INSTALLATION MANUAL
Contents
1. dS B ADM NOT LOS l J4J919ueJed o4 wasay a ADM NOT LOS NBd TONLNOD 440 NO f 13 SealSsBH CeO EIB 009 p15 16 TR490 Ninstall EN Automatic Systems Automatic Systems AUTOMATIC Al 5 EC certificate AUTOMATIC SISYSTEMS FAR GROUP D claration CE de conformit Nous soussign s AUTOMATIC SYSTEMS s a Avenue Mercator 5 B 1300 WAVRE Belgique D clarons que la machine Tourniquet tripode TR490 TR491 est conforme aux dispositions des Directives normes et autres sp cifications suivantes Directive S curit des Machine 2006 42 CE Directive Basse Tension 2006 95 CE Directive Compatibilit lectromagn tique 2004 108 CE EN 12100 1 2003 S curit des machines Terminologie de base et m thodologie EN 12100 2 2003 S curit des machines Principes techniques et sp cifications EN 60204 1 2006 S curit des machines Equipement des machines R gles g n rales EN 61000 6 3 2001 Compatibilit lectromagn tique Norme g n rique mission R sidentiel commercial industrie l g re EN 61000 6 2 2001 Compatibilit lectromagn tique Norme g n rique immunit R sidentiel commercial industrie lourde Fait WAVRE le 2009 12 03 Nom du signataire Denis VANMOL Fonction Directeur du d2. Conventionally and as a general rule the user will be considered in direction A when the turnstile is at his right hand side in direction B when the turnstile is at his left hand side Automatic Systems TR490 Ninstall EN 04 16 AUTOMATIC Al 2 2 Switching off the equipment Automatic Systems D DOCS TR430 RATER 5 05 PR E 14578 MIS 2 2 2 1 Phase CEA 50 60 Ke Z No rl Kg Amp Ed Legend 2 1 Main switch 2 2 Control logic 2 3 Earth connector 2 4 Customer power supply cables D 2 5 Customer earth cable 2X3 2 1 Fige A e As soon as you open the housing put off the main switch 2 1 near the electrical control logic 2 2 located under the hood 2 3 General conditions of use e Your TR490 tripod turnstile has been designed to operate in any climatic environment from 10 C to 50 C with up to 90 of relative humidity 2 4 In case of power failure e Depending on which control mode the tripod is set up for the TR490 tripod turnsti
3. veloppement Signature TR490 Ninstall EN EC declaration of conformity We undersigned AUTOMATIC SYSTEMS s a Avenue Mercator 5 B 1300 WAVRE Belgium Herewith declare that the machinery Tripod turnstile TR490 TR491 is in accordance with the conditions of the following Directives standards and other specifications Machinery Directive 2006 42 CE Low voltage Directive 2006 95 CE Electromagnetic compatibility Directive 2004 108 EC EN 12100 1 2003 Machinery Basic terminology and methodology EN 12100 2 2003 Machinery Technical principles and specifications EN 60204 1 2006 Safety of machinery Electrical equipment of machines General requirements EN 61000 6 3 2001 Electromagnetic compatibility EMC Generic standards Emission standard for residential commercial and light industrial environments EN 61000 6 2 2001 Electromagnetic compatibility EMC Generic standards Immunity standard for industrial environments Made in WAVRE Date 2009 12 03 Name Denis VANMOL Function Director of Development Signature x p16 16
