INSTALLATION MANUAL
Contents
1. 1 1 1 Tripod turnstile mechanism See Field manual A Electrical control logic 9 Floor fixing 10 Steel housing Fig 1 Conventionally and as a general rule the user will be considered in direction A when the turnstile is at his right hand side in direction B when the turnstile is at his left hand side Automatic Systems TR490 TR6 GB a YD DVD JMW MQ 1302 20 01 00 Installation TR490 2 1118GB R v B p 4 1 2 Automatic Systems A 2 2 Switching off the equipment c Automatic Systems TA Prod Type s n Volts 2 1 Phase MN Hertz E eae Kg Amp Legend 2 1 Main switch 2 2 Control logic W LA f LS 2 3 Earth connector Ze 2 4 Customer power supply cables y 2 5 Customer earth cable N 2 3 2 1 Fig 2 e As soon as you open the housing put off the main switch 2 1 near the electrical control logic 2 2 located under the hood 2 3 General conditions of use e Your TR490 tripod turnstile has been designed to operate in any climatic environment from 20 C to 60 C with up to 90 of relative humidity 2 4 In case of power failure e Depending on which control mode the tripod is set up for the TR490 tripod turnstile can release the mechanism in either direction or in both when the electrical power supply is interrupted This unlocking principle in an emergency situation is called the anti2. 3 4 Mounting the tripod arms 5 3 OION LOCTITE oHa WS a gt L J 243 0 4 54 S ST STEEL ARM 0208 172 Pa 5 1 LENGTH 480MM Fig 5 e Remove the grease from the thread 5 1 of the arms 5 2 with trichlorethylene care must be taken when using any substance or chemical that can be harmful refer to the manufacturer s information and or a Health amp Safety Risk Assessment and apply some Loctite 243 blue or an equivalent industrial bonding adhesive on the thread e Screw the arms into the central hub turn them clockwise and tighten them firmly with the help of a strap tube wrench e For each of the arms fix the conic end screw 5 3 and tighten it firmly The screws are supplied as accessories in a separate bag e Apply a drop of Loctite 243 blue on the thread of the flat end screw 5 4 and tighten this firmly to lock the conic end screw 5 3 Automatic Systems TR490 TR6 GB a YD DVD JMW MQ 1302 20 01 00 Installation TR490 2 1118GB R v B p 9 1 2 Automatic Systems S 3 5 Electrical connections and initial power up e The electrical connections must be made according to the diagram affixed inside the housing gt Make sure that the power supply cables are not live All internal connections are factory made gt f necessary cut off the excess cable length Connect the 230V single phase power supply wires 2 4 to the terminals on the main switch 2 1 and the earth wire 2 5 to the
3. erroneous or unclear to you In this case please do not hesitate to contact us with your remarks or questions WARNING YOUR TR490 TRIPOD TURNSTILE COMPRISES A MECHANISM AND VARIOUS ELECTRICAL COMPONENTS ANY NEGLIGENCE DURING AN INTERVENTION IN THE MACHINE MAY SERIOUSLY ENDANGER YOUR SAFETY AS SOON AS YOU OPEN THE HOUSING PUT OFF THE MAIN SWITCH 2 1 ON THE ELECTRICAL CONTROL LOGIC 2 2 LOCATED UNDER THE HOOD BE CAREFUL IN HANDLING ANY INTERNAL ELEMENT WHICH MIGHT BE UNDER POWER OR COULD BE SET IN MOTION WHEN WORKING ON THE CIRCUITS IT IS RECOMMENDED NOT TO DISCONNECT WIRES WITHOUT MARKING THEIR TERMINALS NOT TO REMOVE THE CONNECTOR WITHOUT MARKING ITS PRECISE POSITION IMPORTANT BECAUSE OF THE SHOCKS THE TURNSTILE COULD CAUSE WE ADVISE YOU TO PROHIBIT THE ACCESS TO UNACCOMPANIED YOUNG CHILDREN AS WELL AS TO ANIMALS Automatic Systems TR490 TR6 GB a YD DVD JMW MQ 1302 20 01 00 Installation TR490 2 1118GB R v B p 3 1 2 Automatic Systems e 2 GENERAL 2 1 General view 412 4 3 4 Vl 1 3 1 8 O Green arrow 000000 PASSAGE IN SERVICE O Red cross O PASSAGE OUT OF SERVICE Q 1 5 pe lt wi 4 4 Approach pictogram option J 7 4 5 1 2 414 4 10 Legend 1 Front end section A hinged 2 Rear end section B hinged ZN 3 Hood 1 9 4 Approach pictogram option f 5 Card reader option 6 Tripod obstacle with stainless steel arms 7 8 9
4. 2 1118GB R v B p 12 12
