Home

Operating Instructions KATflow 100

1. 1 74 0 969 0 80 0 99 0 912 0 936 0 585 45 C 0 78 20 C 0 785 20 C 0 563 13 C 0 78 20 C 0 563 13 C 1 49 1 516 40 C 1 75 150 C 1 426 0 C 1 491 69 C 1 563 1 455 1 62 20 C 1 884 336 C 1 805 292 C 1 841 405 89 C 1 076 1 211 1 076 1 328 20 C 1 548 1 225 753 103 C 962 199 C 870 1 477 1 250 1 485 1 530 1 431 1 458 1 003 45 C 1 222 20 C 1 170 20 C 963 13 C 1 222 20 C 963 13 C 828 3 0 C 7744 40 C 875 24 150 C 891 0 C 893 9 50 C 783 7 0 C 665 3 10 C 656 4 50 C 574 10 C 1 763 3 336 C 1876 8 292 C 1177 250 C 1 257 6 1 328 7 128 F 3 530 2 3 973 1 3 530 2 4 357 68 F 5 080 4 019 2 470 5 153 F 3 156 2 326 F 2 854 3 4 845 8 4 101 4 872 5 019 9 4 694 9 4 738 5 3 290 6 49 F 4 009 2 68 F 3 838 6 68 F 3159 4 99F 4 009 2 68 F 3159 4 9 oF 2 717 5 32 F 2 539 7 40 C 2 871 6 268 F 2 923 2 32 F 2 932 7 122 F 2 571 2 32 F 2 182 7 14 F 2 153 5 58 F 1 883 2 14 F 5 785 1 637 F 6157 5 558 F 3861 5 482 F 4 126 8 Technical data 17 5 292 0695 7 478 0 407 4 379 292 0695 7 478 427 0644 7 144 0 217 2 334 199 C 326 F 190 2 045 093 36 0 670 7 209 3 7 275 100 1 076 365 5 7
2. 200 C 22 392 F Degree of protection IP 66 acc EN 60529 IP 67 and IP 68 optional Other temperature ranges available on request 49 KATflow 100 10 Index Acoustic coupling gel Analogue current input Analogue current output Analogue frequency output Analogue voltage output Certificate of Conformity Commissioning Customer Return Note CRN Datalogger Diagnostic displays Diagnostics Diagonal mode Digital open collector output Digital relay output Dimensions Display Display icons Display settings Disturbance sources Electrical connections Error messages Fluid selection Fluid temperature HART output Heat quantity measurement Identification of components Input configuration Installation Keypad Keypad function Legislative requirements Liner material Maintenance Measurements Measuring principle Menu structure Middle Units MODBUS RTU Negative separation distance 16 36 34 34 50 2f 51 26 26 32 12 35 35 13 21 21 32 10 15 39 24 24 33 36 35 19 19 24 38 25 2f 23 33 12 10 Index Outer Diameter 23 Output Configuration 33 Output settings 33 Packaging 8 Passes 24 Pipe material selection 23 Pipe parameters 23 Pipe preparation 12 Process value 26 PT100 inputs 35 Quick Start 22 Reflection mode 12 Retaining clip Sensor mounting 17 Return Policy 6 RS 232 33 Safety 5 Scope function 37 Sensor configuration 16 Sensor Location 9 Sensor mounting 1
3. Nylon 6 6 Polyethylene LD PVC CPVC Acrylic PTEE m s 3 150 3 230 3 235 3 220 3 120 3 120 3 141 3 070 3 272 3 095 3 100 3 040 2 260 2 325 2 270 2 540 2 060 2 120 1 200 3 020 3 240 3 240 3 000 2 500 2 720 2 960 1 670 3 125 2 890 2 640 3 980 2 440 3 280 2 380 2 840 1 150 1 070 540 1 060 1 430 2 200 Sound Speed Shear Wave at 25 C ft s 10 335 10 598 10 614 10 565 10 236 10 236 10 306 10 073 10 735 10 512 10 171 9 974 7 415 7 628 7 448 8 334 6 759 6 923 3 937 9 909 10 630 10 630 9 843 8 203 8 924 9 712 5 479 10 253 9 482 8 661 13 058 8 005 10 761 7 808 9 318 3 772 3 510 1 772 3 477 4 690 7 218 8 Technical data Please note these values are to be considered nominal Solids may be inhomogeneous and anisotropic Actual values depend on exact composition temperature and to a lesser extent on pressure and stress 42 KATflow 100 8 Technical data All data given at 25 C 77 F unless otherwise stated Change Viscosity Sound Speed vC Kinematic Substance nemico Specie m s ft s m s C mm s X10 6 ft s Formula Gravity Acetic anhydride CH3CO 20 1 082 20 C 1 180 3 871 4 2 5 0 769 8 274 Acetic acid anhydride CH3CO 20 1 082 20 C 1 180 3 871 4 2 5 0 769 8 274 Acetic acid nitrile C2H3N 0 783 1290 4 232 3 4 1 0 441 4 745 Acetic acid ethyl ester C4H802 0 901 1 085 3 559 7 4 4 0 467 5 025 Acetic acid methyl ester C3H602 0
4. check installation reduce number of passes look for other location call customer support 7 1 Data download difficulties If difficulties are encountered downloading the logger data Table 7 Error messages e Check that the flowmeter is switched on and not in measurement mode e Check that the same number COM port is allocated in the Device Manager or equivalent as is set in the KatData software e Check that the settings baud parity word length stop bits are identical e Use the supplied connectors whether connecting to a 9 pin COM port or converting from serial communication to a Universal Serial Bus USB e Is the logger in Wrap mode If yes use a terminal program and the Log download command If No KatData software may also be used 41 KATflow 100 8 Technical data Material Steel 196 Carbon hardened Carbon Steel Mild Steel Steel 1 Carbon 302 Stainless Steel 303 Stainless Steel 304 Stainless Steel 304L Stainless Steel 316 Stainless Steel 347 Stainless Steel Aluminium Aluminium rolled Copper Copper annealed Copper rolled CuNi 70 Cu 30 Ni CuNi 90 Cu 10 Ni Brass Naval Gold hard drawn Inconel Iron electrolytic Iron Armco Ductile Iron Cast Iron Monel Nickel Tin rolled Titanium Tungsten annealed Tungsten drawn Tungsten carbide Zinc rolled Glass pyrex Glass heavy silicante first Glass light brate crown Nylon
5. 221 232 238 243 249 254 260 188 6 190 4 192 2 194 0 195 8 197 6 199 4 201 2 203 0 204 8 206 6 208 4 210 2 212 0 220 0 230 0 240 0 250 0 260 0 270 0 280 0 290 0 300 0 310 0 320 0 330 0 340 0 350 0 360 0 370 0 380 0 390 0 400 0 410 0 420 0 430 0 440 0 450 0 460 0 470 0 480 0 490 0 500 0 1552 1551 1551 1550 1549 1549 1548 1547 1547 1546 1545 1544 1543 1543 1538 1532 1524 1516 1507 1497 1487 1476 1465 1453 1440 1426 1412 1398 1383 1368 1353 1337 1320 1302 1283 1264 1244 1220 1200 1180 1160 1140 1110 5092 5089 5089 5086 5082 5082 5079 5076 5076 5072 5069 5066 5063 5063 5046 5026 5000 5007 4944 4912 4879 4843 4807 4767 4725 4679 4633 4587 4538 4488 4439 4387 4331 4272 4210 4147 4082 4003 3937 3872 3806 3740 3642 8 Technical data 47 KATflow 100 9 Specification 9 Specification General Measuring principle Ultrasonic time difference correlation principle Flow velocity range 0 01 25 m s Resolution 0 25 mm s Repeatibility 0 15 of measured value 0 015 m s Accuracy 1 3 of measured value depending on application 0 5 of measured value with process calibration Turn down ratio 1 100 Gaseous and solid content of liquid media 10 of volume Flow transmitter Enclosure Wall or pipe mounted housing Degree of protection IP 66 according EN 60529 Operating temperature
6. KATflow 100 Analogue outputs 5 Commissioning 5 4 4 Analogue current output 0 4 20 mA The analogue current outputs operate in a 4 20 mA or 0 20 mA span Current outputs may be assigned to process values in the mode section of the output menu The outputs can be programmed and scaled within the menu structure Wiring 30 V DC gt optional Passive out optional Active out Gy er NONE I NONE I I e Electrical 0 4 20 mA active and 4 20 mA passive options characteristic Galvanically isolated from main electronics and from other I O s S Passive U 9 30 V RLoad 50 ohm typical Resolution 16 bit Accuracy 0 1 9o of MV Active RLoad lt 500 ohm U 30 V Resolution 16 bit Accuracy 0 1 of MV 5 4 5 Analogue voltage output 0 10 v Voltage outputs may be assigned to process values in the mode section of the output menu The outputs can be programmed and scaled within the menu structure Wiring dL We Volts out 2 optional V gt Electrical Galvanically isolated from main electronics and from other I O s characteristic Range O 10 V S RLoad 1000 ohm Resolution 16 bit Accuracy 0 1 of MV 5 4 6 Analogue frequency output passive Frequency outputs may be assigned to process values in the mode section of
7. please let us know the following details e Model code e Serial number e SW HW revision e Error log list Possible error messages may include the following 7 Troubleshooting Error message Group Description Error handling USB INIT FAIL Hardware Internal board Power on off otherwise communication error call customer support NO SERIAL NO Hardware Failed to read from FRAM Call customer support NO VERSION NO Hardware Failed to read from FRAM Call customer support PARA READ FAIL Hardware Failed to read from FRAM Load defaults otherwise call customer support PARA WRITE FAIL Hardware Failed to write to FRAM Load defaults otherwise call customer support VAR READ FAIL Hardware Failed to read from FRAM Call customer support VAR WRITE FAIL Hardware Failed to write to FRAM Call customer support SYSTEM ERROR Hardware Call customer support VISIBILITY ERR Hardware Failed to read from FRAM Call customer support FRAM LONG WRITE Hardware Failed to write to FRAM Call customer support ERR FRAM READ ERR Hardware Failed to read from FRAM Call customer support RTC ERR Hardware Real Time Clock failure Power on off otherwise call customer support EXTMEM ERR Hardware Logger memory failure Power on off otherwise call customer support SPI ERR Hardware SPI bus failure Power on off otherwise call customer support I2C ERR Hardware I2C bus failure Power on off other
