Installation Manual - Doco International
Contents
1. door solutions Installation Manual Sectional door with rear springs LF 70 Conform TUV CE EN 13241 1 TUV NORD CERT 4 5 m Contents 1 Symbols and warning signs 2 General warnings 2 1 Safety requirements for assembly first use and maintenance 3 Directives and standards 3 Guarantee and liability 4 Application and testing 5 Assembly 5 1 Preparation of the assembly 227 Fixing materials and instructions 5 2 1 Mounting equipment and attachments 5 3 Mounting the vertical angles and curves 5 4 Mounting the horizontal tracks 5 5 Suspension 5 6 Mounting the lintel seal 5 7 Mounting rear consoles with C track and Z brackets 5 8 Mounting the shaft with torsion springs 5 9 Mounting the panels 5 9 1 Choice of Hinges 5 9 2 Pre mounting the bottom panel 5 9 3 Pre mounting the intermediate panels 5 0 4 Placing the bottom panel and intermediate panels 5 9 5 Placing the top panel 5 10 Mounting the pulley set 5 11 Mounting the cable on the cable drums 5 12 Stretching the torsion springs 5 13 Correcting the spring tension 5 14 5 14 1 Manual operating 5 14 2 Electrical operating 5 14 2 1 Adjusting the door operator 5 15 Affixing the CE ID plate sticker 6 Technical data 7 First use 8 Trouble Shooter 9 Disassembly 9 Removal 10 The manufacturer Annex A Hinges Panels survey Annex B Power drives Annex C Classification in accordance with EN 13241 1 UK V2 1 23 232. UK V2 1 19 www doco international com ofo do Manual 5 11 Mounting the cable on the cable drums Once the pulley set 25260 has been mounted onto the angle line the 3 mm cables 25110 6 can be mounted onto the cable drums 11000 11001 11014 Take the end of the cable and slide this via the notch through the cable fixing hole A of the cable drum and turn the cable drum in such a way so that the cable is tensioned and that there is at least V a winding of cable on the drum See figure Mount the key 25064 or 25073 between the shaft 25018 and cable drum 11000 11001 11014 Observation concerning cables A Before fixing the steel cables they must be unwound completely and checked for any twisting A torqued steel cable will certainly split or break Especially when fixing steel cables guard against any twisting of the cables PAY CLOSE ATTENTION TO THIS Equals 2 T V approved windings Ref T V BB FTA MUC re sc 30604_Besch_torque doc position shown is on the right hand side Secure the cable drum with the fixing bolts on the shaft between 27 maximum 34 Nm The cable fixing bolt must be tightened with approx 13 Nm Now block the shaft using the self grip wrench and secure the other cable in the same way It is important that both cables are equally tensioned and that the door blade is level UK V2 1 20 www doco international com DOGOJ INTERNATIONAL Nanual
3. 14023 4x 20 Vertical track 20226 with angle plate 24621 14022 2 20 14023 2 20 Angle plate 24621 with mounting plate 24620 14022 2 20 14023 2 20 Side bearing bracket 13022 and spring break device 25649 14022 4x 20 14023 4x 20 Side bearing bracket 13018 13022 and bearing supports 13026 27 14022 4x 15 14023 4x 15 UK V2 1 6 www doco international com 4 5 m INTERNATIONAL Manual Spring break device 25649 and spring plug 12002 5 12003 5 Nut 3 8 Spring break device 25649 and ratchet wheel 25649 Hexagon socket screw 1 8 10 Spring plug 12002 W 12003 W and shaft 25018 25016 14001 34 Cable drum 11000 11001 11014 and shaft 25018 25016 14001 34 Bolt 3 8 16UNC 1 1 4 Cable drum 11001 11014 and cable 25111 spec 18 Coupler 25042 with shaft 25016 25018 key 25064 25073 14001 34 Coupler 25042 between the two halves Bolt 3 8 16UNC 1 3 4 34 Nut plastic ring 3 8 16UNC 34 Coupler 25034 with shaft 25016 25018 key 25064 25073 14001 34 Bottom bracket 25029 and panel 14017 15 Side hinges and panel per side hinge 14017 12 Roller carrier and basis side hinge per hinge 14022 15 14023 15 Intermediate hinges and panel per intermediate hinge 14017 10 Top roller carrier 25046 25043 and panel 14017 10 Top roller carrier 25046 and adjustable bracket 25046 14022 18 14023 18 UK V2 1 7 www doco international com
