from oxidizing agents Store away from foodstuffs Further information about storage conditions None Additional information about design of technical facilities No further data see item 7 Ingredients with limit values that require monitoring at the workplace The product does not contain any relevant quantities of materials with critical values that have to be monitored at the workplac
39. nly required for SIN COS Encoder to Dietz FU 2 2 Encoder Extension Cable 5m SUB D 15 Pol Socket to SUB D 15 Pol Plug OMS Part No 3034 0060 PIN No Signal PIN No Signal i Jael o L gt Uon H 3 Jev n 4 D 12 Shield AA Be B sp 4 Be Be 7 AA 8 N Casing Shield A Channel 1 B Channel 2 N Reference PIN No Signal PIN No Signal C Ar ee a 2 A 0o 3 5V U n f 4 GND 12 Shield AA Be B 6 te WA BE AA N b 8 N Casing Shield A Channel 1 B Channel 2 N Reference Page 41 of 52 ADDENDUM C Electrical Connections OMS Elevator Machine AZHP 3 Page 2 Technical changes reserved Last Change 09 2005 ANTRIEBSTECHNIK 2 3 Connections Adapter for KEB Frequency Converter 0 25m SUB D 15 Pol Socket to SUB D 15 Pol Plug 3 rows OMS Part No 3034 0102 mao 5 Be ff 13 6 B 4 O7 Ne 5 8 N Casing Shield 8 Ar Casing Shield A Channel 1 B Channel 2 N Reference A Channel 1 B Channel 2 R Reference 1 5 11 15 viewed from the plug side 2 4 Connections Adapter for Ziehl Abegg Frequency Converter 0 25m SUB D 15 Pol Socket to SUB D 9 Pol Plug OMS Part No 3034 0102 A Channel 1 B Channel 2 N Reference viewed from the plug side Page 42 of 52 ADDENDUM C Electrical Conne
40. oad ANTRIEBSTECHNIK n 2500 min n n gt 96 Yo 4 to 8 arc minutes Loa 62 dB A Application car suspension re AA gear ratio input torgue max T 150Nm _ 150 Nm 100 Nm output shaft max torque max axle torque f f or car load up to or car speed up to Motor Three phase Induction Motor Model diameter B motor nominal torque up to Incremental encoder Brake Drive Sheave radius weight width rope diameter number of cables Dimensions Other Dimensions I Ga zn TE HER e BER WAA j IT e Taso 3685 3685 3685 1287 2960 700 Nm 150 Nm 150 Nm 150 Nm FQ 2000 ko 2000 ko 1050 ko 1300 ko 1600 ka T60Okg 2500 kg K EI 2 m s for frequency converter use only 4 pols IP 54 motor protection PTC integral fans Model 132 B 260 Model 160 B 315 T 118 Nm HTL TIL Sinus Twin Circuit Double Stroke Expanding Magnet single or tandem operation D 320 400 450 500 560 650 mm G 34 37 46 52 59 86 kg C 112 mm F 235mm 125 mm only by dia 320mm D s 10 11 mm n 4 7 options upon request total height A according to motor dimensions weight of drive all inclusive without traction sheave Motor Pnenn Tnenn Nnenn f A G Model kW Nm min Hz mm kg 132 75 41 4 1740 60 1017 307 132 7 5 63 4 1145 40 1047 317 132 11 6
41. oint then a distancing plate of at least 20 mm must be placed under the gearbox standing area To ensure adequate lubrication and Gearbox efficiency the elevator machine may only be erected as ordered Page 14 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 4 Transport and Storage 4 1 4 2 A B Transport All elevator machines are inspected and passed prior to leaving our factory site When you accept delivery of your machine please check the packaging for signs of exterior damage If you find damage which appears to have been caused in transit then please document this damage in the presence of the delivery agent The ma chine may not be taken into service The Machine leaves the OMS factory in an Oil tight state If the Machine has to be transported after having been installed then the oil Dipstick and or Air Bleeder Valve must be removed and replaced with the original OMS Oil Sealing Plugs If the plugs are not available please order new sealing plugs from OMS The weight of the machine without traction sheave can be found in the table on page 37 The weights of the traction sheaves can also be found on this page Storage The Elevator Machine must not be stored outside and may not be exposed to out door weather conditions If it is planned to store the machine for a longer period of time before installing it then the measure must be under
42. ons supplied individually with each drive The warranty is void if the parameters outlined in the operating maintenance and control documentation have been exceeded The customer is responsible for the qualified installation of the drive by certified personal If damage or other problems are found on the elevator or the drive then the sys tem must be disabled otherwise the operator will be liable for all damage and in jury appertaining thereto An incorrect installation or incorrect use of the system particularly with respect to the forbidden procedures outlined above lead to a complete and absolute none liability of the drive manufacturer This is also applicable when after damage has occurred the operator and