8. 10 60 C 14 140 F Housing material Die cast aluminium Flow channels 1 Power supply 100 240 V AC 50 60 Hz 9 36 V DC specials upon request Display Optional LCD graphic display 128 x 64 dots backlit Keypad Optional four button internal keypad or programmer Dimensions H 120 x W 160 x D 80 mm without cable glands Weight Approx 750g Power consumption 5 W Display damping 0 99 s Measurement rate 1Hz standard higher rates on application Response time 1 s Operating languages English German French Spanish Russian Arabic other available on request Quantity and units of measurement Volumetric flow rate m3 h m3 min m3 s l h l min l s USgal h US gallons per hour USgal min USgal s bbl d barrels per day bbl h bbl min bbl s Flow velocity m s ft s inch s Mass flow rate g s t h kg h kg min Volume ms I gal US gallons bbl Mass g kg Heat flow W kW MW only with heat quantity measurement option Heat quantity J kJ MJ only with heat quantity measurement option Sig dB signal noise dB SNR C m s sound speed CU housing temperature Tin Tout inlet and outlet temperature Communication Serial interface RS 232 RS 485 Modbus RTU HART optional Data Measured data parameter set and configuration KATdata Software Functionality Downloading of measured values parameter sets graphical presentation list format expo
9. 2718 29245 6 32 2549 27 427 6 32 3 56 4 24 6 61 3 97 4 79 3 44 3 73 4 42 3 88 1 37 14 74 637 0 74 336 C F 4 13 143 1116 120 081 44 KATflow 100 8 Technical data 1 170 3 838 6 Tetrachloroethane C2H2CI4 1553 20 C 20 C 68 F 1 19 12 804 Tetrachloro ethene C2CI14 1 632 1 036 3 399 Tetrachloro Methane CCI4 1 595 20 C 926 3 038 1 0 607 6 531 Tetrafluoro methane 875 24 2 871 5 Freon 14 s VEGNE jeg 283 op 901 Toluene C7H8 0 867 20 C n d 68 27 0644 6 929 Toluol C7H8 0 866 1 308 4 291 3 4 2 0 58 6 24 Trichloro fluoromethane 828 3 2 17 5 Freon 11 CCI3F 1 49 0 C 32 F 3 56 Turpentine 0 88 1 255 4 117 5 1 4 15 064 Water distilled H20 0 996 1 498 4 914 7 2 4 1 00 10 76 Water heavy D20 1 400 4 593 Water sea 1 025 1531 5023 2 4 1 00 10 76 Temperature Sound Speed in Water C DE m s ft s 0 32 0 1402 4600 1 33 8 1407 4616 2 35 6 1412 4633 3 37 4 1417 4649 4 39 2 1421 4662 5 41 0 1426 4679 6 42 8 1430 4692 7 44 6 1434 4705 8 46 4 1439 4721 9 48 2 1443 4734 10 50 0 1447 4748 11 51 8 1451 4761 12 53 6 1455 4774 13 55 4 1458 4784 14 57 2 1462 4797 15 59 0 1465 4807 16 60 8 1469 4820 17 62 6 1472 4830 18 64 4 1476 4843 19 66 2 1479 4853 20 68 0 1482 4862 21 69 8 1485 4872 22 71 6 1488 4882 23 73 4 1491 4892 24 75 2 1493 4899 25 77 0 1496 4908 26 78 8 1499 4918 27 80 6 1501 4925 28 82 4 1504 4935 29 84 2 1506 4941 30 86 0 1509 4951 31 87 8 1511 49
10. K4N K4L K4E M Q Special Middle Units Select from list 1 m s f s in s m3 h m3 min m3 s l h l min l s USgall h USgall min USgall s bbl d bbl h bbl min g s t h kg h kg min m3 I Usgall bbl g t kg W kW MW J kJ MJ Sig dB signal noise dB SNR C m s sound speed CU housing temperature SOS DEN KIN SHC medium parameters TEMP Tin Tout compensation inlet and outlet temperature Math Pipe material Select from list 1 Stainless steel Carbon steel Ductile cast iron Grey cast iron Copper Lead PVC PP PE ABS Glass Cement Pipe c speed Only if user pipe material selected 600 6553 5 m s Outside 6 6500 mm diameter Wall thickness 0 5 75 mm Fluid Select from list 1 Water Salt water Acetone Alcohol Ammonia Carbon Tet carbon tetrachloride Ethanol Ethyl alcohol Ethyl ether Ethylene glycol Glycol water 5096 Kerosene Methanol Methyl alcohol Milk Naphtha Car oil Freon R134a Freon R22 Hydrochloric acid Sour cream Sulphuric acid Toluene Vinyl chloride User enter kinematic viscosity density medium c speed Kinematic Only if user fluid selected viscosity 0 001 30000 mm s Density Only if user fluid selected 100 2000 kg m Medium c Only if user fluid selected speed 800 3500 m s Temperature 30 300 C Liner Material Select from list 1 None Epoxy Rubber PVDF PP Glass Ceme
11. Steel Ductile cast iran Choose pipe material using cursor keys and pressing ENTER OUTSIDE DIGHETER 76 1 Enter outside pipe diameter using alphanumerical keys and confirm by pressing ENTER Use key UP as character backspace clear to correct for data entry errors If O is entered an additional screen appears that allows entering the pipe circumference WALL THICKNESS 3 4 Enter pipe wall thickness using alphanumerical keys and confirm by pressing lt ENTER gt Use key UP as character backspace clear to correct for data entry errors 24 KATflow 100 4 Operation Select fluid using cursor keys TES Salt water Acetone Confirm by pressing lt ENTER gt TEMPERATURE 20 0 C Enter process temperature using alphanumerical keys and confirm by pressing lt ENTER gt Use key lt UP gt as character backspace clear to correct for data entry errors LINER MATERIAL Epoxy Rubber Select pipe lining material using cursor keys Confirm by pressing lt ENTER gt PASSES Select transducer configuration number of passes using cursor keys Auto Automatically 1 1 pass diagonal mode 2 passes reflection mode 3 passes diagonal mode 4 passes reflection mode 5 passes diagonal mode 6 passes reflection mode o O1 4 W NN etc Confirm by pressing ENTER Programmer QUICK START Read Flowmeter
12. the output menu The outputs can be programmed and scaled within the menu structure Wiring 1 Frequency EEG output 2 optional e 3 a s Electrical Galvanically isolated from main electronics and from other I O s characteristic Open collector 2 10000 Hz S U 24 V Imax 4 mA 35 KATflow 100 5 Commissioning 5 4 7 Digital open collector output Open Collector outputs may be assigned to process values in the mode section of the output menu The outputs are configured using the menu structure Digital outputs The totaliser function is enabled and controlled using the menu structure TE Wiring NO Qu Le HW on Optically switched relay V m no Open Collector optional 3 Ne 4 s NC Electrical Galvanically isolated from main electronics and from other I O s characteristic Totaliser pulse value 0 01 1000 unit S Active high and active low available Width 1 990 ms U 24 V Imax 4 mA 5 4 8 Digital relay output Relay outputs may be assigned to process values in the mode section of the output menu The relay outputs are configured using the menu structure Wiring Y NO I NC h NC Electrical Form A SPDT NO and NC contacts characteristic Width 3 990 ms S U 48 V Imax 250 mA Galvanically isolated from main ele
13. 1 1 short key stroke screen 2 short key strokes 8 short key strokes _ 4 short key strokes Character entry No function 20 KATflow 100 4 Operation Character entry No function Ko D e F 3 Q Character entry No function o H 4 Character entry No function J K L 5 gt Q Character entry No function o N N O 6 GY Character entry No function P Q R S 7 Qorr Character entry No function T U V 8 lt Character entry No function 2 W X Y Z 9 Move menullist selection item Character backspace clear UP Character entry Switch LCD backlight on off decimal point Character entry No function 0 Space character Move menu list selection item Character entry minus sign DOWN 21 KATflow 100 Main measurement display Display icons amp 4 Operation ESCape menu item Abort entry without saving Switches the instrument OFF if pressed for more than 2 s ENTER menu item Confirm entry with saving Switches the instrument ON if pressed for more than 2 s 4 2 2 Keypad key functions internal keypad where specified Key Main function Secondary function s Right Arrow Character position selection for Screen selection in data entry Move RIGHT measurement mode Down Arrow Move menu list selection item Character entry from scrolled DOWN characters move in scro
