Flamcomat, Flexcon M-K Installation and operating instructions
Contents
1. Flamcomat Flexcon M K Installation and operating instructions Supplementary document SPC Extension Modul Contents te OPO FATS USE needed ergehen een nee 4 2 Equipment installatlioh OF module ern ee ee x 9 ODE SOHN HE ee rer Ass s sss NEE 4 a Pa m eS 5S SEEN San ee aaa een Tree een Rear Os Temna plan Technical data nina ee Er ee een B Be commissioniig qlsboss uu LLULLA naeh rege BE Flamco Belux 32 2 476 01 01 info flamco be J Van Elewijckstraat 59 B 1853 Grimbergen CH Flamco AG 41 41 854 30 50 info flamco ch F nnring 1 6403 K ssnacht CZ Flamco CZ 420 602 200 569 info flamco cz U silnice 949 161 00 Praha 6 DE Flamco GmbH 49 2052 887 04 info flamco de Steinbrink 3 42555 Velbert DK Flamco 45 44 94 02 07 info flamco dk Tonsbakken 16 18 DK 2740 Skovlunde FR Flamco s a r 33 1 34 21 91 91 info flamco fr BP 77173 95056 CERGY PONTOISE cedex HU Flamco Kft 36 24 52 61 31 info flamco hu A Pest Megyei B r s g mint C gb r s g Cg 13 09 136479 H 2330 Dunaharaszti Jedlik Anyos ut 25 NL Flamco B V 31 33 299 75 00 support flamco nl Postbus 502 3750 GM Bunschoten PL Flamco Sp z o o 48 616 5659 55 info flamco pl ul Akacjowa 4 62 002 Suchy Las SE Flamco Sverige 46 500 42 89 95 VVS flamco se Kungsgatan 14 541 31 Sk vde UAE Flamco Middle East 971 4 881 95 40 info flamco gulf com PO Box 262636 Jebel Ali Dubai UK Flamco Ltd 44 1744 742. Off P 5 4 Maximum end pressure upper limit of the hysteresis falling fill level 94 2 92 Internal messages LED displays on the module nos 1 3 and 1 4 working pressure range P P closing 3 Sum 1 topping up Off rising fill level 6 3 3 12 a pressure difference of the safety valve in upper water feed value Green Off Module not recognised not available no access Control unit power supply P 0 2 Upper working pressure tolerance 6 Lower water feed value version number under 11 3 8 not available use indicated slot clean contact surfaces of the hysteresis pressure drop On Rise in pressure On falling fill level connector strip x 2 0 Working pressure pressure drop pressure Rise in pressure On Sum 2 minus 1 rising fill level Green On Module recognised Function available increase Off 6 3 1 8 i zu P 0 2 Lower working pressure tolerance 0 Operation balance value in start menu 9 6 7 Green flashing Data transfer in hysteresis pressure increase On Empty vessel Red Off No errors i Working pressure range 1 8 2 2 bar Red On Use of module blocked Use module on one of three previously used P 0 3 Positive pressure extra pressure to Note Equipment for topping up and draining may be optional Licensing of headings control units guarantee excess pressure extras Red intermittent Last action resulted in error Carry out positioning under initial conditions see Po 1
3. 5 Calculated display value P P P also External error message Minimum required excess pressure 60 module External error message applicable error message after going to message display on terminal if error message shown 60 Last external module action resulted in error Acknowledgement deactivates the error message Extension identical to LED red flashing intermittently and the flashing red LED No consequences if no 1 4 the error is not acknowledged Check module Important Error not saved not contained in menu positioning module may be removed 11 6 Error history analysis Flamco 5 Terminal plan technical data Outputs Example Working pressure Level 0 100 Short circuit proof Nominal values 0 bar gt 0 0 V 16 bar gt 10 0 V 0 gt 0 0 V 100 gt 10 0 V Voltage value tolerance in the available operating temperature range of the control unit 5 5 Voltage rating depending on the ohmic load 10 4 95 9 9 4 85 a 8 9 75 9 7 9 65 a 6 4 55 10 uly s DDD Inputs T s a gt rf N Pressure Stecker x1 O O Buchse x2 Installed pressure sensor for external pressure Controlled delivery 0 16 bar F N gt ST N Capacity sensor x x1 Stecker x2 Buchse sw Signal Installed capacity
4. _ _ meu _ menu menu Servicemenu menu hand can be saved to a data carrier The e mail sent to Flamco Support Service and the file attached must be an FJ unambiguous communication Ep Parameters examples of the display of the terminal 2 9 oder HO 11 Order Equipment Version Commis Hours of Top up number information information sioning Maintenance Error list operation draining Service EI Pal Fal P SA Sa amp 11 1 11 2 11 3 11 4 11 5 11 6 11 7 11 8 1 9 eeo Terminal gl oeo Terminal z n 7 7 Controller Terminal Forward Loader language Soi ___Sot2 lt Slot Display Readout in menu 8 1 1 pressure Display Readout in menu 8 2 3 volume Version z information 11 3 4 11 32 433 434 135 436 37 138 1 3 9 Explanatory note Explanatory note Instances of excess pressure at the unit pressure sensor Values assigned to the actual pressures of the capacity sensor a 6 0 Maximum possible pressure setting of 100 Vessel filled to capacity the safety valve of the system lt nominal 94 Draining value On pressure of the unit in question 2 Amount to be subtracted for draining
5. carried out on switching off the power supply only The extension item 1b figs 2 and 5 is available for the use of control units for 3 phase operation SPCx hw and original equipment with phase monitor In this case the socket connector item 1 1 is the installed signal input additional function 1a SPC module volume pressure analogue 3 Control unit SPCx lw 1b SPC module volume pressure analogue phase 3 1 Phase monitor monitor 4 SPC Terminal 1 1 Socket connector contour coded phase monitor signal 4 1 Sensor button Error message display active on input backlighting red on 1 2 Version type back SPC_ANA_V 5 Control unit SPCx 1 3 LED green housing illuminated functioning 5 1 Slots 1 4 1 4 LED red housing illuminated error 5 2 Breaking point field 1 5 Connector strip 5 3 Breaking point field opening 2 Control unit SPCx lw 5 4 Slot 3 2 1 Information note Dangerous voltage 5 5 Extra low voltage terminals To be opened by qualified personnel only Disconnect from power supply before opening the unit Recessed grip g ee g Flame 1a 1b SPC Extension Modul diagram 1 SPCx lw Legend Slot 3 LAN Slot 3 LAN Slot1 8 Siot 4 LAN Finnen ee I Slot 1 Slot 2 LA Slot 4 LA Slot 2 L