4. 24 24 24 25 25 26 www doco international com DOCOJ CHITIN Manual 1 Symbols and warnine signs General Symbol for DANGER Symbol for ATTENTION Carefully read the text with this symbol Symbol Risk of physical injury Carefully read the text with this symbol A A 2 General warnings This manual has been prepared for use by qualified personnel and therefore not by trainees or it your self In case of doubt about the assembly and or maintenance please contact DOCO International To avoid severe personal injury carefully read and observe all indications and warnings in this manual This manual describes the assembly and disassembly of the residential set of fittings LF 70 this may be supplemented by other manuals for instance the door operator manual if applicable Your set of fittings has been designed according to the latest European standards however please check as to whether this standard corresponds with the local national standard Adding or leaving out parts can affect the working and therefore the safety of the finished sectional door and 15 therefore strongly discouraged All indications concerning the assembly right or left are always viewed from the assembly location that is from the inside to the outside measures are in millimetres unless otherwise specified After assembly check that the CE marking has been completed and attached Keep thi
5. 5 12 Stretching the torsion springs example Tension the springs according to the following procedure The required number of turns of the spring is indicated on the labels of the assembled springs After stretching secure the winding plug on the shaft using 27 to 34 Nm this applies for both the 12002 W and for the 12003 W winding plugs i Secure the door in such a way that it cannot rise Do this by fixing the vertical tracks with self grip wrenches for Procedure for stretching a spring IMPORTANT There is great strain on tensioned springs proceed carefully at all times especially when performing corrective maintenance Use tensioning bars that are well fitting and that have been well maintained 12025 Stretch the springs from the bottom to the top Due to stretching the spring becomes thinner and longer number of turns x wire thickness if this is not the case the left and right spring have been switched 1 Mark the spring with a straight line 2 Insert the first tensioning bar in the winding plug 3 Turn the first tensioning bar a quarter of a turn to stretch the spring 4 Hold the first tensioning bar and place the second bar in the next hole of the winding plug 5 Turn the second bar a quarter of a turn 6 Hold the second tensioning bar takes over the tension and remove the first bar 7 Repeatsteps3 4 5 6 until the correct tension has been reached 8 Secure the winding plug on the sh
6. L 25649 50R 25649 67R 32000 R 50 33000 R 67 UK V2 1 13 www doco international com INTERNATIONAL Manual As of clear width 3000 For clear widths gt 3000 extra bearing brackets 13023 24605 and a coupler 25042 or 25034 need to be mounted including suspension from the ceiling See detail D parts are secured with 14023 bolts and 14022 nuts Detail D 13026 27 13023 UK V2 1 14 www doco international com ofo do Manual 5 9 Mountine the panels General Since our rail sets with hardware can be used B 30 universally with panels from different manufacturers only a general description for mounting the panel 15 given Always ask the manufacturer of your panel which additional measures if any are needed to guarantee the finger guard 15 As a general rule when using sandwich panels steel plate with PUR foam pre drilling should be done using 4 5 mm However consult your panel manufacturer for the correct pre drilling size The entire door blade including aluminium profiles and bottom seal must have the following dimensions See figure on the right 5 9 1 Choice of Hinges DETAIL B DETAIL Consult annex A for the right choice of hinges in combination with the panel The distance between the intermediate hinges needs to be equally divided over the length of the panel see the table below Door width Number of i
7. and 2 flange nuts 14022 See figure on the right Next mount the C rail between the brackets 24618 The length of the C rail 15 determined as follows Length C rail Clear width 190 mm UK V2 1 10 www doco international com INTERNATIONAL Manual Detail A view 1 24618 R 14022 24620 Detail A view 2 UK V2 1 11 www doco international com Nanual 5 8 Mounting the shaft with torque springs Up to clear width lt 3000 Slide cable drum 11000 11001 110141 spring break device 256491 50 25649L R67 the mounted springs over the hollow shaft with key way 25018 as shown in detail figures B and C Now mount the whole in such a manner to brackets LHR 24618 that the flat part of the cable guide onto the cable drum can be seen over the top of the LHR bracket 24618 see figure on the right Use 2 lock bolts 14023 and 2 flange nuts 14022 for fixing each side of the spring break device Note Since the patterns of holes in the spring break devices 50 67 differ from each other it is possible to mount them in different positions on the LHR bracket See the installation manual for spring break devices 25649 50 25649 67 UK V2 1 12 www doco international com INTERNATIONAL Manual Detail B 25649 50L 25649 67L 32000 L 50 33000 L 67 11000 R 11001 R 11014 R 11000 L 11001 L 11014