14. 30V DC 1 FEED 4 Temperature input 2 R PT100 4 wire optional 3 R l PT100 temperature sensor 4 FEED gt 1 FEED p Temperature input 2 R PT100 3 wire optional 3 R e 4 PT100 temperature sensor 4 e 1 Frequency pan enne output 2 optional 3 4 wp A NO Optically switched relay Q 2 NO Open Collector optional 3 NC F 4 NC L n NO Relay output 1 5 NO RL optional F 3 NC L 4 NC L L 100 240 V AC 50 60 Hz 10 VA L 9 36V DC 10 W Power supply E E PE PE c Drawing 3 Electrical connection diagram for the KATflow 100 flow transmitter 16 KATflow 100 Sensor mounting 3 Installation 3 Clamp on sensor mounting Before the sensors can be mounted the installation location should have been determined a sensor mounting method should be chosen the flowmeter must be mechanically and electrically installed the sensors must be connected to the flowmeter Depending on which sensor mounting method is being used the clamp on sensors are either mounted on the same side of the pipe Reflection Mode or on opposite sides of the pipe Diagonal Mode The sensor spacing is calculated by the flowmeter from the pipe parameters entered 3 7 1 Sensor pipe mounting configurations Illustration 4 Sensor pipe mou
15. 58 32 89 6 1513 4964 33 91 4 1515 4971 45 KATflow 100 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 93 2 95 0 96 8 98 6 100 4 102 2 104 0 105 8 107 6 109 4 111 2 113 0 114 8 116 6 118 4 120 2 122 0 123 8 125 6 127 4 129 2 131 0 132 8 134 6 136 4 138 2 140 0 141 8 143 6 145 4 147 2 149 0 150 8 152 6 154 4 156 2 158 0 159 8 161 6 163 4 165 2 167 0 167 0 170 6 172 4 174 2 176 0 177 8 179 6 181 4 183 2 185 0 186 8 1517 1519 1521 1523 1525 1527 1528 1530 1532 1534 1535 1536 1538 1538 1540 1541 1543 1543 1544 1545 1546 1547 1548 1548 1548 1550 1550 1551 1552 1552 1553 1553 1553 1554 1554 1554 1554 1554 1555 1555 1555 1555 1555 1554 1554 1554 1554 1554 1553 1553 1553 1552 1552 4977 4984 4984 4990 4997 5010 5013 5020 5026 5033 5036 5040 5046 5049 5053 5056 5063 5063 5066 5069 5072 5076 5079 5079 5079 5086 5086 5089 5092 5092 5092 5095 5095 5099 5099 5099 5099 5099 5102 5102 5102 5102 5102 5099 5099 5099 5099 5099 5095 5095 5095 5092 5092 8 Technical data 46 KATflow 100 87 88 89 90 91 92 93 94 95 96 97 98 99 100 104 110 116 121 127 132 138 143 149 154 160 166 171 177 182 188 193 199 204 210 216 221
16. 6 Sensor mounting fixtures 17 Sensor placement screen 25 Sensor Separation 12 Serial interface 33 Setup Wizard 22 SOS Speed of Sound 36 Sound passes 24 Sound velocity measurement 36 Specification 47 Storage 8 Switching on off 19 Tension strap sensor mounting 17 Totalizer 26 Transit time method 7 Troubleshooting 39 Units of measurement 23 Wall thickness 23 Warranty 6 Wizard quick setup 22 50 KATflow 100 Appendix A Appendix A Certificate of Conformity Katronic Technologies Ltd Earls Court Earlsdon Coventry CV5 6ET United Kingdom Phone 44 0 2476 714111 Fax 44 0 2476 715446 amp ATRONIC Website www katronic co uk E mail mail katronic co uk Declaration of Conformity We Katronic Technologies Ltd declare under our sole responsibility that the products listed below to which this declaration relates are in conformity with the EEC directives EMC Directive 2004 108 EC for Electromagnetic Compatibility Low Voltage Directive 2006 95 EC for Electrical Safety Description of products Ultrasonic flowmeters KATflow 100 150 170 200 and 230 with associated KATRONIC transducers The mentioned products are in conformity with the following European Standards Standard Description BS EN 61326 1 2006 BS EN 61326 1 2006 BS EN 61000 4 2 1995 BS EN 61000 4 3 2006 BS EN 61000 4 4 2004 BS EN 61000 4 5 2006 BS EN 61000 4 6 2009 BS EN 61000 4 11 2004 BS EN 61326 1 2006 BS EN 55022 2010
17. 934 1 211 3 973 1 0 407 4 379 Acetone C3H60 0 791 1 174 3 851 7 4 5 0 399 4 293 Acetylene dichloride C2H2CI2 1 26 1 015 3 330 1 3 8 0 400 4 304 Alcohol C2H60 0 789 1 207 3 960 4 0 1 396 15 02 1 729 5 672 6 0 292 3 141 Ammonia NH3 0 771 33 27 C 6 68 33 27 F Benzene C6H6 0 879 1 306 4 284 8 4 65 0 711 7 65 Benzol C6H6 0 879 1 306 4284 8 4 65 0 711 7 65 Bromine Br2 2 928 889 2 916 7 3 0 0 323 3 475 1 085 3 559 7 zt e n Butane 2 C4H10 0 601 0 C 5 C 23 C 5 8 2 Butanol C4H100 0 81 1 240 4 068 2 3 3 3 239 34 851 sec Butylalcohol C4H100 0 81 1 240 4 068 2 3 3 3 239 34 851 1 019 3 343 2 0 49 5 272 n Butyl bromide 46 CAH9Br 1 276 20 C 20 C 68 F 15 C 59 C 0 529 5 692 n Butyl chloride 22 46 CAH9CI 0 887 1 140 3 740 2 4 57 15 C 59 F Carbon tetrachloride CCI4 1 595 20 C 926 3038 1 2 48 0 607 6 531 Carbon tetrafluoride Freon R 875 2 2 871 5 14 CF4 1 75 150 C 150 C 238 F 6 61 Chloroform CHCI3 1 489 979 3 211 9 3 4 0 55 5 918 PENGE eWuoromeinane CCI2F2 1 516 40 C 7744 2 539 7 4 24 Freon 12 Ethanol C2H60 0 789 1 207 3 960 4 0 1 39 14 956 Ethyl acetate C4H802 0 901 1 085 3 559 7 4 4 0 489 5 263 Ethyl alcohol C2H60 0 789 1 207 3 960 4 0 1 396 15 020 1 338 4 89 8 0 797 8 575 o Ethyl benzene C8H10 0 867 20 C 20 C 68 F 17 C 63 F Ether C4H100 0 713 985 3231 6 4 87 0 311 3 346 Ethyl ether C4H100 0 713 985 3231 6 4 87 0 311 3 346 Ethylene bromide C2H4
18. BS EN 61010 1 2010 Electrical equipment for measurement control and laboratory use EMC requirements Electrical equipment for continuous unattended use Electrostatic discharge RF field Electric fast transient burst Surge RF conducted AC mains voltage dips and interruption Electrical equipment Class B Disturbance vollage Class B Safety requirements for electrical equipment for measurement control and laboratory use Coventry 31 August 2012 For and on behalf of Katronic Technologies Ltd Andrew Sutton Managing Director Reg No GB03 58999 Registered in England No 3298028 Registered Office as above 51 KATflow 100 Appendix B Appendix B Customer Return Note CRN Company Address Name Tel No E mail Instrument model Katronic contract no Serial number ON Sensor type s Sensor serial number s The enclosed instrument has been used in the following environment please v Nuclear radiation Water endangering Toxic Caustic Biological Other please specify We confirm delete if not applicable e that we have checked the instrument and sensors are free of any contamination e neutralised flushed and decontaminated all parts which have been in contact with hazardous substances and or environments e that there is no risk to man or environment through any residual material Date Signature Company stamp 52
19. Br2 2 18 995 3264 4 0 79 8 5 Ethylene chloride C2H4CI2 1 299 1 193 3 914 0 61 6 563 17 208 185 158 Ethylene glycol C2H602 1 113 1 658 5439 6 2 1 20 C 68 F 0 545 403 13222 Fluorine F 143 C 143 C 225 F 11 31 Formaldehyde methyl ester C2H402 0 974 1 127 3697 5 4 02 Freon R12 114 2 2540 Glycol C2H602 1 113 1658 5439 6 2 1 50 Glycol 50 H20 1 578 5 177 1 170 3 838 6 Isopropanol C3H8O 0 785 20 C 20 C 68 F 2 718 29 245 1 170 3 838 6 Isopropyl alcohol 46 C3H80 0 785 20 C 20 C 68 F 2 718 29 245 Kerosene 0 81 1 324 4 343 8 3 6 43 KATflow 100 Methane Methanol Methyl acetate Methyl alcohol Methyl benzene Milk homogenized Naphtha Natural Gas Nitrogen Oil Car SAE 20a 30 Oil Castor Oil Diesel Oil Fuel AA gravity Oil Lubricating X200 Oil Olive Oil Peanut Propane 45 to 130 C 1 Propanol 2 Propanol Propene n Propyl alcohol Propylene Refrigerant 11 Refrigerant 12 Refrigerant 14 Refrigerant 21 Refrigerant 22 Refrigerant 113 Refrigerant 114 Refrigerant 115 Refrigerant C318 Sodium nitrate Sodium nitrite Sulphur Sulphuric Acid CH4 CH40 C3H602 CH40 C7H8 N2 C11H1000 C3H8 C3H80 C3H80 C3H6 C3H80 C3H6 CCI3F CCI2F2 CF4 CHCI2F CHCIF2 CCI2F CCIF2 CCIF2 CCIF2 C2CIF5 C4F8 NaNO3 NaNO2 S H2S04 0 162 89 C 0 791 20 C 0 934 0 791 0 867 0 76 0 316 103 C 0 808 199 C
20. C UFM Ultrasonic Flow Management Operating Instructions Ultrasonic Flow Transmitter KATflow 100 U F M Ultrasonic Flow Management Argon 17 4751 XC Oud Gastel The Netherlands Tel 31 0 165 855 655 Internet www U F M nl E mail mailto info u f m nl Operating Instructions KATflow 100 Version VO8E0913 Copyright O 2013 All rights reserved KATflow 100 Table of Contents KATflow 100 Operating Instructions Table of Contents Page 1 Safety instructions legal requirements warranty return policy 5 1 1 Symbols used in these operating instructions sessesssesse 5 12 SAeV INS WUCION cH 5 VEE qiu Beca e Pr rU ED aye teas 6 TA REU PANNE 6 1 5 Legislative requirements aaaaiaaanaasaaanaaanannnnnnunnnannnnnnnnnnnnnnannnnnnannna 6 Z MUP OGUG EON rse ea PH 7 JINSTANGUON rad r 8 3 T UNPACKING and Storage Lao 8 UNN 8 S 10 72 0 2 e Rec EE 8 3 1 3 Identification of components nizxn nasansnnanannnnanannnnananannannnnnnnnnnnnnani 8 3 2 Clamp on sensor installation aaiaaanaaaaaasansananaaannanunanaanuaanaaanaaanaanua 9 SEC MIS GAO ota loob E 9 3 4 PIPE PE Dal AON v alate a d toa ati quc eee asco aus 12 3 5 Clamp on sensor mounting configurations and separation distance 12 3 6 Flowmeter InstallallOpi eo c hee a SR 13 3 01 Wall MOUM eiie d oec ta suut uet uite ete Mute i e o ee ur