or the installer and or the maintenance company cannot supply a fully documented list of procedures relating to the erection testing maintenance and SOP s of the ele vator Elevator Book etc Dangers that are associated with the Elevator Drive Our elevator drives are at the cutting edge of technology and are delivered in a safe operating configuration Any changes made by that customer or his operative that may affect the inherent safety of the elevator drive are not permissible The Drive Sheave and the Hand Wheel of the AZHP 3 are delivered by OMS without a safety cover and may only be operated in a secure Machine Room Take care when working the Machine Room that an adequate safety distance is maintained away from
43. or the safe installation control and maintenance accord ing to the applicable regulations and standards 6 1 Recommended Routine Maintenance Item Maintenance Source Frequency Oil Level Control Oil Change Ref 5 1 2 In accordance with the regu Bearing Check Audible Brake Check Traction Sheave Check for wear Electrical Wiring and Con nections Check for wear and loose connections Cleaning the machine sur faces Safety installations and mechanisms Check for presence and function lar elevator maintenance schedule at least annually Ref 6 3 In accordance with the regu lar elevator maintenance schedule at least annually Ref 6 1 3 In accordance with the regu lar elevator maintenance schedule at least annually In accordance with the regu lar elevator maintenance schedule at least annually When required at least an nually In accordance with the regu lar elevator maintenance schedule at least annually Page 26 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 6 2 Error Troubleshooting Errors Error Possible Cause Answer Unusual none rhythmic Grinding e Call Customer Ser operating noises Scraping Bearings vice Knocking Jumping Gears Regulator adjustment Check the parame ters of the Frequency Converter Call Customer Ser Oil Leak Seal damaged vice Check all electrical Brak
44. please consult Chapter 5 1 3 4 Secure the Traction Sheave against falling use a rope loop and remove the fixing bolts M12 x 55 5 Pull the Traction Sheave from the hub of the Drive Shaft If necessary use two bolts M20 of at least 65mm length place the bolts in the preformed Puller Holes Remove the remaining Clamping Pins from the screw threads and clean the cen tre hub Smooth down the uneven points that may have been formed by the Puller Bolts 6 Place the new Traction Sheave on the centre hub Secure the Traction Sheave against falling use a rope loop Ensure that the Traction Sheave has complete contact around the Flange Rotate the Traction Sheave on the Drive Shaft until the Bolt holes are aligned 7 Drive the 8 new supplied Clamping Pins DIN EN ISO 13337 16 x 36 fully in to the threaded holes until they lie flush against the threaded area Bolt the Drive Wheel to the Flange using the required Bolts Torque 85 Nm Damaged bolts should be replaced M12 x 60 8 8 8 Reinstall the Elevator ropes Observe the instructions of the elevator manufac turer Page 29 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 6 5 Brake Maintenance 6 5 1 Control Movement of the Brake Lever Within the normal maintenance program of the elevator the movement of the Brake Levers should be regularly controlled Open the Brake Levers as described in 5 2 3
45. rake levers must be fitted with new Brake Linings b Brake Lining Wear The level of Lining wear determines the position of the Brake Lever As the Brake Linings become worn the Brake levers move toward the Brake Magnets The minimal allowed clearance is clearly marked on the Brake Levers Control of Brake Lining Wear The minimal allowed clearance can be read above the Pressure Bolt position Ref Fig 21 If the minimal allowed clearance has been achieved then both Brake Levers must be exchanged against Brake Levers with new Brake Linings Page 30 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 6 5 3 Adjusting the Double Brake If required OMS supply their elevator drives with a second brake magnet They can be adjusted as described in Chapter 5 2 a nnections Double Brake Fig 19 Double Brake Fig 20 Co Bolt Socket Set Screw Fig 21 Measuring the clearance between Brake Lever and Solenoid Fig 22 Coupling the Brake Lever Page 31 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 6 5 4 Replacing the Brake Lever Ref Fig 22 Disable and secure the complete elevator system Observe the instructions of the elevator manufacturer When removing both brake levers there is no resistance available the cabin will move e Always change both Brake Levers e Always