8. for example by using a safety ribbon When disassembling the device make sure there is enough light Make sure that the correct tools are used to remove the tension of the springs and ensure you are standing firmly Procedure Block the shaft with the self grip wrenches Secure the door in such a way that it cannot rise Do so for example by fastening self grip wrenches to the vertical tracks IMPORTANT There is great strain on tensioned springs proceed carefully at all times Use tensioning bars that are well fitting and that have been well maintained 12025 1 Insert the first tensioning bar in the winding plug 2 Keep the first tensioning bar firmly in your hands and carefully loosen the bolts the winding plug and take over the spring tension 3 Now place the second tensioning bar in the next hole of the winding plug and carefully release the tension in the spring In principle the spring is always released from top to bottom 4 Putthe first tensioning bar back in the winding plug and release 5 Repeat steps 3 4 until the spring is released 6 Repeat steps 1 4 with the other spring 7 Loosen the bolts of the cable drums and remove the steel cables from the cable drums 8 Dismount the shaft with springs 9 Loosen the bolts and nuts from the coupling of the synthetic curve with horizontal track 10 Dismount the suspension and slide the horizontal track out of the plastic curve 11 Dismount the panel sect
9. DOCOJ INTERNATIONAL 5 2 1 Assembly tools and attachments The following tools are required for assembly Water level hose Battery drill with bit 10 mm for self tapping fasteners Open Ring ended wrench 10 mm 13mm 3 8 spring break device Hexagon key wrenches 1 8 spring break device Self grip wrenches 3 at least 2 Metal saw for non standard build in dimensions Approx 5m of rope When drilling always wear safety goggles Use a stable and safe ladder 5 3 Mounting vertical angles and curves As an example we use a garage door with the dimensions 2500 x 2120 this set does not require any sawing or drilling For the assembly of doors with other dimensions see Mark the wall with a line 1 Next mark a line 2 with a water level For the floor alignment mark lines 3 and 4 on the floor Vertical angle size H clear height 110 mm Mount seal 24740 on vertical angle 23699 Mount both vertical angles against the wall with the bottom sides parallel to point 3 and 4 make sure that both angles are parallel and level in both directions Secure in at least in 3 places on each side to the wall Next mount plastic curve 24718 on vertical angle 23699 with 4 lock bolts 14023 and 4 flange nuts 14022 Take track 20182 and slide it into the curve 24718 up to the stop xx Length vertical rail clear height 300 mm Slide the vertical
10. Manual INTERNATIONAL Use finger guards 25700 on each of the rollers except on the top roller carrier 25046 A Make sure the roller with the finger guard is positioned in the rail correctly The parts marked A must be positioned in the roller part of the rail Place the intermediate panels 2 3 on the bottom panels and connect them with the hinges Adjust the nylon rollers in such a way that the nylon tread lies in the rounding of the rail and that the play between panel and side seal 24740 is reduced to a minimum It should be possible to turn the nylon roller with your hand Before mounting the rollers slide the finger guards 25700 over the roller chest UK V2 1 17 www doco international com Nanual 5 9 5 Placing the top panel See Annex A for the correct article numbers top section to the correct height see 5 9 0 for the correct height Cut the end caps and aluminium profile to size Mount the end caps and the aluminium profile A Place the top section on the last of the intermediate panels and secure the top section using self tapping fasteners 14017 Take the top roller carrier 25046 and mount it according to the instructions below Choice between electrically or manually operated door For electrically operated doors Mount top roller carrier 25046 on the panel using self tapping fasteners 14017 The r