21. EE Directive aims to minimise the impact of electrical and electronic goods on the environment by increasing re use and recycling and by reducing the amount of WEEE going to landfill It seeks to achieve this by making producers responsible for financing the collection treatment and recovery of waste electrical equipment and by obliging distributors to allow consumers to return their waste equipment free of charge KATRONIC offers its customers the possibility of returning unused and obsolete equipment for correct disposal and recycling The Dustbin Symbol indicates that when the last user wishes to discard this product it must be sent to appropriate facilities for recovery and recycling By not discarding this product along with other household type waste the volume of waste sent to incinerators or landfills will be reduced and natural resources will be conserved Please use the Customer Return Note CRN in the Appendix for return to KATRONIC All products manufactured by KATRONIC are compliant with the relevant aspects of the RoHS Directive KATflow 100 Clamp on transit time flow transmitter Measuring principle 2 Introduction 2 Introduction The KATflow 100 is an ultrasonic flow transmitter employing clamp on sensors for the measurement of liquids in full enclosed pipes Flow measurements can be undertaken without interruption of the process or interference with the integrity of the pipeline The clamp on sensors are attached
22. PV at which the relay de energises when in alarm m ode Current In Source Select from list 1 channel Off Channel 1 Channel 2 Math 1 Math 2 System Test Source Select from list 1 value Density Viscosity Temperature Other Minimum Maximum Span settings as on outputs PT100 Temperature inputs Source Fixed A fixed temperature can be entered under value PT100 Value read from PT100 temperature sensor in C Value Enter fixed user defined value 0 250 C Offset Enter fixed user defined value 100 100 C RS 485 where specified Modbus RTU where specified HART where specified System Instrument info Model Code 100 101 or KFPROG for programmer Serial No Example 10100026 screen HW Revision Hardware revision Example 1 1 1 2 SW Revision Software revision Example 2 3 1 4 programmer HHP HW Rev Programmer hardware eg 2 0 HHP SW Rev Programmer software eg 3 9 XMTR HW Rev Flowmeter hardware eg 2 0 1 5 XMTR SW Rev Flowmeter software eg 3 9 2 4 Calculation Low F Cut Low flow velocity cut off 0 0 025 m s Max F Cut Maximum flow velocity cut off 31 KATflow 100 5 Commissioning 0 30 m s Corrected Apply flow velocity profile correction Yes No PV Offset Calibration process variable zero offset 30 30 units PV Scaling Calibration process variable gradient scaling 0 10000 units Zero Cal Zero
23. Write Flowmeter sensor Positioning start Stop Use cursor keys to select Write Flowmeter Confirm by pressing lt ENTER gt The programmer will send setup parameters to the flowmeter QUICK START Read Flowmeter Write Flowmeter sensor Positioning a E Ir a E Ir start Stop Use cursor keys to select Sensor Positioning Confirm by pressing lt ENTER gt 25 KATflow 100 Measurement screens E Screen QUICK START setup Wizard Totaliser Start Measurement 4 Operation Use cursor keys to select Start Measurement Confirm by pressing lt ENTER gt CHHLI SENSOR Spacing 1o mm Using 2 passes Signal 26 dB Sensor positioning screen Mount transducers with suggested spacing and use middle bar for fine adjustment of position central position is desired Observe signal to noise upper bar and quality lower bar These should be of identical length Confirm by pressing ENTER to obtain measurements screen or to return to menu programmer Note Numbers shown are for indication only Programmer QUICK START setup Wizard Read Flowmeter Write Flowmeter start Stop Use cursor keys to select Start Stop Confirm by pressing lt ENTER gt Programmer will send the start command to the flowmeter When complete process outputs and local display if fitted will be active Programmer screen will revert to t
24. as been designed and operated as outlined in these operating instructions Misuse of the equipment will immediately revoke any warranty given or implied e Responsibility for suitability and intended use of this ultrasonic flowmeter rests solely with the user Improper installation and operation of the flowmeter may lead to a loss of warranty e Please note that there are no operator serviceable parts inside the equipment Any unauthorised interference with the product will invalidate the warranty 1 4 Return policy If the unit has been diagnosed to be faulty it can be returned to KATRONIC for repair using the Customer Returns Note CRN attached to the Appendix of this manual KATRONIC regret that for Health amp Safety reasons we cannot accept the return of the equipment unless accompanied by the completed CRN 1 5 Legislative requirements The flowmeter is designed to meet the safety requirements in accordance with sound engineering practice It has been tested and has left the factory in a condition in which it is safe to operate The equipment is in conformity with the statutory requirements of the EC directive and complies with applicable regulations and standards for electrical safety EN 61010 and electromagnetic compatibility EN 61326 A CE Declaration of Conformity has been issued in that respect a copy of which can be found in the Appendix of these operating instructions The Waste Electrical and Electronic Equipment Directive WE
25. ations and sensor spacing The transducer separation distance A is measured from the inside edges of the sensor heads as shown in illustration 3 t is automatically calculated by the flowmeter based on the parameter entries for pipe outside diameter wall thickness lining material and thickness medium process temperature the sensor type and the selected number of signal passes A negative separation distance A lt 0 can occur for mounting configurations on small pipes where diagonal mode operation has been selected see Illustration 3 sketch 3 Negative separation distances may be suggested for reflection mode installations but are not possible In these cases use diagonal mode or a larger number of passes 13 KATflow 100 Flowmeter outline dimensions 3 Installation 3 6 Flowmeter installation 3 6 1 Wall mounting The KATflow 100 is a wall mounted device and can be installed using suitable screws and wall plugs according to the following drawings Drawing 1 Outline dimensions KATflow 100 ultrasonic flowmeter 14 KATflow 100 3 Installation Drilling aid for wall mounting Drawing 2 Drilling aid for wall mounting Make sure that the ambient temperature is within the 10 60 C operating temperature range specified for the flowmeter unit 15 KATflow 100 Electrical wiring 3 Instal
26. calibration settings Zero Perform auto zero calibration Yes No Track Track zero offset Yes No Delta Zero flow delta time offset in ns read from sensor PROM or entered directly for special sensors Timeup Upstream transit time offset in us allows for fixed delays in special sensors buffer rods and extension leads Heat Capacity Specific heat capacity of medium User Identifier Example Pump P3A 9 character string Tag No Example 1FT 3011 9 character string Test Installation Control system simulation 60 second increase of flow velocity in m s from 0 to programmed Max F Cut then 60 second decrease i e the process variable changes over complete possible range All configured outputs exhibit their programmed behaviour Yes No Test modes also available for display keypad memory peripheral and ultrasonic components Settings Date Time Enter or select from list Date Format Language Select from list 1 as available English German French Spanish Russian Keypad Enable keypad sound Yes No Defaults Reload factory default settings except date time Yes No Diagnostics where specified Datalogger where specified Interval Enter logging interval in seconds O for off 0 999s Selection Select up to 10 items from list 1 m s f s in s m3 h m3 min m3 s l h l min l s USgall h USgall min USgall s bbl d bbl h bbl min g s t h kg h kg min m3 I Usgall bbl g t kg W kW MW J