6. 1 3 8 If the version number under 11 3 8 is missing the module is not ready for operation see page 6 Internal and external error messages The initialized module ready for operation enables the signal output from Start in the start menu 9 9 equipment operational Changes to the configuration that stop the control functions in the menu navigation confirming the question Stop system interrupt the Capacity signal output pressure analogue To maintain the signal output it is essential that the power supply is available the control unit is switched on and the equipment sensors are functioning properly To service the sensors the requisite factory settings initial conditions must be restored Service menu 11 Version information 11 3 Note Drawings of components may differ from actual parts supplied Flamco Commissioning use 4 Parameters settings Location of data in menu As a result of the practical application the parameters for evaluation depend on the control unit configuration and the parameter settings The actual values of an active control unit are specified in the menu 8 1 1 Pressure customer access and 8 2 3 Capacity access by qualified personnel Further information is available from Flamco Support Flamco Service on demand va on ena Conan Sanu NER awak Recommended If the expansion module control unit contains an SD card an appropriate configuration file for the situation at Language
7. 47 44 info flamco co uk Washway Lane St Helens Merseyside WA10 6PB Flamco The present document is a supplement to the Installation and Operating instructions Flamcomat Doc no MC00018 08 2012 en Flexcon M K Doc no MC00019 11 2010 eng and must be used with these basic documents only The general safety instructions contained therein apply in particular as does the information on equipment use and function In each case the latest version is valid for information tel 49 0 2052 887 69 1 Appropriate use Electronic function assembly expansion for an SPCx Iw hw control unit for the activation of the 0 10V analogue signal for the available vessel capacity and actual pressure input signals to the external pressure unit with pump Flamcomat or compressor M K The declaration of conformity in the basic document is applicable The usual use is to show and analyse this data in remote control centres for process logging process evaluation and defining an error management system Signal processing units may include programmable two channel display evaluation unit with limit definition tendency evaluation relay switch points digital analogue display data logger 2 Equipment installation of module Original equipment The module is an integral part of the control unit for external pressure Fig 1 3 8 Supplementary equipment The packaging contains item 1a fig 4 the actions involved in fig 7 and 8 may be
8. AK a ew Aufschrift Es i BE 1 4 1a 51 54 9 37 5 2 diagram 8 diagram 7 SPC expansion module Remove slot 3 breaking point field analogue capacity pressure with special tool remove surplus inserted vertically in available material at break point slot 3 connector strip in slot to lock in position diagram 6 SPCx lw Shown without control unit cover with terminal and information panel removed diagram 2 diagram 3 SPCx hw Shown without SPCx hw Shown without control unit cover with control unit cover with information panel removed information panel removed Equipment shown Soft starter Equipment shown Direct start 2 motors phase monitor 2 motors analogue 3 Commissioning use The expansion module in position on the fastened control unit cover that allows the power supply and control unit to be switched On in place menu 11 3 8 gives access to the version view of the following extension gt slot 3 08 03 11 Jul 11 11 3 1
9. force transducer FSI on basic external pressure vessel Matches the nominal value of the vessel LOO00 15000 Russii 20000 6 De commissioning disposal Removal of the expansion module from the slot interrupts the signal transmission to the outputs error no 60 Expansion module page 6 If this electronic component is to be disposed of this must be performed in line with the requirements of the waste disposal company in question Copyright Flamco B V Bunschoten die Niederlande Nichts aus dieser Ausgabe darf ohne ausdr ckliche Freigabe und mit Angabe der Quelle ver vielfaltigt oder auf irgendeine andere Weise ver ffentlicht werden Die erw hnten Angaben gelten nur f r die Anwendung von Flamco Produkten F r eine unsachgem e Nutzung Anwendung oder Interpretation der technischen Daten bernimmt Flamco B V keine Haftung Technische nderungen vorbehalten Copyright Flamco B V Bunschoten the Netherlands No part of this publication may be reproduced or published in any way without explicit permission and mention of the source The data listed are solely applicable to Flamco products Flamco B V shall accept no liability whatsoever for incorrect use application or interpretation of the technical information Flamco B V reserves the right to make technical alterations E ab gt amp ST ES Sp F ee amp oO gt
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