11. aft by turning both bolts of the plug with 27 to 34 Nm 9 Now remove the last tensioning bar 10 Check the number of turns that the spring has made by counting the number of lines on the spring Remove the block from the shaft and the vertical tracks and the sectional door 15 ready Check if the door is well balanced If not then check item Correcting the spring tension 5 13 Correcting the spring tension Block the shaft and the door blade Secure the door in such a way that it cannot rise Do so for instance by fastening self grip wrenches on the vertical tracks IMPORTANT There is great strain on tensioned springs proceed carefully at all times especially when performing corrective maintenance Use tensioning bars that are well fitting and that have been well maintained 12025 You can correct the tension by stretching or releasing the spring with a maximum of 1 full turn Make sure that both springs are equally corrected Insert the first tensioning bar in the winding plug 2 Turn the tensioning bar in the appropriate direction 3 Carefully loosen the bolts of the winding plug and take over the spring tension 4 Hold the first tensioning bar and place the second bar in the next hole of the winding plug 5 Turn second tensioning bar a quarter of a turn in the appropriate direction 6 Hold the second tensioning bar takes over the tension and remove the first bar 7 Repeatsteps 4 5 6 until the correct tens
12. cation EN 12605 Mechanical aspects test methods EN 12445 Safety for power operated doors test methods EN 12453 Safety for power operated doors requirements EN 12978 Safety devices for power operated doors test methods and classification EN 12426 Air Permeability test methods EN 12427 Air Permeability requirements and classification EN 12425 Water tightness requirements and classification EN 12489 Water tightness test methods EN 12424 Resistance to Wind Load requirements and classification EN 12444 Resistance to Wind Load test methods EN 12428 Thermal Resistance This set of fittings complies with the above mentioned standards and directives The conformity has been proven The documents concerned are available at DOCO International You will find the Declaration of Conformity under paragraph 12 2 of this manual 3 1 Guarantee and liability Unprofessional assembly any changes made to the garage door or changes in the door operator that do not comply with this manual will annul the guarantee and liability This also applies to damage caused by incorrect operation failure to observe the instructions in this manual and or poor maintenance or care 4 Application and testing Doco International has developed a set of fittings for building into garages in the private sector Complies with the CE standard provided only DOCO International parts are used This manual describes the assembly of a complete residential garage door exclusivel
13. ion has been reached 8 Secure the winding plug on the shaft by turning both bolts of the winding plug with 27 to 34 Nm UK V2 1 21 www doco international com Nanual 9 Now remove the last tensioning bar Remove the block of the shaft and the vertical tracks and the sectional door is ready 5 1 4 Operating You can operate your sectional door in the following manner 1 Manual operating 2 Electrical operating 5 1 4 1 Manual operating Mount the handle 25407 25403 on the bottom section 5 1 4 2 Electrical operating Mount the door operator in accordance with the instruction manual of the door operator s supplier Attention In case of loss of power it must be possible to disengage the door operator by means of the emergency disengagement device This must make it possible to open or close the door blade by hand The door blade may only be operated with a handle The handle must be mounted in the centre of the door If there is no second exit in the garage a disengagement lock must be installed art 60011 5 1 4 2 1 Adjusting the door operator Adjustment of the door operator must be done in accordance with the door operator manual Here it is pointed out once again that this set of fittings is CE certified in combination with the door operators as specified in Annex C Should a door operator be chosen other than the ones indicated in Annex B the pinch fo