27. cation off L I or LT Displays whether flow is laminar turbulent or mixed 4 3 Quick setup wizard using programmer or screen The quick setup wizard allows for a speedy setup of the most important parameters in order to achieve successful measurements in the shortest possible time Alternative specifications are shown in light grey Display screen Operation MAIN MENU ick start Installation Display Inf Output The main menu is displayed after first power on and the boot up sequence Use UP and lt DOWN gt cursor keys to select Quick start Confirm by pressing lt ENTER gt 23 Programmer QUICK START setup Wizard Read Flowmeter Write Flowmeter start Stop 4 Operation Use cursor keys to select Setup Wizard Confirm by pressing lt ENTER gt If sensors are recognised the serial number will be shown If not recognised or not connected they may be selected from a list Screen where integral screen specified QUICK START setup Wizard Totaliser Start Measurement Use cursor keys to select Setup Wizard Confirm by pressing lt ENTER gt If sensors are recognised the serial number will be shown If not recognised or not connected they may be selected from a list MIDDLE UNITS msn ms Select units of measurement using cursor keys and pressing ENTER PIPE MATERIAL Stainless Steel Carbon
28. correct selection of the sensor location is crucial for achieving reliable measurements and high accuracy Measurement must take place on a pipe in which sound can propagate see Acoustic propagation and in which a rotationally symmetrical flow profile is fully developed see Straight pipe lengths The correct positioning of the transducers is an essential condition for error free measurements It ensures that the sound signal will be received under optimal conditions and evaluated correctly Because of the variety of applications and the different factors influencing the measurement there can be no standard solution for the positioning of the transducers The correct position of the transducers will be influenced by the following factors e diameter material lining wall thickness and general condition of the pipe e the medium flowing in the pipe e the presence of gas bubbles and solid particles in the medium Check that the temperature at the selected location is within the operating temperature range of the transducers see Specification After the sensor location has been selected make sure that that supplied cable is long enough to reach the flow transmitter mounting location Ensure that the temperature at the selected location is within the ambient operating temperature range of the flow transmitter see Specification Acoustic propagation is achieved when the flowmeter is able to receive sufficient signal from the transmitted
29. ctronics and from other I O s Mode Alarm fault totaliser programmable 1 Form A SPST NO contacts 1 Form A SPST NC contacts Width 3 990 ms U 48 V Imax 250 mA 5 5 Input configuration 5 5 1 PT100 inputs Inputs Wiring FEED 4 R Temperature input PT100 4 wire optional AAW N R FEED FEED R Temperature input PT100 3 wire optional alojn Electrical 3 and 4 wire options characteristic Galvanically isolated from main electronics and from other I O s S Temperature Range 50 400 C Resolution 0 01 K Accuracy 0 1 K 36 KATflow 100 5 Commissioning 5 5 2 Analogue current input 0 4 20 mA Wiring 1 z Analogue PUN 2 lin optiona 3 lin op 4 30V DC A fs Analogue input 2 lin h optional 3 in 4 30V DC Electrical Active or passive wiring characteristic Measuring range active 0 20 mA at 30V S Measuring range passive 4 20 mA Accuracy 0 1 of measured value 5 6 Heat quantity measurement HQM where installed If a heat quantity unit is specified for the Process Value the KF100 will prompt the user for the Specific Heat Capacity of the medium in J g K for example 4 186 J g K for water This may also be entered in the System Calculat
30. e is generated e g PV m3 h Pulse Value 10 a pulse is output every 10 m3 0 01 1000 Pulse Width Width of the pulse 30 999 ms Calc Max This is the calculated max number of pulses per second i e the max pulse rate in Hz Voltage out Source Off Channel 1 System Units Select from list 1 Min Value Min process variable PV value that corresponds to Ov Max Value Max process variable PV value that corresponds to 10v Damping Additional smoothing of the current output the higher the damping factor 1 255 s Error Defines output behaviour in the event of error Select from list 1 Frequency out Source Off Channel 1 System 30 KATflow 100 5 Commissioning Units Select from list 1 Min Value Min process variable PV value that corresponds to minimum frequency Max Value Max process variable PV value that corresponds to maximum frequency Damping Additional smoothing of the current output the higher the damping factor 1 255 s Error Defines output behaviour in the event of error Select from list 1 Relay Optical relay Mode Off Permanently off On Permanently energised Alarm PV alarm switch Math Calculated value alarm switch Fault Allocated to system failures see error report list On Point Value of PV at which the relay energises when in alarm mode Off Point Value of
31. ea uen des Cus deoa mands 13 3 0 2 El cineal CONNC CHONG cca ios e Et blk ak aaa 15 3 7 Clamp on sensor mounting sees 16 3 7 1 Sensor pipe mounting configurations sese 16 3 7 2 ACOUSUC CONNIE 16 3 7 3 Correct positioning of the Sensors ainizxzansasasaassnanasannananannnanananani 17 3 7 4 Sensor mounting with tension straps n naxasaassaananannananannnannannannaa 17 A jer mm 19 AT Switching OMO RM op 19 42 Keypad and ASPA vasene l 19 4 2 1 Keypad key functions ninninaninnannnnnnnnnnnnnannnnnnnnnnnnnnunnnnnnnnnnnnnannannani 19 4272 PIS AY TUBOS ac ced etna ote tb este nant eb oat oie edic aas ea ull 21 4 9 QUICK SetU WIZQGIG deerat a a i T 22 AE PENG TEN EN 25 4 4 1 Main process value PV display nn2aiainanisannnnnnnnnnnnnannannannnannnannnaa 25 4 4 2 DIagnosuc ASPA See 26 24 53 Teucer 26 LR E B oer a a E r r basco ations 26 5 COMMISSIOoNIN O ETE EO E DEDE 27 ST METT SIUC UTE HP 2f SA PROST E UO 31 53 Display Seld sr 31 9 4 Outplit congue area 33 5 4 1 Serial interface RS 232 cccccccscccsscscnsesccssscceeccseeescuecseuseseuseneusensesenseneans 33 5 4 2 Serial interface RS 485 aiiannaznaaaaaannanannnnnnanannnnannnnnnannnannannnnnnnnnnnnnana 33 5 4 3 HART OUIDUL vrede 33 0 4 4 Analogue Current OPM os exiles a ee Eis 34 KATflow 100 Table of Contents 5 4 4 Analogue voltage output itr e Re ete eux Ua jua unns s 34 5 4 4 Analo
32. ere the sensors are to be placed e Remove loose paint and rust with a wire brush or file Firmly bonded paint does not necessarily need to be removed provided the flowmeter diagnostics indicate sufficient signal strength 3 5 Clamp on sensor mounting configurations and separation distance The most common clamp on sensor mounting configuration is the Reflection Mode sometimes known as V Mode see Illustration 3 sketch 1 Here the ultrasonic signal passes twice through the medium 2 signal passes The Reflection Mode is the most convenient mounting method as the transducer separation distance can be measured easily and the sensors can be accurately aligned This method should be used whenever possible An alternative mounting configuration Illustration 3 sketch 3 is the Diagonal mode Z Mode The signals travel only once through the pipe This method is often used for larger pipes where greater signal attenuation might occur Further variation of the Reflection and the Diagonal Modes are possible by altering the number of passes through the pipe Any even number of passes will require mounting the sensors on the same side of the pipe while with an odd number of passes the sensors must be mounted on opposite sides of the pipe Commonly for very small pipes sensor mounting configurations such as 4 passes W mode or 3 passes N mode are used Illustration 3 sketch 2 Illustration 3 Clamp on sensor mounting configur
33. gue frequency OUtput axn2aaaaaasanananunnannnnnnnnnnannannnanannnnannnnnnani 34 5 4 5 Digital Open Collector output 2aninnatanasaananannnnnnnnnnnnnnunnannnnnnanananna 35 5 4 0 Digtal relay OU PO E mmm 35 sreMleiejiueo qiioque 35 5 57 SINI DNI 35 5 5 2 Analogue current input 0 4 20 mA eene nnne 36 5 6 Heat quantity measurement HQM aaaaaanaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaanaaaaaaaa 36 5 7 Sound velocity measurement SVM sees 36 50 SPE MON emer HH 37 6 MalINlenaNnce n n 38 7 THOUDESHOO MG 39 S Technical CA Avie EE EEE 41 DS PS CIIC AU ON ee 47 101040 RR 48 APPEND Aure 50 Append B REDDITU III SEE 51 KATflow 100 lt BRK gt 1 Safety instructions legal requirements warranty return policy 1 Safety instructions legal requirements warranty return policy 1 1 Symbols used in these operating instructions Danger This symbol represents an immediate hazardous situation which could result in serious injury death or damage to the equipment Where this symbol is shown do not use the equipment further unless you have fully understood the nature of the hazard and have taken the required precautions Attention This symbol indicates important instructions which should be respected in order to avoid damaging or destroying the equipment Follow the the precautions given in these instructions to avoid the hazard Call our service team if necessary Ca