4. NOIIUWNJUSSOsd l ul ml ABEZ 88 I A lddflS amp dMOd BIB BUS p14 16 TR490 NInstall EN Automatic Systems AUTOMATIC 5 SwajSAS qewajny JD LOSSIWWJed U JLA gaya pajqupid jas si umpusqju usap so juaunonp sip jo uoyeondng SWBISAS DYBWOINY ep 34433 UOYESUDINE sues Sn no yeuoiny Jo AjJado id S PSUIEJUO uojeulojur au le pue DuiMeup SIUL inpauda gsnyip 3143 jnad au j susjs s dujeuninv p gjg udnud e sa uejd 3J Ha CIO BBSNL2 AN SNIMBS va ea 1a 21H anr SWEN go SWEN a ee Buime J q a1eq pa xo29u ume a SH ue d np ouagunwN 914148A Ee ONL 21901 11111 SOLDId WelB 9NIdOeGG GIONS IOS NOILdO li aurly uo2 cno48 sua4s soi10uo1ne mmm anb 6 ag eJARM QOEI H S woe oua enus p SWISS ass 9f e9UulO ne NOTLYNLIS 13190 1 338 abd Gayo AS IONINOD 3390 4 4 NO 440 338 4 Z 440 NO H Jdba Geb AS IO8INOD 7 Z 340 340 b E 2 1 SN3S Way S9NIdOSG UIONd 10S SO ISu Abog ABM OLOId ah Wat SNIdOSNU GIONS IOS LS
5. push button and LED 11 R5232 line TTL 5V level 12 Customer input output connector 13 Signal relay 14 Direction A and B limit switches connector 15 Direction A and B electromagnets connector 16 Application microcontroller 17 Microcontroller reset button 18 Direction A and B simulation buttons p10 16 AUTOMATIC Al 3 6 d dq n U Check list Before commissioning the tripod turnstile proceed with the various mechanical tests as described in the Field manual paragraph 2 1 First service at 50 000 cycles then the electrical ones proper operation of the optional readers pictograms etc In case of a mechanical problem please refer to the corresponding paragraph Check if all wires are firmly connected to their respective terminal blocks Check if the tripod arms can be pushed freely if the equipment is powered off in case a mechanism type 3 or type 5 is installed anti panic device Check if all screws and nuts have been tightened firmly Inspect the inside of the turnstile to ensure no tools remain to cause equipment failures Remove any foreign body from the inside of the gate packing debris etc and clean it Replace and lock the hood 4 1 The tripod turnstile is now operational Although all adjustments have been carried out in our factory a final adjustment may be required following transportation and installation of the equipment In this case refer to the Field manual 3 7 Temp
6. the material to the installation site with the assistance of a fork lift or manual hand truck and remove the packing material Unlock 4 4 and open the hood 4 3 Keys are supplied as accessories in a separate bag Raise and remove the front columns 4 1 et 4 2 Check the state of the material Though it has been carefully packed damage may have occurred during transport Any transportation damage should be repaired or components replaced Automatic Systems TR490 NInstall EN p 16 AUTOMATIC Al 3 2 Preliminary work on site e This is basically the following Check the positioning and location of the equipment according to the site s general lay out Drill holes in the ground as in Fig 3 page 6 11 Make sure to drill holes with the diameter adapted to the expansion bolts that will be used recommended type model B15 30 ref 3413 000 Make sure that cables come out at a distance of 50 mm of the fixing holes Prepare power supply wiring 230V single phase earth 3Gx2 5 and control cabling not supplied All cables must have a 2 meter tail Note If you add any flammable elements see EN60950 paragraph 4 4 5 standard into the end sections of the turnstile make sure that the floor is fireproof 3 3 Installing the tripod turnstile e Position the turnstile on site precisely e Tighten the expansible bolts in order to fix the turnstile on the ground Make sure that cables are n