5. adjoining terminal 2 3 Make sure the equipment is correctly earth bonded housing amp associated metalwork Proceed with all other electrical connections depending on the equipment specifications control wiring etc Route all cables via the cable entry holes and secure in the cable fastenings provided ensuring that they are held clear of the turnstile mechanism s moving parts After the power supply from the remote isolator has been energised test for correct polarity supply voltage and earthing power up the equipment by putting the main switch 2 1 to the ON position Note When the turnstile is connected to an IT power system a 2A two pole circuit breaker must protect the 230V power supply TR6 CONTROL LOGIC Aias1025R2 J F Na b8 i NU 6 10 F 18 6 11 on e 2 6 14 6 15 6 13 AS1025 board 1 230V main power supply connector 10 Programming push button and LED 2 Fuse 1 T500mAL 250V 230V power supply 11 RS232 line TTL 5V level 3 60VA multivoltage transformer 12 Customer input output connector 4 AS1025 board 13 Signal relay 5 Fuse 2 T2AL 250V 24VDC voltage 14 Direction A and B limit switches connector 6 12C expansion connector 15 Direction A and B electromagnets connector 7 Parameter programming DIP switches 16 Application microcontroller 8 DIP switches for selecting operation mode 17 Microcontroller reset button and programming parameters 18 Direction A and B sim
6. location follow the procedure below 3 7 1 Disconnecting the equipment Unlock and remove the hood 4 1 Make sure that the power supply cables are not live Put off the main switch 2 1 on the electrical control logic Disconnect the power supply wires 2 4 from the main switch 2 1 as well as the earth cable 2 5 Disconnect any other cabling control wires etc 3 7 2 Dismounting the tripod arms if required Remove the flat end screw 5 4 and the conic end screw 5 3 from the arms 5 2 With the help of a strap tube wrench turn the arms counter clockwise to unscrew them Automatic Systems TR490 TR6 GB a YD DVD JMW MQ 1302 20 01 00 Installation TR490 2 1118GB R v B p 11 12 Automatic Systems A 3 7 3 Removing the unit Loosen the four fixing screws Free the turnstile Loosen the four expansion bolts Using manual handling or fork lift truck remove the tripod turnstile 3 8 Scrapping the equipment e When the equipment is withdrawn from use proceed with the dismantling procedure as described in paragraph 3 7 Temporary dismantling Ensure that the various components of the equipment metals electrical components plastics etc are handled recycled or disposed of in the appropriate method to comply with regulations and codes of practice in the country where the unit is to be scrapped Automatic Systems TR490 TR6 GB a YD DVD JMW MQ 1302 20 01 00 Installation TR490
7. panic device Refer to paragraph 3 2 Principle of operation in the Field manual for more information Automatic Systems TR490 TR6 GB a YD DVD JMW MQ 1302 20 01 00 Installation TR490 2 1118GB R v B p 5 1 2 Automatic Systems 5 ion plan tallat INS imensions and Overall d 2 5 5 620 45 620 145 60 o 4 v Cable ducting 800 Power supply and command cable inlet area 8401220 100 Power supply 230V single phase earth 3G x 2 5 Control wiring according to specifications Cabling to be prepared EXPANSION BOLT B15 30 3413 000 recommended model R v B p 6 12 Installation TR490 2 1118GB Automatic Systems TR490 TR6 GB a YD DVD JMW W MQ 1302 20 01 00 Automatic Systems e 3 INSTALLATION 3 1 First step 42 44 Legend 4 1 Front end section A 4 2 Rear end section B w 4 3 Hood A Fig 4 e The tripod turnstile has been packaged suitable for transport Move the material to the installation site with the assistance of a fork lift or manual hand truck and remove the packing material e Unlock 4 4 and open the hood 4 3 Keys are supplied as accessories in a separate bag e Raise and remove the front columns 4 1 et 4 2 e Check the state of the material Though it has been carefully packed damage may have occurred dur
8. C Automatic Systems A TR490 Tripod Turnstile INSTALLATION MANUAL Automatic Systems s a Head office amp factory Avenue Mercator 5 1300 Wavre Belgium T l 32 10 23 02 11 Fax 32 10 23 02 02 Automatic Systems reserves the right to change the characteristics of its products without notice Automatic Systems TR490 TR6 GB a YD DVD JMW MQ 1302 20 01 00 Installation TR4902 1118GB R v B Automatic Systems A Table of contents 1 INTRODUCTION a E T A Coecteeecauvederueey p 3 2 GENERAL E E T seusuauedeaveetdveusauudemenvectened p 4 2 1 E e A E EEE EAEE AEE E AEAT p 4 2 2 Switching off the equipment cece eeeecececeeeeeeeeee cece ee eeeedeaeaeceeeeesesecacaeeeeeeeeetenneenneeeees p 5 2 3 General Conditions Of USC ccccccccceeeeeceeeeee cece ceeeeesecsanaeeeeeeeeeseedeceacaeeeeeeeseesnninaeeeeeess p 5 2 4 In case of power failUre c ceccccceceeeceeceecece cece eee eeeeeeaeaeceeeeeseccaaeeeceeeeeeeeseedecieeeeeeeeteees p 5 2 5 Overall dimensions and installation plan cccccceeeeeeeceeceeeeeeeseeeeeceeeeeeeeeseesenneeeees p 6 3 INSTALLATION e a a SA e e Taar ae a e Ea aae aeea Eer aeaaaee Raa EE a p 7 3 1 IRStSle A TA EE EEA she E ee eee tier tn Seana p 7 3 2 Preliminary WOK ON SNE aeea EEEn AEEA seca diate AAEE EAEE p 8 3 3 Installing the tripod turnstile cece cece cece cece eeeencaeceeeeeeeeseceeaaeeeeeeeeesescnneeeeeeeeeeeeees p 8 3 4 Mounting the t