34. he totaliser displays will only be shown when the totalisers are activated Display screen Operation TOTALISER 1 OO Tis Q Tros 10 56 00 The flow totaliser can be started or reset by selecting Totalizer from the main menu The totalizer can be viewed on the three line display as shown where specified not KF101 or by selecting a quantity as the middle unit View the three line menu by pressing the NEXT button 4 4 4 Datalogger The datalogger is enabled from the Main Menu and operates when a non zero value is entered for the interval Items to be logged are selected from the Selection screen ENTER selects items 0 deselects Up to ten items may be selected Note If no items are selected the logger will record blank space Send logger by serial port to a terminal program by selecting Log download Clear the logger by selecting Log Erase Logged data can be downloaded viewed and exported using the KatData software except when wrap mode has been enabled 27 KATflow 100 Menu structure 5 Commissioning 5 Commissioning 5 1 Menu structure screen programmer and software Alternative specifications are shown in light grey Main menu Menu level 1 Menu level 2 Description settings Setup Wizard Sensor type Indication of sensor type and serial number if automatically detected otherwise select from list KIN K1L K1E
35. his display Success 4 4 Measurements 4 4 1 Main process value PV screen only Measurement is started using the Quick Setup Wizard Once all the parameters are programmed any subsequent power on sequences will immediately give the main PV as a display where specified and or as an output as appropriate Display screen Operation FLOW RATE 20 078 mest hi WT 10 56 00 The main process value can be changed in the menu structure Press lt ESC gt at any time to access the main menu Change to other measurement and diagnostic screens by pressing the arrow keys where fitted 26 KATflow 100 Diagnostic screens Totalisers 3 line display format screen only 4 Operation Display screen Operation The three line display screen is configureable to show flow totalizers and CHHL 1 diagnostic functions OQ m3 Change to diagnostic displays by pressing 75 678 mith DISP and to totalizer screens by pressing lt NEXT gt 130 m s Cycle through display screens using NT 10 56 00 NEXT 4 4 2 Diagnostic displays screen only Display screen Operation DIAGNOSTIC 1 22 2 Gain 20 5 Signal Q Q Noize Treo 10 56 00 Line 1 shows the amplifier gain Line 2 displays the signal strength Line 3 indicates the noise Change to more diagnostic displays by pressing lt NEXT gt 4 4 3 Totalisers screen and programmer only T
36. ion sub menu The In Output menu will then allow the user to select the temperature input source either PT100 temperature sensors or a fixed value for measurement against a known inlet or outlet temperature Where PT100 sensors are selected the flowmeter will prompt the user for a temperature offset which may be useful where the temperature of the medium differs from the temperature of the pipe wall for example with unlagged pipes If a fixed value is selected the meter will ask the user to specify this value When heat quantity units are selected these behave as any other Process Value and may be totalized or applied to a Process Output 5 7 Sound velocity measurement SVM The measured sound velocity SOS is available as a Process Value and a diagnostic function where specified during measurement and may be applied to a Process Output by selecting C m s from the appropriate menu 37 KATflow 100 5 Commissioning 5 8 Scope function where provided Katronic flowmeters have an additional scope function which shows a representation of the pulse received by the sensors In addition to displaying the received pulse this screen lists the following data from top to bottom Gain dB Signal dB Noise dB Transit time us Delta ns time downstream minus time upstream Control unit temperature degC Flow m s 38 KATflow 100 6 Maintenance 6 Maintenance KATflo
37. kJ MJ Sig dB signal noise dB SNR C m s sound speed CU housing temperature Tin Tout inlet and outlet temperature 32 KATflow 100 5 Commissioning Low memory Logger space remaining at low memory alarm Log Wrap Saves selected items as a continuous stream without headers Note this means files cannot be processed by KATData Yes No Log Download Send logger data using communication port Log Erase Erase data on logger clear logger Serial Comms where specified Mode Select from list 1 None Printer continuous 1s output Diagnostic Download logger Calibration test factory Baud Select from list 1 9600 19200 57600 115200 Parity Select from list 1 None Even Odd Type RS232 RS485 etc as installed Table 6 Firmware menu structure 5 2 Diagnostics where specified Diagnostic screens where specified can be viewed directly during measurement using the programmer or through the menu structure screen only 5 3 Display settings The main Process Value PV is the primary measurement data Customer specific settings for data to be displayed can be set in the appropriate menu items The PV can be selected from a list of available items 5 3 1 Main PV The main Process Value PV is the primary measurement data and is usually displayed as the Middle Units 33 KATflow 100 Serial interfaces 5 Commissioning 5 4 Output co
38. lation 3 6 2 Electrical connections Please note that in order to supply the unit with MAINS POWER the equipment must be protected by suitably sized switches and circuit breakers 100 240 V AC 50 60 Hz 10W 9 36V DC 10 W Master device 1 Modbus RTU slave 2 optional 3 A A Terminating 100 Ohm 4 B B resistor L GND u 220 Ohm 1 1 GND HART H optional 4 I 24 V DC 4 HART Modem PE PE Flow channel i 1 A E L Forward sensor terminal connections K SIG X1 M I B 1 E 12 GND X1 1 Extension cable rT 13 F 14 GNDX2 47 optional r4 4 p M3 SIG X2 c3 3 2 Reverse sensor Junction box optional L 1 I a Active out by 2 0 4 20 mA load 500 Ohms optional m 8 30 v pc gt 4 1 L _ Passive out 2 er 4 20 mA load 3 500 Ohms optional Bl 1 4 1 V Volts out 12 0 10 V DC optional 3 V gt 14 1 Analogue input 2 lin TP op ional 3 Vin D 0 4 20 mA passive input 4 30V DC X 1 H om Analogue input 2 l n 0 4 20 mA active input optional 3 Lin 4
39. lation Pipe Material Select from pipe material list Outside 6 6500 mm diameter Wall thickness 0 5 75 mm Pipe c speed 600 6553 5 m s Pipe 18 8 20420 4 mm circumference Roughness 0 0 10 mm Medium Fluid Select from fluid list 1 Kinematic 0 001 30000 mm s viscosity 29 KATflow 100 5 Commissioning Density 100 2000 kg m C speed 800 3500 m s Temperature 30 300 C Lining Material Select from material list 1 Thickness 1 99 mm C speed 600 6553 0 m s Passes Passes Select from list 1 Display Units Select from unit list 1 Top Middle Bottom line Damping Reduces fluctuations in the display output 152555 In Output Type Lists available input output slots Possible configurable settings below where specified Current out Source Off Channel 1 System Units Select from list 1 Min Value Min process variable PV value that corresponds to 0 4 mA Max Value Max process variable PV value that corresponds to 20 mA Damping Additional smoothing of the current output the higher the damping factor 1 255 s Span 0 20mA or 4 20mA Error Defines output behaviour in the event of error Select from list 1 Hold last value for specified time 3 8mA 21 0mA Open Mode Yes Pulse output on Collector Out No Pulse output off Pulse Value Totaliser value of selected PV at which a puls