46. rame must be stiff enough to resist the tension and torque stresses that will occur during normal operation 5 1 1 Elevator Machine complete Fasten the Machine in the required position via the four mounting holes in the Gearbox Supports Recommended is a through and through fastening with com plete bolts each with a securing nut Bolts M 20 in Quality 10 9 Torque 350 Nm If required supporting brackets and distancing plates should be used see examples Figs 8 and 9 Pre Use Requirements Exchange the labelled sealing plug on the Gearbox Casing with the supplied Oil Dipstick or the supplied Air Bleeder Valve Take care to observe the correct position ing of the Gearbox See Figs 2 7 Retain the sealing plug for possible future trans portation of the Machine Important The Gearbox has been sealed against oil leakage during transport The Gearbox is airtight due to the sealing plug s If the Gearbox were to be taken into use with the sealing plug s in place then excess pressure may build up in the Gearbox eventually causing the Gearbox to leak oil will be pressed out through the Shaft Gaskets The Oil Dipstick does not seal the Gearbox Electrical Connections Only qualified personnel may open the Terminal Box on the Motor and connect the machine to the electrical supply Only qualified personnel may carry out repairs and service work on the electrical parts of the machine Disconnect the main switch beforehand
47. ring the installation and operating life of the machine 2 7 General Information Should damage occur during transport or should the machine appear during erec tion to have errors or be damaged please contact OMS and inform us of the dam age or error In case of damage caused by water please contact OMS A decision as to whether the damage or error can be rectified on site or not can first be taken after the customer has contacted OMS OMS will then decide if the machine can be taken into service or whether the machine should be returned with the original packaging to OMS Please retain the original packaging until after the machine has been taken into service OMS will not accept responsibility for the correct installation and function of the elevator in the shaft The responsibility for the correct installation and function of the elevator in the shaft lies with the elevator supplier and or the elevator operator Page 9 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 3 Construction And Function Due to the high efficiency ratio of approx 96 the machine generates little excess heat this ensures that the modules and aggregate parts and electronics are not ex posed to excessive temperatures and therefore a detrimental effect ageing and wear on these parts due to temperature influence is kept to a minimum This also means that the oil in the gearbox
48. sing PIN 12 and the Incre mental Encoder According to the Incremental Encoder used the wiring for the connector can vary See Appendix Electrical Connections Incremental Encoder Should the Connector on the Frequency Inverter be non compatible adapters and longer cables are optionally available See Appendix 4 Brake Solenoid The connection of the Brake Solenoid Two Circuit Double Stroke Expanding Mag net should be carried out according to the current regulations and requirements See Appendix Brake Solenoid a if the machine is accessible in a service room then both Brake Magnet Circuits may be connected to a single Control Module b in the machine is installed in an inaccessible position and if emergency control and checking of each circuit will be done by purely electrical means then each Magnet must be connected to two separate Control Modules which in turn must be individually wired for checking the individual Brake Circuits Ref 5 2 3 b1 Page 18 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK 5 1 2 Safeguard Device against Rope Jumping The safeguard devices must be fitted to the elevator machines The Rope Jump Devices can be fitted after the cables have been installed They must be adjusted so that they do not rub or bind and there must be a gap between the Ropes of between max 1 2 mm The safeguard device against rope jumpin
49. taken to ensure an ade quate conservation of the machine Up to 3 Months Storage No special storage requirements Before the Elevator Machine is installed the following points should be observed e All the Brake Parts must be inspected activate the Brake in case there should be light corrosive spots on the Brake Drum e Turn the Machine a few times by hand to ensure that the Motor Bearings are evenly greased Up to 18 Months Storage If it is planned to store the machine for a longer period of time before installing it then the Machine can be ordered with the optional conservation kit The Machine is then treated in the OMS factory and packed in a humidity proof yellow plastic foil If this wasn t the case then e At the latest after six months Storage the Gearbox must be filled to the high est bolt hole with Oil e Warning Oil Type See the yellow label only use one sort of Oil Page 15 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK e After filling with Oil the Machine must be packed in a humidity proof yellow foil this foil can be ordered from OMS e Dry Storage is required Before the Machine is installed e Reduce the Oil Level to the standard level ref Chapter 6 1 1 e All the Brake Parts must be inspected activate the Brake in case there should be light corrosive spots on the Brake Drum e Turn the Machine a few times by hand to