14. ioning properly or being out of balance Check 1 Check the weight of the door blade Check 2 Were the correct cable drums delivered Check 3 Have the cable drums been mounted correctly Pay attention to the following issues looking outward from the inside Left drum coded in red and mounted on the left hand side Right drum coded in black and mounted on the right hand side Does the cable run between the construction wall and the shaft attention to the cable insertion point Check 4 Check whether the correct torsion springs have been delivered and have been mounted Check the wire thickness Check the diameter of the springs Check the length of the springs excluding the spring plugs Check 5 When the door blade 15 closed friction must not be excessive The rollers must still be able to turn check 6 Are there any obstructions when opening closing the door blade Check 7 Check the play between door blade and track this should be approx 20 mm whilst the cable should not be obstructed anywhere Check 8 Are the tracks parallel both in the vertical and the horizontal Measure distance and height UK V2 1 23 www doco international com T TERNATIONAL 9 Disassembly General Disassembly may only be carried out by qualified personnel Make sure that only the personnel carrying out the assembly disassembly are present at the location Keep other persons at a distance
15. ions from top to bottom by loosening the roller carriers and intermediate hinges 12 Dismount the synthetic curve 13 Dismount the vertical angle 9 1 Removal parts of the garage door are easy to separate and recycle Separate all elements after dismantling Note The material 15 only recyclable if separated Turn in the materials at the authority responsible for the treatment of separated materials 10 The Manufacturer DOCO International b v Nusterweg 96 6136 KV Sittard NL Tel 31 0 46 4200666 Fax 431 0 46 4526894 E mail info doco international com UK V2 1 24 www doco international com duy 250087 80612L 610 80617L 488 Hardware Panels N 806131 488 AnnexB Certified door operators Aperto 868 L 550N Aperto 868 LX 800N Duo 500S SOON Duo 800SL 800N Comfort 220 SOON Comfort 250 700N UK V2 1 25 www doco international com T TERNATIO Annex EC Declaration of conformity EC MANUFACTURER DECLARATION EC DECLARATION OF CONFORMITY We hereby declare that the products described below conform to the relevant fundamental requirements of the applicable EU directives both in its basic design and construction as well as in the version marketed by us Inspection bodies T V Nord Cert 0032 and SP 0402 This decla
16. ntermediate hinges 0 2749 2749 3999 3999 5000 5 9 2 Pre mounting the bottom section Important NEVER shorten the bottom panel to determine the total height of the door blade always shorten the top panel See Annex for the correct article numbers Saw the panel 1 to the right length Mount the end caps 2 on the panel 1 using blind rivets Slide the aluminium profile 5 along the entire length of the panel 1 and secure it with blind rivets Slide the sealing rubber on the aluminium profile UK V2 1 15 www doco international com Thiel Manual Mount the bottom bracket 25029 See figure below on the left Mount the side and intermediate hinges See figures below in the middle and on the right 14017 25029 5 9 3 Pre mounting the intermediate panels See Annex A for the correct article numbers Mount the intermediate panels as shown in the figure on the right 5 9 4 Placing the bottom panel and intermediate panels A Place the floor section between the vertical angles Make sure it is level 25029 AN 25630 25111 3 25632 25008 25010 Take roller 25010 E 25008 and finger guard 25700 with spacers 25632 25630 and cable set 25111 3 and slide these into the bottom bracket 25029 See figure A Do not forget spacer 25630 or you may risk damaging the cable set UK V2 1 16 www doco international com
17. oller of the top roller carrier 25046 must be positioned on the upper tread of the curve Attention do not position the top roller carrier 25046 pre stressed on the tread The play between end cap and adjustable bracket of the top roller carrier must not exceed 4 mm See the figures below UK V2 1 18 www doco international com AN Thorac Manual For manually operated doors Mount top roller carrier 25046 the panel using self tapping fasteners 14017 Theroller of the top roller carrier 25046 must be positioned in the hollow of the curve The play between end cap and adjustable bracket of the top roller carrier must not exceed 4 mm See the figure below 5 10 Mounting the pulley set The 3 mm cable 25110 6 has already been secured to the bottom bracket see section 5 9 4 Thread the cable behind the shafts of the roller Take the pulley 25260 and undo the safety nut First thread the cable through the pulley Take the pulley 25260 with cable and position both on the angle line Then mount the 10 safety nut DO NOT TIGHTEN COMPLETELY Next mount the reinforcement angle 24602 on the angle line and secure it to the wall with no less than M6 dowels screws Pay attention to the mounting position Secure the pulley with its housing 25260 with the 10 safety nut Do this both on the left hand and the right hand side See the figures below 25260 24602