7. 6 AUTOMATIC 5 4 Electric diagrams For information only The reference diagrams are inside the equipment sua s s Jewojny JD UOISSIWJed UBM Jyjeuoiny JD Au IES SI magi pa qui p d Au3js s unjeuricju usap so juaunonp SU JO uoyeandng gdoJd BY S peurejuo2 ugjeugju J4 je pue DBUIMEJD SUL suB s s eony sp 34477 LOYPSUDINE SI nn nn jnpajda asnyip a443 ynad au y swaysAs 3yeunjnyp gjgiudnud P sa uejd a3 A ga 920 bASN 1 Z N ONIMENC tivearpt SLU awr SWEN go 9UeN UOISI8A Jaqunu burmeug ET pa x23u5 ume aq 891 PUT SY ue q np oJaun Teu 91 4148A aulssag ABEZ 931 901 NOISIS3M S9NIIB3H 31B1SOWeldH dH li 2471 woo dnoub_swazskso17zewo Ne mmm XU GS oneone enue g Sj NOIIENIIS Sal 9071 adMOd YOLSTSAY SNT IE TH 181 SONS HA NOI IdO 2E I 3d Hl ll N ABEe A lddflS 47MOd NBIS ag 902 29 p13 16 TR490 Ninstall EN Automatic Systems AUTOMATIC SLAJS S IPWOYNY JD LOISSIWed uejpiM jnajpw pajqupad AUS S uoyewsaju usap Jo jueunonp su jo unjeondng TJPWOINY JO Ajado d eu si PSUIE UDD ugueunju 34 HE pue DuiMeJp SIUL SWBISAS oyeunjny ap aju3g UOYESUOINE su
8. ACHINE MAY SERIOUSLY ENDANGER YOUR SAFETY AS SOON AS YOU OPEN THE HOUSING PUT OFF THE MAIN SWITCH 2 1 ON THE ELECTRICAL CONTROL LOGIC 2 2 LOCATED UNDER THE HOOD BE CAREFUL IN HANDLING ANY INTERNAL ELEMENT WHICH MIGHT BE UNDER POWER OR COULD BE SET IN MOTION WHEN WORKING ON THE CIRCUITS IT IS RECOMMENDED NOT TO DISCONNECT WIRES WITHOUT MARKING THEIR TERMINALS NOT TO REMOVE THE CONNECTOR WITHOUT MARKING ITS PRECISE POSITION IMPORTANT BECAUSE OF THE SHOCKS THE TURNSTILE COULD CAUSE WE ADVISE YOU TO PROHIBIT THE ACCESS TO UNACCOMPANIED YOUNG CHILDREN AS WELL AS TO ANIMALS TR490 Ninstall EN In this case please do not hesitate to contact us with your p3 16 AUTOMATIC SISYSTCMS LAR GROUP 2 GENERAL 2 1 General view B 3 bur ut 1 12 1 3 1 j O Green arrow T PASSAGE IN SERVICE Red cross PASSAGE OUT OF SERVICE C ji 4 ON 3 1 4 Approach pictogram option aa a m 1 5 gw CON 1 2 1 4 L2 AN 1 10 DA Z i 1 1 B _ 6 V Legend o 2 as 1 1 Front end section A hinged 4 41 1 2 Rear end section B hinged Pun d WEE 4 1 3 Hood 1 9 1 4 Approach pictogram option d 1 5 Card reader option 1 6 Tripod obstacle with stainless steel arms 1 7 Tripod turnstile mechanism See Field manual A 1 8 Electrical control logic 1 9 Floor fixing 1 10 Steel housing 1 11 Commercial identification plate 1 12 Lock Fig 1
9. AUTOMATIC SISYSTCMS Pria GROUP TR490 Tripod Turnstile INSTALLATION MANUAL Automatic Systems s a Head office amp factory Avenue Mercator 5 1300 Wavre Belgium T l 32 10 23 02 11 Fax 32 10 23 02 02 Automatic Systems reserves the right to change the characteristics of its products without notice Automatic Systems TR490 Ninstall EN 01 16 AUTOMATIC Al Document revisions Rev Written Checked by by 02 2009 05 29 MFy Replacement of AS1025 r02 board illustrations by AS1025 r08 included F1 fuse modification gt 2 5 A slow 2009 08 27 KITI Ambient operating t modification K 2010 01 05 LI EC certificate update 2011 03 24 yf Electric diagram 2TR604 006 rev B Table of contents 1 INTRODUC HON uuu u a tre ea tenes p 3 2 GENERAD p 4 2 1 Generi VEW p 4 2 2 Switching off the equipmentl nnne nnns p 5 2 3 General conditions of use iii p 5 2 4 In case of power failure xmi Ond nU RR RR p 5 2 5 Overall dimensions and installation plan p 6 3 INSTALLATION ecg ca p 7 3 1 gg p 7 3 2 Preliminary OEPSQOFPESIIO a een euh nl tal