50. the Drain Screw and tighten it 4 Replace the oil either through the Oil Dipstick opening or through the Air Re lease Valve opening 5 Observe the filling level see 6 1 1 6 Only fill the Gearbox with the authorised oil Kl ber Syntheso D 220 EP Amount according to installation version Never mix with mineral oil Please contact OMS before using oil from other manufactures 7 Close the opening either with the Oil Dipstick or the Air Release Valve Page 28 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK If oil is spilled during the oil change then the spilled oil should be cleaned up immediately Used Oil is Special Waste 6 4 Replacing the Traction Sheave The Traction Sheave is like the Elevator Ropes prone to wear and must be changed according to the regulations governing Elevators The Traction Sheave is attached to an Adapter Flange on the Drive Shaft The Flange has been attached in the OMS factory with a pre defined torque and is considered a part of the Gearbox and may not be removed by the customer How to change the Traction Sheave 1 Disable and secure the complete elevator system Observe the instructions of the elevator manufacturer 2 Loosen and remove the cable from the Traction Sheave Observe the instruc tions of the elevator manufacturer 3 Should the Safeguard Device against cable jumping require adjustment
51. upplier KL BER LUBRICATION M NCHEN KG Geisenhausenerstrasse 7 D 81379 M nchen Tel 0049 0 897876 0 Fax 0049 0 897876 333 Notfallauskunft 0049 0 897876 700 Further information obtainable from Material Compliance Management Chemical characterization Description polyalkylene glycol oil Dangerous components CAS 36878 20 3 Bis nonylohenyl amine R 52 53 lt 2 5 EINECS 253 249 4 Metalorganic compound Be X H N R 36 51 53 lt 2 5 Additional information For the wording of the listed risk phrases refer to section 16 Hazard description Not applicable Information concerning particular hazards for human and environment The product does not have to be labelled due to the calculation procedure of the General Classification guideline for preparations of the EU in the latest valid version Classification system The classification is according to the latest editions of the EU lists and extended by company and literature data After inhalation Supply fresh air consult doctor in case of complaints After skin contact Wash off with soap and plenty of water After eye contact Rinse opened eye for several minutes under running water If symptoms persist consult a doctor Contd on page 2 GB Page 2 4 Material Safety Data Sheet According to 91 155 EEC Printing date 03 02 2004 Revewed on 03 02 2004 Trade name SYNTHESO D 220 EP Contd of page 1 After swallowing If sy
52. valid for an installation height up to h 1000m over NN e Max rel Humidity 85 at 20 C none condensing None applicable use also includes the following Dry operation without oil or use of a lubricant other than specified Securing the drive with bolts weaker than those specified Opening the Gearbox when installed on the drive Page 6 of 52 Operating Instructions AZHP 3 Technical changes reserved Last Changes 09 2005 ANTRIEBSTECHNIK Important e All work related to Transport Electrical Connections pre Service Checks and Maintenance of the Drive System must be carried out by qualified technicians Incompetent work can lead to serious personal injury and or damage Warning Special Notes appertaining to AZHP 3 e The machine is very efficient and has a very low natural friction rate The machine operates immediately after the brake has been released e During the installation of the Safety gear it is important that the Machine Brake is available and that the brake can be operated at any time as and when required e Using the elevator when the Emergency Brake is not operable is forbidden The operator is responsible for the welfare and safe running of the elevator and all persons within e Regular checks of the Safety gear and the Buffer must be carried out according to EN 81 1 Appendix E with an empty cabin and at reduced speed Regular checks should not cause wear or stress which could le

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