18. rage has the required dimensions before starting assembly W Clear width H Clear height 9 r 7 Z Lateral space 2 Built in depth m f system LHR J H System LHR 70 Angle D with 20226 track with 20270 tack 23699 23698 System LHR OH 2150 Angle Max H D with 20226 track D with 20270 track 23698 23699 Only use the 20182 track as vertical track in combination with 23699 vertical angle Dimensions excluding door operator excluding operator track UK V2 1 5 www doco international com Manual 5 2 Mounting materials and instructions Trackset hinges Power unit Panels srl su 14022 25260 25649 3 8 25649 part 1 8 M10 nutlock LHR system 9 25042 part 3 8 x 1 3 4 25042 part 3 8 nutlock Mounting material Quantity Torque Nm Vertical angle 23699 and vertical track 20182 14022 8x 20 14023 8x 20 Vertical angle 23699 and curved rail 24718 14022 8x 20 14023 8x 20 Vertical track 20226 and connecting plate 24602 14022 8x 20 14023 8x 20 Vertical track 20226 and curved rail 24718 14022 4x 20 14023 4x 20 Vertical angle 23699 and side bearing bracket 13018 13022 14022 4x 20 14023 4x 20 Bracket 24809 and suspension profile 24807 14022 4x 20
19. ration will cease to be valid if any modifications are made to this product without our express approval or if a door operator or panel other than those indicated below or other products than those described by Doco International are used Product Description Manually or electrically driven sectional overhead door DOCO LF 70 220 Panels in finger safe execution ThyssenKrupp Hoesch Ryterna Bremet Apco Kingspan Tekla Teckentrupp Motors Marantec Comfort 220 250 252 Sommer Duo 5005 Duo 800 SL Aperto 868L 868 LX Manufacturer Doco International BV Nusterweg 96 NL 6136 KV SITTARD NL Tel 31 46 4200666 Fax 31 46 4526894 Relevant EU Directives applied Machinery Directive 98 37 EC Construction Products Directive 89 106 EEC EMC Directive 89 336 EEC Low voltage Directive 73 23 EEC Harmonised Standards applied EN 13241 1 Doors Product Standard Part 1 EN 12604 Doors Mechanical aspects EN 12453 Safety in use of power operated doors Requirements EN 12635 Doors Installation and use EN 12978 Doors and gates Safety devices Sittard 24 January 2006 E Rottinghuis Sales director UK V2 1 26 www doco international com
20. rce testing in accordance with EN 12445 EN 12453 must be performed again 5 15 Placing the CE ID plate sticker Place the CE sticker art 80310 NL FR on the left or on the right side under an end cap of the second section See figure UK V2 1 22 www doco international com T TERNATIONAL 6 Technical data LR 70 system with plastic curve and torsion springs on the rear Width max 5 000 mm Height max 2 850 mm Door surface max 11 m Weight of door blade max 162 kg Installation space 70 mm excl operator track Noise load 70 dBa Temperature range 20 tot 40 Environmental influences EN13241 1 refer to Annex C Lifespan 15 000 cycles The minimum safety level concerning safety of the closing side meets the demands specified in EN 12453 table l Pinch force testing performed in accordance with EN 12445 measured values remained below the maximum values specified by this standard measurements are available from International bv upon request 7 First use The garage door must be put into operation by an experienced installer The first use of the garage door must be registered The person responsible for the installation must write the declaration of conformity and affix the CE sticker Affixing the CE sticker means declaring that the conditions of the EN directives have been met 8 Trouble Shooter Items to be checked in case of a door not funct
21. s manual in a safe place Subject to technical changes without written notice 2 1 Safety requirements for assembly first use and maintenance The garage door may only be mounted connected and put into operation by qualified personnel sure that the power is switched off and remains switched off while electrical work is carried Never bridge safety devices Some parts contain sharp edges use protective gloves Never use the sectional door in the case of visible damage to the safety devices When performing assembly maintenance always wear at the very least gloves and safety boots During drilling always wear safety goggles Make sure that work can always be performed in a stable environment Secure the assembly maintenance site with safety ribbon to keep others children at a distance Maintenance must only be performed by a qualified company and or qualified personnel Make sure there is enough light Only use appropriate tools especially when tensioning the torsion springs UK V2 1 3 www doco international com 12 T V NORD CERT A jofolqo TERNATIONAL 1 3 Directives and standards The following directives and standards have been used for the design production and mounting of these rail sets 98 79 EEC Machine Directive 89 106 EEC Construction Product Directive EN 13241 1 89 336 EEC EMC Directive EN 12604 Mechanical aspects requirements and classifi