10. e nent acte ins p 8 3 9 Installing the tripod turnstile ar C efe auus p 8 3 4 Mounting The ipod AS NER TT TOO p 9 3 5 Electrical connections and initial power up p 10 3 6 Cl IST a P p 11 du i re det ANA MAG ETT p 11 3 7 1 Disconnecting the equipment ss p 11 3 7 2 Dismounting the tripod arms p 11 3 123 Removing Me UMi NT p 12 3 8 ClO IAG Me GOULIIDITIGnI LU UU E T p 12 4 ELECTRICAL DIAGRAMS en anna ae ei p 13 5 EC CERTIFICATE Se n p 16 Automatic Systems TR490 Ninstall EN 02 16 AUTOMATIC Al 1 INTRODUCTION We thank you for choosing the TR490 electrical tripod turnstile designed and manufactured by Automatic Systems We are confident that your purchase will fully meet your requirements However in order to obtain maximum satisfaction from this equipment for a maximum period of time we strongly advise you to read this manual carefully before installing the equipment Although this manual has been prepared with great care some information may seem erroneous or unclear to you remarks or questions Automatic Systems WARNING YOUR TR490 TRIPOD TURNSTILE COMPRISES A MECHANISM AND VARIOUS ELECTRICAL COMPONENTS ANY NEGLIGENCE DURING AN INTERVENTION IN THE M
11. es asyn no jnpaJda asnjjp 3443 nad au suejsAs 3jeunjnyp agudoUd e sa ue d 2 uo2 cdno48 sua4s Ksoi10uo14ne mmm enbi 6 ag auAemM QOEI H S 40199494 enus p J HO aia aagSui2 N OSNIMBSU ravearte ILH awr SHEN go SWEN S UU amp SNS a TEM N TMS E HESH UOLSJ8A Aggunu Buime J q pa3a 23uj ume I H ABM HOLIMS TINIG eo puI H ue d np ougunwN 9141489A suisse me Beo ne 8 AWM 019373 973 LU ALM OLDS Id H 13 1111 ADNI XIWI OWI AU el ITY a ABM ONBWWOD 395BSSBd 8Hd2 UEC o I J O 111 924711 H ABM ONENNOD dOBSSUd Bd3 NOIIURnLIS Su Hd 824 U24 T L r r EX 9x E E e I I Z I e I Lo d d og Ld d dg c c I 1 c I gy1 2180 jenueu plal O 49194 OfuL 49uqang 404 uoiqedanBijpuooS 1 ne 48g 1 IX H AWM LOWLNOD 39US5SBd Ix g ADM LOHINOD 39B85SBd add DK e OD CO IN O LOO SE POO CU 33J0 90sd 00H NO D0 d 3 OMW QMS QMS SMS 430 2 OW3MW NO 2 1 OWAW SMS ba SCOW SH 300W Z SMS by 30OW SH 300W 1 SMS 440 O HOLIMS
12. le can release the mechanism in either direction or in both when the electrical power supply is interrupted This unlocking principle in an emergency situation is called the anti panic device Automatic Systems TR490 Ninstall EN 05 16 480 2 6 00 26 20 26 i i 145 620 145 620 145 N ur lan 00 8401220 Y ui al p6 16 tallat Ins imensions and ion p 60 Cable ducting Power supply and command 920 800 800 cable inlet area repared 3G x 2 5 EXPANSION BOLT B15 30 3413 000 recommended model TR490 Ninstall EN Overall d A 950 c gt IV MUP a pai C Power supply 230V single phase earth Control wiring according to specifications 26 Cabling to be 1000 WS SX 2 5 JI ZIxC C 3 TF I lt V y EJ r AUTOMATIC f LL C l Al Automatic Systems AUTOMATIC SISYSTEMS FEAR GROUP 3 INSTALLATION 3 1 First step Legend 4 1 Front end section A 4 2 Rear end section B w 4 3 Hood A Fig 4 The tripod turnstile has been packaged suitable for transport Move
13. ons are factory made f necessary cut off the excess cable length Connect the 230V single phase power supply wires 2 4 to the terminals on the main switch 2 1 and the earth wire 2 5 to the adjoining terminal 2 3 Make sure the equipment is correctly earth bonded housing amp associated metalwork Proceed with all other electrical connections depending on the equipment specifications control wiring etc gt Route all cables via the cable entry holes and secure in the cable fastenings provided ensuring that they are held clear of the turnstile mechanism s moving parts After the power supply from the remote isolator has been energised test for correct polarity supply