40. ll service Where this symbol is shown call our service team for advice if necessary Note This symbol indicates a note or detailed set up tip Information point Operator keys are printed in bold typeface and placed in pointed brackets 1 2 Safety instructions e Do not install operate or maintain this flowmeter without reading understanding and following these operating instructions otherwise injury or damage may result e Study these operating instructions carefully before the installation of the equipment and keep them for future reference e Observe all warnings notes and instructions as marked on the packaging on the equipment and detailed in the operating instructions e Do not use the instrument under wet conditions with the battery cover removed or opened e Follow the unpacking storage and preservation instructions to avoid damage to the equipment e Install the equipment and cabling securely and safely according to the relevant regulations e If the product does not operate normally please refer to the service and troubleshooting instructions or contact KATRONIC for help KATflow 100 CE marking WEEE Directive 2 RoHS Directive 1 Safety instructions legal requirements warranty return policy 1 3 Warranty e Any product purchased from KATRONIC is warranted in accordance with the relevant product documentation and as specified in the sales contract provided it has been used for the purpose for which it h
41. lled lists screen selection in measurement mode ALT Backlight on off ESC ESCape menu item Abort entry without saving escape measurement mode ENT ENTer menu item Confirm entry with saving or move through menu structure 4 2 3 Display functions on screen where specified Display icons Menu header A FLOW R TE Display line 1 2005 8 lt math lt Display line 2 Trio 10 56 00 L aN M Date time optional Illustration 10 Main display functions Display icon Function n On Not used or Off fr SIN On Datalogger recording where specified Off Datalogger switched off On Not used uuu Off 22 KATflow 100 Table 4 Display icons Quick start wizard o Table 5 Quick setup wizard 4 Operation On Backlight switched on Off Backlight switched off TA On I O processor error internal screen only i Off I O processor functioning correctly NE On Without strike through Speaker on M Off With strike through Speaker off MN L1 D On Poor sensor coupling low SNR internal screen only Off Sensor coupling OK SZ On Not used A Off ZR On Not used L o On Time date set where specified o L3 Off Clock error Seo A On Error recorded in error log AN Off No error detected Lo LM On Serial communication on where specified M n Off Serial communi
42. nfiguration 5 4 1 Serial interface RS 232 The RS 232 serial interface can be used to transmit data on line where specified or to communicate with the programmer where applicable 5 4 2 Serial interface RS 485 Modbus RTU The RS 485 interface is used for networking up to 32 flowmeters to a centralised computer system Each flowmeter is given an unique address to be able to communicate effectively The communication protocol used conforms to the conventions of the Modbus RTU protocol a description of which is given in a separate document Please refer to customer support for further information In addition the ASCII printer output can also directed through the RS 485 interface Wi ring Master device 1 Modbus RTU slave 2 x optional 3 A i 3 A TE open 4 B d 4 B resistor Ly GND Setup Please refer to customer support Operation Please refer to customer support 5 4 3 HART compatible output The KF150 can also be configured with an optional module which responds to output commands conforming to the HART protocol Please refer to customer support for further information HART is a registered trademark of the HART Communication Foundation Wiring 220 Ohm 1 GND HART 2 optional 3 24 V DC HART Modem Setup Please refer to customer support Operation Please refer to customer support 34
43. nt User liner c speed 28 KATflow 100 Liner c speed 5 Commissioning Only if lining material selected 600 6553 0 m s Liner thickness Only if lining material selected 1 0 99 0 mm Passes Select from list 1 Auto 1 16 Totalizer Off On Reset positive total Reset negative total Reset Both Programmer Read Write Acquires or sends parameters from to a Flowmeter connected flowmeter Sensor Sensor positioning screen positioning Start Stop Begins ends measurement Diagnostics where specified Scope Shows graph of received signal against time where specified Stored Setups Load save and delete stored parameters Screen Start Measurement Sensor type Indication of sensor type and serial number if automatically detected otherwise select from list t K1 K4 M Q Special Sensor SP1 only for special unrecognised sensors frequency Wedge angle SP2 only for special unrecognised sensors Wedge c speed SP3 only for special unrecognised sensors 1 Wedge c speed SP4 only for special unrecognised sensors 2 Crystal offset SP5 only for special unrecognised sensors Spacing offset SP6 only for special unrecognised sensors Zero flow offset SP7 only for special unrecognised sensors Upstream SP8 only for special unrecognised sensors offset Sensor placement Instal
44. nt at a location where the liquid flows upward to ensure that the pipe is completely filled Correct Incorrect V V Table 1 Recommendations for sensor mounting location a Look for a sensor installation location with sufficient straight pipe to obtain accurate measurements Please refer to Table 2 as a guideline for recommended distances from disturbance sources Disturbance source 90 elbow Inlet Outlet L310D L35D Lo gt Disturbance source 2 x 90 elbows in one plane Inlet Outlet L325D L35D l gt 25D gt gt gt L gt 5D 10 KATflow 100 3 Installation Disturbance source 2 x 90 elbows in different planes Inlet L340D L gt 40D Disturbance source T section Inlet L350D y L gt 50D Disturbance source diffuser Inlet L330D L gt 30D Disturbance source reducer Inlet L5 10D Disturbance source valve Inlet L340D L gt 40D Disturbance source pump Inlet L350D Outlet L35D L gt 5D Outlet L310D L gt 10D Outlet L35D L gt 5D Outlet L35D L gt 5D Outlet L310D L gt 10D 11 KATflow 100 3 Installation Table 2 Recommended distances from disturbance sources 12 KATflow 100 Reflection Mode Diagonal Mode Transducer separation distance Sensor spacing 1887 3 Installation 3 4 Pipe preparation e Clean dirt and dust from around the area of the pipework wh
45. nting configurations 3 7 2 Acoustic coupling gel In order to obtain acoustical contact between the pipe and the sensors apply a bead of acoustic coupling gel lengthwise down the centre of the contact area of the sensors 17 KATflow 100 Correct sensor position 3 Installation 3 7 3 Correct positioning of the sensors Illustration 6 Correct positioning of the sensors Always mount the transducer pair so that the free front edges of the sensors face each other There is a different engraving on the top of each transducer The transducers are mounted correctly if the engravings on the two transducers form an arrow The transducer cables should point in opposite directions Later the arrow in conjunction with the indicated measured value will help to determine the direction of flow The sensor separation distance is automatically calculated by the flowmeter based on the parameter entries for pipe outside diameter wall thickness lining material and thickness medium process temperature the sensor type and the selected number of signal passes 3 7 4 Sensor mounting with tension straps Illustration 7 Metallic mounting straps e Cut the tension straps to the appropriate length e Pull at least 2 cm of the tension strap through the slot in the clamp and bend the strap back to secure the clamp to the tension strap e Guide the other end of the tension strap through the groove on top of the sens
46. or e Place the sensor onto the prepared pipe section e Hold the clamp on the transducer with one hand and guide the tension strap around the pipe 18 KATflow 100 3 Installation e Pull the tension strap and guide the free end through the clamp so that the clamp hooks engage Slightly tighten the screw on the clamp e Mount the second sensor in the same way e Press the sensors firmly to the pipe There should be no air pockets between the transducer surface and the pipe wall e Using a measuring tape adjust the sensor separation distance as suggested by the flowmeter When the sensor positioning screen Section 3 3 is displayed the middle bar allows fine adjustment of the sensor location Illustration 8 Sensor mounting with tension straps and clamps 19 KATflow 100 Switching On Off Table 3 Menu structure 4 Operation 4 1 Switching On Off 4 Operation The flowmeter is switched on by connecting the power supply to the instrument Disconnecting the external supply switches off the flowmeter 4 2 Keypad and display where specified KF100 SKATROMIC A cQ Qe TO Op O Programmer Display Keypad lllustration 9 Keypad and display overview 4 2 1 Keypad key functions on programmer where specified Key Main function Secondary function Character entry Show NEXT available diagnostic S Zz NOU SA