22. to walls and or the ceiling It is the responsibility of the installer to check whether the construction of the assembly location is strong enough to support this garage door The installer is also responsible for the appropriate fixing materials for the foundation stone concrete steel wood 24718 Carefully check the following The horizontal parts of the rail set must be at right angles to the wall door surface whereby angle X 90 degrees Measure sizes C and D and check if they are equal If not correct the suspension Then measure sizes A and B they must also be equal If not adjust Your rail set is now aligned y See figure on the right Fig 8 1 UK V2 1 9 www doco international com gt gt INTERNATIONAL Manual 5 6 Mountine the lintel seal Slide the sealing rubber 24740 or 24250 550 over the sealing profile 24710 Mount the sealing profile 24710 against the lintel with the same length as the clear width Mount the sealing profile 24710 at 60 mm above the lintel Attention maximum overlap top panel 15 mm See figure on the right 8 Observation If a different lintel seal is used the classification indications are no longer valid E 5 7 Mounting rear consoles with C track and Z brackets Secure the mounting brackets 24618 L R to the horizontal rails at mounting position B as shown on the right Secure this to the horizontal rails using 2 locking bolts 14023
23. track 20182 into the plastic curve 24718 and then mark the bottom offset depending on the panel thickness Mark this bottom offset panel thickness in relation to the vertical angle and secure the vertical rail with at least 3 lock bolts 14023 and flange nuts 14022 UK V2 1 8 24740 20182 24718 20182 23699 www doco international com Manual 5 4 Assembline the horizontal tracks Mount both tracks 20226 to each other using the rail connecting plate 24604 the lock bolts 14023 and flange nuts 14022 Take note of the mounting positions Fix a piece of rope to the ceiling or roof construction to keep the rear end of the rails up so that the horizontal rails are easy to mount Now slide the connected rails in the plastic curve 24718 and secure with lock bolts 14023 and flange nuts 14022 See figure below 5 5 Suspension Take 2 brackets 24809 and click them onto the mounted horizontal tracks one bracket 24809 on the plastic curve 24718 and one on the end of the horizontal track set Next slide the brackets 24085 under the roof beams or roof construction and secure bracket 24085 to the horizontal part of the rail set Then mount the suspension brackets 24805 on the ceiling using 2 fixing devices per mounting position Next untie the rope See figure below This set of fittings does not include the mounting material necessary to mount this rail set on
24. y equipped with DOCO International parts Assembly of non specified parts or other parts that are not described in this manual 1s the responsibility of the final garage door manufacturer He is also responsible for correct CE certification of the residential garage door DOCO International had the ITT of this set of fittings carried out by the institute Nord cert in Germany known as Notified Body No 0032 Documents of this ITT are available from DOCO upon request This does NOT include a pass door Should you wish to install a pass door a separate ITT must be carried out This is the responsibility of the garage door manufacturer Classification in accordance with EN 13241 1 refer to Annex UK V2 1 4 www doco international com lofofdo INTERNATIONAL Manual 5 Assembly This set of fittings does not include the fixing materials required to mount this rail set onto walls and or the ceiling It is the responsibility of the installer to check whether the construction of the assembly location is strong enough to support this garage door The installer is also responsible for choosing the appropriate fixing materials for the foundation stone concrete steel wood 5 1 Preparation of the assembly Check that the place where the rail set is to be mounted is level and that the construction of the assembly location is strong enough to support this rail set If not reinforce Check that the ga
Download Pdf Manuals
Related Search