voltage and earthing power up the equipment by putting the main switch 2 1 to the ON position Note When the turnstile is connected to an IT power system a 2A two pole circuit breaker Automatic Systems must protect the 230V power supply TR6 CONTROL LOGIC 5 3 6 16 F H AS1 25Re8 _ gt 6 1 AS1025 board 1 230V main power supply connector 2 Fuse 1 T2 5AL 250V 230V power supply 3 60VA multivoltage transformer 6 12C expansion connector T Parameter programming DIP switches 8 DIP switches for selecting operation mode and programming parameters 9 AS LINK connector for programming console Fig 6 TR490 Ninstall EN 66 7 6 7 6 8 6 9 6 18 6 10 RS GR 6 11 an HL 8 12 10 Programming
14. orary dismantling If the equipment has to be temporarily dismantled e g if you need to change its location follow the procedure below 3 7 1 Disconnecting the equipment Unlock and remove the hood 4 1 Make sure that the power supply cables are not live Put off the main switch 2 1 on the electrical control logic Disconnect the power supply wires 2 4 from the main switch 2 1 as well as the earth cable 2 5 Disconnect any other cabling control wires etc 3 7 2 Dismounting the tripod arms if required Remove the flat end screw 5 4 and the conic end screw 5 3 from the arms 5 2 With the help of a strap tube wrench turn the arms counter clockwise to unscrew them Automatic Systems TR490 Ninstall EN 011 16 AUTOMATIC Al 3 7 3 Removing the unit Loosen the four fixing screws Free the turnstile Loosen the four expansion bolts Using manual handling or fork lift truck remove the tripod turnstile 3 8 Scrapping the equipment e When the equipment is withdrawn from use proceed with the dismantling procedure as described in paragraph 3 7 Temporary dismantling Ensure that the various components of the equipment metals electrical components plastics etc are handled recycled or disposed of in the appropriate method to comply with regulations and codes of practice in the country where the unit is to be scrapped Automatic Systems TR490 Ninstall EN 012 1
15. ot trapped e When the turnstiles are fitted in rows of more than 1 unit attention should be given to the linear vertical and horizontal alignment Packing shims can be used Automatic Systems TR490 Ninstall EN 08 16 AUTOMATIC 3 4 Mounting the tripod arms LOCTITE d 243 pu m Wo 5 2 I F x Pd 5 4 ST STEEL ARM 0208 172 P4 een LENGTH 480MM Fig e Remove the grease from the thread 5 1 of the arms 5 2 with trichlorethylene care must be taken when using any substance or chemical that can be harmful refer to the manufacturer s information and or a Health amp Safety Risk Assessment and apply some Loctite 243 blue or an equivalent industrial bonding adhesive on the thread e Screw the arms into the central hub turn them clockwise and tighten them firmly with the help of a strap tube wrench e For each of the arms fix the conic end screw 5 3 and tighten it firmly The screws are supplied as accessories in a separate bag e Apply a drop of Loctite 243 blue on the thread of the flat end screw 5 4 and tighten this firmly to lock the conic end screw 5 3 O Automatic Systems TR490 Ninstall EN p9 16 AUTOMATIC SISYSTCMS LER GROUP 3 5 Electrical connections and initial power up e The electrical connections must be made according to the diagram affixed inside the housing gt Make sure that the power supply cables are not live All internal connecti
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