9. ing transport Any transportation damage should be repaired or components replaced Automatic Systems TR490 TR6 GB a YD DVD JMW MQ 1302 20 01 00 Installation TR490 2 1118GB R v B p 7 1 2 Automatic Systems A 3 2 Preliminary work on site e This is basically the following Check the positioning and location of the equipment according to the site s general lay out Drill holes in the ground as in Fig 3 page 6 11 Make sure to drill holes with the diameter adapted to the expansion bolts that will be used recommended type model B15 30 ref 3413 000 Make sure that cables come out at a distance of 50 mm of the fixing holes Prepare power supply wiring 230V single phase earth 3Gx2 5 and control cabling not supplied All cables must have a 2 meter tail Note If you add any flammable elements see EN60950 paragraph 4 4 5 standard into the end sections of the turnstile make sure that the floor is fireproof 3 3 Installing the tripod turnstile e Position the turnstile on site precisely e Tighten the expansible bolts in order to fix the turnstile on the ground Make sure that cables are not trapped When the turnstiles are fitted in rows of more than 1 unit attention should be given to the linear vertical and horizontal alignment Packing shims can be used Automatic Systems TR490 TR6 GB a YD DVD JMW MQ 1302 20 01 00 Installation TR490 2 1118GB R v B p 8 1 2 Automatic Systems A
10. ripod ArMs cecccceecececeeeeeeeeeee cece ee eescaaeaeeeeeeesecenaaeceeeeeeesecsncaeeeeeeeeeeeees p 9 3 5 Electrical connections and initial power up eceeeeceeceeeeeeeeeeeeecaeceeeeeeeseceneaeeeeeeeteeeees p 10 3 6 CHE CKIST E SEE E 2 osname A ks AE T scale ct een ated i ote p 11 3 7 Temporary dismantling zasini E AOR cade EOE p 11 3 7 1 Disconnecting the EquipMent cceeeeeecceeceeeeeeeeeceeeaeeeeeeeeeseneneaeeeeeeeeeeeees p 11 3 7 2 Dismounting the tripod AFM ccccceeeeeeeeceececeeeeeeeesecencaeeeeeeeeesecsiaeeeeeeeees p 11 3 7 3 REMOVING ThE UNIC ait cic EErEE EE EOT EAE p 11 3 8 Scrapping the CquipMent cee ceceeeeecececeeeeeeeeeae cece eeeeeeeeecaaeceeeeeeesecenaeeeeeeeeeseeenneeseees p 11 4 ANNEX ELECTRICAL DIAGRAM standard version diagram Automatic Systems STD 1TR6 04 001 Automatic Systems TR490 TR6 GB a YD DVD JMW MQ 1302 20 01 00 Installation TR490 2 1118GB R v B p 2 1 2 Automatic Systems A 1 INTRODUCTION We thank you for choosing the TR490 electrical tripod turnstile designed and manufactured by Automatic Systems We are confident that your purchase will fully meet your requirements However in order to obtain maximum satisfaction from this equipment for a maximum period of time we strongly advise you to read this manual carefully before installing the equipment Although this manual has been prepared with great care some information may seem
11. ulation buttons 9 AS LINK connector for programming console 19 230V power supply filter Fig 6 Automatic Systems TR490 TR6 GB a YD DVD JMW MQ 1302 20 01 00 Installation TR490 2 1118GB R v B p 1 0 1 2 Automatic Systems A 3 6 Check list O Before commissioning the tripod turnstile proceed with the various mechanical tests as described in the Field manual paragraph 2 1 First service at 50 000 cycles then the electrical ones proper operation of the optional readers pictograms etc In case of a mechanical problem please refer to the corresponding paragraph O Check if all wires are firmly connected to their respective terminal blocks O Check if the tripod arms can be pushed freely if the equipment is powered off in case a mechanism type 3 or type 5 is installed anti panic device O Check if all screws and nuts have been tightened firmly 0 Inspect the inside of the turnstile to ensure no tools remain to cause equipment failures O Remove any foreign body from the inside of the gate packing debris etc and clean it O Replace and lock the hood 4 1 The tripod turnstile is now operational Although all adjustments have been carried out in our factory a final adjustment may be required following transportation and installation of the equipment In this case refer to the Field manual 3 7 Temporary dismantling e Ifthe equipment has to be temporarily dismantled e g if you need to change its
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