47. ot to damage the flowmeter or cables e The flowmeter package and contents should be checked against the delivery note supplied and any missing items reported immediately e The flowmeter package and contents should be checked for signs of damage during transport and any problems reported immediately e The vendor accepts no responsibility for damage or injury caused during the unpacking of the instrumentation supplied e Excess packing materials should be either recycled or disposed of in a suitable way 3 1 2 Storage If storage is necessary the flowmeter and sensors should be stored in a secure location away from water and harsh environmental conditions in such a way as to avoid damage small items should be kept together in the bags provided to avoid loss 3 1 3 Identification of components The following items are typically supplied please refer to your delivery note for a detailed description e KATflow 100 ultrasonic flow transmitter e Clamp on sensors one pair for single channel operation two pairs for dual channel operation e Sensor connection cable s if not direct sensor connection e Sensor mounting accessories e Coupling component e Operating instructions e Project and or hazardous area documentation optional e Calibration certificate s optional KATflow 100 Acoustic propagation Straight pipe lengths For a horizontal pipe 3 Installation 3 2 Clamp on sensor installation The
48. rt to third party software on line transfer of measured data Operating systems Windows 2000 NT XP Vista 7 Linux Mac optional 48 KATflow 100 9 Specification Process inputs Process Outputs maximum of four per instrument Inputs Temperature PT 100 three or four wire circuit measuring range 50 400 C resolution 0 1K accuracy 0 2 K Current 0 20 mA active or 4 20 mA passive U 30 V Ri 50 Ohm accuracy 0 1 of MV Outputs Current 0 4 20 mA active Road lt 500 Ohm 16 bit resolution U 30 V accuracy 0 1 96 Voltage On request 0 10 V Ri 2 500 Ohm Frequency On request Digital Optical Open Collector U 24 V Imax 4 mA Digital relay Form C SPDT CO contacts U 48 V Imax 250 mA Clamp on sensors Type K1L K1P K1E Diameter range 50 1000 mm Dimensions 60 x 30 x 34 mm Material K1L Stainless steel K1P plastic Temperature range Type K1P 30 50 C 22 122 F Type K1L 30 80 C 22 176 F Type K1N 30 130 C 22 266 F Type K1E 30 200 C 22 392 F Degree of protection IP 66 acc EN 60529 IP 67 and IP 68 optional Type K4L K4P K4E Diameter range 15 100 mm Dimensions 43 x 18 x 22 mm Material K4L Stainless steel K4P plastic Type K4P 30 50 C 22 122 F Type K4L 30 80 C 22 176 F Type K4N 30 130 C 22 266 F Type K4E 30
49. to the outside of the pipes The KATflow 100 uses ultrasonic signals for measurement of the flow employing the transit time method Illustration 1 Clamp on ultrasonic sensor configuration Ultrasonic signals are emitted by a transducer installed on a pipe and received by a second transducer These signals are emitted alternately in the direction of flow and against it Because the medium is flowing the transit time of the sound signals propagating in the direction of flow is shorter than the transit time of the signal propagating against the direction of flow The transit time difference AT is measured and allows the determination of the average flow velocity along the path of acoustic propagation A profile correction is then performed to obtain the average flow velocity over the cross sectional area of the pipe which is proportional to the volumetric flow rate t t t At Illustration 2 Transit time measuring principle KATflow 100 3 Installation 3 Installation 3 1 Unpacking and storage 3 1 1 Unpacking Care should be taken when opening the box containing the flowmeter any markings or warnings shown on the packaging should be observed prior to opening The following steps should then be taken e Unpack the flowmeter in a dry area e The flowmeter should be handled with care and not left in an area where it could be subject to physical shocks e If using a knife to remove packaging care should be taken n
50. ultrasonic pulses The signals are attenuated in the pipe material the medium and at each of the interfaces and reflections External and internal pipe corrosion solid particles and gas content in the medium contribute heavily to signal attenuation Sufficient straight lengths of pipe on the inlet and outlet of the measuring location ensure an axi symmetrical flow profile in the pipe which is required for good measurement accuracy If insufficient straight lengths of pipe are available for your application measurements are still obtainable but the certainty of the measurement can be reduced 3 3 Installation location Select an installation location following the recommendations in Table 1 and try to avoid measuring e inthe vicinity of deformations and defects of the pipe e near welding seams e where deposits could be building up in the pipe Select a location where the transducers can be mounted on the side of the pipe so that the sound waves emitted by the transducers propagate horizontally in the pipe In this way the solid particles deposited on the bottom of the pipe and the gas pockets developing at the top will not influence the propagation of the signal y MR Correct Incorrect KATflow 100 3 Installation For a free inlet or outlet pipe section Select the measuring point at a location where the pipe cannot run empty Correct Disadvantageous Disadvantageous For a vertical pipe Select the measuring poi
51. w flowmeters are maintenance free concerning the flow measurement functions Within the scope of periodic inspections regular inspection for signs of damage or corrosion is recommended for the transducers the junction box if installed and the flowmeter housing 6 1 Service Repair KATflow flowmeters have been carefully manufactured and tested If installed and operated in accordance with the operating instructions no problems are usually experienced Should you nevertheless need to return a device for inspection or repair please pay attention to the following points e Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel the manufacturer may only handle test and repair returned devices that have been in contact with products without risk to personnel and environment e This means that the manufacturer can only service this device if it is accompanied by a Customer Return Note CRN confirming that the device is safe to handle If the device has been operated with toxic caustic flammable or water endangering products you are kindly requested e to check and ensure if necessary by rinsing or neutralising that all cavities are free from such dangerous substances e to enclose a certificate with the device confirming that is safe to handle and stating the product used 39 KATflow 100 Error list 7 Troubleshooting Should there be the need to call customer service
52. wise call customer support MATH ERR Software Internal calculation error Call customer support STACK ERR Software Internal calculation error Call customer support ADDR ERR Software Internal calculation error Call customer support OSC ERR Software Internal calculation error Call customer support ADC ERR Software Internal calculation error Call customer support IO ERR Software Internal calculation error Call customer support TIMING ERR Software Internal calculation error Call customer support COMM INIT ERR Hardware Internal communication Power on off otherwise error call customer support COMM START ERR Hardware Internal communication Power on off otherwise error call customer support COMM HS0 ERR Hardware Internal communication Power on off otherwise error call customer support 40 KATflow 100 7 Troubleshooting COMM HS1 ERR Hardware Internal communication Power on off otherwise error call customer support COMM READ AVE Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ RAW Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ Hardware Internal communication Power on off otherwise HISTORY ERR error call customer support COMM CRC ERR Hardware Internal communication Power on off otherwise error call customer support SENSOR Application Weak sensor coupling Recouple sensors COUPLING ERR low SNR

Operating Instructions KATflow 100

Contents

Download Pdf Manuals

Related Search

Related Contents